Automatic loading and unloading device for CNC lathe
By designing an automatic unloading device, the problem of the bulky structure of the unloading robot on the CNC lathe is solved, and the automatic unloading and pre-treatment of shaft-shaped pipes is realized, and the production efficiency and processing quality are improved.
Patent Information
- Application Number
- CN202411509298.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-10-28
AI Technical Summary
The existing CNC lathe unloading robot structure is bulky and not flexible enough, resulting in low processing efficiency, reduced production quality, accelerated tool wear and increased cutting temperature.
An automatic unloading device is designed, including a storage box, a discharge mechanism, a pretreatment mechanism and a material collection mechanism. The combination of the electric telescopic rod and the inclined feed pipe realizes automatic unloading of the shaft-shaped pipe, grinding and lubrication processing of the pre-treatment mechanism, and the material-take mechanism uses mechanical grippers and hydraulic system to achieve rapid pick-up and release.
It realizes automatic unloading of shaft-shaped pipes, reduces manual operation, improves production efficiency and processing quality, extends the service life of the equipment, and reduces cutting temperature.
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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machine tool processing, in particular to an automatic loading and unloading device for a numerically controlled lathe. Background Art
[0002] CNC lathe is the most common equipment in mechanical processing. It is one of the most widely used CNC machine tools. It is mainly used for cutting inner and outer cylindrical surfaces of shaft parts or disk parts, inner and outer conical surfaces of arbitrary taper angles, complex rotating inner and outer curved surfaces, and cylindrical and conical threads, and can perform grooving, drilling, reaming, reaming and boring, etc.
[0003] Most of the existing CNC lathes rely on manual labor to complete the loading and unloading of workpieces, which is labor-intensive, inefficient and costly. The CNC lathes on the market can already achieve automated processing, but the mechanical arm structure design of the loading and unloading is bulky, inflexible and troublesome to install. When the lathe processes shaft parts, if the shaft parts contain burrs, it will cause processing defects, reduce production quality and increase production costs. In addition, the wear of the lathe tool will reduce processing efficiency, increase cutting temperature, and greatly delay production progress. For this reason, we propose an automatic loading and unloading device for CNC lathes. Summary of the invention
[0004] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes an automatic loading and unloading device for a CNC lathe.
[0005] The technical solution adopted by the present invention to solve its technical problems is: an automatic loading and unloading device for a CNC lathe, comprising a base, a fourth support plate is fixedly connected to the upper end of the base, a storage box is fixedly connected to the upper end of the fourth support plate, an axial pipe is arranged inside the storage box, a unloading mechanism is installed in front of the storage box at the upper end of the base, a pretreatment mechanism is installed in front of the unloading mechanism at the upper end of the base, the pretreatment mechanism is used for grinding and lubricating the axial pipe supplied by the unloading mechanism, a picking mechanism is installed in front of the pretreatment mechanism at the upper end of the base, the picking mechanism is used for picking up, placing and transporting the axial pipe processed by the pretreatment mechanism, and a CNC operation panel is arranged in front of the picking mechanism at the upper end of the base.
[0006] Preferably, the unloading mechanism includes a first support plate fixedly connected to the base, the upper end of the first support plate is fixedly connected to a first inclined feed pipe, the rear end of the first inclined feed pipe is fixedly connected to the discharge port of the storage box, the lower end of the first inclined feed pipe is slidably connected to a pushing block, the upper end of the pushing block is designed as an inclined surface, a first electric telescopic rod is installed at the upper end of the base, the output shaft of the first electric telescopic rod is fixedly connected to the pushing block, the lower end of the pushing block is fixedly connected to a baffle near the rear end, and the two ends of the axial pipe are in contact with the inner wall of the first inclined feed pipe.
[0007] Preferably, the pretreatment mechanism includes a second support plate fixedly connected to the base, the upper end of the second support plate is fixedly connected to a second inclined feed pipe, the lower end of the second inclined feed pipe is fixedly connected to a position near the rear end to a position near the upper end of the first inclined feed pipe, the rear end of the second inclined feed pipe is fixedly connected to two groups of symmetrical guide plates, the upper end of the second inclined feed pipe is fixedly connected to a support frame, a first laser probe is installed on the inner side of the support frame near one side, the upper end of the support frame is fixedly connected to an oil box, a spray head is installed at the lower end of the oil box, and both ends of the axial tube are in contact with the inner wall of the second inclined feed pipe.
[0008] Preferably, a first motor is installed at the upper end of the oil box, a first connecting round rod is provided on the inner side of the oil box, the output shaft of the first motor is fixedly connected to the first connecting round rod, a first bevel gear is fixedly connected to the outer side of the first connecting round rod, a blade is fixedly connected to the outer side of the first connecting round rod near the lower end, two groups of symmetrical second bevel gears are meshed on the outer side of the first bevel gear, the two groups of second bevel gears are fixedly connected to the second connecting round rod at one end away from each other, the two groups of second connecting round rods are rotatably connected to the oil box, and the outer sides of the two groups of second connecting round rods are fixedly connected to a rotating plate.
[0009] Preferably, the ends of the two groups of second connecting round rods that are far away are fixedly connected with a symmetrical first spur gear, the outer side of the first spur gear is rotatably connected with a first chain, the inner side of the first chain is rotatably connected with a second spur gear, the ends of the two groups of second spur gears that are close to each other are fixedly connected with a third connecting round rod, the two groups of third connecting round rods are rotatably connected to the inner side of the second inclined feed pipe, the ends of the two groups of third connecting round rods that are close to each other are fixedly connected with the third spur gear, two groups of symmetrical mounting grooves are opened on the inner side of the second inclined feed pipe, and the third spur gear is arranged on the inner side of the mounting groove.
[0010] Preferably, the two groups of the third spur gears are respectively meshed and connected with two groups of fourth spur gears, two groups of symmetrical second electric telescopic rods are fixedly connected to the outer side of the second bevel feed pipe, the output shafts of the two groups of the second electric telescopic rods are respectively rotatably connected to the two groups of fourth spur gears, the close ends of the two groups of fourth spur gears are fixedly connected with a conical guide sleeve, the inner sides of the two groups of conical guide sleeves are fixedly connected with a grinding ring, the tooth length of the third spur gear is greater than the tooth length of the fourth spur gear, and the inner side of the grinding ring fits with the outer wall of the axial tube.
[0011] Preferably, the material picking mechanism includes a third support plate fixedly connected to the base, the upper end of the third support plate is fixedly connected to a mounting plate, a limiting groove is provided on the inner side of the mounting plate near the rear end, a sliding groove is provided on the inner side of the mounting plate near the front end, a second chain is provided on the rear end of the mounting plate, a sliding block is fixedly connected to the outer side of the second chain near the rear end, the rear end of the sliding block is fixedly connected to the limiting block, the limiting block is slidably connected to the inner side of the limiting groove, the rear end of the limiting block is fixedly connected to the mounting block, a cylinder is installed on the upper end of the mounting block, a mechanical gripper is installed on the lower end of the mounting block, the output shaft of the cylinder is fixedly connected to the mechanical gripper, and a second laser probe is installed behind the mechanical gripper at the lower end of the mounting block.
[0012] Preferably, two groups of symmetrical pressure rods are fixedly connected to the lower end of the mechanical gripper near both sides, the lower ends of the two groups of pressure rods are fixedly connected to the first magnetic block, the outer sides of the two groups of pressure rods are respectively slidably connected to two groups of U-shaped oil pressure tubes, the rear end of the third support plate is fixedly connected to a placement plate, the two groups of U-shaped oil pressure tubes pass through the placement plate, the outer sides of the two groups of U-shaped oil pressure tubes are fixedly connected to the placement plate, the upper end of the placement plate is fixedly connected to a buffer box, the interior of the buffer box is provided with an adsorption pad near the upper end, and a signal receiver is installed at the upper end of the buffer box near the front end.
[0013] Preferably, two groups of symmetrical first slide grooves are opened on the inner side of the U-shaped oil pressure tube, and the inner sides of the two groups of first slide grooves are slidably connected with first clamping blocks, and the adjacent ends of the two groups of first clamping blocks are commonly fixedly connected with a first slider, the outer side of the first slider fits with the inner wall of the U-shaped oil pressure tube, and the upper end of the first slider is fixedly connected with a second magnetic block.
[0014] Preferably, two groups of symmetrical second sliding grooves are opened on the inner side of the U-shaped oil pressure tube, and the inner sides of the two groups of second sliding grooves are slidably connected with second clamping blocks, and the two groups of second clamping blocks are fixedly connected with a second slider on the adjacent side, and the outer side of the second slider is in contact with the inner wall of the U-shaped oil pressure tube, and the upper end of the second slider is fixedly connected with an arc push plate, and a spring is arranged under the second slider, one end of the spring is fixedly connected to the second slider, and the other end of the spring is fixedly connected to the U-shaped oil pressure tube.
[0015] Compared with the prior art, the present invention provides an automatic loading and unloading device for a CNC lathe, which has the following beneficial effects:
[0016] 1. Through the cooperation of the first electric telescopic rod and the pushing block, the axial pipe can be continuously transported and switched to different production lines, avoiding the congestion of raw materials, streamlining the processing steps, and improving production efficiency. The inclined design of the first inclined feeding pipe and the second inclined feeding pipe can make the axial pipe roll downward to achieve the effect of automatic feeding, reducing the installation of equipment, avoiding operating steps, and greatly improving production efficiency.
[0017] 2. Through the cooperation between the second electric telescopic rod and the fourth spur gear, the cuts at both ends of the shaft-shaped pipe can be polished under the drive of the third spur gear to avoid missing burrs and make the subsequent processing better. Through the cooperation between the first bevel gear and the second bevel gear, the rotating plate can stir the lubricating oil in the oil box to avoid deposition, and the lubricating oil is broken up by the cooperation between the blade and the spray head, and evenly scattered on the outside of the shaft-shaped pipe and the rest of the structure by airflow. A thin layer of lubricating oil is applied to the surface of the shaft-shaped pipe to prevent rust during processing, and it also helps cooling and lubrication. It can also lubricate the structure in the second bevel feed pipe, so as to achieve the effect of maintaining the equipment, increase the service life of the device, reduce the wear of the grinding ring, improve processing efficiency, and reduce cutting temperature.
[0018] 3. Through the cooperation between the U-shaped hydraulic tube and the pressure rod, the oil pressure can be used to drive the arc push plate to move up when the chassis gripper falls, so that the mechanical gripper can quickly grab the axial pipe, and then place it on the production line on both sides of the device for processing through the movement of the second chain. Through the cooperation between the first magnetic block and the second magnetic block, the pressure rod can be connected to the first slider for pressurization, and after the pressure rod is separated from the U-shaped hydraulic tube, it can be quickly disconnected from the first slider, so that the structure inside the U-shaped hydraulic tube can be quickly reset to cooperate with the next group of axial pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG1 is a schematic diagram of the overall structure of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0020] Figure 2This is a schematic diagram of the overall structure of a material unloading mechanism and a pre-processing mechanism of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0021] 3 is a cross-sectional schematic diagram of the overall structure of a material unloading mechanism and a pre-processing mechanism of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0022] FIG4 is a schematic cross-sectional view of a partial structure of a pre-processing mechanism of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0023] Figure 5 This is a schematic structural diagram of part A of FIG4 of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0024] Figure 6 A schematic top view of a partial structure of a pre-processing mechanism of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0025] Figure 7 This is a schematic diagram of the overall structure of a material taking mechanism of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0026] Figure 8 This is a schematic cross-sectional view of the entire material mechanism of an automatic loading and unloading device for a CNC lathe proposed by the present invention;
[0027] Fig. 9 This is an enlarged schematic cross-sectional view of the partial structure of the material mechanism of the automatic loading and unloading device of a CNC lathe proposed by the present invention.
[0028] In the figure: 1, base; 2, material storage box; 3, unloading mechanism; 31, first support plate; 32, first inclined feeding pipe; 33, pushing block; 34, first electric telescopic rod; 35, baffle; 4, pretreatment mechanism; 41, second support plate; 42, second inclined feeding pipe; 43, guide plate; 44, second electric telescopic rod; 45, placement groove; 46, support frame; 47, first laser probe; 48, oil box; 49, first motor; 410, first connecting rod; 411, first bevel gear; 412, second bevel gear; 413, second connecting rod; 414, first straight gear; 415, first chain; 416, second straight gear; 417, third connecting rod; 418, third straight gear; 419, blade; 420, sprinkler head; 421, fourth straight gear; 422, conical guide Sleeve; 423, grinding ring; 424, rotating plate; 5, material taking mechanism; 51, third support plate; 52, mounting plate; 53, limiting groove; 54, sliding groove; 55, limiting block; 56, mounting block; 57, second chain; 58, cylinder; 59, mechanical gripper; 510, pressure rod; 511, first magnetic block; 512, placement plate; 513, buffer box; 514, adsorption pad; 515, U-shaped hydraulic pipe; 516, first slide groove; 517, first clamping block; 518, first slider; 519, second magnetic block; 520, second slider; 521, second clamping block; 522, arc push plate; 523, spring; 524, second slide groove; 525, second laser probe; 526, signal receiver; 527, sliding block; 6, CNC operation panel; 7, fourth support plate; 8, axial pipe. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0030] Please refer to Figure 1- Fig. 9 , an automatic loading and unloading device for a CNC lathe, comprising a base 1, a fourth support plate 7 is fixedly connected to the upper end of the base 1, a storage box 2 is fixedly connected to the upper end of the fourth support plate 7, an axial pipe 8 is arranged inside the storage box 2, a feeding mechanism 3 is installed in front of the storage box 2 at the upper end of the base 1, a pre-treatment mechanism 4 is installed in front of the feeding mechanism 3 at the upper end of the base 1, the pre-treatment mechanism 4 is used for grinding and lubricating the axial pipe 8 supplied by the feeding mechanism 3, a picking mechanism 5 is installed in front of the pre-treatment mechanism 4 at the upper end of the base 1, the picking mechanism 5 is used for picking up, placing and transporting the axial pipe 8 processed by the pre-treatment mechanism 4, and a CNC operation panel 6 is arranged in front of the feeding mechanism 5 at the upper end of the base 1.
[0031] In this embodiment, the unloading mechanism 3 includes a first support plate 31 fixedly connected to the base 1, the upper end of the first support plate 31 is fixedly connected to a first inclined feed pipe 32, the rear end of the first inclined feed pipe 32 is fixedly connected to the discharge port of the storage box 2, the lower end of the first inclined feed pipe 32 is slidably connected to a pushing block 33, the upper end of the pushing block 33 is designed as an inclined surface, a first electric telescopic rod 34 is installed at the upper end of the base 1, the output shaft of the first electric telescopic rod 34 is fixedly connected to the pushing block 33, and the lower end of the pushing block 33 is fixedly connected to a baffle 35 near the rear end, and the two ends of the axial pipe 8 are in contact with the inner wall of the first inclined feed pipe 32.
[0032] Specifically, the axial tubes 8 inside the storage box 2 are operated by the numerical control operation panel 6, and the axial tubes 8 are rolled outwards through their own round surface design, slide to the upper end of the first inclined feeding tube 32, and are arranged in sequence at the upper end of the first inclined feeding tube 32. The first inclined feeding tube 32 itself is supported and fixed by the first support plate 31, and the frontmost group of axial tubes 8 stays at the upper end of the pushing block 33. The first electric telescopic rod 34 is started, so that the pushing block 33 moves upward and drags a group of axial tubes 8 to move, and the pushing block 33 moves upward. After moving to a certain height, it becomes parallel to the second inclined feeding pipe 42, and the axial tube 8 at the upper end of the pushing block 33 rolls to the upper end of the second inclined feeding pipe 42. When the pushing block 33 moves, it drives the baffle 35 to move, and the baffle 35 blocks the remaining axial tubes 8 at the rear to prevent the remaining axial tubes 8 from being misplaced or arriving at the designated position in advance. After the pushing block 33 is reset, the baffle 35 staggers the space between the pushing block 33 and the axial tube 8, and the remaining axial tubes 8 continue to roll to the upper end of the pushing block 33 and wait for upward feeding, thereby realizing automatic feeding.
[0033] In this embodiment, the pretreatment mechanism 4 includes a second support plate 41 fixedly connected to the base 1, the upper end of the second support plate 41 is fixedly connected to a second inclined feed pipe 42, the lower end of the second inclined feed pipe 42 near the rear end is fixedly connected to the upper end of the first inclined feed pipe 32 near the front end, the rear end of the second inclined feed pipe 42 is fixedly connected to two groups of symmetrical guide plates 43, the upper end of the second inclined feed pipe 42 is fixedly connected to a support frame 46, a first laser probe 47 is installed on the inner side of the support frame 46 near one side, the upper end of the support frame 46 is fixedly connected to an oil box 48, the lower end of the oil box 48 is installed with a spray head 420, and the two ends of the axial pipe 8 are in contact with the inner wall of the second inclined feed pipe 42.
[0034] Specifically, the second support plate 41 provides support and installation for the second inclined feed pipe 42, the guide plate 43 prevents the axial tube 8 from falling off when being transported to the second inclined feed pipe 42, the first laser probe 47 is used to control the extension and retraction of the second electric telescopic rod 44, the support frame 46 fixes the position of the oil box 48, and the spray head 420 outputs lubricating oil on the surface of the axial tube 8. The two ends of the axial tube 8 fit against the inner wall of the second inclined feed pipe 42 to ensure that the axial tube 8 fits against the inner wall of the second inclined feed pipe 42 and rolls in a straight line to prevent dislocation.
[0035] In this embodiment, a first motor 49 is installed at the upper end of the oil box 48, and a first connecting rod 410 is arranged on the inner side of the oil box 48. The output shaft of the first motor 49 is fixedly connected to the first connecting rod 410, and a first bevel gear 411 is fixedly connected to the outer side of the first connecting rod 410. A blade 419 is fixedly connected to the outer side of the first connecting rod 410 near the lower end, and two groups of symmetrical second bevel gears 412 are meshed on the outer side of the first bevel gear 411. The ends of the two groups of second bevel gears 412 that are away from each other are fixedly connected to the second connecting rod 413. The two groups of second connecting rods 413 are rotationally connected to the oil box 48, and the outer sides of the two groups of second connecting rods 413 are fixedly connected to a rotating plate 424.
[0036] Specifically, the first motor 49, as kinetic energy, drives the first bevel gear 411 to rotate through the first connecting rod 410, and then outputs the kinetic energy through the second bevel gear 412, so that the rotating plate 424 rotates through the second connecting rod 413, and the lubricating oil in the oil box 48 is stirred. The blades 419 disperse the lubricating oil sprayed from the spray head 420 again and evenly drop it on the top of the axial pipe 8. The axial pipe 8 will rotate during grinding, and will continue to roll downward after grinding is completed, so that the outer side of the axial pipe 8 is evenly coated with lubricating oil. The remaining structures can also be contaminated with lubricating oil to avoid equipment aging and promote the working efficiency of the device.
[0037] In this embodiment, the ends of the two groups of second connecting round rods 413 that are far away from each other are fixedly connected with a symmetrical first spur gear 414, the outer side of the first spur gear 414 is rotatably connected with a first chain 415, the inner side of the first chain 415 is rotatably connected with a second spur gear 416, the ends of the two groups of second spur gears 416 that are close to each other are fixedly connected with a third connecting round rod 417, the two groups of third connecting round rods 417 are rotatably connected to the inner side of the second inclined feed pipe 42, the ends of the two groups of third connecting round rods 417 that are close to each other are fixedly connected with a third spur gear 418, and two groups of symmetrical mounting grooves 45 are opened on the inner side of the second inclined feed pipe 42, and the third spur gear 418 is arranged on the inner side of the mounting groove 45.
[0038] Specifically, the first spur gear 414 rotates synchronously with the second connecting rod 413, and then cooperates with the first chain 415 to rotate the second spur gear 416. The mounting groove 45 can install the fourth spur gear 421 and the third spur gear 418, and stagger them with the axial tube 8 to prevent the axial tube 8 from getting stuck and unable to continue downward when rolling.
[0039] In this embodiment, the two groups of third spur gears 418 are respectively meshed and connected with the two groups of fourth spur gears 421, and the outer side of the second inclined feeding tube 42 is fixedly connected with two groups of symmetrical second electric telescopic rods 44. The output shafts of the two groups of second electric telescopic rods 44 are respectively rotatably connected with the two groups of fourth spur gears 421. The ends of the two groups of fourth spur gears 421 that are close to each other are fixedly connected with a conical guide sleeve 422, and the inner sides of the two groups of conical guide sleeves 422 are fixedly connected with a grinding ring 423. The tooth length of the third spur gear 418 is greater than the tooth length of the fourth spur gear 421, and the inner side of the grinding ring 423 fits with the outer wall of the axial tube 8.
[0040] Specifically, the fourth spur gear 421 rotates synchronously with the third spur gear 418, and the first laser probe 47 sends a signal to the second electric telescopic rod 44, so that the two groups of fourth spur gears 421 drive the conical guide sleeve 422 to clamp and fix the axial tube 8. The teeth of the third spur gear 418 are longer than the teeth of the fourth spur gear 421, so as to avoid the misalignment of the third spur gear 418 and the fourth spur gear 421 and maintain normal transmission. The two groups of grinding rings 423 rotate and grind the cuts at both ends of the axial tube 8 to remove burrs.
[0041] In this embodiment, the material picking mechanism 5 includes a third support plate 51 fixedly connected to the base 1, the upper end of the third support plate 51 is fixedly connected to a mounting plate 52, a limiting groove 53 is provided on the inner side of the mounting plate 52 near the rear end, a sliding groove 54 is provided on the inner side of the mounting plate 52 near the front end, a second chain 57 is provided at the rear end of the mounting plate 52, a sliding block 527 is fixedly connected to the outer side of the second chain 57 near the rear end, the rear end of the sliding block 527 is fixedly connected to a limiting block 55, the limiting block 55 is slidably connected to the inner side of the limiting groove 53, the rear end of the limiting block 55 is fixedly connected to a mounting block 56, a cylinder 58 is installed on the upper end of the mounting block 56, a mechanical gripper 59 is installed on the lower end of the mounting block 56, the output shaft of the cylinder 58 is fixedly connected to the mechanical gripper 59, and a second laser probe 525 is installed behind the mechanical gripper 59 at the lower end of the mounting block 56.
[0042] Specifically, the third support plate 51 and the mounting plate 52 both provide installation space for the equipment, the limit groove 53 and the limit block 55 cooperate with each other to prevent the mounting block 56 from detaching from the equipment, and the sliding groove 54 and the sliding block 527 cooperate with each other to drive the mounting block 56 to move back and forth under the drive of the second chain 57. The cylinder 58 controls the height of the mechanical gripper 59, and the second laser probe 525 and the signal receiver 526 cooperate with each other to calibrate the position of the mechanical gripper 59.
[0043] In this embodiment, two groups of symmetrical pressure rods 510 are fixedly connected to the lower end of the mechanical gripper 59 near both sides, and the lower ends of the two groups of pressure rods 510 are fixedly connected to the first magnetic block 511, and the outer sides of the two groups of pressure rods 510 are respectively slidably connected to two groups of U-shaped oil pressure tubes 515, and the rear end of the third support plate 51 is fixedly connected to a placement plate 512, and the two groups of U-shaped oil pressure tubes 515 penetrate the placement plate 512, and the outer sides of the two groups of U-shaped oil pressure tubes 515 are fixedly connected to the placement plate 512, and the upper end of the placement plate 512 is fixedly connected to a buffer box 513, and the interior of the buffer box 513 is provided with an adsorption pad 514 near the upper end, and a signal receiver 526 is installed at the upper end of the buffer box 513 near the front end.
[0044] Specifically, after the pressure rod 510 enters the U-shaped hydraulic tube 515, the second magnetic block 519 is adsorbed by the first magnetic block 511 to connect with the first slider 518. The placement plate 512 provides installation space for the buffer box 513. The axial tube 8 enters the buffer box 513 after passing through the second inclined feed pipe 42. The outer side of the axial tube 8 will roll on the upper end of the adsorption pad 514 when entering the buffer box 513 to wipe and absorb excess lubricating oil.
[0045] In this embodiment, two groups of symmetrical first slide grooves 516 are opened on the inner side of the U-shaped oil pressure tube 515, and the inner sides of the two groups of first slide grooves 516 are slidably connected with first clamping blocks 517. The adjacent ends of the two groups of first clamping blocks 517 are commonly fixedly connected with a first slider 518. The outer side of the first slider 518 fits with the inner wall of the U-shaped oil pressure tube 515, and the upper end of the first slider 518 is fixedly connected with a second magnetic block 519.
[0046] Specifically, the air cylinder 58 is started to move the mechanical gripper 59 downward, and then the two sets of pressure rods 510 are driven to move downward. The pressure rod 510 enters the U-shaped hydraulic tube 515, and the second magnetic block 519 is adsorbed by the first magnetic block 511 to connect with the first slider 518. The pressure rod 510 continues to press downward, and the first slider 518 slides straight downward in the first slide groove 516 through the first clamping block 517.
[0047] In this embodiment, two groups of symmetrical second slide grooves 524 are opened on the inner side of the U-shaped oil pressure tube 515, and the inner sides of the two groups of second slide grooves 524 are slidably connected with second clamping blocks 521. The two groups of second clamping blocks 521 are fixedly connected with a second slider 520 on the side close to each other. The outer side of the second slider 520 is in contact with the inner wall of the U-shaped oil pressure tube 515, and the upper end of the second slider 520 is fixedly connected with an arc push plate 522. A spring 523 is arranged under the second slider 520, one end of the spring 523 is fixedly connected to the second slider 520, and the other end of the spring 523 is fixedly connected to the U-shaped oil pressure tube 515.
[0048] Specifically, the oil pressure in the U-shaped oil pressure tube 515 pressurizes the other outlet, the second slider 520 moves upward by the oil pressure on one side, and slides in the second slide groove 524 by the second clamping block 521 to ensure the fixed position, the spring 523 is pulled open, so that the arc push plate 522 moves upward and drags the axial tube 8 to extend upward, the axial tube 8 is separated from the buffer box 513, and is parallel to the mechanical gripper 59. The mechanical gripper 59 clamps the axial tube 8 through the incisions at both ends, and then transports the axial tube 8 to the processing production line. The pressure rod 510 is separated from the U-shaped oil pressure tube 515, so that the first slider 518 is pulled out through the second magnetic block 519, and then the lower oil pressure is reset by air pressure. The spring 523 contracts and the return force pulls the second slider 520 back. After the first magnetic block 511 is separated from the U-shaped oil pressure tube 515 and is offset from the second magnetic block 519, the resetting of the material picking mechanism 5 is completed.
[0049] Working principle: when in use, the numerical control operation panel 6 is used for operation, and the axial tube 8 inside the storage box 2 rolls outward through its own round surface design, slides to the upper end of the first inclined feeding tube 32, and is arranged in sequence at the upper end of the first inclined feeding tube 32. The first inclined feeding tube 32 itself is supported and fixed by the first support plate 31. The frontmost group of axial tubes 8 stays at the upper end of the pushing block 33, and the first electric telescopic rod 34 is started to make the pushing block 33 move upward and drag a group of axial tubes 8 to move, and the pushing block 3 After moving to a certain height, the axial tube 8 on the upper end of the push block 33 is parallel to the second inclined feeding tube 42, and the axial tube 8 on the upper end of the push block 33 rolls to the upper end of the second inclined feeding tube 42. When the push block 33 moves, it drives the baffle 35 to move, and the baffle 35 blocks the remaining axial tubes 8 behind to prevent the remaining axial tubes 8 from being misplaced or arriving at the designated position in advance. After the push block 33 is reset, the baffle 35 staggers the space between the push block 33 and the axial tube 8, and the remaining axial tubes 8 continue to roll to the upper end of the push block 33 to wait for upward feeding, thereby realizing automatic feeding;
[0050] After the axial tube 8 enters the second inclined feeding tube 42, it continues to roll and is then scanned by the first laser probe 47. The first laser probe 47 sends a signal to the second electric telescopic rod 44. The two sets of second electric telescopic rods 44 extend the output shaft together and drive the two sets of symmetrical fourth spur gears 421 to approach each other. The axial tube 8 is clamped by the grinding ring 423. The teeth of the fourth spur gear 421 slide with the teeth of the third spur gear 418. However, the teeth of the third spur gear 418 are longer than the teeth of the fourth spur gear 421, so as to avoid misalignment between the third spur gear 418 and the fourth spur gear 421 and maintain normal The two sets of grinding rings 423 clamp the axial pipe 8 together and then start the first motor 49, so that the first connecting rod 410 in the oil box 48 rotates, the first connecting rod 410 drives the first bevel gear 411 to rotate, the first bevel gear 411 drives the second bevel gear 412 to rotate through meshing, the second bevel gear 412 drives the second connecting rod 413 to rotate, the rotating plate 424 outside the second connecting rod 413 rotates synchronously to stir the oil box 48, the second connecting rod 413 drives the first spur gear 414 to rotate, the first spur gear 414 drives the first chain 415 to rotate, and the second connecting rod 413 drives the first spur gear 414 to rotate. The second spur gear 416 rotates, and the second spur gear 416 rotates the third spur gear 418 through the third connecting rod 417. The third spur gear 418 meshes with the fourth spur gear 421, and drives the fourth spur gear 421 to rotate, so that the two sets of grinding rings 423 grind the cuts at both ends of the shaft-shaped pipe 8 to remove burrs. The placement groove 45 can install the fourth spur gear 421 and the third spur gear 418, and stagger with the shaft-shaped pipe 8 to prevent the shaft-shaped pipe 8 from being stuck and unable to continue to move downward when rolling. When the shaft-shaped pipe 8 is ground, the spray head 420 is started, and the first connecting rod 410 rotates. The blades 419 rotate synchronously during operation, and the blades 419 disperse the lubricating oil sprayed from the spray head 420 again and evenly drop it on the top of the shaft-shaped pipe 8. The shaft-shaped pipe 8 will rotate when grinding, and will continue to roll downward after grinding, so that the outer side of the shaft-shaped pipe 8 is evenly coated with lubricating oil, and the remaining structures can also be stained with lubricating oil, so as to avoid equipment aging and promote the working efficiency of the device. After grinding, the second electric telescopic rod 44 is started to shrink the output shaft, and then the conical guide sleeve 422 is staggered with the shaft-shaped pipe 8, and the shaft-shaped pipe 8 continues to roll downward at the upper end of the second inclined feeding pipe 42;
[0051] The axial tube 8 passes through the second inclined feeding pipe 42 and enters the buffer box 513. The outer side of the axial tube 8 rolls on the upper end of the adsorption pad 514 when entering the buffer box 513, wiping and adsorbing excess lubricating oil, and evenly smearing the lubricating oil on the outer side of the axial tube 8, so that the subsequent processing effect is better. The lower end position of the inner side of the buffer box 513 is designed as an inclined surface. The axial tube 8 will roll to the bottom of the buffer box 513 and stop, and the second chain 57 is started. The second chain 57 passes through the sliding block 52 7 slides in the sliding groove 54 and then drives the limit block 55 to slide in the limit groove 53, so that the mounting block 56 moves back and forth. After the laser output by the second laser probe 525 is aligned with the signal receiver 526, the mounting block 56 stops moving, and the cylinder 58 is started to move the mechanical gripper 59 downward, and then drives the two groups of pressure rods 510 to move downward. The pressure rod 510 enters the U-shaped hydraulic pipe 515, and the second magnetic block 519 is attracted by the first magnetic block 511 to connect with the first slider 518. The pressure rod 510 continues to press downward, and the first slider 518 slides straight downward in the first slide groove 516 through the first clamping block 517, so that the oil pressure in the U-shaped oil pressure tube 515 is pressurized to the other outlet. The second slider 520 moves upward through the oil pressure on one side, and slides in the second slide groove 524 through the second clamping block 521 to ensure the fixed position. The spring 523 is pulled open, so that the arc push plate 522 moves upward and drags the axial tube 8 to extend upward, and the axial tube 8 is separated from the buffer box 513. Parallel to the mechanical gripper 59, the mechanical gripper 59 clamps the axial tube 8 through the incisions at both ends, and then transports the axial tube 8 to the processing production line. The pressure rod 510 disengages from the U-shaped oil pressure tube 515 to pull out the first slider 518 through the second magnetic block 519, and then the oil pressure below is reset by air pressure. The spring 523 contracts and the return force pulls the second slider 520 back. After the first magnetic block 511 disengages from the U-shaped oil pressure tube 515 and is offset from the second magnetic block 519, the resetting of the material picking mechanism 5 is completed.
[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic loading and unloading device for a CNC lathe, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a fourth support plate (7), the upper end of the fourth support plate (7) is fixedly connected to a material storage box (2), an axial tube (8) is arranged inside the material storage box (2), a material discharge mechanism (3) is installed in front of the material storage box (2) at the upper end of the base (1), a pretreatment mechanism (4) is installed in front of the material discharge mechanism (3) at the upper end of the base (1), the pretreatment mechanism (4) is used to grind and lubricate the axial tube (8) supplied by the material discharge mechanism (3), a material picking mechanism (5) is installed in front of the pretreatment mechanism (4) at the upper end of the base (1), the material picking mechanism (5) is used to pick up, place and transport the axial tube (8) after being processed by the pretreatment mechanism (4), and the base (1) is provided with a material discharge mechanism (3). A numerical control operation panel (6) is arranged in front of the upper material taking mechanism (5), the material unloading mechanism (3) comprises a first support plate (31) fixedly connected to the base (1), the upper end of the first support plate (31) is fixedly connected to a first inclined surface feeding pipe (32), the rear end of the first inclined surface feeding pipe (32) is fixedly connected to the discharge port of the material storage box (2), the lower end of the first inclined surface feeding pipe (32) is slidably connected to a push block (33), the upper end of the push block (33) is designed as an inclined surface, the upper end of the base (1) is installed with a first electric telescopic rod (34), the output shaft of the first electric telescopic rod (34) is fixedly connected to the push block (33), and the lower end of the push block (33) is fixedly connected to a baffle (33) near the rear end. 5), the two ends of the axial tube (8) are in contact with the inner wall of the first inclined feeding tube (32), the material taking mechanism (5) comprises a third support plate (51) fixedly connected to the base (1), the upper end of the third support plate (51) is fixedly connected to a mounting plate (52), a limiting groove (53) is provided on the inner side of the mounting plate (52) near the rear end, a sliding groove (54) is provided on the inner side of the mounting plate (52) near the front end, a second chain (57) is provided on the rear end of the mounting plate (52), a sliding block (527) is fixedly connected on the outer side of the second chain (57) near the rear end, the rear end of the sliding block (527) is fixedly connected to a limiting block (55), and the limiting block (55) is slidably connected to the On the inner side of the limiting groove (53), the rear end of the limiting block (55) is fixedly connected to a mounting block (56), the upper end of the mounting block (56) is installed with a cylinder (58), the lower end of the mounting block (56) is installed with a mechanical gripper (59), the output shaft of the cylinder (58) is fixedly connected to the mechanical gripper (59), the lower end of the mounting block (56) is behind the mechanical gripper (59) and a second laser probe (525) is installed behind the mechanical gripper (59), the lower end of the mechanical gripper (59) is fixedly connected to two groups of symmetrical pressure rods (510) near the two sides, the lower ends of the two groups of pressure rods (510) are fixedly connected to the first magnetic block (511), and the outer sides of the two groups of pressure rods (510) are respectively slidably connected to two groups of U-shaped oil pressure pipes (515),The rear end of the third support plate (51) is fixedly connected to a placement plate (512), the two groups of U-shaped oil pressure pipes (515) penetrate the placement plate (512), the outer sides of the two groups of U-shaped oil pressure pipes (515) are fixedly connected to the placement plate (512), the upper end of the placement plate (512) is fixedly connected to a buffer box (513), an adsorption pad (514) is arranged inside the buffer box (513) near the upper end, and a signal receiver (526) is installed at a position near the front end of the upper end of the buffer box (513).
2. The automatic loading and unloading device for a CNC lathe according to claim 1, characterized in that: The pretreatment mechanism (4) comprises a second support plate (41) fixedly connected to the base (1); a second inclined surface feed pipe (42) is fixedly connected to the upper end of the second support plate (41); a lower end of the second inclined surface feed pipe (42) near the rear end is fixedly connected to an upper end of the first inclined surface feed pipe (32) near the front end; two sets of symmetrical guide plates (43) are fixedly connected to the rear end of the second inclined surface feed pipe (42); a support frame (46) is fixedly connected to the upper end of the second inclined surface feed pipe (42); a first laser probe (47) is installed at a position near one side of the inner side of the support frame (46); an oil box (48) is fixedly connected to the upper end of the support frame (46); a spray head (420) is installed at the lower end of the oil box (48); and both ends of the axial pipe (8) are in contact with the inner wall of the second inclined surface feed pipe (42).
3. The automatic loading and unloading device for a CNC lathe according to claim 2, characterized in that: A first motor (49) is mounted on the upper end of the oil box (48), a first connecting rod (410) is arranged on the inner side of the oil box (48), an output shaft of the first motor (49) is fixedly connected to the first connecting rod (410), a first bevel gear (411) is fixedly connected to the outer side of the first connecting rod (410), a blade (419) is fixedly connected to the outer side of the first connecting rod (410) near the lower end, two groups of symmetrical second bevel gears (412) are meshed on the outer side of the first bevel gear (411), the ends of the two groups of second bevel gears (412) that are far away from each other are fixedly connected to a second connecting rod (413), the two groups of second connecting rods (413) are rotationally connected to the oil box (48), and the outer sides of the two groups of second connecting rods (413) are fixedly connected to a rotating plate (424).
4. The automatic loading and unloading device for a CNC lathe according to claim 3 is characterized in that: The ends of the two groups of the second connecting round rods (413) that are far away from each other are fixedly connected to a symmetrical first spur gear (414); the outer side of the first spur gear (414) is rotatably connected to a first chain (415); the inner side of the first chain (415) is rotatably connected to a second spur gear (416); the ends of the two groups of the second spur gears (416) that are close to each other are fixedly connected to a third connecting round rod (417); the two groups of the third connecting round rods (417) are rotatably connected to the inner side of the second inclined feeding pipe (42); the ends of the two groups of the third connecting round rods (417) that are close to each other are fixedly connected to a third spur gear (418); two groups of symmetrical placement grooves (45) are provided on the inner side of the second inclined feeding pipe (42); the third spur gear (418) is arranged on the inner side of the placement groove (45).
5. The automatic loading and unloading device for a CNC lathe according to claim 4, characterized in that: The two groups of third spur gears (418) are respectively meshed and connected with two groups of fourth spur gears (421); the outer side of the second inclined surface feeding tube (42) is fixedly connected with two groups of symmetrical second electric telescopic rods (44); the output shafts of the two groups of second electric telescopic rods (44) are respectively rotatably connected with the two groups of fourth spur gears (421); the adjacent ends of the two groups of fourth spur gears (421) are both fixedly connected with conical guide sleeves (422); the inner sides of the two groups of conical guide sleeves (422) are both fixedly connected with grinding rings (423); the tooth length of the third spur gear (418) is greater than the tooth length of the fourth spur gear (421); and the inner side of the grinding ring (423) fits with the outer wall of the shaft-shaped pipe (8).
6. The automatic loading and unloading device for a CNC lathe according to claim 1, characterized in that: Two groups of symmetrical first slide grooves (516) are provided on the inner side of the U-shaped oil pressure tube (515); the inner sides of the two groups of the first slide grooves (516) are slidably connected with first clamping blocks (517); the adjacent ends of the two groups of the first clamping blocks (517) are fixedly connected with a first sliding block (518); the outer side of the first sliding block (518) fits with the inner wall of the U-shaped oil pressure tube (515); and the upper end of the first sliding block (518) is fixedly connected with a second magnetic block (519).
7. The automatic loading and unloading device for a CNC lathe according to claim 6, characterized in that: Two groups of symmetrical second slide grooves (524) are provided on the inner side of the U-shaped oil pressure tube (515), and the inner sides of the two groups of second slide grooves (524) are slidably connected with second clamping blocks (521). The two groups of second clamping blocks (521) are fixedly connected with a second slider (520) on one side close to each other. The outer side of the second slider (520) is in contact with the inner wall of the U-shaped oil pressure tube (515), and the upper end of the second slider (520) is fixedly connected with a curved push plate (522). A spring (523) is provided below the second slider (520), and one end of the spring (523) is fixedly connected to the second slider (520), and the other end of the spring (523) is fixedly connected to the U-shaped oil pressure tube (515).
Citation Information
Patent Citations
Loading and unloading mechanism for Computer Numerical Control (CNC) lathe
CN113059388A
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