A packaging device and method for pipe fittings

By designing the pipe fitting packaging device of the quantitative discharge unit, the quantitative discharge unit and the multi-directional distribution mechanism, the problem of inconvenience in bundling and unloading of pipe fittings in the prior art is solved, and quantitative processing, direct bundling and multi-directional conveying of pipe fittings are realized. Avoid the inconvenience of loading quantity and stacking after packaging.

CN119018440BActive Publication Date: 2025-02-11XINXIANG AIKANG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202411516973.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-02-11
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The existing pipe fitting packaging devices are difficult to solve the inconvenience of pipe fittings during the bundling and unloading process at the same time, especially the problem of unloading and directly stacking of pipe fittings after quantitative discharge.

Method used

A packaging device for pipe fittings is designed, including a quantitative discharge unit, a quantitative discharge unit and a multi-directional distribution mechanism. The quantitative discharge unit is used to control the processing amount and discharge of pipe fittings, the quantitative discharge unit is used to directly bundle and unload the material after bundle, and the multi-directional distribution mechanism is used to provide a multi-directional conveying platform to solve the problem of stacking of pipe fittings after packaging.

Benefits of technology

Quantitative processing and discharge of pipe fittings is realized, avoiding the problem of inconvenient control of the loading quantity; direct bundling and unloading of pipe fittings is realized, avoiding the problem of unloading in accordance with the order of packaging machine processing; through multi-directional distribution mechanism, Multi-directional conveying of pipe fittings is realized, avoiding the problem of direct accumulation of pipe fittings after packaging.

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Abstract

The present invention discloses a packaging device and method for pipe fittings, and relates to the technical field of pipe fitting packaging, comprising a main body mechanism, wherein the main body mechanism comprises a processing body, a strapping machine is arranged on the left side of the processing body, a base is fixedly installed on the front side of the processing body, a quantitative unloading mechanism is arranged above the base, the quantitative unloading mechanism comprises a quantitative discharge unit, the quantitative discharge unit is located above the base, the quantitative discharge unit is used to transport the pipe fittings individually, and can discharge them individually according to quantity, the quantitative unloading mechanism also comprises a quantitative discharge unit, and the packaging device and method for pipe fittings are provided with a quantitative discharge unit, the quantitative discharge unit can control the processing amount of the pipe fittings each time, and provide a special conveying part for individual processing and discharge, so as to achieve the purpose of quantitatively processing the pipe fittings and quantitatively discharging the pipe fittings from the processing body, so as to avoid the problem that the feeding quantity is inconvenient to control due to the opening of the feeding space.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe packaging, and in particular to a pipe packaging device and method. Background Art

[0002] Pipe packaging refers to the process of packaging various pipes and fittings. Pipe packaging has a special packaging machine, called a pipe packaging machine. Pipe packaging machine is a mechanical equipment specially used for pipe product packaging, mainly for pipes of various materials, shapes and sizes, such as galvanized steel pipes commonly used in the construction industry and PVC pipes in the water supply and drainage field. It is widely used in pipe manufacturing companies, covering plumbing equipment, building pipes, industrial pipes and automotive parts and other fields. Whether it is batch packaging of large-scale pipe production factories or customized packaging needs of small pipe processing workshops, pipe packaging machines can play a role.

[0003] Pipe packaging machines are generally systematic and must be used in a certain processing sequence. When it is necessary to bundle the pipes individually or in quantitative quantities, it is inconvenient to bundle them directly. It is also inconvenient to unload the pipes as a whole after bundling. The overall unloading is simply piled up on the platform, and the pipes cannot be distributed and processed.

[0004] In view of the above problems, it can be found that it is difficult to avoid the above problems at the same time when using the existing packaging devices for pipe fittings on the market, and even if they can be solved, they need to be solved with the cooperation of external tools, thus failing to achieve the desired effect. Therefore, we propose a packaging device and method for pipe fittings. Summary of the invention

[0005] The object of the present invention is to provide a packaging device and method for pipe fittings to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a packaging device for pipe fittings, comprising a main body mechanism, the main body mechanism comprising a processing body, a strapping machine is arranged on the left side of the processing body, a bottom platform is fixedly installed on the front side of the processing body, and a quantitative unloading mechanism is arranged above the bottom platform;

[0007] The quantitative unloading mechanism includes a quantitative discharging unit, which is located above the base platform and is used to transport the pipes individually and can discharge them individually according to quantity;

[0008] The quantitative unloading mechanism also includes a quantitative unloading unit, which is located on the left side of the quantitative discharge unit and is used to directly move and unload the pipe fittings according to the processing quantity of the quantitative discharge unit;

[0009] A multi-directional distribution mechanism is arranged on the left side of the quantitative unloading unit. The multi-directional distribution mechanism is located below the quantitative unloading unit. The multi-directional distribution mechanism is used for bidirectionally conveying pipe fittings and providing packaged pipe fittings in different directions.

[0010] Preferably, the quantitative discharging unit includes two conveyor belts, each of which is located inside the base, and the inner circles of the two conveyor belts are commonly connected to two belt shafts for transmission, a driving motor is fixedly installed on the front end of one of the belt shafts, and the bottom surface of the driving motor is fixedly connected to the upper surface of the base, a plurality of pairs of limit plates are fixedly installed on the outer surface of the conveyor belt, a plurality of identical brackets are fixedly installed on the upper surface of the base, two groups of small cylinders are fixedly installed on the upper surface of each of the brackets, and a connecting plate is fixedly installed on the telescopic end of each of the small cylinders, and two moving plates are arranged in each of the brackets, and the two moving plates are respectively fixedly connected to the inner side of the connecting plate near the upper and lower ends, and the upper and lower moving plates are fixedly connected to the inner side of the connecting plate near the upper and lower ends. A plurality of conveying wheels are rotatably connected between the plates, the inner wall of each conveying wheel is fixedly connected with a rotating shaft, a driven wheel is fixedly installed at the bottom end of each rotating shaft, a small motor is fixedly installed on the upper surface of each movable plate located below, a driving wheel is fixedly installed on the output end of each small motor, a first synchronous belt is arranged below each small motor, the inner ring of each first synchronous belt is transmission-connected with the outer surface of the driving wheel and the outer surface of the driven wheel, the outer sides of two adjacent driven wheels along the direction of the movable plate are transmission-connected with the second synchronous belt, a separator is fixedly installed on the outer surface of each driven wheel, and the two second synchronous belts connected to the same driven wheel are separated by the separator.

[0011] Preferably, three long bearings are fixedly mounted on the outer surface of each belt shaft, and the outer surface of each long bearing is rotatably connected to the inner wall of the base.

[0012] Preferably, two short bearings are fixedly mounted on the outer surface of each rotating shaft, and the outer surface of each short bearing is rotatably connected to the inner wall of the movable plate.

[0013] Preferably, a plurality of identical guide plates are arranged above the base, and the rear side of each guide plate is fixedly connected to the front side of the bracket.

[0014] Preferably, the quantitative unloading unit includes a unloading container, which is located on the left side of the conveyor belt, and a support platform is arranged at the rear of the strapping machine, and a polished rod is symmetrically rotatably connected between the support platform and the strapping machine, and an electric threaded rod is installed between the support platform and the strapping machine in a mirror distribution, two supporting slides are slidably connected to the two polished rods, and the two supporting slides are respectively threadedly installed with the two electric threaded rods, and the bottoms of the two supporting slides are respectively fixed with a first shell, a belt group is installed in the two first shells, and the two belt groups are both installed with a first spur gear, and the bottom ends of the two first shells are respectively slidably connected with a hook-shaped rack, and the adjacent hook-shaped racks are meshed with the first spur gears, and two second shells are respectively fixed to one side of the two first shells, and the inner side surfaces of the two second shells are both rotatably connected with second spur gears, and one end of the two second spur gears passes through the nearest first shell and second shell through a circular shaft, and is installed on the nearest belt group, and the two second shells are respectively slidably connected with a semi-toothed ring in an arc, and the outer sides of the arcs of the two semi-toothed rings are fixed with a semicircular shell.

[0015] Preferably, a hydraulic push platform is provided on the outer side of the discharge container, a push plate is fixedly connected to the telescopic end of the hydraulic push platform, and the outer surface of the push plate is in contact with the inner wall of the discharge container.

[0016] Preferably, two telescopic cylinders are fixedly mounted on the back of the discharge container, and a fixed clamping claw is fixedly mounted on the telescopic end of each telescopic cylinder.

[0017] Preferably, the multi-directional distribution mechanism includes a first roller machine, two groups of guide rail slides are fixedly installed on the bottom surface of the first roller machine, and the interior of each group of guide rail slides is slidably connected with an electric slide rail. Two second roller machines are placed in contact on the front and rear sides of the first roller machine, and two material guide plates are fixedly installed on the upper surface of the first roller machine, and rollers are rotatably connected on both sides of the material guide plates. A number of roller barrels are linearly distributed on the inner side of the first roller machine, and damping rollers are circumferentially distributed and linearly distributed on the outer side of the roller barrels.

[0018] A method for packaging pipe fittings comprises the following steps:

[0019] S1: The pipe is inserted from the guide plate, and the small motor is started. The small motor drives the driving wheel to rotate. The first synchronous belt synchronizes the driving wheel and the driven wheel. The driven wheel is driven by the second synchronous belt to rotate, and then drives the conveying wheel to rotate, and the pipe is moved to the processing body. After the processing is completed, the small cylinder is started, and the small cylinder extends a certain length to drive the moving plate to move, so that the distance between the conveying wheels increases a certain amount, and the pipe falls into the limit plate. Then the drive motor is started, and the drive motor drives the conveyor belt to rotate through the belt shaft to discharge the pipe from the limit plate;

[0020] S2: After the pipe fittings are discharged from the limit plate, they will fall into the discharge container. When a certain number of pipe fittings is reached, the hydraulic pusher is started to drive the pusher plate to move the pipe fittings. When the pipe fittings are in the fixed clamps, the telescopic cylinder is started to drive the fixed clamps to fix the pipe fittings, and the pipe fittings are bundled in the strapping machine. As the pusher plate moves the pipe fittings, the electric threaded rod is started to move the second shell and the semicircular shell to both ends of the pipe fittings until the pipe fittings are completely pushed out of the strapping machine by the pusher plate and the pipe fittings fall above the semicircular shell.

[0021] S3: Start the electric slide rail, which drives the guide rail slide to move the first roller machine to the bottom of the semicircular shell. At this time, the roller squeezes the hook-shaped rack to move upward to drive the first spur gear to rotate. The first spur gear drives the second spur gear to rotate synchronously through the belt group and the circular shaft. When the second spur gear rotates, the semi-toothed ring drives the semicircular shell to rotate synchronously. The pipe loses the support of the semicircular shell, and when the hook-shaped rack rises, its hook end squeezes the pipe to accelerate its separation from the semicircular shell. The pipe falls on the first roller machine along the guide plate, and then the first roller machine is reset. The quantitative unloading unit loses the roller support and resets itself by gravity. According to the demand for pipes, the first roller machine is started to rotate the roller barrel, and the roller barrel makes the pipe contact with the inner wall of the first roller machine. Under the synchronous action of the obstruction of the inner wall of the first roller machine and the rotation of the damping roller, the pipe is pushed by the damping roller to move to one of the second roller machines, and the two second roller machines are started to remove the pipes.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention is provided with a quantitative discharging unit, which can control the processing quantity of the pipe fittings each time, and provides a special conveying part for single processing and discharging, so as to achieve the purpose of quantitatively processing the pipe fittings and quantitatively discharging the pipe fittings from the processing body, so as to avoid the problem of inconvenient control of the feeding quantity due to the opening of the feeding space.

[0024] The present invention is provided with a quantitative unloading unit, which can directly bundle the pipe fittings and unload them after bundling, thereby achieving the purpose of not having to unload according to the processing sequence of the packaging machine, so as to avoid the problem of not being able to unload directly after quantitative discharge.

[0025] The present invention is provided with a multi-directional distribution mechanism, which can provide a conveying platform for unloading, and can provide multi-directional conveying for the pipe fittings after unloading, thereby achieving the purpose of providing pipe fittings for multiple demand stations, thereby avoiding the problem of pipe fittings being directly piled up on the unloading platform after packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2It is a structural schematic diagram of the base platform of the present invention;

[0028] Figure 3 It is a structural schematic diagram of the conveyor belt of the present invention;

[0029] Figure 4 It is a schematic diagram of the structure of the support of the present invention;

[0030] Figure 5 It is a structural schematic diagram of the movable plate of the present invention;

[0031] Figure 6 is a schematic structural diagram of the second synchronous belt of the present invention;

[0032] Figure 7 is a cross-sectional view of a first synchronous belt of the present invention;

[0033] Figure 8 It is a structural schematic diagram of the discharge container of the present invention;

[0034] Fig. 9 It is a structural schematic diagram of the support platform of the present invention;

[0035] Fig.10 is a partial cutaway schematic diagram of the first housing of the present invention;

[0036] Fig.11 It is a structural schematic diagram of the first roller machine of the present invention;

[0037] Fig.12 It is a schematic diagram of the disassembly of the drum of the present invention.

[0038] In the figure: 1. Main mechanism; 11. Processing machine body; 12. Strapping machine; 13. Bottom platform; 2. Quantitative unloading mechanism; 21. Quantitative discharging unit; 2101. Conveyor belt; 2102. Guide plate; 2103. Limiting plate; 2104. Belt shaft; 2105. Long bearing; 2106. Driving motor; 2107. Bracket; 2108. Small cylinder; 2109. Moving plate; 2110. Connecting plate; 2111. Second synchronous belt; 2112. Rotating shaft; 2113. Conveying wheel; 2114. Short bearing; 2115. Small motor; 2116. First synchronous belt; 2117. Driven wheel; 2118. Separator; 2119. Driving wheel; 22. Quantitative unloading unit; 2201. Discharge container; 2202, telescopic cylinder; 2203, fixed clamp; 2204, push plate; 2205, hydraulic push table; 2206, support table; 2207, bare rod; 2208, threaded rod; 2209, support slide; 2210, first shell; 2211, belt group; 2212, first spur gear; 2213, hook-type rack; 2214, second shell; 2215, second spur gear; 2216, half gear ring; 2217, semicircular shell; 3, multi-directional distribution mechanism; 301, first roller machine; 302, guide rail slide; 303, second roller machine; 304, guide plate; 3041, roller; 305, electric slide; 306, roller cylinder; 307, damping roller. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1

[0040] See also Figure 1-Figure 7 The present invention provides a technical solution: a packaging device for pipe fittings. The present invention makes corresponding improvements to the technical problems mentioned in the background technology, including a main mechanism 1, the main mechanism 1 includes a processing body 11, a strapping machine 12 is arranged on the left side of the processing body 11, a bottom platform 13 is fixedly installed on the front side of the processing body 11, and a quantitative unloading mechanism 2 is arranged above the bottom platform 13;

[0041] The quantitative unloading mechanism 2 includes a quantitative discharge unit 21, which is located above the base 13. The quantitative discharge unit 21 is used to transport the pipes individually and can discharge them individually according to quantity.

[0042] As a further limitation of the quantitative unloading mechanism 2 of the present invention, the quantitative discharging unit 21 includes two conveyor belts 2101, each conveyor belt 2101 is located in the base 13, the inner circles of the two conveyor belts 2101 are commonly connected to two belt shafts 2104, a driving motor 2106 is fixedly installed at the front end of one of the belt shafts 2104, the bottom surface of the driving motor 2106 is fixedly connected to the upper surface of the base 13, a plurality of pairs of limit plates 2103 are fixedly installed on the outer surface of the conveyor belt 2101, and a plurality of identical support plates 2103 are fixedly installed on the upper surface of the base 13. The upper surface of each bracket 2107 is fixedly mounted with two sets of small cylinders 2108, and the telescopic end of each small cylinder 2108 is fixedly mounted with a connecting plate 2110. Two movable plates 2109 are arranged in each bracket 2107, and the two movable plates 2109 are respectively fixedly connected to the inner side of the connecting plate 2110 near the upper and lower ends, and the two movable plates 2109 are located below the small cylinder 2108. A plurality of conveying wheels 2113 are rotatably connected between the upper and lower movable plates 2109, and the inner wall of each conveying wheel 2113 is fixedly A rotating shaft 2112 is connected, and a driven wheel 2117 is fixedly connected to the bottom end of each rotating shaft 2112. A small motor 2115 is fixedly installed on the upper surface of each movable plate 2109 located below. The output end of each small motor 2115 is fixedly connected to a driving wheel 2119. A first synchronous belt 2116 is arranged below each small motor 2115. The inner ring of each first synchronous belt 2116 is transmission-connected to the outer surface of the driving wheel 2119 and the outer surface of the driven wheel 2117. Two adjacent driven wheels 2117 along the direction of the movable plate 2109 are connected. The outer surface of each driven wheel 2117 is transmission-connected to two second synchronous belts 2111, and a separator 2118 is fixedly installed on the outer surface of each driven wheel 2117. The two second synchronous belts 2111 connected to the same driven wheel 2117 are separated by the separator 2118. A quantitative discharging unit 21 is provided, which can control the processing amount of the pipe fittings each time, and can perform single processing and discharging, thereby achieving the purpose of quantitatively processing the pipe fittings and quantitatively discharging the pipe fittings from the processing body 11, so as to avoid the problem of inconvenient control of the loading quantity due to the opening of the loading space.

[0043] See also Figure 3 Three long bearings 2105 are fixedly installed on the outer surface of each belt shaft 2104, and the outer surface of each long bearing 2105 is rotatably connected to the inner wall of the base 13. The long bearings 2105 can support the rotation of the belt shaft 2104, and the length of the long bearings 2105 must adapt to the length of the middle part of the base 13.

[0044] See also Figure 5 and Figure 6Two short bearings 2114 are fixedly installed on the outer surface of each rotating shaft 2112, and the outer surface of each short bearing 2114 is rotatably connected to the inner wall of the movable plate 2109. The short bearings 2114 can support the rotation of the rotating shaft 2112, and while supporting the rotation of the rotating shaft 2112, the wear of the rotating shaft 2112 can be reduced.

[0045] See also Figure 4 A plurality of identical guide plates 2102 are arranged above the base 13, and the rear side of each guide plate 2102 is fixedly connected to the front side of the bracket 2107. The guide plates 2102 are provided to provide support for the pipe fittings, making it convenient to insert the pipe fittings between the conveying wheels 2113.

[0046] The specific implementation of this embodiment is as follows: when in use, the pipe is pushed in from the guide plate 2102. As the pipe moves, the pipe is inserted between the conveying wheels 2113, and the small motor 2115 is started. The small motor 2115 drives the driving wheel 2119 to rotate. The driving wheel 2119 drives the driven wheel 2117 to rotate through the first synchronous belt 2116. The driven wheels 2117 are connected by the second synchronous belt 2111, so that the driven wheel 2117 can rotate with the driving wheel 2119. The driven wheel 2117 drives the conveying wheel 2113 to rotate through the rotating shaft 2112, and the conveying wheels 2113 on both sides of the pipe can drive it to move, move the pipe to the processing body 11, stop the small motor 2115, and wait for the pipe to be processed. After the processing of the pipe is completed, the small motor 2115 is reversed. As the small motor 2115 is reversed, the conveying wheel 2113 will eventually move the pipe in the opposite direction. After moving a certain distance, the small motor 2115 is stopped so that the pipe is directly above the conveyor belt 2101, and the small cylinder 2108 is started again. The small cylinder 2108 drives the moving plate 2109 to move through the connecting plate 2110, thereby increasing the spacing between the conveying wheels 2113. The pipe falls from between the conveying wheels 2113 and accurately falls into the limit plate 2103. The driving motor 2106 is started, and the driving motor 2106 drives the conveyor belt 2101 to rotate through the belt shaft 2104, which can drive the pipe to move, and the pipe can be discharged at the left end of the conveyor belt 2101. Embodiment 2

[0047] See also Figure 1 and Figure 8-Figure 10 The present invention provides a technical solution: a packaging device for pipe fittings. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The quantitative unloading mechanism 2 also includes a quantitative unloading unit 22. The quantitative unloading unit 22 is located on the left side of the quantitative discharge unit 21. The quantitative unloading unit 22 is used to directly move and unload the pipe fittings according to the processing quantity of the quantitative discharge unit 21.

[0048] As a further limitation of the quantitative unloading mechanism 2 of the present invention, the quantitative unloading unit 22 includes a unloading container 2201, the unloading container 2201 is located on the left side of the conveyor belt 2101, and a support platform 2206 is arranged behind the strapping machine 12. A light rod 2207 is symmetrically rotatably connected between the support platform 2206 and the strapping machine 12, and an electric threaded rod 2208 is installed in a mirror distribution. Two support slides 2209 are slidably connected to the two light rods 2207. The two support slides 2209 are 9 are respectively threadedly installed with two electric threaded rods 2208, the bottoms of the two support slides 2209 are fixedly connected to the first housing 2210, and the two first housings 2210 are installed with belt sets 2211, which include a driving pulley, a driven pulley and a transmission belt located outside the two, and the driving pulleys of the two belt sets 2211 are respectively rotatably connected to the first housing 2210, and one end of the driving pulleys of the two belt sets 2211 is fixedly connected to the first straight gear 2212, and the two The bottom ends of the first shells 2210 are all connected with hook-shaped racks 2213 in a sliding manner, and the adjacent hook-shaped racks 2213 are meshed with the first spur gears 2212. One side of the two first shells 2210 is fixedly connected with a second shell 2214. The inner sides of the two second shells 2214 are rotatably connected with second spur gears 2215. One end of the two second spur gears 2215 passes through the nearest first shell 2210 and the second shell 2214 through a circular shaft, and is respectively connected to the belt assembly. The driven pulley 2211 is fixed, the second shell 2214 is hook-shaped, and the two second shells 2214 are both connected with half-toothed rings 2216 in circular arc sliding connection. The two half-toothed rings 2216 are respectively fixed with semi-circular shells 2217 on the outer sides of the arcs. By providing a quantitative unloading unit 22, the quantitative unloading unit 22 can directly bundle the pipe fittings and unload them after bundling, so as to achieve the purpose of not having to unload according to the processing sequence of the packaging machine, so as to avoid the problem of not being able to unload directly after quantitative discharge.

[0049] See also Figure 8 A hydraulic push platform 2205 is arranged on the outside of the unloading container 2201. The telescopic end of the hydraulic push platform 2205 is a multi-section cylinder nested telescopic, and its longest length is longer than the unloading container 2201. The telescopic end of the hydraulic push platform 2205 is fixedly connected with a push plate 2204. The outer surface of the push plate 2204 is in contact with the inner wall of the unloading container 2201. By arranging the hydraulic push platform 2205 and the push plate 2204, the hydraulic push platform 2205 can horizontally move the push plate 2204, and the push plate 2204 moves the pipe fittings.

[0050] See also Figure 8Two telescopic cylinders 2202 are symmetrically fixedly installed on the rear side of the unloading container 2201, and a fixed clamp 2203 is fixedly installed on the telescopic end of each telescopic cylinder 2202. By providing the telescopic cylinders 2202 and the fixed clamps 2203, the telescopic cylinders 2202 drive the fixed clamps 2203 to move according to the shape of the fixed clamps 2203, so that multiple pipe fittings can be fixed into a certain shape.

[0051] The specific implementation of this embodiment is as follows: as the pipe is discharged from the conveyor belt 2101, it will directly fall into the discharge container 2201, the hydraulic pusher 2205 is started, and the telescopic end of the hydraulic pusher 2205 drives the push plate 2204 to move, pushing the pipe to the fixed clamp 2203, and starting the telescopic cylinder 2202 to drive the fixed clamp 2203 to fix the pipe, and then bundling is performed in the strapping machine 12. During the bundling process, the pipe continues to be moved, and one end of the pipe is moved out of the strapping machine 12, and the two electric threaded rods 2208 are started. The two electric threaded rods 2208 drive the support slide 2209 to slide threadedly close to the pipe, and then the pipe is located below the two support slides 2209. At this time, the electric threaded rod 2208 connected to the rear support slide 2209 is adjusted, and the electric threaded rod 2208 drives the support slide 2209 to slide along the light rod 2207, so that the support slide 2209 drives the first shell 2210 to slide, and the first shell 2210 slides through the second shell 2214 to drive the second spur gear 2215 to move synchronously, and the second spur gear 2215 drives the semicircular shell 2217 to move synchronously through the semi-toothed ring 2216. After the pipe fittings are completely bundled, the pipe fittings will be completely pushed out of the bundling machine 12 by the telescopic end of the hydraulic push table 2205 and fall on the two semicircular shells 2217. At this time, the hydraulic push table 2205 resets and stops working, waiting for the next batch of pipe fittings. Embodiment 3

[0052] See also Figure 1 and Figure 10-12 The present invention provides a technical solution: a packaging device for pipe fittings. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. A multi-directional distribution mechanism 3 is arranged on the left side of the quantitative unloading unit 22. The multi-directional distribution mechanism 3 is located below the quantitative unloading unit 22. The multi-directional distribution mechanism 3 is used for bidirectional transportation of pipe fittings and provides packaged pipe fittings in different directions.

[0053] As a further limitation of the multi-directional distribution mechanism 3 of the present invention, the multi-directional distribution mechanism 3 includes a first roller machine 301, two sets of guide rail slides 302 are fixedly installed on the bottom surface of the first roller machine 301, and the interior of each set of guide rail slides 302 is slidably connected to an electric slide rail 305. Two second roller machines 303 are placed in contact on both sides of the front and rear of the first roller machine 301, and a guide plate 304 is fixedly installed on the upper surface of the first roller machine 301. The guide plate 304 is rotatably connected to rollers 3041 on both sides. The rollers 3041 are rotatably connected to the guide plates 304. The height of 041 cooperates with the height of the arc surface of the hook-type rack 2213. A plurality of roller cylinders 306 are linearly distributed inside the first roller machine 301, and a plurality of damping rollers 307 are circumferentially distributed outside the roller cylinder 306. A multi-directional distribution mechanism 3 is provided, which can provide a conveying platform for unloading, and can provide multi-directional conveying for the pipe fittings after unloading, so as to achieve the purpose of providing pipe fittings for multiple demand stations, so as to avoid the problem of pipe fittings being directly piled up on the unloading platform after packaging.

[0054] The specific implementation of this embodiment is as follows: after the pipe fitting moves and falls on the two semicircular shells 2217, the above-mentioned actions of the two first shells 2210 are performed again, so that the hook-shaped rack 2213 on the first shell 2210 can contact the roller 3041 along the direction of the electric slide rail 305, and then the electric threaded rod 2208 is stopped and the electric slide rail 305 is started. The electric slide rail 305 drives the guide rail slide plate 302 to move the first roller machine 301 to the bottom of the semicircular shell 2217. In this process, the first roller machine 301 drives the roller 3041 to rotate synchronously through the guide plate 304, and the roller 3041 squeezes the hook-shaped rack 2213 along the arc surface of the hook-shaped rack 2213 to move it upward and drive The first spur gear 2212 rotates synchronously, and the rotation of the first spur gear 2212 drives the driving pulley of the belt set 2211 to rotate synchronously. The driving pulley of the belt set 2211 drives the driven pulley of the belt set 2211 to rotate synchronously through the transmission belt of the belt set 2211, so that the driven pulley of the belt set 2211 drives the second spur gear 2215 to rotate synchronously through the circular shaft. When the second spur gear 2215 rotates, the semi-toothed ring 2216 drives the semicircular shell 2217 to rotate synchronously, so that the pipe fitting gradually loses the support of the semicircular shell 2217, and the hook end of the hook-shaped rack 2213 will squeeze the pipe fitting upward during the rising process, so that the force on the pipe fitting in the left and right directions is unbalanced, further pushing the pipe fitting away from the semicircular shell 2217, and finally the pipe fitting The material falls onto the first roller machine 301 along the guide plate 304, and then the first roller machine 301 is reset. At this time, the hook-shaped rack 2213 moves downward under the influence of gravity and drives the first spur gear 2212 to rotate synchronously. The rotation of the first spur gear 2212 drives the driving pulley of the belt group 2211 to rotate synchronously. The driving pulley of the belt group 2211 drives the driven pulley of the belt group 2211 to rotate synchronously through the transmission belt of the belt group 2211, so that the driven pulley of the belt group 2211 drives the second spur gear 2215 to rotate synchronously through the circular shaft. When the second spur gear 2215 rotates, the semi-toothed ring 2216 drives the semi-circular shell 2217 to rotate synchronously to complete the reset, and the guide slide 302 moves to the leftmost end of the electric slide rail 305 When the first roller machine 301 is moved to the second roller machine 303, the first roller machine 301 is started to rotate the roller barrel 306 according to the demand for the pipe. The roller barrel 306 drives the damping roller 307 to rotate synchronously, and the pipe contacts the inner wall of the first roller machine 301 or the guide plate 304 under the friction of the roller barrel 306. Under the obstruction of the contact between the inner wall of the first roller machine 301 or the guide plate 304, the friction between the pipe and the damping roller 307 changes the movement of the pipe along the rolling direction of the damping roller 307 to the front-back direction. The pipe is pushed along the inner wall by the damping roller 307 to one of the second roller machines 303, and the second roller machine 303 is started to transport the pipe to different directions.

[0055] A method for packaging pipe fittings comprises the following steps:

[0056] S1: The pipe is inserted from the guide plate 2102, and the small motor 2115 is started. The small motor 2115 drives the driving wheel 2119 to rotate. The first synchronous belt 2116 synchronizes the driving wheel 2119 and the driven wheel 2117. The driven wheel 2117 is driven by the second synchronous belt 2111 to rotate, and then drives the conveying wheel 2113 to rotate, and the pipe is moved to the processing body 11. After the processing is completed, the small cylinder 2108 is started, and the small cylinder 2108 extends a certain length to drive the moving plate 2109 to move, so that the distance between the conveying wheels 2113 increases a certain distance, and the pipe falls into the limit plate 2103. Then the drive motor 2106 is started, and the drive motor 2106 drives the conveyor belt 2101 to rotate through the belt shaft 2104, and the pipe is discharged from the limit plate 2103;

[0057] S2: After the pipe fittings are discharged from the limiting plate 2103, they will fall into the discharge container 2201. When a certain number of pipe fittings is reached, the hydraulic pusher 2205 is started to drive the pusher plate 2204 to move the pipe fittings. When the pipe fittings are in the fixed clamping jaws 2203, the telescopic cylinder 2202 is started to drive the fixed clamping jaws 2203 to fix the pipe fittings, and the pipe fittings are bundled in the strapping machine 12. As the pusher plate 2204 moves the pipe fittings, the electric threaded rod 2208 is started to move the second housing 2214 and the semicircular housing 2217 to both ends of the pipe fittings until the pipe fittings are completely pushed out of the strapping machine 12 by the pusher plate 2204 and the pipe fittings fall above the semicircular housing 2217.

[0058] S3: Start the electric slide 305, which drives the guide slide 302 to move the first roller 301 to the bottom of the semicircular shell 2217. At this time, the roller 3041 squeezes the hook-shaped rack 2213 and moves it upward to drive the first spur gear 2212 to rotate. The first spur gear 2212 drives the second spur gear 2215 to rotate synchronously through the belt group 2211 and the circular shaft. When the second spur gear 2215 rotates, the semi-toothed ring 2216 drives the semicircular shell 2217 to rotate synchronously. The pipe fitting loses the support of the semicircular shell 2217, and when the hook-shaped rack 2213 rises, its hook end squeezes the pipe fitting to make it The pipe is quickly separated from the semicircular shell 2217, and falls onto the first roller machine 301 along the guide plate 304. The first roller machine 301 is reset, and the quantitative unloading unit 22 loses the support of the roller 3041 and resets itself by gravity. According to the demand for the pipe, the first roller machine 301 is started to rotate the roller cylinder 306, and the roller cylinder 306 makes the pipe contact with the inner wall of the first roller machine 301. Under the synchronous action of the obstruction of the inner wall of the first roller machine 301 and the rotation of the damping roller 307, the pipe is pushed by the damping roller 307 to move to one of the second roller machines 303, and the two second roller machines 303 are started to remove the pipe.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A packaging device for pipe fittings, comprising a main body (1), characterized in that: The main mechanism (1) comprises a processing body (11), a strapping machine (12) is arranged on the left side of the processing body (11), a base (13) is fixedly mounted on the front side of the processing body (11), and a quantitative unloading mechanism (2) is arranged above the base (13); The quantitative unloading mechanism (2) comprises a quantitative discharge unit (21), the quantitative discharge unit (21) being located above the base (13), the quantitative discharge unit (21) being used to transport the pipe fittings individually and being able to discharge them individually according to quantity; The quantitative unloading mechanism (2) further comprises a quantitative unloading unit (22), the quantitative unloading unit (22) being located on the left side of the quantitative discharge unit (21), the quantitative unloading unit (22) being used to directly move and unload the pipe fittings according to the processing quantity of the quantitative discharge unit (21); A multi-directional distribution mechanism (3) is provided on the left side of the quantitative unloading unit (22), and the multi-directional distribution mechanism (3) is located below the quantitative unloading unit (22). The multi-directional distribution mechanism (3) is used for bidirectionally conveying pipe fittings and providing packaged pipe fittings in different directions; The quantitative discharging unit (21) comprises two conveyor belts (2101), each of which is located inside a base (13), and the inner rings of the two conveyor belts (2101) are jointly transmission-connected to two belt shafts (2104), wherein a driving motor (2106) is fixedly mounted on the front end of one of the belt shafts (2104), and the bottom surface of the driving motor (2106) is fixedly connected to the upper surface of the base (13), and a plurality of pairs of limit plates (2103) are fixedly mounted on the outer surface of the conveyor belt (2101). A plurality of identical brackets (2107) are fixedly mounted on the upper surface of the base (13), two groups of small cylinders (2108) are fixedly mounted on the upper surface of each bracket (2107), a connecting plate (2110) is fixedly mounted on the telescopic end of each small cylinder (2108), and two movable plates (2109) are arranged in each bracket (2107), and the two movable plates (2109) are respectively fixedly connected to the inner side of the connecting plate (2110) near the upper and lower ends, and the upper and lower movable plates (2109) are connected to each other. A plurality of conveying wheels (2113) are rotatably connected thereto, the inner wall of each conveying wheel (2113) is fixedly connected to a rotating shaft (2112), the bottom end of each rotating shaft (2112) is fixedly mounted with a driven wheel (2117), the upper surface of each movable plate (2109) located below is fixedly mounted with a small motor (2115), the output end of each small motor (2115) is fixedly mounted with a driving wheel (2119), and a first synchronous belt (2116) is arranged below each small motor (2115). The inner ring of each first synchronous belt (2116) is drivingly connected to the outer surface of the driving wheel (2119) and the outer surface of the driven wheel (2117); the outer sides of two adjacent driven wheels (2117) along the direction of the moving plate (2109) are drivingly connected to the second synchronous belt (2111); a separator (2118) is fixedly mounted on the outer surface of each driven wheel (2117); and the two second synchronous belts (2111) connected to the same driven wheel (2117) are separated by the separator (2118); The quantitative unloading unit (22) comprises a unloading container (2201), the unloading container (2201) being located to the left of the conveyor belt (2101), a support platform (2206) being arranged behind the strapping machine (12), a light rod (2207) being symmetrically rotatably connected between the support platform (2206) and the strapping machine (12), and an electric threaded rod (2208) being mirror-distributed and installed between the support platform (2206) and the strapping machine (12), two support slides (2209) being slidably connected to the two light rods (2207), the two support slides (2209) being respectively threadedly installed with the electric threaded rod (2208), the bottoms of the two support slides (2209) being respectively fixedly connected with a first housing (2210), the two first housings (2210) being installed with a belt group (2211), the two belt groups (22 11), a first spur gear (2212) is installed on each of the two first housings (2210), a hook-shaped rack (2213) is slidably connected to the bottom ends of the two first housings (2210), and the adjacent hook-shaped racks (2213) are meshed with the first spur gear (2212), a second housing (2214) is fixedly connected to one side of the two first housings (2210), and a second spur gear (2215) is rotatably connected to the inner sides of the two second housings (2214), one end of the two second spur gears (2215) passes through the nearest first housing (2210) and the second housing (2214) through a circular shaft, and is installed on the nearest belt group (2211), a semi-toothed ring (2216) is slidably connected to the inside of the two second housings (2214), and a semi-circular shell (2217) is fixedly connected to the outer sides of the circular arcs of the two semi-toothed rings (2216); The multi-directional distribution mechanism (3) comprises a first roller machine (301), two groups of guide rail slides (302) are fixedly installed on the bottom surface of the first roller machine (301), and each group of the guide rail slides (302) is slidably connected to an electric slide rail (305) inside. Two second roller machines (303) are placed in contact with each other on both the front and rear sides of the first roller machine (301), two material guide plates (304) are fixedly installed on the upper surface of the first roller machine (301), and rollers (3041) are rotatably connected on both sides of the material guide plates (304), and a plurality of roller barrels (306) are linearly distributed inside the first roller machine (301), and damping rollers (307) are circumferentially distributed and linearly distributed on the outside of the plurality of roller barrels (306) and rotatably connected.

2. A tube packaging device according to claim 1, characterized in that: Three long bearings (2105) are fixedly mounted on the outer surface of each belt shaft (2104), and the outer surface of each long bearing (2105) is rotatably connected to the inner wall of the base (13).

3. A tube packaging device according to claim 2, characterized in that: Two short bearings (2114) are fixedly mounted on the outer surface of each rotating shaft (2112), and the outer surface of each short bearing (2114) is rotatably connected to the inner wall of the movable plate (2109).

4. A tube packaging device according to claim 3, characterized in that: A plurality of identical guide plates (2102) are arranged above the base (13), and the rear side of each guide plate (2102) is fixedly connected to the front side of the bracket (2107).

5. A tube packaging device according to claim 4, characterized in that: A hydraulic push platform (2205) is arranged outside the discharge container (2201), and a push plate (2204) is fixedly connected to the telescopic end of the hydraulic push platform (2205), and the outer surface of the push plate (2204) is in contact with the inner wall of the discharge container (2201).

6. A tube packaging device according to claim 5, characterized in that: Two telescopic cylinders (2202) are fixedly mounted on the back of the discharge container (2201), and a fixed clamping claw (2203) is fixedly mounted on the telescopic end of each telescopic cylinder (2202).

7. The packaging method of a tube packaging device according to claim 6, characterized in that: The specific steps include: S1: The pipe is inserted from the guide plate (2102), and the small motor (2115) is started. The small motor (2115) drives the driving wheel (2119) to rotate. The first synchronous belt (2116) synchronizes the driving wheel (2119) and the driven wheel (2117). The driven wheel (2117) is driven by the second synchronous belt (2111) to rotate, thereby driving the conveying wheel (2113) to rotate, and the pipe is moved to the processing machine body (11). After the processing is completed, the small cylinder (2108) is started, and the small cylinder (2108) is extended to a certain length, driving the moving plate (2109) to move, thereby increasing the distance between the conveying wheels (2113) to a certain extent, and the pipe fittings will fall into the limiting plate (2103). Then, the driving motor (2106) is started, and the driving motor (2106) drives the conveyor belt (2101) to rotate via the belt shaft (2104), and the pipe fittings are discharged from the limiting plate (2103); S2: After the pipe fittings are discharged from the limiting plate (2103), they will fall into the discharge container (2201). When a certain number of pipe fittings is reached, the hydraulic push platform (2205) is started to drive the push plate (2204) to move the pipe fittings. When the pipe fittings are in the fixed clamping claws (2203), the telescopic cylinder (2202) is started to drive the fixed clamping claws (2203) to fix the pipe fittings, and the pipe fittings are bundled in the strapping machine (12). As the push plate (2204) moves the pipe fittings, the electric threaded rod (2208) is started to move the second shell (2214) and the semicircular shell (2217) to the two ends of the pipe fittings until the pipe fittings are completely pushed out of the strapping machine (12) by the push plate (2204) and the pipe fittings fall above the semicircular shell (2217); S3: Start the electric slide rail (305), the electric slide rail (305) drives the guide rail slide plate (302), and moves the first roller machine (301) to the bottom of the semicircular shell (2217). At this time, the roller (3041) squeezes the hook-shaped rack (2213) to move upward so that it drives the first straight gear (2212) to rotate. The first straight gear (2212) drives the second straight gear (2215) to rotate synchronously through the belt group (2211) and the circular shaft. When the second straight gear (2215) rotates, the semi-toothed ring (2216) drives the semicircular shell (2217) to rotate synchronously. The pipe fitting loses the support of the semicircular shell (2217), and when the hook-shaped rack (2213) rises, its hook end squeezes the pipe fitting to accelerate its separation from the semicircular shell (2217). The pipe fitting falls on the first guide plate (304). The first roller machine (301) is reset, and the quantitative unloading unit (22) loses the support of the roller (3041) and resets itself by gravity. According to the demand for the pipe, the first roller machine (301) is started to rotate the roller cylinder (306), and the roller cylinder (306) makes the pipe contact with the inner wall of the first roller machine (301). Under the synchronous action of the obstruction of the inner wall of the first roller machine (301) and the rotation of the damping roller (307), the pipe is pushed by the damping roller (307) to move toward one of the second roller machines (303), and the two second roller machines (303) are started to remove the pipe.

Citation Information

Patent Citations

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