Drilling device and process for regulating valve disc

By designing a drilling device for valve disc processing, using clamping components and rotating plates to drive drill pipe switching, the problem of multiple manual transfers in valve disc processing is solved, and convenient drilling is achieved, reducing labor intensity and improving efficiency.

CN119035613BActive Publication Date: 2025-04-25SHANGHAI YONGTAI VALVE CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411535835.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-04-25
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

During the valve disc processing, the diameters of the first drilling hole and the second drilling hole are different, resulting in multiple manual transfer of valve discs for drilling of different sizes, which is cumbersome and labor-intensive.

Method used

A drilling device for regulating the valve valve disc is designed, including a base, a clamping assembly, a mounting plate and a rotating plate. The valve disc is fixed by the clamping assembly, and the first drill pipe and the second drill pipe are driven to switch on the same rotation track by using the mounting plate and the rotating plate to realize the forming of the first drilling hole and the second drilling hole.

Benefits of technology

The forming of the first drilling hole and the second drilling hole does not require the transfer of the valve disc, and the process is more convenient, reducing the labor intensity of labor and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119035613B_ABST
    Figure CN119035613B_ABST
Patent Text Reader

Abstract

The present application discloses a drilling device and process for a regulating valve flap, which relates to the field of valve flap processing, and includes a base, a clamping assembly for clamping and fixing the valve flap is arranged on the base, a mounting plate is arranged on the base for lifting, a rotating plate is arranged on the mounting plate for rotation, a first drill rod and a second drill rod are arranged on the rotating plate, the first drill rod and the second drill rod are located on the same rotation track, the first drill rod is used to form a first borehole, and the second drill rod is used to form a second borehole; the clamping assembly includes a clamping plate slidably arranged on the base and a driving member driving the clamping plate to slide, the clamping plates are arranged in three, the base is provided with three sliding grooves corresponding to the three clamping plates, the clamping plates are slidably connected in the corresponding sliding grooves, and the driving member drives the three clamping plates to slide synchronously. The present application improves the convenience of valve flap processing, reduces the labor intensity, and helps to improve processing efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of valve disc processing, and in particular to a drilling device and process for a regulating valve disc. Background Art

[0002] A regulating valve is a valve used to adjust process parameters such as medium flow, pressure, temperature, liquid level, etc. in the field of industrial automation process control. It automatically adjusts the valve opening according to the control signal in the automation system, thereby achieving the regulation of medium flow, pressure, temperature and liquid level.

[0003] Reference Figure 1 The valve flap 40 of the regulating valve is provided with a first bore hole 401 and a second bore hole 402. During the processing of the valve flap 40, the valve flap is first turned to form a shape, and then the first bore hole 401 and the second bore hole 402 are processed. Since the diameters of the first bore hole and the second bore hole are different, in the actual drilling operation, the first bore hole is first processed by a drilling machine, and then the valve flap is transferred to another drilling machine for processing the second bore hole, which is troublesome and requires manual transfer, and is not convenient. Summary of the invention

[0004] In order to improve the convenience of valve disc processing and reduce manual labor intensity, the present application provides a drilling device and process for a regulating valve disc.

[0005] The present application provides a drilling device for a regulating valve disc, which adopts the following technical solution:

[0006] A drilling device for a regulating valve flap, comprising a base, a clamping assembly for clamping and fixing the valve flap is arranged on the base, a mounting plate is lifted and lowered on the base, a rotating plate is rotatably arranged on the mounting plate, a first drill rod and a second drill rod are arranged on the rotating plate, the first drill rod and the second drill rod are located on the same rotation trajectory, the first drill rod is used to form a first drill hole, and the second drill rod is used to form a second drill hole; the clamping assembly comprises a clamping plate slidably arranged on the base and a driving member driving the clamping plate to slide, three clamping plates are arranged and distributed along a circumferential array, three sliding grooves are opened on the base corresponding to the three clamping plates, the clamping plates are slidably connected in the corresponding sliding grooves, and the driving member drives the three clamping plates to slide synchronously.

[0007] By adopting the above technical scheme, the valve disc is placed on the base and is located between the three clamping plates. The driving member drives the three clamping plates to slide synchronously to clamp and fix the valve disc and make the valve disc in the center position. At this time, the first drill rod is located above the valve disc, and the mounting plate descends, which drives the first drill rod to descend. The first drill rod drills the valve disc to form a first borehole. After the first borehole is formed, the rotating plate rotates to rotate the second drill rod to the position of the first drill rod. Because the first drill rod and the second drill rod are located on the same rotation trajectory, when the rotating plate rotates, the second drill rod can be rotated to the first drill rod. Then the mounting plate descends, and the second drill rod drills the valve disc to form a second borehole. The drilling device of the present application can realize the forming of the first borehole and the second borehole without the need to transport the valve disc, which is more convenient and reduces the labor intensity of manual labor.

[0008] Preferably, a mounting groove is provided in the base, the driving member is configured as a driving disk, the driving disk is rotatably disposed in the mounting groove, three connecting rods are hinged on the driving disk, the hinge points of the connecting rods and the driving disk are eccentrically disposed to the center of the driving disk, the three connecting rods correspond one to one to three clamping plates, and one end of the connecting rod away from the driving disk is hinged to the corresponding clamping plate.

[0009] By adopting the above technical solution, the driving disc rotates, driving the three connecting rods to move, and the three connecting rods drive the clamping plates to slide, thereby achieving synchronous sliding of the three clamping plates, thereby clamping and fixing the valve disc.

[0010] Preferably, a rotating sleeve is rotatably provided at the lower side of the mounting plate, and a driving assembly for driving the rotating sleeve to rotate is provided on the mounting plate; a linkage rod is coaxially rotated in the rotating sleeve, and a lifting slot is provided on the inner wall of the rotating sleeve along the vertical direction, and a lifting block is integrally formed on the linkage rod, and the lifting block is slidably matched with the lifting slot, and the rotating sleeve is located in the lifting slot and is provided with a compression spring, and the compression spring is vertically arranged, and the compression spring is located at the upper side of the lifting block, one end of the compression spring is connected to the lifting block, and the other end of the compression spring is connected to the inner wall of the lifting slot; a locking block is slidably provided at the lower side of the linkage rod, and a linkage disk is coaxially fixed to the upper ends of the first drill rod and the second drill rod, and an inclined guiding surface is formed on the peripheral side edge of the linkage disk, and an avoidance groove for avoiding the linkage rod is provided in the middle part of the linkage disk, and a locking groove is provided on the edge of the linkage disk located in the avoidance groove, and when the linkage rod enters the avoidance groove, the locking block slides outward and plugs into the locking groove.

[0011] By adopting the above technical scheme, in the initial state, the linkage rod cooperates with the linkage disk on the first drill rod, the linkage rod and the first drill rod rotate coaxially, the driving assembly drives the rotating sleeve to rotate, the rotating sleeve drives the linkage rod to rotate, and the linkage rod drives the first drill rod to rotate, so as to realize the drilling operation of the first borehole; after the first borehole is formed, the locking block is reset to the linkage rod, the rotating plate rotates, the linkage rod and the linkage disk on the first drill rod are disengaged, and then the linkage disk on the second drill rod gradually cooperates with the linkage rod, first the lower end of the linkage rod will contact the guide surface of the linkage disk, the linkage rod moves along the guide surface to the upper surface of the linkage disk until the linkage rod enters the avoidance groove, under the action of the compression spring, the linkage rod enters the avoidance groove, and the locking block slides outward and enters the locking groove, so as to realize the coaxial cooperation of the linkage rod and the linkage disk on the second drill rod, so as to realize the rotation of the second drill rod and form the second borehole.

[0012] Preferably, a driving rod is provided on the mounting plate for lifting and lowering, and the driving rod is vertically arranged. The driving rod extends into the linkage rod, and a sliding groove is provided on the side wall of the linkage rod, and the locking block slides in cooperation with the sliding groove; a first wedge-shaped surface is formed at the lower end of the driving rod, and a second wedge-shaped surface is formed at the end of the locking block; a return spring is provided on the linkage rod in the sliding groove, and the length direction of the return spring is consistent with the sliding direction of the locking block, one end of the return spring is connected to the inner wall of the sliding groove, and the other end of the return spring is connected to the locking block.

[0013] By adopting the above technical solution, the linkage rod enters the avoidance groove of the linkage disk, and then the driving rod descends, driving the locking block to slide to the outside of the linkage rod through the first wedge surface and the second wedge surface, and the locking block and the locking groove on the linkage disk are plugged into each other to achieve coaxial rotation cooperation between the linkage rod and the linkage disk; when the drilling operation is completed, the driving rod rises, and under the action of the reset spring, the locking block is reset and disengaged from the locking groove, and at this time the rotating plate rotates, and the linkage rod can be separated from the linkage disk.

[0014] Preferably, a connecting rod is provided on the mounting plate for lifting and lowering, a plug-in groove is provided at the lower end of the connecting rod in the vertical direction, a plug-in rod which is plugged into the plug-in groove is provided at the upper end of the driving rod, a buffer spring is sleeved on the circumference of the plug-in rod, one end of the buffer spring is connected to the driving rod, and the other end of the buffer spring is connected to the connecting rod.

[0015] By adopting the above technical solution, the connecting rod descends, which can drive the driving rod to descend, thereby realizing the sliding of the locking block. However, in practice, the following situation may exist: after the linkage rod enters the avoidance groove, the locking block slides outward, but the locking block is not aligned with the locking groove, that is, the locking block and the locking groove are misaligned, and the locking block will abut against the inner wall of the avoidance groove. At this time, the buffer spring is in a compressed state, and then the rotating sleeve is rotated slowly. During the rotation process, the locking block will gradually align with the locking groove. When aligned, the buffer spring acts on the driving rod, and the driving rod continues to drive the locking block to slide outward, thereby realizing the cooperation between the locking block and the locking groove. If no buffer spring is provided, then when the locking block is not aligned with the locking groove, a jamming condition will occur when the connecting rod descends, affecting normal use.

[0016] Preferably, the drive assembly includes a drive motor, a first sprocket, a second sprocket and a chain, the drive motor is fixedly mounted in a mounting plate, the first sprocket is coaxially fixed on the output shaft of the drive motor, the second sprocket is coaxially fixed to a rotating sleeve, and the chain is wound around the first sprocket and the second sprocket.

[0017] By adopting the above technical solution, the driving motor runs, driving the first sprocket to rotate, the first sprocket drives the second sprocket to rotate through the chain, realizing the rotation of the rotating sleeve, and the rotating sleeve drives the linkage plate to rotate through the linkage rod, that is, realizing the rotation of the first drill rod or the second drill rod.

[0018] The third sprocket is coaxially fixed to the first connecting shaft, and the third sprocket is coaxially fixed to the first connecting shaft, and the third sprocket cooperates with the chain, and the first connecting shaft is also coaxially fixed to the upper end of the first connecting shaft. The second connecting shaft is coaxially fixed to the first pulley, and a belt is wound around the first pulley and the second pulley. An eccentric rod is eccentrically arranged on the lower side of the second pulley, and a lifting plate is arranged below the second pulley. A guide column is arranged in the vertical direction of the mounting plate where the mounting plate is located in the accommodating groove, and the lifting plate and the guide column are plugged and slidably engaged. The guide column is provided with an abutment spring, one end of the abutment spring is connected to the inner wall of the accommodating groove, and the other end of the abutment spring is connected to the lifting plate; the upper side of the lifting plate is rotatably connected to a driving wheel, and the driving wheel is provided with an arc groove, the curvature center of the arc groove is located at the center of the driving wheel, the bottom wall of the arc groove is wedge-shaped, and the two ends of the arc groove are respectively the lowest end and the highest end, and the eccentric rod extends into the arc groove and cooperates with the arc groove for sliding; in the initial state, the eccentric rod is located at the lowest end of the arc groove, when the second pulley rotates, the eccentric rod slides from the lowest end of the arc groove to the highest end, and at this time the driving wheel drives the lifting plate to descend; the upper end of the connecting rod is fixedly connected to the lifting plate.

[0019] By adopting the above technical scheme, when the lower end of the linkage column enters the avoidance groove, the driving motor starts, and the start of the driving motor is a soft start, that is, the speed of the driving motor gradually increases until it reaches the rated speed. When the driving motor rotates, the rotating sleeve rotates accordingly, and with the cooperation of the chain and the third sprocket, the third sprocket drives the first pulley to rotate, and the first pulley drives the second pulley to rotate through the belt. When the second pulley rotates, the eccentric rod will slide in the arc groove and slide from the lowest end of the arc groove to the highest end. Because there is a height difference between the lowest end and the highest end of the arc groove, when the eccentric rod slides, the driving wheel will drop, and drive the connecting rod to drop through the lifting plate, so that the locking block extends from the slide groove to achieve locking with the linkage disk; when the eccentric rod moves from the lowest end of the arc groove to the highest end, the eccentric rod drives the driving wheel to rotate synchronously.

[0020] A drilling process for a regulating valve disc, using the above-mentioned drilling device, comprises the following steps:

[0021] S1: Place the valve disc on the base, and three clamping plates clamp and fix the valve disc and align it;

[0022] S2: The mounting plate descends, the first drill rod drills the valve disc, forms the first drill hole, and then the mounting plate is reset;

[0023] S3: The rotating plate rotates, the second drill rod moves to the top of the valve disc, the mounting plate descends, and the second drill rod drills the valve disc to form a second drill hole;

[0024] S4: Remove the valve disc.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. The first drill rod is used to form the first borehole, and the second drill rod is used to form the second borehole. During the process, the first drill rod and the second drill rod can be switched by rotating the rotating plate. The valve disc does not need to be transported, which is more convenient and reduces the labor intensity.

[0027] 2. The valve disc is clamped and fixed by the synchronous sliding of the three clamping plates, and the three clamping plates can realize the positioning of the valve disc to ensure that the drilling position is always directly below the drill rod;

[0028] 3. The driving sources of the first drill rod and the second drill rod are the same driving motor. After switching, the linkage rod will enter the avoidance groove of the corresponding drill rod linkage disk, and then the driving motor will be soft-started. At this time, the driving rod will drop, driving the locking block to slide outward and cooperate with the locking groove on the linkage disk to achieve coaxial rotation cooperation of the linkage rod and the linkage disk, thereby realizing the rotation of the drill rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1It is a cross-sectional schematic diagram of a regulating valve disc;

[0030] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0031] Figure 3 This is a schematic cross-sectional view of the base of the embodiment of the present application, which mainly reflects the structure of the driving disk;

[0032] Figure 4 This is a partial structural diagram of an embodiment of the present application, which mainly reflects the structure of the connecting rod;

[0033] Figure 5 This is a schematic cross-sectional structural diagram of a rotating sleeve in an embodiment of the present application;

[0034] Figure 6 for Figure 5 A partial enlarged view of middle A;

[0035] Figure 7 This is a schematic diagram of the structure of the linkage disk in the embodiment of the present application;

[0036] Figure 8 This is a schematic cross-sectional structural diagram of a mounting plate in an embodiment of the present application;

[0037] Fig. 9 This is a partial structural diagram of an embodiment of the present application, which mainly reflects the structure of the eccentric rod and the arc groove.

[0038] Figure numerals: 1, base; 11, screw slide; 12, sliding groove; 13, mounting groove; 131, rotating shaft; 2, clamping assembly; 21, clamping plate; 22, driving disk; 221, connecting rod; 3, mounting plate; 31, accommodating groove; 32, first connecting shaft; 33, third sprocket; 34, first pulley; 35, second connecting shaft; 36, second pulley; 361, eccentric rod; 37, belt; 38, guide column; 381, abutting spring; 4, rotating plate; 41, first drill rod; 42, second drill rod; 5, rotating sleeve; 51, lifting groove; 52, compression spring; 6, driving assembly; 6 1. driving motor; 62. first sprocket; 63. second sprocket; 64. chain; 7. linkage rod; 71. lifting block; 72. slide groove; 721. annular groove; 73. locking block; 731. second wedge surface; 732. annular plate; 74. reset spring; 8. linkage plate; 81. guide surface; 82. avoidance groove; 83. locking groove; 9. driving rod; 91. first wedge surface; 92. plug-in rod; 93. buffer spring; 10. connecting rod; 101. plug-in groove; 20. lifting plate; 30. driving wheel; 301. arc groove; 40. valve disc; 401. first drilling hole; 402. second drilling hole. DETAILED DESCRIPTION

[0039] The following is combined with Figure 2-Figure 9 This application is described in further detail.

[0040] The embodiments of the present application disclose a drilling device and process for a regulating valve disc.

[0041] Reference Figure 2 The drilling device of the regulating valve disc includes a base 1, on which a clamping assembly 2 for clamping and fixing the valve disc is arranged, and the clamping assembly 2 includes three clamping plates 21 and a driving member for driving the three clamping plates 21 to slide synchronously; a screw slide 11 is installed on the base 1 in the vertical direction, and a mounting plate 3 is installed on the slide of the screw slide 11, that is, the mounting plate 3 is raised and lowered on the base 1, and a rotating plate 4 is rotatably connected to the mounting plate 3. A rotating cylinder is installed in the mounting plate 3, and the rotating cylinder drives the rotating plate 4 to rotate. The rotating cylinder is not shown in the figure, and a first drill rod 41 and a second drill rod 42 are arranged on the rotating plate 4. The first drill rod 41 is used to form a first borehole, and the second drill rod 42 is used to form a second borehole. The first drill rod 41 and the second drill rod 42 are located on the same rotation trajectory.

[0042] The valve disc is placed on the base 1 and located between the three clamping plates 21. The three clamping plates 21 slide synchronously to clamp and fix the valve disc and center the valve disc. Then the mounting plate 3 descends, driving the rotation to descend. The first drill rod 41 works first to form the first drill rod 41. After forming, the mounting plate 3 is reset, the rotating plate 4 rotates 180 degrees, and the second drill rod 42 moves to the top of the valve disc. The mounting plate 3 then drives the second drill rod 42 to descend to form the second borehole. The drilling device of the present application can be used to form the first borehole and the second borehole at one time. The valve disc does not need to be transported in the middle, which is more convenient, helps to reduce the labor intensity, and helps to improve processing efficiency.

[0043] Reference Figure 2 , Figure 3 and Figure 4 , the three clamping plates 21 are distributed in a circular array, and three sliding grooves 12 are provided on the surface of the base 1 corresponding to the three clamping plates 21, and the clamping plates 21 are slidably connected in the corresponding sliding grooves 12. A mounting groove 13 is provided in the base 1, and the driving member is set as a driving disk 22. A rotating shaft 131 is connected to the mounting groove 13 in a vertical direction, and the driving disk 22 is coaxial with the rotating shaft 131. The rotating shaft 131 is driven to rotate by a rotating cylinder, which is not shown in the figure. Three connecting rods 221 are hinged on the driving disk 22, and the three connecting rods 221 correspond to the three clamping plates 21 one by one. The end of the connecting rod 221 away from the driving disk 22 is hinged to the corresponding clamping plate 21, wherein the hinge point between the connecting rod 221 and the driving disk 22 is eccentric to the center of the circle of the driving disk 22. The rotary cylinder drives the rotating shaft 131 to rotate, which drives the driving plate 22 to rotate, and the three connecting rods 221 move accordingly, and drive the three clamping plates 21 to slide synchronously, so as to clamp and fix the valve disc.

[0044] Reference Figure 2 , Figure 5 and Figure 6 The lower side of the mounting plate 3 is rotatably connected with a rotating sleeve 5, and a driving assembly 6 for driving the rotating sleeve 5 to rotate is arranged on the mounting plate 3; a linkage rod 7 is arranged inside the rotating sleeve 5, and a lifting groove 51 is provided on the inner wall of the rotating sleeve 5 in the vertical direction, and two lifting grooves 51 are arranged, and the two lifting grooves 51 are arranged opposite to each other, and two lifting blocks 71 are integrally formed on the linkage rod 7, and the two lifting blocks 71 correspond to the two lifting grooves 51 one by one, and the lifting blocks 71 are inserted into the corresponding lifting grooves 51, and the lifting blocks 71 and the lifting grooves 51 form a sliding fit in the vertical direction. Through the cooperation of the lifting blocks 71 and the lifting grooves 51, the coaxial rotation and lifting and sliding fit of the linkage rod 7 and the rotating sleeve 5 are realized, and the lower end of the linkage rod 7 passes through the rotating sleeve 5, and the lower end of the linkage rod 7 is in a smooth ball shape. The rotating sleeve 5 is located in the lifting slot 51 and is installed with a compression spring 52, which is vertically arranged and located on the upper side of the lifting block 71. One end of the compression spring 52 is connected to the lifting block 71, and the other end of the compression spring 52 is connected to the inner wall of the lifting slot 51. A sliding slot 72 is provided on the lower side wall of the linkage rod 7. Two sliding slots 72 are provided and are arranged opposite to each other. The linkage rod 7 is slidably provided with a locking block 73 in the sliding slot 72.

[0045] Reference Figure 2 , Figure 6 and Figure 7 The upper ends of the first drill rod 41 and the second drill rod 42 are coaxially fixed with a linkage disk 8, and the peripheral edge of the linkage disk 8 is formed with an inclined guide surface 81. The middle of the linkage disk 8 is provided with an avoidance groove 82 for avoiding the linkage rod 7, and the avoidance groove 82 is in a concave spherical shape. The edge of the linkage disk 8 located at the avoidance groove 82 is provided with two locking grooves 83, and the two locking grooves 83 correspond to the two locking blocks 73. When the linkage rod 7 enters the avoidance groove 82, the locking block 73 slides outward and plugs into the locking groove 83.

[0046] In the initial state, the lower end of the linkage rod 7 is located in the avoidance groove 82 of the linkage disk 8 of the first drill rod 41. When the driving motor 61 drives the rotating sleeve 5 to rotate, the locking block 73 slides outward and plugs into the locking groove 83. The cooperation of the locking block 73 and the locking groove 83 realizes the coaxial rotation cooperation of the linkage rod 7 and the first drill rod 41. The rotating sleeve 5 drives the first drill rod 41 to rotate through the linkage rod 7 to realize the forming of the first borehole. After the first drill rod 41 is formed, the first drill rod 41 is separated from the valve disc, and the rotating sleeve 5 stops rotating. At this time, the locking block 73 slides and engages with the locking block 73. The groove 83 disengages, the rotating plate 4 rotates, and the second drill rod 42 rotates to the position of the first drill rod 41. The lower end of the linkage rod 7 first contacts the guide surface 81 of the linkage disk 8, and the linkage rod 7 moves along the guide surface 81 of the linkage disk 8 to the upper surface of the linkage disk 8 until it enters the avoidance groove 82. The linkage rod 7 is lifted and lowered by the action of the compression spring 52. Then the driving assembly 6 drives the rotating sleeve 5 to rotate, and the locking block 73 enters the locking groove 83, realizing the coaxial rotation cooperation between the linkage rod 7 and the second drill rod 42. After that, the drilling operation can be carried out to form the second drill hole.

[0047] Reference Figure 5 and Figure 6 The mounting plate 3 is provided with a driving rod 9 for lifting and lowering. The driving rod 9 is vertically arranged and extends into the linkage rod 7. The lower end of the driving rod 9 is formed with a first wedge surface 91. The ends of the two locking blocks 73 that are close to each other are formed with a second wedge surface 731. When the driving rod 9 descends, the two locking blocks 73 can slide by the cooperation of the first wedge surface 91 and the second wedge surface 731. The linkage rod 7 is also provided with an annular groove 721 on the peripheral side of the slide groove 72. The peripheral side of the locking block 73 is integrally formed with an annular plate 732. The linkage rod 7 is provided with a return spring 74 in the annular groove 721. The length direction of the return spring 74 is consistent with the sliding direction of the locking block 73. One end of the return spring 74 is connected to the annular plate 732, and the other end of the return spring 74 is connected to the inner wall of the annular groove 721. The driving rod 9 descends, and the locking block 73 slides outward to cooperate with the locking groove 83. When the driving rod 9 rises, under the action of the reset spring 74, the locking block 73 is reset and disengaged from the locking groove 83.

[0048] A connecting rod 10 is provided on the mounting plate 3 for lifting. A plug-in slot 101 is provided at the lower end of the connecting rod 10 in the vertical direction. A plug-in rod 92 is integrally formed at the upper end of the driving rod 9. The plug-in rod 92 is plugged and slidably matched with the plug-in slot 101. A buffer spring 93 is sleeved on the peripheral side of the plug-in rod 92. One end of the buffer spring 93 is connected to the driving rod 9, and the other end of the buffer spring 93 is connected to the connecting rod 10. In practice, the following situations may occur:

[0049] 1) After the linkage rod 7 enters the avoidance groove 82, the locking block 73 slides outward, but the locking block 73 is not aligned with the locking groove 83, that is, the locking block 73 is misaligned with the locking groove 83, and the locking block 73 will abut against the inner wall of the avoidance groove 82, that is, the sliding of the locking block 73 is small, and the descending stroke of the connecting rod 10 remains unchanged, that is, at this time, the descending stroke of the driving rod 9 becomes smaller, and the buffer spring 93 is in a compressed state. When the rotating sleeve 5 rotates, the rotating sleeve 5 drives the linkage rod 7 to rotate, and the locking block 73 gradually aligns with the locking groove 83. When aligned, the buffer spring 93 quickly acts on the driving rod 9, and the driving rod 9 descends, driving the sliding block to slide outward and plug into the locking groove 83.

[0050] When the locking block 73 is in the locked state, the locking block 73 will be in the locked state, and the locking block 73 will be in the locked state when the locking block 73 is in the locked state.

[0051] That is, the structural design of the present application can automatically solve the above two situations when the rotating sleeve 5 rotates.

[0052] Reference Figure 2 , Figure 5 and Figure 8 , a receiving groove 31 is provided in the mounting plate 3, and the driving assembly 6 includes a driving motor 61, a first sprocket 62, a second sprocket 63 and a chain 64. The driving motor 61 is fixedly installed in the receiving groove 31, and the driving motor 61 is arranged vertically downward. The first sprocket 62 is coaxially fixed on the output shaft of the driving motor 61, and the second sprocket 63 is coaxially fixed with the rotating sleeve 5. The chain 64 is wound around the first sprocket 62 and the second sprocket 63. The starting mode of the driving motor 61 is soft starting, that is, the speed of the driving motor 61 is gradually accelerated from zero to the rated speed. The driving motor 61 runs, drives the first sprocket 62 to rotate, and realizes the rotation of the second sprocket 63 through the chain 64, that is, the rotation of the rotating sleeve 5 is realized.

[0053] The lower side of the mounting plate 3 is rotatably connected with a first connecting shaft 32, the upper end of the first connecting shaft 32 extends into the accommodating groove 31, the lower end of the first connecting shaft 32 is coaxially fixed with a third sprocket 33, the third sprocket 33 and the chain 64 are meshed, the upper end of the first connecting shaft 32 is coaxially fixed with a first pulley 34, the mounting plate 3 is located in the accommodating groove 31 and is also fixedly installed with a second connecting shaft 35, a second pulley 36 is coaxially fixed on the second connecting shaft 35, a belt 37 is wound around the first pulley 34 and the second pulley 36, an eccentric rod 361 is fixedly installed on the lower side of the second pulley 36, and the eccentric rod 361 is eccentrically arranged with the second pulley 36 The mounting plate 3 is lifted and slidably provided with a lifting plate 20 in the accommodating groove 31. The lifting plate 20 is located at the lower side of the second pulley 36. The mounting plate 3 is located in the accommodating groove 31 and is fixedly provided with a guide column 38. The guide column 38 is vertically arranged. There are two guide columns 38. The two ends of the lifting plate 20 are plugged and slidably matched with the two guide columns 38. An abutment spring 381 is sleeved on the guide column 38. The abutment spring 381 is located at the lower side of the lifting plate 20. One end of the abutment spring 381 is connected to the inner wall of the accommodating groove 31, and the other end of the abutment spring 381 is connected to the lifting plate 20. The upper end of the connecting rod 10 is fixedly connected to the lifting plate 20.

[0054] Reference Figure 8 and Fig. 9 The upper side of the lifting plate 20 is rotatably connected to a driving wheel 30, and an arc groove 301 is provided on the driving wheel 30. The center of curvature of the arc groove 301 is located at the center of the driving wheel 30. The bottom wall of the arc groove 301 is wedge-shaped, that is, the two ends of the arc groove 301 are the lowest end and the highest end respectively. The eccentric rod 361 extends into the arc groove 301 and slides with the arc groove 301. In the initial state, the eccentric rod 361 is located at the lowest end of the arc groove 301.

[0055] When the lower end of the linkage column enters the avoidance groove 82, the driving motor 61 is driven, and the rotating sleeve 5 rotates accordingly. At the same time, the third sprocket 33 rotates, and the third sprocket 33 drives the first pulley 34 to rotate. The first pulley 34 drives the second pulley 36 to rotate through the belt 37. When the second pulley 36 rotates, the eccentric rod 361 slides in the arc groove 301 of the driving wheel 30, and slides from the lowest end of the arc groove 301 to the highest end. Then, the second pulley 36 drives the driving wheel 30 to rotate synchronously. When the eccentric rod 361 slides from the lowest end to the highest end of the arc groove 301, due to the height difference between the lowest end and the highest end, the driving wheel 30 will descend, and drive the connecting rod 10 to descend through the lifting plate 20, thereby realizing the sliding of the locking block 73. The sliding of the locking block 73 cooperates with the locking groove 83 to realize the coaxial rotation cooperation of the linkage rod 7 and the linkage disk 8, and then the drill rod can be driven to rotate. When the drilling is completed, the driving motor 61 stops rotating. At this time, the abutment spring 381 acts on the lifting plate 20, and the lifting plate 20 rises. The eccentric rod 361 will reset to the lowest end of the arc groove 301, and the driving rod 9 will also rise. The locking block 73 will retract into the linkage rod 7 under the action of the reset spring 74 and disengage from the locking groove 83.

[0056] The implementation principle of a drilling device for a regulating valve flap in the embodiment of the present application is as follows: the valve flap is placed on the base 1 and located between the three clamping plates 21, the driving plate 22 rotates, driving the three clamping plates 21 to slide toward each other, clamping and fixing the valve flap, and the driving motor 61 is started. At this time, the linkage rod 7 and the first drill rod 41 rotate coaxially, the rotating sleeve 5 rotates, and then the first drill rod 41 rotates, and the mounting plate 3 descends, and the first drilling hole of the valve flap can be formed. After forming, the mounting plate 3 rises, the driving motor 61 stops, the linkage rod 7 and the first drill rod 41 contact and rotate coaxially, the rotating plate 4 rotates, and the second drill rod 42 moves to the lower side of the linkage rod 7, and the driving motor 61 is started. At this time, the linkage rod 7 and the second drill rod 42 rotate coaxially, and the mounting plate 3 descends, and the second drilling hole of the valve flap can be formed. Through the drilling device of the present application, the first drilling hole and the second drilling hole can be formed at one time, which is faster and does not require the valve flap to be transported, reducing the labor intensity and improving the processing efficiency.

[0057] The drilling process of the regulating valve disc adopts the above-mentioned drilling device, and the steps are as follows:

[0058] S1: The valve disc is placed on the base 1, and the three clamping plates 21 clamp and fix the valve disc and align it;

[0059] S2: the mounting plate 3 descends, the first drill rod 41 performs a drilling operation on the valve disc to form a first drill hole, and then the mounting plate 3 is reset;

[0060] S3: the rotating plate 4 rotates, the second drill rod 42 moves to the top of the valve disc, the mounting plate 3 descends, and the second drill rod 42 drills the valve disc to form a second drill hole;

[0061] S4: Remove the valve disc.

[0062] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A drilling device for a regulating valve disc, characterized in that: The invention comprises a base (1), the base (1) being provided with a clamping assembly (2) for clamping and fixing a valve disc, the base (1) being provided with a mounting plate (3) for lifting and lowering, the mounting plate (3) being provided with a rotating plate (4) for rotating, the rotating plate (4) being provided with a first drill rod (41) and a second drill rod (42), the first drill rod (41) and the second drill rod (42) being located on the same rotating track, the first drill rod (41) being used for forming a first borehole, and the second drill rod (42) being used for forming a first borehole. (42) for forming a second borehole; the clamping assembly (2) comprises a clamping plate (21) slidably arranged on the base (1) and a driving member for driving the clamping plate (21) to slide, the clamping plates (21) are provided with three and are distributed in a circumferential array, the base (1) is provided with three sliding grooves (12) corresponding to the three clamping plates (21), the clamping plates (21) are slidably connected in the corresponding sliding grooves (12), and the driving member drives the three clamping plates (21) to slide synchronously; A rotating sleeve (5) is rotatably arranged on the lower side of the mounting plate (3), and a driving assembly (6) for driving the rotating sleeve (5) to rotate is arranged on the mounting plate (3); a linkage rod (7) is coaxially rotatable inside the rotating sleeve (5), a lifting groove (51) is provided on the inner wall of the rotating sleeve (5) in the vertical direction, a lifting block (71) is integrally formed on the linkage rod (7), and the lifting block (71) is slidably matched with the lifting groove (51), and a compression spring (52) is arranged inside the lifting groove (51) of the rotating sleeve (5), and the compression spring (52) is vertically arranged, and the compression spring (52) is located on the upper side of the lifting block (71), and one end of the compression spring (52) is in contact with the lifting groove (51). The first drill rod (41) and the second drill rod (42) are connected to each other with a lifting block (71), and the other end of the compression spring (52) is connected to the inner wall of the lifting groove (51); a locking block (73) is slidably arranged on the lower side of the linkage rod (7); a linkage disk (8) is coaxially fixed to the upper ends of the first drill rod (41) and the second drill rod (42); an inclined guiding surface (81) is formed on the peripheral edge of the linkage disk (8); a avoiding groove (82) for avoiding the linkage rod (7) is provided in the middle of the linkage disk (8); a locking groove (83) is provided on the edge of the linkage disk (8) located at the avoiding groove (82); when the linkage rod (7) enters the avoiding groove (82), the locking block (73) slides outward and is plugged into and matched with the locking groove (83).

2. The drilling device for a regulating valve disc according to claim 1, characterized in that: The base (1) is provided with a mounting groove (13), the driving member is provided as a driving disk (22), the driving disk (22) is rotatably provided in the mounting groove (13), three connecting rods (221) are hingedly connected to the driving disk (22), the hinge points between the connecting rods (221) and the driving disk (22) are eccentrically arranged with respect to the center of the driving disk (22), the three connecting rods (221) correspond to the three clamping plates (21) one by one, and one end of the connecting rod (221) away from the driving disk (22) is hingedly connected to the corresponding clamping plate (21).

3. The drilling device for a regulating valve disc according to claim 1, characterized in that: A driving rod (9) is provided on the mounting plate (3) for lifting and lowering. The driving rod (9) is vertically arranged and extends into the linkage rod (7). A sliding groove (72) is provided on the side wall of the linkage rod (7). The locking block (73) slides and cooperates with the sliding groove (72). A first wedge-shaped surface (91) is formed at the lower end of the driving rod (9), and a second wedge-shaped surface (731) is formed at the end of the locking block (73). A return spring (74) is provided in the sliding groove (72) of the linkage rod (7). The length direction of the return spring (74) is consistent with the sliding direction of the locking block (73). One end of the return spring (74) is connected to the inner wall of the sliding groove (72), and the other end of the return spring (74) is connected to the locking block (73).

4. The drilling device for a regulating valve disc according to claim 3, characterized in that: A connecting rod (10) is provided on the mounting plate (3) for lifting and lowering, a plug-in slot (101) is provided at the lower end of the connecting rod (10) in the vertical direction, a plug-in rod (92) pluggably matched with the plug-in slot (101) is provided at the upper end of the driving rod (9), a buffer spring (93) is sleeved on the circumference of the plug-in rod (92), one end of the buffer spring (93) is connected to the driving rod (9), and the other end of the buffer spring (93) is connected to the connecting rod (10).

5. The drilling device for a regulating valve disc according to claim 4, characterized in that: The driving assembly (6) comprises a driving motor (61), a first sprocket (62), a second sprocket (63) and a chain (64); the driving motor (61) is fixedly mounted in the mounting plate (3); the first sprocket (62) is coaxially fixed to the output shaft of the driving motor (61); the second sprocket (63) is coaxially fixed to the rotating sleeve (5); and the chain (64) is wound around the first sprocket (62) and the second sprocket (63).

6. The drilling device for a regulating valve disc according to claim 5, characterized in that: The mounting plate (3) is provided with a receiving groove (31), and a first connecting shaft (32) is rotatably connected to the mounting plate (3), the upper end of the first connecting shaft (32) extends into the receiving groove (31), a third sprocket (33) is coaxially fixed to the lower end of the first connecting shaft (32), the third sprocket (33) cooperates with the chain (64), a first pulley (34) is coaxially fixed to the upper end of the first connecting shaft (32), and a second connecting shaft (34) is also installed in the mounting plate (3) in the receiving groove (31). 5), a second pulley (36) is coaxially fixed on the second connecting shaft (35), a belt (37) is wound around the first pulley (34) and the second pulley (36), an eccentric rod (361) is eccentrically arranged on the lower side of the second pulley (36), a lifting plate (20) is arranged on the mounting plate (3) below the second pulley (36), a guide column (38) is arranged on the mounting plate (3) in the vertical direction in the receiving groove (31), and the lifting plate (20) and the guide column (38) are plug-in and slidingly matched The guide column (38) is sleeved with a contact spring (381), one end of the contact spring (381) is connected to the inner wall of the accommodating groove (31), and the other end of the contact spring (381) is connected to the lifting plate (20); the upper side of the lifting plate (20) is rotatably connected to a driving wheel (30), and the driving wheel (30) is provided with an arc groove (301), the curvature center of the arc groove (301) is located at the center of the circle of the driving wheel (30), and the bottom wall of the arc groove (301) is wedge-shaped. The two ends of the arc groove (301) are respectively the lowest end and the highest end, and the eccentric rod (361) extends into the arc groove (301) and slides with the arc groove (301); in an initial state, the eccentric rod (361) is located at the lowest end of the arc groove (301), and when the second pulley (36) rotates, the eccentric rod (361) slides from the lowest end of the arc groove (301) to the highest end, and at this time, the driving wheel (30) drives the lifting plate (20) to descend; the upper end of the connecting rod (10) is fixedly connected to the lifting plate (20).

7. A process for drilling a regulating valve flap, using the regulating valve flap drilling device according to any one of claims 1 to 6, the steps being as follows: S1: The valve disc is placed on the base (1), and three clamping plates (21) clamp and fix the valve disc and align it; S2: the mounting plate (3) is lowered, the first drill rod (41) performs a drilling operation on the valve disc to form a first drill hole, and then the mounting plate (3) is reset; S3: the rotating plate (4) rotates, the second drill rod (42) moves to the top of the valve disc, the mounting plate (3) descends, and the second drill rod (42) performs a drilling operation on the valve disc to form a second drill hole; S4: Remove the valve disc.

Citation Information

Patent Citations

  • Novel butterfly valve clack drilling equipment

    CN209830335U

  • Improvements in or relating to punching or drilling and rivetting machines

    GB379682A