Metal fitting welding device
By opening grooves and right-angle grooves on the metal plate, using the feeding and clamping mechanism of the welding device, the problem of small welding area of large-thick T-shaped weldments is solved, and the welding strength and operation convenience are improved.
Patent Information
- Application Number
- CN202411533530.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-10-31
AI Technical Summary
When welding large-thick T-welding parts, the gap on the contact surface of the metal plate is small, making it difficult for solder materials to fully enter, resulting in a small welding area and affecting the connection strength.
A metal accessories welding device is designed. By tilting the metal plate and opening grooves and right angle grooves thereon, the solder material is transported into the combined storage groove, and the feeding device and clamping mechanism are used to ensure the correct positioning of the metal plate and Move and increase welding area.
It effectively increases the welding area between metal plates, enhances the connection strength of T-shaped weldments, and facilitates welding operation.
Smart Images

Figure CN119035695B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal fitting brazing, and in particular to a metal fitting welding device. Background Art
[0002] T-weldment is a welding structure involving two metal plates placed vertically in a T-shape. It plays an important role in the field of building structures. When welding T-weldment, arc welding, gas shielded welding and other methods are usually used. Before welding, the weldment needs to be assembled and position welded to ensure the relative position between the two plates is accurate. Then, welding is performed according to the predetermined welding sequence and parameters to ensure the quality of the weld. When brazing the T-weldment, a brazing filler metal with a lower melting point than the parent metal is used. Without melting the parent metal, the brazing filler metal is melted by heating and filled into the gap of the parent metal. After cooling, a firmly connected T-weldment is formed.
[0003] A Chinese patent document with announcement number CN115815731B discloses an environmentally friendly high-seal brazing device, comprising: a brazing frame, and also comprising: a brazing box, the brazing box is fixedly arranged on the brazing frame; a preheating chamber, the preheating chamber is arranged in the brazing box, and an emergency air intake pipe communicating with the interior of the preheating chamber is fixedly connected to the brazing box; a cooling chamber, the cooling chamber is arranged at one end of the brazing box away from the preheating chamber, and a cooling platform is fixedly connected in the cooling chamber; the present invention reduces the influence of pipelines and valves on the heating efficiency and cooling efficiency of the brazed parts by arranging the preheating chamber, the brazing chamber and the cooling chamber, and effectively improves the brazing efficiency of the equipment, recycles nitrogen, reduces nitrogen waste, and thus achieves the purpose of energy saving and environmental protection, insulates the preheating chamber, and reduces the entry of oxygen into the preheating chamber, thereby effectively preventing the brazed parts from oxidizing.
[0004] However, the above patent still has the following shortcomings: when welding a thick T-shaped weldment, the gap between the contact surfaces of the two metal plates is small, and the solder is difficult to fully enter the gap between the two metal plates. The welding area is small, which can easily affect the connection strength of the T-shaped weldment. Summary of the invention
[0005] The present invention provides a metal fitting welding device, aiming to solve the problem in the related art that the welding area of a thick T-shaped weldment is small, which easily affects the connection strength of the T-shaped weldment.
[0006] The metal fitting welding device of the present invention comprises a feeding device, a welding mechanism, a wire feeding mechanism, a cutting device and a clamping mechanism. The feeding device is tilted to allow the metal plate 1 to be tilted and transported in the front-rear direction; the clamping mechanism comprises a clamping assembly and a sliding assembly. The clamping assembly is used to clamp the metal plate 2 and keep the metal plate 2 perpendicular to the metal plate 1, so that the metal plate 2 and the metal plate 1 can form a T-shaped weldment. The sliding assembly is used to control the movement of the clamping assembly in the left-right direction; the cutting device comprises a grooving mechanism 1 and a grooving mechanism 2. The grooving mechanism 1 is arranged in front of the clamping mechanism and is used to open a groove in the left-right direction on the top surface of the metal plate 1, and the groove extends to the left and right ends of the metal plate 1. The grooving mechanism 2 is arranged below the clamping assembly and is used to open a right-angle groove at the bottom end of the front side surface of the metal plate 2; the sliding assembly moves the metal plate 2 to the left, Until the left and right ends of metal plate one and metal plate two are aligned, during the alignment process, the wire feeding mechanism transports the solder into the groove; the wire feeding mechanism includes a guide rail, a threaded rod, a guide block and an extrusion part, the guide rail is connected to the frame one, and a mounting groove one is provided on the guide rail, and the mounting groove one is matched with the groove and the right-angle groove, the guide block is limitedly slidably connected to the guide rail, and a mounting groove two is provided at the bottom of the guide block, and the mounting groove two is matched with the mounting groove one, the groove and the right-angle groove, a cavity is provided in the guide block, and the extrusion part is slidably connected in the cavity, and the threaded rod is threadedly connected to the guide block, and one end of the threaded rod extends into the cavity and is rotatably connected to the extrusion part; after the alignment is completed, the rear end face of the right-angle groove on the metal plate two contacts the rear end face of the groove, so that the right-angle groove and the groove are merged into a receiving groove for receiving the solder, and the welding mechanism performs welding at the receiving groove.
[0007] Beneficial effect: By respectively opening a groove and a right-angle groove on the inclined metal plate one and the metal plate two, and conveying the solder to the groove and the right-angle groove to merge into a receiving groove for accommodating the solder, the molten solder can more easily enter the gap between the metal plate one and the metal plate two, thereby enhancing the connection strength between the metal plate one and the metal plate two.
[0008] Preferably, the feeding device includes a frame body, a transmission belt and two transmission rollers, the two transmission rollers are rotatably connected to the front and rear ends of the inner side of the frame body, and the transmission belt is connected between the two transmission rollers for feeding the metal plate.
[0009] Preferably, the feeding device further comprises a supporting part, a shielding part and a pushing part, wherein the supporting part and the shielding part are both connected to the inner side of the frame body 1, the supporting part is used to support the metal plate 1 obliquely, the shielding part is located above the supporting part, the shielding part is used to shield the top of the metal plate 1, and the pushing part is connected to the outer side of the transmission belt, and is used to push the metal plate 1 to move backward. The effect is that the metal plate 1 is supported obliquely by the supporting part, the metal plate 1 is pushed to a place of the groove cutting mechanism by the pushing part, and the top of the metal plate 1 is shielded by the shielding part, so as to avoid the metal plate 1 from being offset when the groove is formed on the top surface of the metal plate 1.
[0010] Preferably, a placement rack is also included, the placement rack includes a frame body 2 and a support member, the frame body 2 is connected to the frame body 1, the support member is connected to the frame body 2, and the bottom of the support member is inclined with the front higher and the back lower, and is used to support the metal plate 2 to be placed obliquely. The effect is that the support member can provide support for the metal plate 2, so that the subsequent clamping assembly can clamp the metal plate 2.
[0011] Preferably, the grooving mechanism 1 includes a rotatable grooving knife 1, a driving source 3 for driving the grooving knife 1 to rotate, and a moving part 1 that can move left and right, the grooving knife 1 is connected to the driving source 3, and the driving source 3 is connected to the moving part 1, and is used to drive the grooving knife 1 to open a groove along the left and right direction on the top surface of the metal plate 1. The effect is that the grooving knife 1 can open a groove along the left and right direction on the top surface of the metal plate 1.
[0012] Preferably, the grooving mechanism 2 includes a rotatable grooving knife 2, a driving source 5 for driving the grooving knife 2 to rotate, and a moving part 2 that can move left and right, the grooving knife 2 is connected to the driving source 5, and the driving source 5 is connected to the moving part 2, and is used to drive the grooving knife 2 to open a right-angle groove at the bottom end of the front side surface of the metal plate 2. The effect is that the grooving knife 2 is used to open a right-angle groove at the bottom end of the front side surface of the metal plate 2.
[0013] Preferably, the clamping assembly includes a clamping part 1, a telescopic part and a clamping part 2, wherein the clamping part 1 is threadedly connected to the screw rod 3, and the clamping part 1 is in sliding contact with the frame 2, the telescopic part is connected to the clamping part 1, and the clamping part 2 is connected to the telescopic end of the telescopic part, and is used to clamp the metal plate 2 and keep the metal plate 2 perpendicular to the metal plate 1. The effect is that the metal plate 2 can be clamped and fixed by driving the clamping part 1 close to the clamping part 1 through the telescopic part, so that the grooving mechanism 2 can open a right-angle groove at the bottom end of the front side of the metal plate 2.
[0014] The beneficial effects of the present invention are:
[0015] 1. When welding a T-shaped weldment, the metal plate 1 is tilted and conveyed by the feeding device, the metal plate 2 is clamped and conveyed by the clamping mechanism, and the grooves and right-angle grooves are respectively opened on the metal plate 1 and the metal plate 2 by the grooving mechanism 1 and the grooving mechanism 2, and the brazing material is conveyed to the groove and the right-angle groove to be combined into a accommodating groove for accommodating the brazing material, so that the molten brazing material can more easily enter the gap between the metal plate 1 and the metal plate 2, so as to increase the welding area between the metal plate 1 and the metal plate 2, thereby enhancing the connection strength of the T-shaped weldment formed by welding. At the same time, the tilted metal plate 1 and the metal plate 2 can change the welding angle, so that the staff can use the brazing gun to weld the metal plate 1 and the metal plate 2 into a T-shaped weldment.
[0016] 2. A space for limiting the position of the metal plate 1 can be formed by two adjacent pushing parts and the left and right sides of the inner wall of the frame 1, so that the metal plate 1 can be limited to facilitate the subsequent grooving of the metal plate 1. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the feeding device of the present invention.
[0019] Figure 3 It is another three-dimensional structural schematic diagram of the feeding device of the present invention.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the grooving device of the present invention.
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the grooving device, the placement rack and the clamping mechanism of the present invention.
[0022] Figure 6 It is another three-dimensional structural schematic diagram of the grooving device, the placement rack and the clamping mechanism of the present invention.
[0023] Figure 7 It is a three-dimensional structural schematic diagram of the wire feeding mechanism of the present invention.
[0024] Figure 8 It is a schematic cross-sectional three-dimensional structural diagram of the wire feeding mechanism of the present invention.
[0025] Fig. 9 It is another cross-sectional three-dimensional structural schematic diagram of the wire feeding mechanism of the present invention.
[0026] Fig.10 It is a schematic diagram of the T-shaped weldment after assembly of the present invention.
[0027] Reference numerals:
[0028] 1. Feeding device; 11. Frame 1; 12. Supporting part; 13. Shielding part; 14. Transmission roller; 15. Transmission belt; 16. Pushing part; 17. Driving source 1; 2. Cutting device; 21. Mounting frame; 22. Screw rod 1; 23. Moving part 1; 24. Driving source 2; 25. Driving source 3; 26. Grooving knife 1; 27. Screw rod 2; 28. Driving source 4; 29. Moving part 2; 210. Driving source 5; 211. Grooving knife 2; 3. Clamping mechanism; 31. Screw rod three; 32. Driving source six; 33. Clamping part one; 34. Telescopic part; 35. Clamping part two; 4. Placement rack; 41. Rack body two; 42. Support member; 5. Wire feeding mechanism; 51. Guide rail; 511. Mounting slot one; 52. Threaded rod; 53. Guide block; 531. Mounting slot two; 532. Cavity; 54. Extrusion part; A. Metal plate one; A1. Groove; B. Metal plate two; B1. Right-angle groove. DETAILED DESCRIPTION
[0029] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0030] like Figures 1 to 10 As shown, the metal fitting welding device of the present invention comprises a feeding device 1, a cutting device 2, a clamping mechanism 3, a placement rack 4, a wire feeding mechanism 5 and a welding mechanism. The cutting device 2, the clamping mechanism 3, the placement rack 4 and the wire feeding mechanism 5 are all connected to the feeding device 1. The feeding device 1 is tilted and used to make the metal plate A be tilted and transported in the front-to-back direction. The placement rack 4 is tilted and used to tilt and support the metal plate B. The cutting device 2 can open a groove A1 along the left-right direction on the top surface of the metal plate A, and can also open a right-angle groove B1 at the bottom end of the front side surface of the metal plate B. The clamping mechanism 3 is used to clamp the metal plate B, so that the metal plate B can be kept vertical and in contact with the metal plate A, and the right-angle groove B1 and the groove A1 is combined into a receiving groove for accommodating the solder, and the wire feeding mechanism 5 can transport the solder into the receiving groove. The welding mechanism is used to weld the receiving groove so that the metal plate A and the metal plate B are welded to form a T-shaped weldment. The welding mechanism can be a handheld welding gun or an automatic welding gun (the welding mechanism is a prior art and will not be described in detail here). The tilted metal plate A and the metal plate B can make it easier for the molten solder to enter the gap between the metal plate A and the metal plate B to enhance the connection strength between the metal plate A and the metal plate B. At the same time, the tilted metal plate A and the metal plate B can change the welding angle, so as to facilitate the observation of the welding condition of the metal plate A and the metal plate B by the welding mechanism.
[0031] like Figures 1 to 3As shown, the feeding device 1 includes a frame 11, a support portion 12, a shielding portion 13, a transmission roller 14, a transmission belt 15, a pushing portion 16 and a driving source 17. Two support portions 12 are provided, and the two support portions 12 are respectively connected to the left and right sides of the inner wall of the frame 11, and the two support portions 12 are inclined with the front higher and the back lower, and are used to support the metal plate A, and the left and right ends of the metal plate A are respectively in contact with the left and right sides of the inner wall of the frame 11, so as to limit the metal plate A to avoid the metal plate A from being offset. The shielding portion 13 is connected to the inner wall of the frame 11, and the shielding portion 13 is located above the support portion 12, and is used to limit the top of the metal plate A to avoid the metal plate A from being offset when the metal plate A is cut, thereby improving the metal plate The groove A1 is opened accurately at the top of the metal plate A, two transmission rollers 14 are provided, and the two transmission rollers 14 are respectively rotatably connected to the front and rear ends of the inner side of the frame 11, and the transmission belt 15 is transmission-connected between the two transmission rollers 14, and the driving source 17 is connected to the frame 11. The driving source 17 is a motor, and the output shaft of the driving source 17 is connected to one of the transmission rollers 14. The transmission belt 15 is made of high-temperature resistant material, and a plurality of pushing parts 16 are provided. The plurality of pushing parts 16 are equidistantly connected to the outside of the transmission belt 15, and the spacing between two adjacent pushing parts 16 matches the width of the metal plate A. Through the two adjacent pushing parts 16 and the left and right sides of the inner wall of the frame 11, a space for limiting the metal plate A can be formed, thereby avoiding deviation when the groove A1 is opened on the metal plate A.
[0032] Start the driving source 17 to drive the transmission between the transmission belt 15 and the two transmission rollers 14, so that the transmission rollers 14 drive the multiple pushing parts 16 to move, and the metal plate A on the support part 12 is pushed by the multiple pushing parts 16 to move the metal plate A to the cutting device 2. At this time, the top of the metal plate A contacts the bottom of the shielding part 13, thereby avoiding the metal plate A from being offset when the groove A1 is subsequently opened on the top of the metal plate A.
[0033] like Figure 1 , Figures 4 to 6 As shown, the placement rack 4 includes a frame body 41 and a support member 42, the frame body 41 is connected to the frame body 11, the support member 42 is connected to the frame body 41, the support member 42 is L-shaped, and the bottom of the support member 42 is inclined with the front higher and the back lower, and is used to support the metal plate 2B to be tilted and make the metal plate 2B and the metal plate 1A support vertically, the cutting device 2 includes a groove cutting mechanism 1 and a groove cutting mechanism 2, the groove cutting mechanism 1 is connected to the frame body 11, the groove cutting mechanism 1 is arranged in front of the clamping mechanism 3, and is used to open a groove A1 on the top surface of the metal plate 1A, and the groove A1 extends to the left and right ends of the metal plate 1A, and the groove cutting mechanism 2 is connected to the frame body 41, and is used to open a right-angle groove B1 at the bottom end of the front side surface of the metal plate 2B.
[0034] Continue to refer Figure 1 , Figures 4 to 6 As shown, the grooving mechanism 1 includes a mounting frame 21, a screw rod 22, a moving part 23, a driving source 24, a driving source 3 25 and a grooving knife 26. The mounting frame 21 is connected to the frame body 11, the screw rod 22 is rotatably connected in the frame body 11, the moving part 23 is threadedly connected to the screw rod 22, and the moving part 23 is in sliding contact with the frame body 11, the driving source 24 is connected to the mounting frame 21, the driving source 24 is a motor, and the output shaft of the driving source 24 is connected to the screw rod 22, the driving source 3 25 is connected to the moving part 23, the driving source 3 25 is a motor, and the grooving knife 26 is connected to the output shaft of the driving source 3 25.
[0035] Start the driving source three 25 to drive the grooving knife 26 to rotate at high speed, and start the driving source two 24 to drive the screw rod 22 to rotate. When the screw rod 22 rotates, it drives the moving part 23 to move left, thereby driving the driving source three 25 and the grooving knife 26 to move left. At this time, the high-speed rotating grooving knife 26 opens a groove A1 on the top surface of the metal plate A, and the groove A1 extends to the left and right ends of the metal plate A.
[0036] Continue to refer Figure 1 , Figures 4 to 6 As shown, the grooving mechanism 2 includes a screw rod 27, a driving source 28, a moving part 29, a driving source 5 210 and a grooving knife 211. The screw rod 27 is rotatably connected in the frame 2 41, the driving source 28 is connected to the frame 2 41, the driving source 28 is a motor, the output shaft of the driving source 28 is connected to the screw rod 27, the moving part 29 is threadedly connected to the screw rod 27, and the moving part 29 is in sliding contact with the frame 2 41, the driving source 5 210 is connected to the moving part 29, the driving source 5 210 is a motor, and the grooving knife 211 is connected to the output shaft of the driving source 5 210.
[0037] Start the driving source five 210 to drive the grooving knife two 211 to rotate at high speed, and start the driving source four 28 to drive the screw rod two 27 to rotate. When the screw rod two 27 rotates, it drives the moving part two 29 to move to the left, and drives the driving source five 210 and the grooving knife two 211 to move to the left. At this time, the grooving knife two 211 rotating at high speed opens a right angle groove B1 at the bottom end of the front side surface of the metal plate two B.
[0038] In other embodiments, the metal plates 1A and 2B may be manually grooved, and then the grooved metal plates 1A and 2B are stacked together so that the angle between the metal plates 1A and 2B is ninety degrees or other required angles, and the brazing material is placed in the grooves cut by the metal plates 1A and 2B, and finally the brazing operation is performed, thereby realizing T-shaped weldments with different welding angles to meet the needs of T-shaped weldments with different angles.
[0039] like Figure 1 , Figure 5 and Figure 6 As shown, the clamping mechanism 3 includes a clamping assembly and a sliding assembly. The clamping assembly is used to clamp the metal plate 2B and keep the metal plate 2B perpendicular to the metal plate 1A. The sliding assembly is used to control the movement of the clamping assembly along the left and right directions. The grooving mechanism 2 is arranged below the clamping assembly and is used to open a right-angle groove at the bottom end of the front side surface of the metal plate 2B.
[0040] Continue to refer Figure 1 , Figure 5 and Figure 6 As shown, the sliding assembly includes a screw rod 31 and a driving source 6 32, the screw rod 31 is rotatably connected to the frame 2 41, the driving source 6 32 is connected to the frame 2 41, the driving source 6 32 is a motor, the output shaft of the driving source 6 32 is connected to the screw rod 3 31, and the clamping assembly is connected to the screw rod 3 31;
[0041] The clamping assembly includes a clamping part 1 33, a telescopic part 34 and a clamping part 2 35. The clamping part 1 33 is threadedly connected to the screw rod 31, and the clamping part 1 33 is in sliding contact with the frame 2 41. The telescopic part 34 is connected to the clamping part 1 33, and the telescopic part 34 is a cylinder. The clamping part 2 35 is connected to the telescopic end of the telescopic part 34, and is used to clamp the metal plate 2 B and keep the metal plate 2 B in a vertical state with the metal plate 1 A.
[0042] The telescopic portion 34 is started to drive the clamping portion 2 35 to approach the clamping portion 1 33, and the metal plate 2 B is clamped by the clamping portion 2 35 and the clamping portion 1 33, and the metal plate 2 B is kept perpendicular to the metal plate 1 A. At this time, a right-angle groove B1 can be opened at the bottom end of the front side surface of the metal plate 2 B by the groove cutting mechanism 2. After the groove cutting of the metal plate 2 B is completed, the driving source 6 32 is started to drive the screw rod 3 31 to rotate. When the screw rod 3 31 rotates, it drives the clamping portion 1 33 to move to the left, so that the clamping portion 1 33 drives the telescopic portion 34, the clamping portion 2 35 and the metal plate 2 B to move to the left, until the bottom surface of the metal plate 2 B contacts the top surface of the metal plate 1 A, and the left and right end surfaces of the metal plate 2 B contact the metal plate 1 A. The left and right end surfaces of the metal plate A are aligned, and at this time, the groove A1 on the metal plate A and the right-angle groove B1 on the metal plate B are combined into a receiving groove for accommodating the solder. During this process, the solder is fed into the receiving cavity by the wire feeding mechanism 5, and finally the welding mechanism is used to weld at the receiving groove to melt the solder in the receiving groove. Under the effect of the inclined setting of the metal plate A and the metal plate B, compared with the welding method in the prior art of placing the metal plate A horizontally and the metal plate B vertically, the welding method of the present invention can make the molten solder more easily enter the gap between the metal plate A and the metal plate B, so as to enhance the connection strength between the metal plate A and the metal plate B.
[0043] like Figure 1 , Figures 7 to 9 As shown, the wire feeding mechanism 5 includes a guide rail 51, a threaded rod 52, a guide block 53 and an extrusion portion 54. The guide rail 51 is connected to the frame 11. The guide rail 51 is provided with a mounting groove 1 511, which is matched with the groove A1 and the right-angle groove B1. The guide block 53 is slidingly connected to the guide rail 51 in a limited position. The bottom of the guide block 53 is provided with a mounting groove 2 531, which is matched with the mounting groove 1 511, the groove A1 and the right-angle groove B1. A cavity 532 is provided in the guide block 53, and the extrusion portion 54 is slidably connected in the cavity 532. The threaded rod 52 is threadedly connected to the guide block 53, and one end of the threaded rod 52 extends into the cavity 532 and is rotatably connected to the extrusion portion 54.
[0044] Insert the solder into the second mounting groove 531 on the guide block 53, and screw the threaded rod 52 to squeeze and fix the solder in the second mounting groove 531 through the extrusion portion 54. Then, the guide block 53 is limitedly slidably connected to the guide rail 51 so that the bottom of the solder enters the first mounting groove 511.
[0045] First, place the solder into the second installation groove 531, and drive the extrusion part 54 to be in close contact with the solder by screwing the threaded rod 52, so that the solder is fixed on the guide block 53, and then the guide block 53 is limited and slid on the guide rail 51. At this time, the solder extends into the first installation groove 511. When the metal plate 1A moves to the guide rail 51, it stops moving so that the installation groove 1 511, the groove A1 and the right-angle groove B1 are located on the same straight line. When the metal plate 2B is close to the metal plate 1A, the guide block 53 is pushed by the metal plate 2B to move to the left, so that the guide block 53 drives the solder to enter the groove A1 at the top of the metal plate 1A. At this time, the guide block 53 is not separated from the guide rail 51, and the guide block 53 is guided by the guide rail 51 to prevent the guide block 53 from coming out The guide block 53 is now offset, and the solder enters the right-angle groove B1 at the bottom end of the front side surface of the metal plate 2 B. After the bottom of the metal plate 2 B contacts the top of the metal plate 1 A, the guide block 53 is separated from the guide rail 51, and the solder is limited in the groove A1 and the right-angle groove B1, thereby guiding and limiting the guide block 53. The metal plate 2 B continues to push the guide block 53 to move to the left. After the left and right sides of the metal plate 2 B are aligned with the left and right sides of the metal plate 1 A, the guide block 53 falls off the metal plate 1 A. At this time, the solder leaked out of the two ends of the metal plate 1 A is manually removed, and then the guide block 53 is reconnected to one end of the subsequent solder, and is limitedly slidably connected to the guide rail 51 to wait for the next welding between the metal plate 1 A and the metal plate 2 B.
[0046] In other embodiments, a certain length of solder may be directly inserted into the receiving groove formed by combining the groove A1 on the metal plate 1 A and the right-angle groove B1 on the metal plate 2 B.
[0047] When the metal plate 2B moves to the left, the guide block 53 is pushed to move to the left, so that the guide block 53 drives the solder to move to the left and enter the groove A1 at the top of the metal plate 1A. After the bottom of the metal plate 2B contacts the top of the metal plate 1A, the top of the solder is inserted into the right-angle groove B1 on the metal plate 2B. The solder is limited by the groove A1 on the metal plate 1A and the right-angle groove B1 on the metal plate 2B to prevent the solder from escaping from the groove A1 and the right-angle groove B1. After the left and right end faces of the metal plate 2B are aligned with the left and right end faces of the metal plate 1A, the solder completely enters the accommodating groove. At this time, the guide block 53 is separated from the metal plate 1A, and the staff can manually cut off the solder that leaks out of the two ends of the metal plate 1A, so that the metal plate 1A and the metal plate 2B can be welded by the welding mechanism later.
[0048] Working principle:
[0049] Place the metal plate A on the support portion 12 to tilt the metal plate A, and limit the metal plate A through two adjacent pushing portions 16, start the driving source 17 to drive the transmission between the transmission belt 15 and the two transmission rollers 14, so that the transmission rollers 14 drive multiple pushing portions 16 to move, and push the metal plate A on the support portion 12 through multiple pushing portions 16 to move the metal plate A to the cutting device 2. At this time, the top of the metal plate A contacts the bottom of the shielding portion 13. At the same time, a space for limiting the metal plate A can be formed by the two adjacent pushing portions 16 and the left and right sides of the inner wall of the frame body 11.
[0050] Start the driving source three 25 to drive the grooving knife 26 to rotate at high speed, and start the driving source two 24 to drive the screw rod 22 to rotate. When the screw rod 22 rotates, it drives the moving part 23 to move to the left, thereby driving the driving source three 25 and the grooving knife 26 to move to the left. At this time, a groove A1 is opened on the top surface of the metal plate A by the high-speed rotating grooving knife 26, and the groove A1 extends to the left and right ends of the metal plate A. After grooving, turn off the driving source three 25, and start the driving source two 24 again to drive the screw rod 22 to rotate. When the screw rod 22 rotates, it drives the moving part 23 to move to the right, so that the driving source three 25 and the grooving knife 26 move to the right and reset, and then start the driving source 17 again, and the pushing part 16 drives the metal plate A to move backward, so as to open a groove A1 on the top of the next metal plate A.
[0051] Place the metal plate 2B on the support 42 so that the metal plate 2B is tilted and the angle between the metal plate 2B and the metal plate 1A is a right angle, then insert the solder into the mounting groove 2 531 on the guide block 53, and screw the threaded rod 52 to squeeze and fix the solder in the mounting groove 2 531 through the extrusion part 54, then, the guide block 53 is limitedly slidably connected to the guide rail 51 so that the bottom of the solder enters the mounting groove 1 511.
[0052] Start the telescopic part 34 to drive the clamping part 2 35 to approach the metal plate 2 B, so that the metal plate 2B is clamped and fixed by the clamping part 2 35 and the clamping part 1 33, and then start the driving source 5 210 to drive the grooving knife 2 211 to rotate at a high speed, and start the driving source 4 28 to drive the screw rod 2 27 to rotate, and when the screw rod 27 rotates, it drives the moving part 29 to move to the left, and drives the driving source 5 210 and the grooving knife 2 211 to move to the left. At this time, the high-speed rotating grooving knife 211 opens a right-angle groove B1 at the bottom end of the front side surface of the metal plate 2B, and then close the driving source 5 210 to stop the grooving knife 211 from rotating, and start the driving source 4 28 to drive the screw rod 2 27 to rotate, and when the screw rod 27 rotates, it drives the moving part 29 to move to the right, and drives the driving source 5 210 and the grooving knife 2 211 to move to the right and reset.
[0053] Start the driving source six 32 to drive the screw three 31 to rotate. When the screw three 31 rotates, it drives the clamping part one 33 to move leftward, so that the clamping part one 33 drives the telescopic part 34, the clamping part two 35 and the metal plate two B to move leftward, until the bottom surface of the metal plate two B contacts the top surface of the metal plate one A, and the left and right end surfaces of the metal plate two B are aligned with the left and right end surfaces of the metal plate one A, and the rear end surface of the right-angle groove B1 on the metal plate two B contacts the rear end surface of the groove A1. At this time, the groove A1 on the metal plate one A and the right-angle groove B1 on the metal plate two B are combined into a receiving groove for accommodating the solder.
[0054] When the metal plate 2B moves to the left, the guide block 53 is pushed to move to the left, so that the guide block 53 drives the solder to move to the left and enter the groove A1 at the top of the metal plate 1A. After the bottom of the metal plate 2B contacts the top of the metal plate 1A, the top of the solder is inserted into the right-angle groove B1 on the metal plate 2B. The solder is limited by the groove A1 on the metal plate 1A and the right-angle groove B1 on the metal plate 2B to prevent the solder from escaping from the groove A1 and the right-angle groove B1. After the left and right end faces of the metal plate 2B are aligned with the left and right end faces of the metal plate 1A, the solder completely enters the accommodating groove. At this time, the guide block 53 is separated from the metal plate 1A, and the staff can manually cut off the solder that leaks out of the two ends of the metal plate 1A, so that the metal plate 1A and the metal plate 2B can be welded by the welding mechanism later.
[0055] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0056] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0057] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A metal fitting welding device, comprising a feeding device, a welding mechanism, a wire feeding mechanism, a cutting device and a clamping mechanism, characterized in that: The feeding device is tilted to allow the metal plate to be transported tilted in the front-rear direction; The clamping mechanism includes a clamping assembly and a sliding assembly. The clamping assembly is used to clamp the second metal plate and keep the second metal plate perpendicular to the first metal plate, so that the second metal plate and the first metal plate can form a T-shaped weldment. The sliding assembly is used to control the clamping assembly to move in the left and right directions. The cutting device includes a groove cutting mechanism 1 and a groove cutting mechanism 2. The groove cutting mechanism 1 is arranged in front of the clamping mechanism and is used to open a groove along the left and right directions on the top surface of the metal plate 1, and the groove extends to the left and right ends of the metal plate 1. The groove cutting mechanism 2 is arranged below the clamping assembly and is used to open a right-angle groove at the bottom end of the front side surface of the metal plate 2. The sliding assembly moves the second metal plate to the left until the left and right ends of the first metal plate and the second metal plate are aligned. During the alignment process, the wire feeding mechanism delivers the solder into the groove. The wire feeding mechanism includes a guide rail, a threaded rod, a guide block and an extrusion part. The guide rail is connected to the frame body 1. The guide rail is provided with a mounting groove 1, which is matched with the groove and the right-angle groove. The guide block is limitedly slidably connected to the guide rail. The bottom of the guide block is provided with a mounting groove 2, which is matched with the mounting groove 1, the groove and the right-angle groove. A cavity is provided in the guide block. The extrusion part is slidably connected in the cavity. The threaded rod is threadedly connected to the guide block. One end of the threaded rod extends into the cavity and is rotatably connected with the extrusion part. After the alignment is completed, the rear end face of the right-angle groove on the second metal plate contacts the rear end face of the groove, so that the right-angle groove and the groove are combined into a receiving groove for receiving the solder, and the welding mechanism performs welding at the receiving groove.
2. The metal fitting welding device according to claim 1, characterized in that: The feeding device comprises a frame body, a transmission belt and two transmission rollers. The two transmission rollers are rotatably connected to the front and rear ends of the inner side of the frame body, and the transmission belt is connected between the two transmission rollers for feeding the metal plate.
3. The metal fitting welding device according to claim 2, characterized in that: The feeding device also includes a supporting part, a shielding part and a pushing part. The supporting part and the shielding part are both connected to the inner side of the frame body. The supporting part is used to obliquely support the metal plate. The shielding part is located above the supporting part. The shielding part is used to shield the top of the metal plate. The pushing part is connected to the outer side of the transmission belt and is used to push the metal plate to move backward.
4. The metal fitting welding device according to claim 2, characterized in that: It also includes a placement rack, which includes a frame body 2 and a support member. The frame body 2 is connected to the frame body 1, and the support member is connected to the frame body 2. The bottom of the support member is inclined with the front higher and the back lower, and is used to support the metal plate 2 for inclined placement.
5. The metal fitting welding device according to claim 1, characterized in that: The grooving mechanism includes a rotatable grooving knife, a driving source for driving the grooving knife to rotate, and a moving part that can move left and right. The grooving knife is connected to the driving source, and the driving source is connected to the moving part for driving the grooving knife to open a groove along the left and right directions on the top surface of the metal plate.
6. The metal fitting welding device according to claim 1, characterized in that: The grooving mechanism 2 includes a rotatable grooving knife 2, a driving source 5 for driving the grooving knife 2 to rotate, and a moving part 2 that can move left and right. The grooving knife 2 is connected to the driving source 5, and the driving source 5 is connected to the moving part 2, and is used to drive the grooving knife 2 to open a right-angle groove at the bottom end of the front side surface of the metal plate 2.
7. The metal fitting welding device according to claim 1, characterized in that: The clamping assembly includes a clamping part 1, a telescopic part and a clamping part 2. The clamping part 1 is threadedly connected to the sliding assembly and is in sliding contact with the frame 2. The telescopic part is connected to the clamping part 1, and the clamping part 2 is connected to the telescopic end of the telescopic part, and is used to clamp the metal plate 2 and keep the metal plate 2 perpendicular to the metal plate 1.
Citation Information
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