A tool for facilitating production of a single-column high-bracket assembly for operation and maintenance replacement and a method of use

Abstract

The present application relates to a single column high support dismounting tool technical field, specifically discloses a kind of tool and use method for facilitating production operation and maintenance to replace single column high support assembly, comprising: base, the top end side of base is fixedly connected with support assembly, support assembly includes connecting seat, movable column, rotating disc and screw rod, the top end of support assembly is fixedly connected with connecting column, connecting column outer surface is fixedly connected with placement device, the top end bearing of placement device is connected with cushion mechanism, and placement device includes connecting plate and fixed plate;The present application can be folded and carried, and also can be unfolded and used, pull folding frame and movable support, so that folding frame is adjusted to transverse, fixed by positioning column, so that the device is adjusted to use state, auxiliary worker carries out dismounting work, by magnetic attraction plate, improve the safety of operation, reduce the risk of part loss, while avoiding parts are blown away by wind, facilitate mountain high support assembly operation and maintenance replacement.

Description

Technical Field

[0001] This invention belongs to the technical field of disassembly tools for single-column high supports, specifically relating to a tool and method for facilitating the replacement of single-column high support components during production, operation, and maintenance. Background Technology

[0002] As an important part of a photovoltaic system, the single-column high-support module is mainly used to support the photovoltaic module and ensure its stable and efficient reception of solar energy. With the increase of service time, the performance of the single-column high-support module may gradually decline due to material aging, corrosion, wear and other reasons, which will affect the stability and safety of the photovoltaic module and reduce the power generation efficiency of the photovoltaic system. Therefore, it is necessary to use single-column high-support disassembly tools to disassemble and replace the single-column high-support module.

[0003] When replacing the single-column high support component, various disassembly equipment is required. However, due to the rugged mountainous terrain and strong winds, the disassembly of the existing single-column high support component is particularly difficult. Parts are easily blown away by the wind, resulting in poor safety when replacing the single-column high support component.

[0004] In addition, because ladders or lifting platforms are needed to assist workers in disassembling and replacing single-column high support components, the terrain and strong winds make it difficult to move tools, resulting in low efficiency in replacing single-column high support components. Summary of the Invention

[0005] The purpose of this invention is to provide a tool and method for replacing single-column high support components in production and maintenance, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A tool for facilitating the replacement of single-column high support components during production and maintenance includes:

[0008] The base has a support assembly fixedly connected to one side of its top end. The support assembly includes a connecting seat, a movable column, a rotating disk, and a screw. The top end of the support assembly is fixedly connected to the connecting column, and a placement device is fixedly inserted and connected to the outer surface of the connecting column. The top end of the connecting column is connected to a bearing for a cushion mechanism.

[0009] Preferably, the movable column is movably inserted into the connecting seat, the rotating disk bearing is connected to the top of the movable column, the screw is threaded to the top of the rotating disk, the connecting seat is fixedly connected to the top of the base, the screw is fixedly connected to the bottom of the connecting column, and the bottom of the screw passes through the rotating disk and extends into the movable column.

[0010] Preferably, the top of the base has a groove, and the inner walls of both sides of the groove have sliding grooves. A slide block is movably connected to the groove, and a support rod is movably connected to the slide block via a rotating shaft. A fixed seat is movably connected to the end of the support rod away from the slide block. A positioning rod is movably connected between the fixed seat and the support rod. Two positioning holes are opened on both sides of the top of the base, and a positioning frame is movably connected between the two vertical positioning holes. Two first limit frames are movably connected to the outer surface of the positioning frame, and sliders are movably connected in both of the sliding grooves.

[0011] Preferably, the bottom end of the positioning frame is movably connected to two sliders, and the fixed seat is fixedly connected to the movable column.

[0012] Preferably, the bottom end of the base is provided with a connecting groove, and a tie rod is movably connected between the two sides of the inner wall of the connecting groove. Both ends of the base are fixedly connected with mounting plates, and multiple climbing frames are fixedly connected at equal intervals on the outer surface of the movable column.

[0013] Preferably, the placement device includes a connecting plate and a fixing plate. Two first movable slots are provided at both ends of the connecting plate. Movable supports are movably connected to each of the first movable slots via rotating shafts. A folding frame is movably connected to the end of each movable support away from the first movable slot. Two second movable slots are provided at both ends of the fixing plate. The second movable slots are movably connected to two folding frames respectively. The connecting plate is fixedly connected to the outer surface of the connecting column, and the fixing plate is fixedly connected to the outer surface of the connecting column. A positioning column is movably connected between the folding frame and the movable support.

[0014] Preferably, the folding frame includes a movable plate, a fixing groove, a connecting frame, a magnetic suction plate, and a placement pad. The fixing groove is located at the bottom of the movable plate, the connecting frame is fixedly connected to the top of the movable plate, the magnetic suction plate is fixedly inserted into the bottom of the connecting frame, the placement pad is fixedly connected to the top of the magnetic suction plate, the fixing groove is movably inserted into the movable bracket, and one end of the movable plate is movably inserted into the second movable groove via a pivot.

[0015] Preferably, the cushion mechanism includes a support base, with a second limiting frame fixedly connected to both ends of the support base, a connecting rod fixedly connected to the bottom end of the support base, a soft pad fixedly connected to the top end of the support base, a storage groove opened at one end of the support base, a storage box movably inserted into the storage groove, and the connecting rod and the connecting column bearing inserted together.

[0016] Preferably, two limiting grooves are provided on both sides of the inner wall of the storage box, and a sliding box is movably connected between the two limiting grooves.

[0017] A method for using a tool that facilitates the replacement of single-column high support components during production and maintenance includes the following steps:

[0018] Step 1: Assemble the device: When the device is moved to the bottom of the single-column high support assembly, remove one end of the first limiting frame from the two second limiting frames, and then remove the positioning frame from the two positioning holes on one side. Pull the movable column, and the movable column will rotate in the connecting seat, changing from a horizontal to a vertical position. At the same time, the movable column will pull the fixed seat to move, so that the other end of the support rod will rotate in the slide and pull the slide to slide in the groove. After sliding to the fixed position, the positioning frame limits the slide, so that the support rod stably supports the movable column. Pull the folding frame and the movable support, and the folding frame and the movable support will rotate in the first movable groove and the second movable groove respectively, so that the folding frame is adjusted to a horizontal position. One end of the movable support is inserted into the folding frame and fixed by the positioning column, so that the device is adjusted to the use state, which assists the staff in disassembly.

[0019] Step 2: Prepare auxiliary tools and materials: Pull the storage box to move it out of the storage slot. Place the tools to be used in the storage box and the sliding box. Pull the sliding box to slide between the two limit slots, so that the position of the sliding box can be moved to facilitate the retrieval of tools. Place the accessories in the connecting frame on one side and use the magnetic plate to position the accessories to prevent them from falling during high-altitude operations.

[0020] Step 3, adjust the height according to the mountainous terrain and disassembly / replacement needs: rotate the rotating disk, the rotating disk rotates inside the movable column, and at the same time drives the screw to move upward, the screw drives the connecting column to move upward, and the connecting column drives the placement device and the seat cushion mechanism to move upward, thereby adjusting the height of the seat cushion mechanism;

[0021] Step four: The staff replaces the single-column high support component: The user straddles the top of the cushion using the climbing frame, and disassembles the single-column high support component using the storage box and tools in one of the connecting frames. The disassembled parts and accessories can be placed in another connecting frame and positioned using the magnetic plate in the other connecting frame, which improves the safety of the operation and reduces the risk of parts loss.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] (1) By setting up a movable plate, a fixed groove, a connecting frame, a magnetic suction plate, a placement pad, and a movable bracket, the folding frame and the movable bracket are pulled to adjust the folding frame to the horizontal position. One end of the movable bracket is inserted into the folding frame and fixed by the positioning column, thereby adjusting the device to the use state and assisting the staff in disassembly work. The accessories are placed in the connecting frame on one side and positioned by the magnetic suction plate. The disassembled parts and accessories can be placed in another connecting frame and positioned by the magnetic suction plate in the other connecting frame, which improves the safety of operation, reduces the risk of parts loss, and prevents parts from being blown away by the wind, thus improving the safety of replacing the single column high bracket assembly.

[0024] (2) By setting up a rotating disk, screw, support base, connecting rod, storage box and sliding box, rotating the rotating disk causes the screw to drive the connecting column to move upward, and the connecting column drives the placement device and the cushion mechanism to move upward, thereby adjusting the height of the cushion mechanism. The user straddles the top of the cushion by climbing the frame and connects the connecting rod and the connecting column together in an interlocking manner, so as to adjust the direction as needed during the operation. The tools in the storage box and sliding box are used to replace the high support components for operation and maintenance. The sliding box is pulled to slide between the two limit slots, so that the position of the sliding box can be moved, making it convenient to take out the tools.

[0025] (3) By setting up a movable column, support rod, positioning frame, slide, fixed seat and positioning rod, the movable column is pulled and rotated in the connecting seat, changing from horizontal to vertical. At the same time, the movable column will pull the fixed seat to move, the fixed seat will pull the support rod to move, the slide will drive the slider to slide in the slide groove, and the positioning frame will limit the position, so that the support rod can stably support the movable column. Thus, the device can be folded and transported, and can also be unfolded for use. It is highly flexible and easy to transport. It is suitable for use in mountainous and uneven terrain, and facilitates the operation, maintenance and replacement of mountain high support components. Attached Figure Description

[0026] Figure 1 This is one of the perspective views of the present invention;

[0027] Figure 2 for Figure 1 Cross-sectional view;

[0028] Figure 3 This is a second perspective view of the present invention;

[0029] Figure 4 This is the third perspective view of the present invention;

[0030] Figure 5 This is a perspective view of the folding frame of the present invention;

[0031] Figure 6 This is a perspective view of the blower mechanism of the present invention;

[0032] Figure 7 This is a perspective view of the cushion mechanism of the present invention;

[0033] In the diagram: 1. Base; 2. Placement device; 3. Seat cushion mechanism; 4. Positioning hole; 5. Connecting seat; 6. Movable column; 7. Rotating disk; 8. Screw; 9. Connecting column; 10. Groove; 11. Slide groove; 12. Mounting plate; 13. Climbing frame; 14. Fixed seat; 15. Support rod; 16. Positioning rod; 17. Slide seat; 18. Positioning frame; 19. First limit frame; 20. Slider; 21. Connecting groove; 22. Pull rod; 91. 92. Connecting plate; 93. First movable slot; 94. Movable bracket; 95. Fixed plate; 96. Second movable slot; 97. Folding frame; 98. Positioning post; 991. Movable plate; 992. Fixed slot; 993. Connecting frame; 994. Magnetic plate; 995. Placement pad; 30. Support base; 31. Connecting rod; 32. Soft pad; 33. Second limiting frame; 34. Storage slot; 35. Storage box; 36. Limiting slot; 37. Sliding box. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Example 1:

[0036] Please see Figure 1 - Figure 7 As shown, a tool for facilitating the replacement of single-column high support components during production and maintenance includes:

[0037] The base 1 has a support assembly fixedly connected to one side of its top end. The support assembly includes a connecting seat 5, a movable column 6, a rotating disk 7, and a screw 8. The top end of the support assembly is fixedly connected to a connecting column 9. A placement device 2 is fixedly inserted and connected to the outer surface of the connecting column 9. A cushion mechanism 3 is connected to the top end of the connecting column 9 by a bearing.

[0038] Depend on Figure 1 - Figure 4It can be seen that the movable column 6 is movably inserted into the connecting seat 5, the rotating disk 7 is bearing connected to the top of the movable column 6, the screw 8 is threadedly connected to the top of the rotating disk 7, the connecting seat 5 is fixedly connected to the top of the base 1, and the screw 8 is fixedly connected to the bottom of the connecting column 9. The bottom of the screw 8 passes through the rotating disk 7 and extends into the movable column 6, thus allowing the screw 8 to be stored. The top of the base 1 has a groove 10, and both sides of the inner wall of the groove 10 have sliding grooves 11. A slide seat 17 is movably inserted into the groove 10, and a support rod 15 is movably inserted into the slide seat 17 via a rotating shaft. The end of the support rod 15 away from the slide seat 17 is movably inserted into a fixed seat 14. The fixed seat 14 and the support rod 15 are connected to the fixed seat 14. A positioning rod 16 is movably interwoven between the rods 15. Two positioning holes 4 are opened on both sides of the top of the base 1, and a positioning frame 18 is movably interwoven between the two vertical positioning holes 4. Two first limit frames 19 are movably interwoven on the outer surface of the positioning frame 18. Slider 20 is movably interwoven in the two sliding grooves 11. The bottom end of the positioning frame 18 is movably interwoven with the two sliders 20. The fixed seat 14 is fixedly connected to the movable column 6. A connecting groove 21 is opened at the bottom of the base 1. A pull rod 22 is movably interwoven between the two sides of the inner wall of the connecting groove 21. The pull rod 22 facilitates the handling of the device. Mounting plates 12 are fixedly connected to both ends of the base 1. Multiple climbing frames 13 are fixedly connected at equal intervals on the outer surface of the movable column 6.

[0039] As can be seen from the above, when the movable column 6 is pulled, it rotates within the connecting seat 5, changing from a horizontal to a vertical position. Simultaneously, the movable column 6 pulls the fixed seat 14, which is fixedly connected to it, to move. The fixed seat 14 then pulls the support rod 15, which is fixedly connected to it, to move. The other end of the support rod 15 rotates within the slide 17 and pulls the slide 17 to slide within the groove 10. The slide 17 drives the slider 20, which is fixedly connected to it, to slide within the slide groove 11. After sliding to a fixed position, the positioning frame 18 passes through the positioning hole 4 and is inserted and connected to the two sliders 20, thereby limiting the position of the slide 17. This allows the support rod 15 to stably support the movable column 6, making the device foldable for transport and unfolded for use. It is highly flexible, convenient for transport, and suitable for use in rugged mountainous terrain. It also facilitates the operation, maintenance, and replacement of mountain high support components.

[0040] Example 2:

[0041] refer to Figure 5 and Figure 6As shown, the placement device 2 includes a connecting plate 91 and a fixing plate 94. Both ends of the connecting plate 91 have two first movable slots 92. Movable brackets 93 are movably connected to each of the first movable slots 92 through a rotating shaft. A folding frame 96 is movably connected to the end of the movable bracket 93 away from the first movable slot 92. Both ends of the fixing plate 94 have second movable slots 95. The second movable slots 95 are movably connected to the two folding frames 96 respectively.

[0042] The folding frame 96 includes a movable plate 961, a fixing groove 962, a connecting frame 963, a magnetic suction plate 964, and a placement pad 965. The fixing groove 962 is located at the bottom of the movable plate 961, the connecting frame 963 is fixedly connected to the top of the movable plate 961, the magnetic suction plate 964 is fixedly inserted into the bottom of the connecting frame 963, and the placement pad 965 is fixedly connected to the top of the magnetic suction plate 964. The fixing groove 962 and the movable support 93 are movably inserted together.

[0043] As can be seen from the above, pulling the folding frame 96 and the movable support 93 causes them to rotate within the first movable slot 92 and the second movable slot 95, respectively. This adjusts the folding frame 96 to a horizontal position, and one end of the movable support 93 is inserted into the folding frame 96 and fixed by the positioning post 97. This puts the device into a usable state, assisting workers in disassembly. Parts are placed in the connecting frame 963 on one side and positioned by the magnetic suction plate 964. The disassembled parts and accessories can be placed in another connecting frame 963 and positioned by the magnetic suction plate 964 in the other connecting frame 963, improving operational safety and reducing the risk of parts loss.

[0044] Preferably, the fixing plate 94 is fixedly inserted and connected to the outer surface of the connecting column 9, and the folding frame 96 and the movable bracket 93 are movably inserted and connected by the positioning column 97.

[0045] One end of the movable plate 961 is movably inserted into the second movable slot 95 via a rotating shaft.

[0046] As can be seen from the above, the movable bracket 93 and the folding frame 96 can be fixed by the positioning column 97, so that the movable bracket 93 can support the folding frame 96.

[0047] Example 3:

[0048] refer to Figure 7As shown, the cushion mechanism 3 includes a support base 31, with a second limiting frame 34 fixedly connected to both ends of the support base 31. A connecting rod 32 is fixedly connected to the bottom end of the support base 31, and a soft pad 33 is fixedly connected to the top end of the support base 31. A storage groove 35 is opened at one end of the support base 31, and a storage box 36 is movably inserted and connected in the storage groove 35. The connecting rod 32 is inserted and connected to the connecting column 9 by a bearing. Two limiting grooves 37 are opened on both sides of the inner wall of the storage box 36, and a sliding box 38 is movably inserted and connected between the two limiting grooves 37.

[0049] As can be seen from the above, the connecting rod 32 and the connecting column 9 are movably interlocked together, so that the direction can be adjusted as needed during the operation. Pulling the storage box 36 moves the storage box 36 out of the storage slot 35. The tools used are placed in the storage box 36 and the sliding box 38. Pulling the sliding box 38 makes it slide between the two limiting slots 37, so that the position of the sliding box 38 can be moved to facilitate the retrieval of tools. The user straddles the top of the soft pad 33 through the climbing frame 13, located between the two second limiting frames 34, and disassembles the single column high support assembly through the tools in the storage box 36 and one of the connecting frames 963.

[0050] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tool for facilitating the replacement of single-column high support components during production and maintenance, characterized in that, include: A base (1) is fixedly connected to one side of its top end with a support assembly, which includes a connecting seat (5), a movable column (6), a rotating disk (7), and a screw (8). A connecting column (9) is fixedly connected to the top end of the support assembly. A placement device (2) is fixedly inserted into the outer surface of the connecting column (9). A cushion mechanism (3) is connected to the top end of the connecting column (9) with a bearing. The placement device (2) includes a connecting plate (91) and a fixing plate (94). Both ends of the connecting plate (91) are provided with first movable grooves (92). Movable brackets (93) are movably inserted into the first movable grooves (92) through a rotating shaft. A folding frame (96) is movably inserted into the end of the movable bracket (93) away from the first movable groove (92). Both ends of the fixing plate (94) are provided with second movable grooves (95). The second movable grooves (95) are movably inserted into the two folding frames (96) respectively. The connecting plate (91) is fixedly inserted and connected to the outer surface of the connecting column (9), and the fixing plate (94) is fixedly inserted and connected to the outer surface of the connecting column (9). The folding frame (96) and the movable support (93) are movably inserted and connected by a positioning column (97). The folding frame (96) includes a movable plate (961), a fixing groove (962), a connecting frame (963), a magnetic suction plate (964), and a placement pad (965). The fixing groove (962) is opened. At the bottom of the movable plate (961), the connecting frame (963) is fixedly connected to the top of the movable plate (961), the magnetic suction plate (964) is fixedly inserted into the bottom of the connecting frame (963), the placement pad (965) is fixedly connected to the top of the magnetic suction plate (964), the fixing groove (962) is movably inserted into the movable bracket (93), and one end of the movable plate (961) is movably inserted into the second movable groove (95) through a rotating shaft.

2. The tool for facilitating the replacement of single-column high support components during production and maintenance, as described in claim 1, is characterized in that: The movable column (6) is movably inserted into the connecting seat (5), the rotating disk (7) is bearing connected to the top of the movable column (6), the screw (8) is threadedly connected to the top of the rotating disk (7), the connecting seat (5) is fixedly connected to the top of the base (1), the screw (8) is fixedly connected to the bottom of the connecting column (9), and the bottom of the screw (8) passes through the rotating disk (7) and extends into the movable column (6).

3. The tool for facilitating the replacement of single-column high support components during production and maintenance, as described in claim 2, is characterized in that: The top of the base (1) is provided with a groove (10), and the inner walls of both sides of the groove (10) are provided with sliding grooves (11). A slide (17) is movably connected in the groove (10). A support rod (15) is movably connected in the slide (17) through a rotating shaft. A fixed seat (14) is movably connected at the end of the support rod (15) away from the slide (17). A positioning rod (16) is movably connected between the fixed seat (14) and the support rod (15). Two positioning holes (4) are provided on both sides of the top of the base (1), and a positioning frame (18) is movably connected between the two vertical positioning holes (4). Two first limit frames (19) are movably connected on the outer surface of the positioning frame (18). A slider (20) is movably connected in both of the sliding grooves (11).

4. The tool for facilitating the replacement of single-column high support components during production and maintenance, as described in claim 3, is characterized in that: The bottom end of the positioning frame (18) is movably connected to two sliders (20), and the fixed seat (14) is fixedly connected to the movable column (6).

5. The tool for facilitating the replacement of single-column high support components during production and maintenance, as described in claim 4, is characterized in that: The bottom end of the base (1) is provided with a connecting groove (21), and a pull rod (22) is movably inserted between the two sides of the inner wall of the connecting groove (21). Both ends of the base (1) are fixedly connected with mounting plates (12), and multiple climbing frames (13) are fixedly connected at equal distances on the outer surface of the movable column (6).

6. The tool for facilitating the replacement of single-column high support components during production and maintenance, as described in claim 5, is characterized in that: The cushion mechanism (3) includes a support base (31), with a second limiting frame (34) fixedly connected to both ends of the support base (31), a connecting rod (32) fixedly connected to the bottom end of the support base (31), a soft pad (33) fixedly connected to the top end of the support base (31), a storage groove (35) opened at one end of the support base (31), a storage box (36) movably inserted and connected in the storage groove (35), and the connecting rod (32) and the connecting column (9) bearing inserted and connected together.

7. The tool for facilitating the replacement of single-column high support components during production and maintenance, as described in claim 6, is characterized in that: The storage box (36) has two limiting grooves (37) on both sides of its inner wall, and a sliding box (38) is movably connected between the two limiting grooves (37).

8. A method for using a tool that facilitates the replacement of single-column high-support components in production and maintenance, as described in claim 7, characterized in that: Includes the following steps: Step 1: Assemble the tool: When the tool is moved to the bottom of the single-column high support assembly, remove one end of the first limiting frame (19) from the two second limiting frames (34), and then remove the positioning frame (18) from the two positioning holes (4) on one side. Pull the movable column (6), and the movable column (6) will rotate in the connecting seat (5), changing from horizontal to vertical. At the same time, the movable column (6) will pull the fixed seat (14) to move, so that the other end of the support rod (15) will rotate in the slide (17) and pull the slide (17) to slide in the groove (10). After positioning, the slide (17) is limited by the positioning frame (18), so that the support rod (15) stably supports the movable column (6). Pull the folding frame (96) and the movable bracket (93). The folding frame (96) and the movable bracket (93) rotate in the first movable groove (92) and the second movable groove (95) respectively, so that the folding frame (96) is adjusted to the horizontal position. One end of the movable bracket (93) is inserted into the folding frame (96) and fixed by the positioning column (97), so that the placement device is adjusted to the use state to assist the staff in disassembly work. Step 2: Prepare and organize auxiliary tools and materials: Pull the storage box (36) to move the storage box (36) out of the storage slot (35), place the auxiliary tools to be used in the storage box (36) and the sliding box (38), pull the sliding box (38) to slide between the two limiting slots (37), so that the position of the sliding box (38) can be moved to facilitate the retrieval of auxiliary tools, place the accessories in the connecting frame (963) on one side, and use the magnetic suction plate (964) to position the accessories to prevent them from falling during high-altitude operations; Step 3, adjust the height according to the mountainous terrain and disassembly / replacement needs: rotate the rotating disk (7), the rotating disk (7) rotates in the movable column (6), and at the same time drives the screw (8) to move upward, the screw (8) drives the connecting column (9) to move upward, the connecting column (9) drives the placement device (2) and the seat cushion mechanism (3) to move upward, thereby adjusting the height of the seat cushion mechanism (3); Step four, the staff will replace the single-column high support component: the user straddles the top of the cushion (33) using the climbing frame (13), and disassembles the single-column high support component using the storage box (36) and the auxiliary tools in one of the connecting frames (963). The disassembled parts and accessories can be placed in another connecting frame (963) and positioned by the magnetic plate (964) in the other connecting frame (963), which improves the safety of the operation and reduces the risk of parts loss.

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