A quick-change rack for supporting wheels and its control system
By designing a quick replacement frame for supporting wheels, automatic replacement is achieved using fitting grooves, movable wheel sets and drives, the problem of inconvenient replacement of supporting wheels during excavator maintenance is solved, and replacement efficiency and safety are improved.
Patent Information
- Application Number
- CN202411546187.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-11-01
AI Technical Summary
During the maintenance of the excavator, the replacement of the support wheel requires the user to hold the support wheel with one hand and operate the tool with one hand, which leads to inconvenience in operation, especially in case of single-person maintenance.
A quick replacement rack for supporting wheels is designed, including frames, movable panels, slides, lifting parts and controllers. The automatic replacement of supporting wheels is achieved through fitting grooves, movable wheel sets, fitting wheel sets and drivers. and temporary placement.
This device minimizes the inconvenience of the user when replacing the support wheel, improves replacement efficiency and safety, and is especially suitable for single-person maintenance.
Smart Images

Figure CN119036383B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tools, and more particularly to a quick-changing rack for supporting wheels and a control system thereof. Background Art
[0002] Track wheels are important components in construction machinery and are mostly used in chain excavators.
[0003] When some excavators have problems with their road wheels, the problem is often solved by replacing the road wheels. However, when replacing the road wheels, the weight of the road wheels requires the user to hold the road wheels with one hand and control screws, wrenches and other tools with one hand to complete the replacement steps, which can easily cause inconvenience for a single person to perform maintenance on the excavator.
[0004] Therefore, a new solution needs to be proposed to supplement the existing tool categories. Summary of the invention
[0005] In view of the deficiencies in the prior art, an object of the present invention is to provide a quick-change rack for track wheels and a control system thereof.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a quick-change rack for supporting wheels, comprising a frame, a movable panel, a sliding member, a lifting member, and a controller fixedly arranged on the frame, the movable panel is provided with two mutually symmetrical interlocking grooves, the sliding member is provided as a first adapter and a second adapter, the first adapter and the second adapter are both rotatably provided with a movable wheel group, an interlocking wheel group and a driver, the first adapter and the second adapter are respectively embedded in the two interlocking grooves through the interlocking wheel group and the driver arranged thereon, and the two interlocking grooves are provided. The grooves respectively form displacement path restrictions for the first connector and the second connector, the movable wheel group forms abutment on the movable panel, there are a plurality of lifting members, and they are arranged on the frame, and the plurality of lifting members form displacement control for the movement of the movable panel on the frame, and a preparation position and a standby position are arranged on the movable panel, the preparation position is arranged at one end where the two engaging grooves are close to each other, and the standby position is arranged at one end where the two engaging grooves are far away from each other, the first connector and the second connector need to be respectively arranged in the preparation position and the standby position areas, and set as the initial state of the controller.
[0007] The present invention is further configured as follows: the driver is configured as an interlocking wheel group plus a first motor, and a driving wheel driven by the first motor, the first motor and the driving wheel are provided in multiple groups, the interlocking wheel group is configured as abutment wheels and an interlocking frame that are rotatably connected to each other, the interlocking wheel group forms a rotatable connection with the first connector and the second connector through the interlocking frame, and a fixing frame is fixedly arranged between the interlocking frame and the plurality of first motors.
[0008] The present invention is further configured such that the arrangement of the movable wheel set, the interlocking wheel set and the driver as a whole on the first adapter forms a mirror image arrangement with the second adapter.
[0009] The present invention is further configured as follows: a circuit is formed between the controller and the first motor, the circuit penetrates the movable panel, the first connector and the second connector, and the controller controls the first motor.
[0010] The present invention is further configured as follows: the lifting member is configured as a second motor, a lead screw and a slider; the second motor is fixedly arranged on the frame and drives the lead screw; the lead screw and the slider form a lead screw transmission; a plurality of slide grooves for the slider to slide are provided on the frame; the slider is fixedly connected to the movable panel; and the controller controls the second motor.
[0011] The present invention is further configured as follows: the frame is rotatably provided with two fixed wheels and two universal wheels, which are respectively arranged at four corners of the frame ground.
[0012] The present invention is further configured to include a control method for a control system of a quick-change rack for supporting rollers, the control method comprising the following steps:
[0013] Step 1: The equipment starts to run, and the controller resets the positions of the first and second receivers. In this step, the controller drives the first motors of the two respectively to push the first receiver to the preparation position and the second receiver to the standby position;
[0014] Step 2: When the controller detects that the first motor is difficult to drive, the controller stops driving the first motor;
[0015] Step 3: The user operates the controller to control and drive the operation of the second motor to change the height of the movable panel;
[0016] Step 4: The user operates the controller to perform subsequent preset operations, the second motor of the controller is driven to lower the control panel, and then the first motor of the first connector is driven to move the first connector to the standby position, and the driving is stopped when it is detected that the first motor of the first connector is difficult to drive, and then the first motor of the second connector is driven to move the second connector to the standby position, and the driving is stopped when it is detected that the first motor of the second connector is difficult to drive, and finally, the second motor is driven to restore the movable panel to its original height.
[0017] In summary, the present invention has the following beneficial effects: when the user needs to replace the supporting rollers, the user can use this quick-change rack to support the supporting rollers and temporarily place them during replacement, thereby minimizing the inconvenience caused to the user during installation of the supporting rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention;
[0019] Figure 2 is a schematic diagram of the bottom structure of the first adapter;
[0020] Figure 3 for Figure 2 The enlarged view of point A in the middle;
[0021] Figure 4 This is a schematic diagram of the structure of the reserve position and the standby position.
[0022] In the figure: 1. frame; 2. movable panel; 3. controller; 4. fitting groove; 5. first adapter; 6. second adapter; 7. movable wheel group; 8. fitting wheel group; 9. first motor; 10. driving wheel; 11. abutting wheel; 12. fitting frame; 13. fixed frame; 14. preparation position; 15. standby position; 16. circuit; 17. second motor; 18. lead screw; 19. slider; 20. slide groove; 21. directional wheel; 22. universal wheel. DETAILED DESCRIPTION
[0023] The present invention is described in detail below in conjunction with the accompanying drawings and embodiments.
[0024] A quick-change rack for supporting wheels, such as Figure 1-Figure 4As shown, it includes a frame 1, a movable panel 2, a sliding member, a lifting member, and a controller 3 fixedly arranged on the frame 1. The movable panel 2 is provided with two mutually symmetrical interlocking grooves 4. The sliding member is provided as a first connector 5 and a second connector 6. The first connector 5 and the second connector 6 are both rotatably provided with a movable wheel group 7, an interlocking wheel group 8 and a driver. The movable panel 2 is provided with a preparatory position 14 and a standby position 15. The preparatory position 14 is provided at one end where the two interlocking grooves 4 are close to each other, and the standby position 15 is provided at the end where the two interlocking grooves 4 are far away from each other. At one end, the first receiving device 5 and the second receiving device 6 need to be respectively set in the preparation position 14 and the standby position 15 area, and set to the initial state of the controller 3. The steps of the quick replacement rack are to first take out the old supporting roller and then load the new supporting roller. In this scenario, the first receiving device 5 is formed to receive the old supporting roller and take it away from the original position. The second receiving device 6 is used for the user to place the new supporting roller. After the old supporting roller is taken away, the second receiving device 6 takes the new supporting roller to the installation position for the user to install the new supporting roller. When installed on the equipment, the position movement of the first adapter 5 and the second adapter 6 is controlled by the controller 3, the driver is configured as an interlocking wheel group 8 plus a first motor 9, and a driving wheel 10 driven by the first motor 9, the first motor 9 and the driving wheel 10 are provided with multiple groups, the interlocking wheel group 8 is configured as an abutting wheel 11 and an interlocking frame 12 that are rotatably connected to each other, the interlocking wheel group 8 is rotatably connected to the first adapter 5 and the second adapter 6 through the interlocking frame 12, a fixing frame 13 is fixedly provided between the interlocking frame 12 and a plurality of first motors 9, and the controller 3 forms corresponding control for different first motors 9, so as to change the position of the first adapter 5 and the second adapter 6 on the movable panel 2. A circuit 16 is formed between the controller 3 and the first motor 9. The circuit 16 penetrates the movable panel 2, the first adapter 5 and the second adapter 6. The controller 3 controls the first motor 9. The circuit 16 forms a connection between the signal and the power supply between the controller 3 and the first motor 9. A battery is arranged in the quick-change rack, which supplies power to the controller 3 and distributes energy by the controller 3.
[0025] The arrangement of the movable wheel group 7, the interlocking wheel group 8 and the driver as a whole on the first connector 5 forms a mirror image with the second connector 6. The first connector 5 and the second connector 6 are respectively embedded in the two interlocking grooves 4 through the interlocking wheel group 8 and the driver arranged thereon, and the two interlocking grooves 4 respectively form displacement path restrictions for the first connector 5 and the second connector 6. The movable wheel group 7 forms an abutment on the movable panel 2. The arrangement of the driver is such that the two interlocking grooves 4 will not cause the movable wheel group 7 to be interlocked with the connector that does not correspond to it, thereby avoiding jamming. At the same time, the embedding of the interlocking wheel group 8 and the driver in the interlocking grooves 4 also guides the displacement of the first connector 5 and the second connector 6.
[0026] A plurality of lifting members are provided and arranged on the frame 1. The plurality of lifting members form displacement control for the movement of the movable panel 2 on the frame 1. The lifting members are configured as a second motor 17, a lead screw 18 and a slider 19. The second motor 17 is fixedly arranged on the frame 1 and drives the lead screw 18. The lead screw 18 and the slider 19 form a lead screw transmission. A plurality of slide grooves 20 for the slider 19 to slide are provided on the frame 1. The slider 19 is fixedly connected to the movable panel 2. The controller 3 controls the second motor 17. The lifting members are provided to adjust the height of the movable panel 2 to adapt to the height of the supporting wheels and enhance the adaptability of the replacement frame.
[0027] The frame 1 is rotatably provided with two fixed wheels 21 and two universal wheels 22, which are respectively arranged at the four corners of the frame 1. The fixed wheels 21 and the universal wheels 22 are arranged so that the user can easily adjust the position of the frame 1.
[0028] The invention also includes a control method of a control system of a quick-change frame of a supporting wheel of the present embodiment, the control method comprising the following steps:
[0029] Step 1: The equipment starts to run, and the controller 3 resets the positions of the first receiver 5 and the second receiver 6. In this step, the controller 3 drives the first motors 9 of the two respectively to push the first receiver 5 to the preparation position 14 and push the second receiver 6 to the standby position 15;
[0030] Step 2: When the controller 3 detects that the first motor 9 is difficult to drive, the controller 3 stops driving the first motor 9;
[0031] Step 3: The user operates the controller 3 to control and drive the second motor 17 to change the height of the movable panel 2;
[0032] Step 4: The user operates the controller 3 to perform subsequent preset operations, the second motor 17 of the controller 3 is driven to lower the control panel, and then the first motor 9 of the first connector 5 is driven to move the first connector 5 to the standby position 15, and the driving is stopped when it is detected that the first motor 9 of the first connector 5 is difficult to drive, and then the first motor 9 of the second connector 6 is driven to move the second connector 6 to the standby position 15, and the driving is stopped when it is detected that the first motor 9 of the second connector 6 is difficult to drive, and finally, the second motor 17 is driven to restore the movable panel 2 to its original height.
[0033] Working principle: During preparation, the user starts the controller 3 to reset the entire device and adjust the height of the movable panel 2, and then the replacement rack can be inserted into the device that needs to replace the supporting roller. The user needs to first align the first adapter 5 with the old supporting roller, unscrew the screws of the supporting roller, and place the new supporting roller on the second adapter 6, and then operate the controller 3 to make the controller 3 execute the operation of step four, and lock the new supporting roller on the equipment after the execution, so as to realize the replacement of the supporting roller.
[0034] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A quick-change rack for supporting wheels, characterized in that: The invention comprises a frame (1), a movable panel (2), a sliding member, a lifting member, and a controller (3) fixedly arranged on the frame (1); the movable panel (2) is provided with two mutually symmetrical engaging grooves (4); the sliding member is provided as a first connector (5) and a second connector (6); the first connector (5) and the second connector (6) are both rotatably provided with a movable wheel group (7), an engaging wheel group (8) and a driver; the first connector (5) and the second connector (6) are respectively embedded in the two engaging grooves (4) through the engaging wheel group (8) and the driver provided thereon; and the two engaging grooves (4) respectively form a position for the first connector (5) and the second connector (6). The movable panel (2) is limited in movement path, the movable wheel group (7) forms an abutment on the movable panel (2), a plurality of the lifting members are provided and arranged on the frame (1), the plurality of the lifting members form displacement control for the movement of the movable panel (2) on the frame (1), the movable panel (2) is provided with a preparation position (14) and a standby position (15), the preparation position (14) is provided at one end where the two engaging grooves (4) are close to each other, and the standby position (15) is provided at one end where the two engaging grooves (4) are far from each other, the first connector (5) and the second connector (6) are respectively provided in the preparation position (14) and the standby position (15) areas, and are set as the initial state of the controller (3).
2. The quick-change rack for track rollers according to claim 1, characterized in that: The driver is configured as an interlocking wheel group (8) plus a first motor (9), and a driving wheel (10) driven by the first motor (9); the first motor (9) and the driving wheel (10) are provided in multiple groups; the interlocking wheel group (8) is configured as an abutting wheel (11) and an interlocking frame (12) which are rotatably connected to each other; the interlocking wheel group (8) is rotatably connected to the first adapter (5) and the second adapter (6) through the interlocking frame (12); a fixing frame (13) is fixedly provided between the interlocking frame (12) and the plurality of first motors (9).
3. The quick-change rack for supporting wheels according to claim 1, characterized in that: The arrangement of the movable wheel set (7), the interlocking wheel set (8) and the driver as a whole on the first adapter (5) forms a mirror image arrangement with the second adapter (6).
4. The quick-change rack for track rollers according to claim 2, characterized in that: A circuit (16) is formed between the controller (3) and the first motor (9), the circuit (16) penetrates the movable panel (2), the first connector (5) and the second connector (6), and the controller (3) controls the first motor (9).
5. The quick-change rack for track rollers according to claim 4, characterized in that: The lifting member is configured as a second motor (17), a lead screw (18) and a slider (19); the second motor (17) is fixedly mounted on the frame (1) and drives the lead screw (18); the lead screw (18) and the slider (19) form a lead screw transmission; a plurality of slide grooves (20) for the slider (19) to slide are provided on the frame (1); the slider (19) is fixedly connected to the movable panel (2); and the controller (3) controls the second motor (17).
6. The quick-change rack for track rollers according to claim 1, characterized in that: The frame (1) is rotatably provided with two fixed wheels (21) and two universal wheels (22), which are respectively arranged at four corners of the ground of the frame (1).
7. The quick-change rack for track rollers according to claim 5, characterized in that: The invention also includes a control method for a control system of a quick-change frame of a track wheel, the control method comprising the following steps: Step 1: The device starts to operate, and the controller (3) resets the positions of the first receiver (5) and the second receiver (6). In this step, the controller (3) drives the first motors (9) of the two respectively to push the first receiver (5) to the preparation position (14) and push the second receiver (6) to the standby position (15); Step 2: When the controller (3) detects that the first motor (9) is difficult to drive, the driving of the first motor (9) is stopped; Step three: the user operates the controller (3) to control and drive the operation of the second motor (17), thereby changing the height of the movable panel (2); Step 4: The user operates the controller (3) to perform subsequent preset operations, the second motor (17) of the controller (3) is driven to lower the control panel, and then the first motor (9) of the first connector (5) is driven to move the first connector (5) to the standby position (15), and the drive is stopped when it is detected that the first motor (9) of the first connector (5) is difficult to drive, and then the first motor (9) of the second connector (6) is driven to move the second connector (6) to the standby position (15), and the drive is stopped when it is detected that the first motor (9) of the second connector (6) is difficult to drive, and finally, the second motor (17) is driven to restore the movable panel (2) to its original height.
Citation Information
Patent Citations
Positioning and assembling tool for cutting head of fully-mechanized coal winning machine
CN213352275U