Photovoltaic laminate trimming equipment

By designing a device for trimming photovoltaic laminates, cutting and cutting adhesive film residual glue using edge cutting tool, cutting mechanism and tapping mechanism, the problem of difficult cutting of brittle hard adhesive film residual glue is solved, and a more efficient trimming process is achieved, improving the appearance quality and performance reliability of photovoltaic modules.

CN119036555BActive Publication Date: 2025-03-25RUNMA GUANGNENG TECH (JINHUA) CO LTD
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Patent Information

Application Number
CN202411523287.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-03-25
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

During the laminated cell trimming process of photovoltaic modules, if the residual glue in the film is not cleaned in time and exposed to an adverse environment, its texture may become brittle and hard and difficult to cut, resulting in a decrease in the appearance quality of the photovoltaic module and may affect the performance and reliability of the module.

Method used

A photovoltaic laminate trimming device is designed, using a driving mechanism, a cutting mechanism and a diameter reduction mechanism. Through the cutting tool at the end of the cylinder and the tool mount of the cutting mechanism, the residual glue of the adhesive film is realized, and fine cracks are generated in the cutting groove through the tapping mechanism to concentrate stress so as to break easily along the cutting groove.

Benefits of technology

This equipment can effectively reduce the force and accuracy required during cutting, ensure the uniformity and flatness of the cutting groove, reduce the generation of debris and burrs, improve the smoothness and accuracy of the cutting surface, thereby improving the appearance quality and performance reliability of photovoltaic modules.

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Abstract

The invention discloses a photovoltaic laminate trimming device, which belongs to the technical field of photovoltaic module production. Through the arranged driving mechanism, cutting mechanism and diameter-changing mechanism, when a rotating disk rotates, the rotating disk guides an adjusting rod through a first guide groove and moves under the guidance of a second guide groove, and the tip of a trimming knife can be vertically attached to the surface of a residual adhesive film on a laminated battery sheet, and a cutting groove is left on the surface of the residual adhesive film as the trimming knife moves. Through the cutting groove, the force and accuracy required for cutting can be reduced, making the cutting process easier to control, and the cutting groove can guide the fracture process, making the fracture surface of the encapsulation film smoother and more regular, which helps to reduce the debris and burrs generated during the cutting process and improve the smoothness and accuracy of the cutting surface.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic component production, and in particular to photovoltaic laminate trimming equipment. Background Art

[0002] Laminating cells is an important step in the manufacturing process of photovoltaic modules and solar panels. The solar panel components that are tightly combined with cells and other materials through the lamination process form a complete solar panel. Among them, the trimming of laminated cells is an important step in the production process of solar cell components. When the photovoltaic laminate is laminated, due to the poor laying accuracy of the encapsulation film and the misalignment in the laminator cavity, residual film will be formed on the side and edge of the back panel of the photovoltaic laminate.

[0003] In the process of trimming the laminated cells of photovoltaic modules, the commonly used tool is a photovoltaic laminated module trimming knife, and the residual adhesive film on the side of the photovoltaic laminate is cleaned by trimming the edges;

[0004] During the actual processing, if the residual adhesive film is not cleaned in time and exposed to adverse environments, its texture may become brittle and hard. Brittle and hard residual adhesive film is difficult to cut directly, they are not easy to deform and are easy to break, which will not only affect the appearance quality of photovoltaic modules, but may also have a negative impact on the performance and reliability of the modules. Summary of the invention

[0005] The purpose of the present invention is to solve the problem that in the actual processing process, if the residual adhesive film is not cleaned in time and is exposed to an adverse environment, its texture may become brittle and hard. The brittle and hard residual adhesive film is difficult to cut directly, is not easy to deform and is easy to break, which not only affects the appearance quality of photovoltaic modules, but also may have a negative impact on the performance and reliability of the modules. A photovoltaic laminate trimming device is proposed to solve the problem that in the actual processing process, if the residual adhesive film is not cleaned in time and is exposed to an adverse environment, its texture may become brittle and hard. The brittle and hard residual adhesive film is difficult to cut directly, is not easy to deform and is easy to break, which not only affects the appearance quality of photovoltaic modules, but also may have a negative impact on the performance and reliability of the modules.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technology: a photovoltaic laminate trimming device:

[0007] The invention comprises a trimming device body, which comprises a first slide rail and a shell arranged on the first slide rail, a cylinder is installed on the shell, and two trimming knives are installed at the end of the cylinder, a laminated battery sheet is placed between the two trimming knives, and adhesive film residues are left on the laminated battery sheet, the shell reciprocates on the first slide rail and leaves cutting grooves on the adhesive film residues through the trimming knives, a cutting mechanism is installed at the end of the cylinder, the cutting mechanism comprises an abutment plate installed at the end of the cylinder and two tool mounting seats with variable spacing arranged on the abutment plate, the two cylinders extend out and drive the abutment plates to fit on both sides of the laminated battery sheet, the tool mounting seat is equipped with a trimming knife, and the trimming knife changes the distance with the two tool mounting seats to fit on the surface of the adhesive film residues;

[0008] A knocking mechanism is installed on the tool mounting seat, and the knocking mechanism includes a connecting piece arranged on the tool mounting seat, a slide groove arranged on the connecting piece, and a slider slidably arranged inside the slide groove. A knocking column is installed on the slider. When the trimming knife moves for cutting, the knocking column knocks the residual glue on the adhesive film by reciprocating up and down.

[0009] As a further description of the photovoltaic laminate trimming device of the above technology:

[0010] The cutting mechanism further comprises two second slide rails mounted on the abutment plate, a first rotating shaft and a second roller arranged on the tool mounting seat, a slide table is slidably arranged on the second slide rails, and the tool mounting seat is mounted on the slide table;

[0011] A rotating table is rotatably arranged on the first rotating shaft, and a first roller symmetrical to the second roller is arranged on the rotating table, and after the two tool mounting seats are changed in pitch, the first roller and the second roller are respectively attached to the top and bottom surfaces of the laminated battery sheet;

[0012] The first roller drives the rotating platform to rotate with the first rotating shaft as the axis, and the edge trimming knife can be installed between the first roller and the second roller after the first roller rotates and deviates;

[0013] The position of the tool mounting seat is adjusted by a diameter reducing mechanism.

[0014] As a further description of the photovoltaic laminate trimming device of the above technology:

[0015] The diameter-changing mechanism includes a rotating disk rotatably arranged on the shell and two axially symmetrical second guide grooves opened on the abutment plate. An arc-shaped first guide groove is opened on the surface of the rotating disk, and an adjusting rod is slidably embedded in the first guide groove. The adjusting rod passes through the second guide groove and is connected to the tool mounting seat. The adjusting rod can move horizontally in the first guide groove as the cylinder extends. The rotating disk is driven to rotate by the driving mechanism. When the rotating disk rotates, the adjusting rod drives the tool mounting seat to move.

[0016] As a further description of the photovoltaic laminate trimming device of the above technology:

[0017] The rotating disk is driven to rotate by a driving mechanism, which includes a servo motor arranged on the shell, a first driving wheel is arranged on the output end of the servo motor, a first driven wheel is arranged on the rotating disk, and a first transmission belt for transmission is sleeved on the surfaces of the first driving wheel and the first driven wheel.

[0018] As a further description of the photovoltaic laminate trimming device of the above technology:

[0019] The knocking column is driven by a transmission mechanism, which includes a third rotating shaft rotatably arranged on the tool mounting seat and a mounting frame mounted on the tool mounting seat, on which a fourth rotating shaft is rotatably arranged;

[0020] The fourth rotating shaft and the third rotating shaft are both rotatably provided with transmission wheels, and the surfaces of the plurality of transmission wheels are sleeved with second transmission belts for transmission. When the shell moves, the tool mounting seat drives the second roller to roll against the laminated battery sheet, and at the same time drives the knocking column to reciprocate up and down.

[0021] As a further description of the photovoltaic laminate trimming device of the above technology:

[0022] A tensioning roller is arranged in the middle of the second roller, and when mounting frames are arranged on both sides of the tool mounting seat, the second transmission belt is simultaneously sleeved on the transmission wheels arranged on the surfaces of the two fourth rotating shafts and is tightened by the tensioning roller.

[0023] As a further description of the photovoltaic laminate trimming device of the above technology:

[0024] The knocking mechanism also includes an eccentric wheel arranged on a fourth rotating shaft and a sixth rotating shaft arranged on a slider, and a fifth rotating shaft is arranged at the end of the eccentric wheel. A push rod is sleeved on the surface of the fifth rotating shaft, and the other end of the push rod is sleeved on the sixth rotating shaft. When the fourth rotating shaft rotates, the knocking column is pushed to move back and forth up and down by the push rod.

[0025] As a further description of the photovoltaic laminate trimming device of the above technology:

[0026] The inner wall of the second roller is provided with a mounting groove, and a second rotating shaft is arranged inside the mounting groove. A buckle is rotatably arranged on the surface of the second rotating shaft, and the teeth at the end of the buckle are arranged in a horizontal shape on one side and an inclined shape on the other side;

[0027] The surface of the third rotating shaft is equidistantly provided with a plurality of tooth grooves that cooperate with the teeth of the buckle, and the buckle can be embedded in the tooth grooves.

[0028] As a further description of the photovoltaic laminate trimming device of the above technology:

[0029] Torsion springs are wound around the surfaces of both sides of the second rotating shaft, and the two ends of the torsion springs are respectively connected to the inner wall of the installation groove and the outer wall of the buckle.

[0030] In summary, due to the use of the photovoltaic laminate trimming device of the above technology, the beneficial effects of the present invention are:

[0031] 1. Through the provided driving mechanism, cutting mechanism and reducing mechanism, when the rotating disk rotates, the rotating disk guides the adjusting rod to move under the guidance of the second guide groove through the first guide groove. Since the second guide groove is a straight groove and the outer wall of the adjusting rod is tightly fitted with the inner wall of the second guide groove, and the second slide rail restricts the moving direction of the slide table, the adjusting rod will not deflect during the movement, and the tool mounting seat can remain vertical during the movement, ensuring that the tip of the trimming knife can be vertically fitted on the surface of the residual glue of the film, and a cutting groove is left on the surface of the residual glue of the film as the trimming knife moves. Through the cutting groove, the force and accuracy required for cutting can be reduced, making the cutting process easier to control, and the cutting groove can guide the breaking process, making the fracture surface of the residual glue of the film smoother and more regular, which helps to reduce the debris and burrs generated during the cutting process and improve the smoothness and accuracy of the cutting surface;

[0032] 2. Through the transmission mechanism and the knocking mechanism, when the edge trimming knife moves for cutting, the knocking column knocks the outer edge of the residual adhesive film by reciprocating up and down, and fine cracks are generated in the cutting groove under the action of knocking, so that the stress in the cutting groove is further concentrated, and the brittle residual adhesive film can be broken more easily along the cutting groove, thereby achieving the purpose of reducing the generation of unstable fracture surfaces;

[0033] 3. Through the provided buckle and tooth groove, the first roller is pressed against the surface of the laminated battery cell and rotated clockwise. At this time, the vertical part of the tooth of the buckle is in contact with the vertical surface of the inner wall of the tooth groove. Since the tooth cannot be rotated out of the tooth groove as in counterclockwise rotation, the second roller drives the third shaft to rotate through the cooperation of the buckle and the tooth groove. The torque generated by the second roller can be transmitted to the third shaft. The third shaft can drive the knocking column to knock at this time. Since the cutting groove has been completely produced, knocking can normally produce fine cracks in the cutting groove. When the residual adhesive of the film is thin enough, the edge can be broken and detached directly by knocking and cooperating with its own gravity, eliminating the step of applying force to break it and detach it. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 A schematic diagram of the three-dimensional structure of a photovoltaic laminate trimming device provided according to an embodiment of the present invention is shown;

[0035] Figure 2 A schematic diagram of a three-dimensional structure in which a cutting mechanism provided by an embodiment of the present invention is adjusted by a diameter-changing mechanism is shown;

[0036] Figure 3 It shows a front view structural schematic diagram of a photovoltaic laminate trimming device provided according to an embodiment of the present invention;

[0037] Figure 4A partial side cross-sectional structural schematic diagram of a photovoltaic laminate trimming device provided according to an embodiment of the present invention is shown;

[0038] Figure 5 The embodiment provided according to the present invention shows Figure 4 A schematic diagram of the enlarged structure at A in the middle;

[0039] Figure 6 A schematic diagram of a front cross-sectional structure of a diameter-changing mechanism provided according to an embodiment of the present invention is shown;

[0040] Figure 7 A schematic diagram of the three-dimensional structure of a slide table, a tool mounting seat and an edge trimming tool provided according to an embodiment of the present invention is shown;

[0041] Figure 8 A partial three-dimensional structural schematic diagram of a cutting mechanism and a transmission mechanism provided according to an embodiment of the present invention is shown;

[0042] Fig. 9 A schematic diagram of a front cross-sectional structure of a cutting mechanism provided according to an embodiment of the present invention is shown;

[0043] Fig.10 The embodiment provided according to the present invention shows Fig. 9 A schematic diagram of the enlarged structure at B in the middle;

[0044] Fig.11 A first three-dimensional structural schematic diagram of a knocking mechanism provided according to an embodiment of the present invention is shown;

[0045] Fig.12 A second three-dimensional structural schematic diagram of the knocking mechanism provided according to an embodiment of the present invention is shown.

[0046] Legend:

[0047] 10. trimming equipment body; 11. housing; 12. first slide rail; 13. cylinder; 14. trimming knife;

[0048] 20. driving mechanism; 21. servo motor; 22. first driving wheel; 23. first driven wheel; 24. first transmission belt;

[0049] 30. Cutting mechanism; 31. Abutment plate; 32. Second slide rail; 33. Slide table; 34. Tool mounting seat; 341. First rotating shaft; 342. Rotating table; 35. First roller; 36. Second roller; 361. Mounting groove; 362. Second rotating shaft; 363. Buckle; 364. Torsion spring;

[0050] 40. diameter-changing mechanism; 41. rotating disk; 42. first guide groove; 43. adjusting rod; 44. second guide groove;

[0051] 50. Transmission mechanism; 51. Third rotating shaft; 511. Gear groove; 52. Transmission wheel; 53. Mounting frame; 54. Fourth rotating shaft; 55. Take-up roller; 56. Second transmission belt;

[0052] 60. striking mechanism; 61. eccentric wheel; 62. fifth rotating shaft; 63. push rod; 64. sixth rotating shaft; 65. connecting piece; 66. slide groove; 67. slider; 68. striking column. DETAILED DESCRIPTION

[0053] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technology of a photovoltaic laminate trimming device in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0054] In order to solve the problem that in the actual processing process, if the residual adhesive film is not cleaned in time and exposed to an adverse environment, its texture may become brittle and hard, and the brittle and hard residual adhesive film is difficult to cut directly, is not easy to deform and is easy to break, which not only affects the appearance quality of the photovoltaic module, but also may have a negative impact on the performance and reliability of the module, the present invention proposes a photovoltaic laminate trimming device, such as Figure 1 - Fig.12 As shown:

[0055] The trimming device body 10 includes a first slide rail 12 and a shell 11 arranged on the first slide rail 12, a cylinder 13 is installed on the shell 11, and two trimming knives 14 are installed at the end of the cylinder 13, a laminated battery sheet is placed between the two trimming knives 14, and there is adhesive film residue on the laminated battery sheet, the shell 11 can reciprocate on the first slide rail 12, a cutting mechanism 30 is installed at the end of the cylinder 13, and the cutting mechanism 30 includes an abutment plate 31 installed at the end of the cylinder 13 and two tool mounting seats 34 with variable spacing arranged on the abutment plate 31, by starting the cylinder 13, the two cylinders 13 are extended and drive the abutment plates 31 to fit on both sides of the laminated battery sheet, so as to adjust the position of the surface of the laminated battery sheet. Pre-limiting prevents it from shifting during the cutting process. A trimming knife 14 is mounted on the tool mounting seat 34. The trimming knife 14 changes distance with the two tool mounting seats 34 to fit the surface of the residual glue on the film. When the shell 11 moves horizontally along the length direction of the first slide rail 12, the trimming knife 14 can leave a cutting groove on the residual glue on the film. Through the cutting groove, the force and accuracy required for cutting can be reduced, making the cutting process easier to control, and the cutting groove can guide the breaking process, making the fracture surface of the laminated battery cell smoother and more regular, which helps to reduce the debris and burrs generated during the cutting process and improve the smoothness and accuracy of the cutting surface. At the same time, to ensure the uniformity of the cutting groove, the trimming knife 14 will move back and forth on the surface of the laminated battery cell.

[0056] like Figure 4 , Figure 5 and Figure 7 As shown, the cutting mechanism 30 further includes two second slide rails 32 mounted on the abutment plate 31, a first rotating shaft 341 and a second roller 36 disposed on a tool mounting seat 34, a slide table 33 is slidably disposed on the second slide rails 32, and the tool mounting seat 34 is mounted on the slide table 33;

[0057] A rotating table 342 is rotatably arranged on the first rotating shaft 341, and a first roller 35 symmetrical to the second roller 36 is arranged on the rotating table 342. After the two tool mounting seats 34 are changed in pitch, the first roller 35 and the second roller 36 are respectively attached to the top and bottom surfaces of the laminated battery sheet;

[0058] In the process of making the two trimming knives 14 fit on the surface of the laminated battery cell, the two slides 33 drive the tool mounting seat 34 to move under the guidance of the second slide rail 32, and the trimming knives 14 set on the tool mounting seat 34 move accordingly, and the distance between the two trimming knives 14 is shortened and fit on the surface of the residual adhesive film. At the same time, the tool mounting seat 34 drives the first roller 35 and the second roller 36 to fit on the surface of the laminated battery cell, thereby achieving the purpose of reinforcing the position of the laminated battery cell, so that it cannot be lifted or drooped during the cutting process, and avoiding uneven cutting grooves caused by changes in the position of the laminated battery cell;

[0059] In order to facilitate the replacement of the trimming knife 14, the rotating table 342 can be rotated so that the rotating table 342 rotates around the first rotating shaft 341. After the first roller 35 rotates and deviates, the trimming knife 14 will not be hindered by the first roller 35 during the process of installing it between the first roller 35 and the second roller 36.

[0060] like Figure 1 and Figure 6 The housing 11 is provided with a driving mechanism 20 and a reducing mechanism 40, and the position of the tool mounting seat 34 is adjusted by the reducing mechanism 40, wherein the reducing mechanism 40 comprises a rotating disk 41 rotatably arranged on the housing 11 and two axially symmetrical second guide grooves 44 provided on the abutting plate 31, an arc-shaped first guide groove 42 is provided on the surface of the rotating disk 41, and an adjusting rod 43 is slidably embedded inside the first guide groove 42, the adjusting rod 43 passes through the second guide groove 44 and is connected to the tool mounting seat 34, the adjusting rod 43 can move horizontally inside the first guide groove 42 as the cylinder 13 extends, the rotating disk 41 is driven to rotate by the driving mechanism 20, and the adjusting rod 43 drives the tool mounting seat 34 to move when the rotating disk 41 rotates;

[0061] When the rotating disk 41 rotates, the rotating disk 41 guides the adjustment rod 43 to move under the guidance of the second guide groove 44 through the first guide groove 42. Since the second guide groove 44 is a straight groove and the outer wall of the adjustment rod 43 is tightly fitted with the inner wall of the second guide groove 44, and the second slide rail 32 restricts the moving direction of the slide 33, the adjustment rod 43 will not deflect during the movement, and the tool mounting seat 34 can remain vertical during the movement, ensuring that the tip of the trimming knife 14 can be vertically fitted on the surface of the residual glue of the film, so as to achieve the purpose of making the cutting line distributed in a straight line and uniform in depth, avoiding the deviation or distortion of the cutting line caused by angle deviation. When the angle deviates, the stress generated by cutting may be concentrated in a certain area, causing the area to rupture first, and the vertical cutting angle can disperse the stress and reduce the risk of the residual glue of the film breaking.

[0062] The rotating disk 41 is driven to rotate by the driving mechanism 20. The driving mechanism 20 includes a servo motor 21 arranged on the shell 11. A first driving wheel 22 is arranged on the output end of the servo motor 21. A first driven wheel 23 is arranged on the rotating disk 41. The surfaces of the first driving wheel 22 and the first driven wheel 23 are sleeved with a first transmission belt 24 for transmission. When the position of the trimming knife 14 needs to be adjusted, the servo motor 21 is started so that the servo motor 21 drives the first driven wheel 23 to rotate through the first driving wheel 22 and the first transmission belt 24, so that the first driven wheel 23 can drive the rotating disk 41 to rotate to adjust the position of the trimming knife 14.

[0063] During the cutting process, even if the depth of the cutting groove is relatively uniform, an unstable fracture surface may still be generated during the fracture process. The reason for this is that the stress at the cutting groove is not enough to make it fracture easily. In order to avoid this situation, a knocking mechanism 60 is installed on the tool mounting seat 34. The knocking mechanism 60 includes a connecting member 65 arranged on the tool mounting seat 34, a slide groove 66 arranged on the connecting member 65, and a slider 67 slidably arranged inside the slide groove 66. A knocking column 68 is installed on the slider 67. When the trimming knife 14 moves for cutting, the knocking column 68 knocks the outer edge of the residual glue of the film by reciprocating up and down. Under the action of knocking, fine cracks are generated in the cutting groove, so that the stress in the cutting groove is further concentrated, and the brittle residual glue of the film can be more easily broken along the cutting groove, thereby achieving the purpose of reducing the generation of unstable fracture surfaces.

[0064] The knocking column 68 is driven by the transmission mechanism 50. Figure 8 As shown, the transmission mechanism 50 includes a third rotating shaft 51 rotatably disposed on the tool mounting seat 34 and a mounting frame 53 mounted on the tool mounting seat 34, and a fourth rotating shaft 54 ​​is rotatably disposed on the mounting frame 53;

[0065] The fourth rotating shaft 54 ​​and the third rotating shaft 51 are both rotatably provided with transmission wheels 52, and the surfaces of the plurality of transmission wheels 52 are sleeved with second transmission belts 56 for transmission. When the housing 11 moves, the housing 11 drives the second roller 36 to roll in contact with the laminated battery sheet through the tool mounting seat 34. When the second roller 36 rolls, the second transmission belt 56 is driven to move through the third rotating shaft 51, so that the second transmission belt 56 drives the fourth rotating shaft 54 ​​to rotate under the restriction of the mounting frame 53 through another transmission wheel 52. Fig.11 and Fig.12 As shown, the knocking mechanism 60 also includes an eccentric wheel 61 arranged on the fourth rotating shaft 54 ​​and a sixth rotating shaft 64 arranged on the slider 67, and a fifth rotating shaft 62 is arranged at the end of the eccentric wheel 61, and a push rod 63 is sleeved and installed on the surface of the fifth rotating shaft 62, and the other end of the push rod 63 is sleeved and installed on the sixth rotating shaft 64. When the fourth rotating shaft 54 ​​rotates, the fourth rotating shaft 54 ​​drives the fifth rotating shaft 62 to rotate through the eccentric wheel 61, and the fifth rotating shaft 62 pushes the push rod 63 when it rotates, so that the push rod 63 pushes the slider 67 to move vertically inside the slide groove 66 through the sixth rotating shaft 64, and drives the knocking column 68 to move up and down reciprocatingly through the slider 67 to knock the residual glue of the adhesive film, thereby achieving the purpose of deepening the stress concentration in the cutting groove on the residual glue of the adhesive film.

[0066] In an optional embodiment, in order to improve the knocking effect of the knocking column 68, a tensioning roller 55 is provided in the middle of the second roller 36, and mounting frames 53 are provided on both sides of the tool mounting seat 34. The second transmission belt 56 is simultaneously sleeved on the transmission wheels 52 provided on the surfaces of the two fourth rotating shafts 54, and is tightened by the tensioning roller 55. Through this design, the knocking columns 68 provided on both sides of the trimming knife 14 can knock on the residual glue of the film at the same time, so as to increase the knocking frequency, increase the generation of cracks and improve the continuity between the cracks.

[0067] In an optional embodiment, during the first cutting, the thinner adhesive film residue is struck before the cutting groove is completely opened, which may easily cause the adhesive film residue to break directly. Fig. 9 and Fig.10 As shown, the inner wall of the second roller 36 is provided with a mounting groove 361, and a second rotating shaft 362 is arranged inside the mounting groove 361. A buckle 363 is rotatably arranged on the surface of the second rotating shaft 362, and the teeth at the end of the buckle 363 are horizontal on one side and inclined on the other side.

[0068] The third rotating shaft 51 is provided with a plurality of tooth grooves 511 equidistantly arranged around the surface thereof, which are matched with the teeth of the buckle 363 . The buckle 363 can be inserted into the tooth grooves 511 .

[0069] With this design, during the reciprocating cutting process of the edge trimming knife 14, the first roller 35 first adheres to the surface of the laminated battery sheet and rotates counterclockwise. At this time, after the inclined portion of the teeth of the buckle 363 contacts the inclined surface of the inner wall of the tooth groove 511, the buckle 363 can rotate with the second shaft 362 as the axis under the push of the tooth groove 511, and drive the teeth to be retracted into the installation groove 361. At this time, the torque generated by the rotation of the second roller 36 cannot be transmitted to the third shaft 51, so the third shaft 51 cannot drive the knocking column 68 to knock, thereby preventing the residual glue of the film from being broken due to knocking before the cutting groove is completely opened;

[0070] When the trimming knife 14 reaches the end of the battery cell and returns for secondary cutting, the first roller 35 adheres to the surface of the laminated battery cell and rotates clockwise. At this time, the vertical part of the teeth of the buckle 363 is in contact with the vertical surface of the inner wall of the tooth groove 511. Since the teeth cannot be rotated out of the tooth groove 511 as when rotating counterclockwise, the second roller 36 drives the third rotating shaft 51 to rotate through the cooperation of the buckle 363 and the tooth groove 511. The torque generated by the second roller 36 can be transmitted to the third rotating shaft 51. The third rotating shaft 51 can drive the knocking column 68 to knock. Since the cutting groove has been completely generated, the knocking can normally generate fine cracks in the cutting groove. When the residual adhesive of the film is thin enough, it can also be directly knocked and its edge can be broken and detached by its own gravity, eliminating the step of applying force to break it.

[0071] In order to enable the buckle 363 to be embedded in the new tooth groove 511 in time when the second roller 36 rotates counterclockwise, so as to avoid the situation that the buckle 363 is not embedded in the tooth groove 511 when the second roller 36 rotates clockwise, a torsion spring 364 is wound around the two side surfaces of the second rotating shaft 362, and the two ends of the torsion spring 364 are respectively connected to the inner wall of the installation groove 361 and the outer wall of the buckle 363. When the buckle 363 rotates around the second rotating shaft 362, the torsion spring 364 can be pulled to cause it to produce elastic deformation, thereby achieving the purpose of using the elastic deformation recovery of the torsion spring 364 to quickly reset the buckle 363 and embed it into the new tooth groove 511.

[0072] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field within the technical scope disclosed by the present invention, according to the technology of the present invention a photovoltaic laminate trimming device and its inventive concept to make equivalent replacement or changes should be covered within the protection scope of the present invention.

Claims

1. A photovoltaic laminate trimming device, comprising a trimming device body (10), the trimming device body (10) comprising a first slide rail (12) and a shell (11) arranged on the first slide rail (12), a cylinder (13) being installed on the shell (11), and two trimming knives (14) being installed at the end of the cylinder (13), a laminated battery sheet being placed between the two trimming knives (14), and adhesive film residue being left on the laminated battery sheet, the shell (11) reciprocatingly moving on the first slide rail (12) and leaving a cutting groove on the adhesive film residue through the trimming knives (14), characterized in that: A cutting mechanism (30) is installed at the end of the cylinder (13), and the cutting mechanism (30) comprises an abutment plate (31) installed at the end of the cylinder (13) and two tool mounting seats (34) with variable spacing arranged on the abutment plate (31). The two cylinders (13) extend out and drive the abutment plates (31) to fit on both sides of the laminated battery sheet. The tool mounting seats (34) are equipped with a trimming knife (14), and the trimming knife (14) changes its spacing along with the two tool mounting seats (34) to fit on the residual adhesive surface of the adhesive film. The tool mounting seat (34) is provided with a knocking mechanism (60), the knocking mechanism (60) comprising a connecting member (65) arranged on the tool mounting seat (34), a slide groove (66) arranged on the connecting member (65), and a slider (67) slidably arranged inside the slide groove (66), a knocking column (68) is installed on the slider (67), and when the trimming knife (14) moves for cutting, the knocking column (68) knocks the residual adhesive on the adhesive film by reciprocating up and down; The cutting mechanism (30) further comprises two second slide rails (32) mounted on the abutment plate (31), a first rotating shaft (341) and a second roller (36) arranged on the tool mounting seat (34); a slide table (33) is slidably arranged on the second slide rails (32), and the tool mounting seat (34) is mounted on the slide table (33); A rotating platform (342) is rotatably arranged on the first rotating shaft (341), and a first roller (35) symmetrical to the second roller (36) is arranged on the rotating platform (342), and after the two tool mounting seats (34) are pitch-changed, the first roller (35) and the second roller (36) are respectively attached to the top and bottom surfaces of the laminated battery sheet; The first roller (35) drives the rotating platform (342) to rotate with the first rotating shaft (341) as the axis, and the edge trimming knife (14) can be installed between the first roller (35) and the second roller (36) after the first roller (35) rotates and deviates; The position of the tool mounting seat (34) is adjusted by a diameter reducing mechanism (40); The diameter-changing mechanism (40) comprises a rotating disk (41) rotatably arranged on the housing (11) and two axially symmetrical second guide grooves (44) formed on the abutting plate (31); an arc-shaped first guide groove (42) is formed on the surface of the rotating disk (41); an adjusting rod (43) is slidably embedded in the first guide groove (42); the adjusting rod (43) passes through the second guide groove (44) and is connected to the tool mounting seat (34); the adjusting rod (43) can move horizontally in the first guide groove (42) as the cylinder (13) extends; the rotating disk (41) is driven to rotate by the driving mechanism (20); when the rotating disk (41) rotates, the adjusting rod (43) drives the tool mounting seat (34) to move; The knocking column (68) is driven by a transmission mechanism (50), the transmission mechanism (50) comprising a third rotating shaft (51) rotatably arranged on the tool mounting seat (34) and a mounting frame (53) mounted on the tool mounting seat (34), and a fourth rotating shaft (54) rotatably arranged on the mounting frame (53); The fourth rotating shaft (54) and the third rotating shaft (51) are both rotatably provided with transmission wheels (52), and the surfaces of the plurality of transmission wheels (52) are sleeved with second transmission belts (56) for transmission. When the housing (11) moves, the tool mounting seat (34) drives the second roller (36) to roll in contact with the laminated battery sheet, and at the same time drives the knocking column (68) to reciprocate up and down; The knocking mechanism (60) further comprises an eccentric wheel (61) arranged on the fourth rotating shaft (54) and a sixth rotating shaft (64) arranged on the slider (67), and a fifth rotating shaft (62) is arranged at the end of the eccentric wheel (61), a push rod (63) is sleeved on the surface of the fifth rotating shaft (62), and the other end of the push rod (63) is sleeved on the sixth rotating shaft (64), and when the fourth rotating shaft (54) rotates, the knocking column (68) is pushed by the push rod (63) to move up and down reciprocatingly.

2. A photovoltaic laminate trimming device according to claim 1, characterized in that: The rotating disk (41) is driven to rotate by a driving mechanism (20), the driving mechanism (20) comprising a servo motor (21) arranged on a housing (11), a first driving wheel (22) being arranged on an output end of the servo motor (21), a first driven wheel (23) being arranged on the rotating disk (41), and a first transmission belt (24) for transmission being sleeved on the surfaces of the first driving wheel (22) and the first driven wheel (23).

3. The photovoltaic laminate trimming device according to claim 1, characterized in that: A tensioning roller (55) is provided in the middle of the second roller (36), and when mounting frames (53) are provided on both sides of the tool mounting seat (34), the second transmission belt (56) is simultaneously sleeved on the transmission wheels (52) provided on the surfaces of the two fourth rotating shafts (54), and is tightened by the tensioning roller (55).

4. The photovoltaic laminate trimming device according to claim 3, characterized in that: The inner wall of the second roller (36) is provided with a mounting groove (361), and a second rotating shaft (362) is arranged inside the mounting groove (361). A buckle (363) is rotatably arranged on the surface of the second rotating shaft (362), and the teeth at the end of the buckle (363) are arranged in a horizontal shape on one side and in an inclined shape on the other side. The surface of the third rotating shaft (51) is equidistantly provided with a plurality of tooth grooves (511) that cooperate with the teeth of the buckle (363), and the buckle (363) can be embedded in the tooth grooves (511).

5. The photovoltaic laminate trimming device according to claim 4, characterized in that: Torsion springs (364) are wound around the surfaces of both sides of the second rotating shaft (362), and the two ends of the torsion spring (364) are respectively connected to the inner wall of the installation groove (361) and the outer wall of the buckle (363).

Citation Information

Patent Citations

  • Process and device for processing a film web

    CN1930069A

  • Trimming clamping mechanism and trimming device

    CN211073738U