A prepreg device for high-temperature release fiberglass cloth

By designing a high-temperature release glass fiber cloth prepreg device including guide plate, roller, flattening roller and spraying roller, the existing prepreg operation efficiency, serious pollution and uneven glue application problems are solved, and a more efficient and uniform prepreg effect is achieved, and the finished product quality is improved.

CN119041135BActive Publication Date: 2025-05-27JIANGSU ZHENGDE NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411533703.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-05-27
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

The pre-preg operation efficiency of existing fiberglass cloth is low, easy to contaminate the glue liquid, and easy to cause uneven glue, wrinkles, and problems such as one side soaking on the other side, affecting the quality of the finished product.

Method used

A prepreg device for high-temperature release glass fiber cloth is designed, including a glue dipping box, a conveying device and a fiber glass cloth. Guide plates, rollers, flattening rollers and spraying rollers are provided in the dipping box. The edges of the fiberglass cloth are nipped through the conveyor belt to automatically enter the dipping box and pre-soak.

Benefits of technology

The prepreg efficiency of glass fiber cloth is improved, artificial pollution to the prepreg gel liquid is reduced, the problems of wrinkles and uneven glue are prevented, and the quality of finished products is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of prepreg, and particularly relates to a prepreg device for high-temperature release fiberglass cloth. In this solution, the head of the fiberglass cloth is fed towards the meshing direction of conveyor belt two and conveyor belt one. At this time, the edge fabrics on the front and back sides of the fiberglass cloth will be clamped by the front and rear groups of conveyor belt two and conveyor belt one. Since the joint of conveyor belt two and conveyor belt one is matched by the pressing protrusion and the pressing opening, the edge fabrics on the front and back sides of the fiberglass cloth can be locked. As the motor continues to rotate, the fiberglass cloth will move along with conveyor belt two. In this way, the fiberglass cloth can automatically enter the inside of the dipping tank and pass through the prepreg solution. Compared with the prior art of manually threading the head of the cloth around multiple conveyor rollers to achieve the prepreg of the fiberglass cloth, the efficiency is greatly improved. At the same time, the artificial pollution of the prepreg solution is further reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of prepreg, and particularly relates to a prepreg device for high-temperature release fiberglass cloth. Background Art

[0002] Fiberglass cloth is mainly used for heat insulation, fire prevention, and flame retardancy; when exposed to flame combustion, it absorbs a large amount of heat and can prevent the flame from passing through and isolate the air; before the fiberglass cloth is used, it needs to be pretreated to ensure the cleanliness and smoothness of its surface, and then the pretreated fiberglass cloth is immersed in the prepreg solution one by one to make it fully infiltrate and absorb the solution;

[0003] However, in actual use of the existing prepreg operation, when the fiber cloth first enters the glue tank, the "cloth head" (the free end located on the outer side of the cloth roll when the cloth is wound) needs to pass through the roller first, and then pass out from the other end of the glue tank; such manual operation is time-consuming and laborious, and it is also easy to contaminate the prepreg solution;

[0004] Secondly, since the fiber cloth is pulled and conveyed along its length direction during prepreg; at this time, wrinkles are easily formed along the width direction of the fiber cloth surface; when the wrinkles cannot be flattened in time, the phenomenon of uneven sizing will occur;

[0005] Furthermore, there will also be a phenomenon that one side of the fiber cloth is soaked and the other side is not soaked, and the phenomenon of uneven sizing will affect the quality of the finished product. Summary of the Invention

[0006] Technical Problems to be Solved

[0007] In view of the deficiencies of the prior art, the present invention provides a prepreg device for high-temperature release fiberglass cloth, thereby solving the technical problems mentioned in the background art.

[0008] To achieve the above object, the present invention is realized through the following technical solutions:

[0009] A prepreg device for high-temperature release fiberglass cloth includes an impregnating tank, a conveying device, and fiberglass cloth; a conveying device is arranged inside the impregnating tank, and a prepreg solution is filled inside the impregnating tank; guiding plates are respectively arranged at the left and right ends of the impregnating tank for guiding the fiberglass cloth when it is first prepreg.

[0010] The conveying device includes a first roller, a second roller, a third roller, a fourth roller, a flattening roller and an impregnating roller; there are two flattening rollers and two impregnating rollers respectively, both of which are arranged at the bottom of the dipping tank; the first roller, the third roller and the two flattening rollers form a group, wherein the first roller and the third roller are respectively arranged on the left and right sides at the top of the dipping tank; the two flattening rollers are symmetrically arranged on the left and right sides at the bottom of the dipping tank; the outer sides of the front and rear ends of the first roller, the third roller and the two flattening rollers are provided with a second conveyor belt; when the second conveyor belt rotates, it can drive the first roller, the third roller and the two flattening rollers to rotate self - respectively;

[0011] The second roller, the fourth roller and the two impregnating rollers form a group, wherein the first roller and the third roller are respectively arranged on the left and right sides at the top of the dipping tank and are respectively located directly below the first roller and the third roller; the two impregnating rollers are symmetrically arranged on the left and right sides at the bottom of the dipping tank and are respectively located directly below the flattening rollers; the outer sides of the front and rear ends of the second roller, the fourth roller and the two impregnating rollers are provided with a first conveyor belt; when the first conveyor belt rotates, it can drive the first roller, the third roller and the two flattening rollers to rotate self - respectively; the mutually - contacting sides of the second conveyor belt and the first conveyor belt are engaged with each other to clamp the edge of the fiberglass cloth; the first roller is a driving roller.

[0012] In a possible implementation manner, an indentation is formed on the end face of the second conveyor belt on the side close to the first conveyor belt and away from the inner wall of the dipping tank; a pressing protrusion is arranged on the end face of the first conveyor belt on the side close to the second conveyor belt and away from the inner wall of the dipping tank; the pressing protrusion and the indentation are matched; the edge of the fiberglass cloth can be clamped through the cooperation of the pressing protrusion and the indentation.

[0013] In a possible implementation manner, a first engaging part is arranged on the side of the second conveyor belt opposite to the indentation, and a second engaging part is arranged on the side of the first conveyor belt opposite to the pressing protrusion; the second conveyor belt is engaged and matched with the ends of the first roller, the third roller and the two flattening rollers through the first engaging part; the first conveyor belt is engaged and matched with the ends of the second roller, the fourth roller and the two impregnating rollers through the second engaging part; the thickness and height of the first engaging part and the second engaging part are the same.

[0014] In a possible implementation manner, the flattening roller includes a rear shaft end cover, an elastic sleeve and a front shaft end cover; an elastic sleeve is fixedly arranged between the rear shaft end cover and the front shaft end cover; the shaft end parts of the front shaft end cover and the rear shaft end cover are respectively rotatably connected to the wall surface of the dipping tank; wherein, a first clamping groove and a second clamping groove are respectively formed on the outer sides of the rear shaft end cover and the front shaft end cover; wherein, the first clamping groove and the second clamping groove are matched with the first engaging part; a framework is arranged inside the elastic sleeve.

[0015] In one possible implementation, the skeleton includes a bidirectional screw, which is rotatably connected to the rear axle end cover; nuts are threadedly connected to the outer sides of two threads of different rotation directions in the middle of the bidirectional screw, and multiple connecting rods are arranged around the nuts, among which the outer ends of the connecting rods arranged at the same angle position on the outer sides of the nuts on the two threads of different rotation directions are hinged with expansion plates; the expansion plate is arc-shaped on the side close to the elastic sleeve; the front and rear ends of the expansion plate are respectively slidably connected to the front axle end cover and the rear axle end cover; the outer end of the bidirectional screw close to the rear axle end cover has a hexagonal nut; a through hole is opened in the middle of the elastic sleeve, and a ventilation pipe is rotatably connected to the front side of the through hole; by passing high-pressure gas into the inside of the elastic sleeve, the diameter of the elastic sleeve can be increased under the action of the skeleton.

[0016] In a possible implementation, the spray roller includes a rear shaft sealing cover, an outer cylinder, a front shaft sealing cover and a regulating end cover; the front and rear ends of the outer cylinder are respectively fixedly connected to the front shaft sealing cover and the rear shaft sealing cover; the front end of the front shaft sealing cover is rotatably connected to the regulating end cover; the middle of the rear shaft sealing cover is provided with a glue injection hole, the glue injection hole is connected to a glue injection tube, the other end of the glue injection tube is provided with a circulation pump, and the liquid inlet end of the circulation pump is connected to the bottom of the glue dipping box; the outer end of the rear shaft sealing cover is rotatably connected to the inside of the glue dipping box; a plurality of rows of spray holes are provided on the outer side of the outer cylinder, and a plurality of long valve cores are slidably provided inside the outer cylinder; each long valve core is closely attached to the inner opening of each row of spray holes; the long valve core is provided with flow holes with equal spacing with each row of spray holes;

[0017] A contact rod is arranged at the front end of each long valve core, each contact rod penetrates the front shaft cover, and a ball head is arranged at the end; a spring is arranged at the outside of the contact rod between the ball head and the front shaft cover.

[0018] In a possible implementation, the regulating end cover includes a fixed end, which is fixedly connected to the inner wall of the dipping box; a sliding portion is provided on a side of the regulating end cover away from the fixed end, and a boss is provided directly above the sliding portion.

[0019] In a possible implementation, a reciprocating leveling device is provided inside the glue dipping box and in the middle of the conveying device; and a stirring assembly is provided at the bottom of the glue dipping box; the reciprocating leveling device includes roller one, roller one is located on the inner wall of the front side of the glue dipping box and is transmission-connected to conveyor belt two, roller two is meshingly connected below roller one; a gear is fixedly connected to the rear side of roller two through a driving shaft; a movable plate is meshingly connected to the outer side of the gear, a waist-shaped gear ring is provided in the middle of the movable plate, and the waist-shaped gear ring is meshingly connected to the gear; sliding frames are provided on the left and right sides of the movable plate so as to slide up and down.

[0020] In a possible implementation, the sliding carriage has two parts that are slidably connected to the inner wall of the dipping tank through fixed blocks at the top respectively; a relief chute is provided in the middle of the top of the sliding carriage. A sliding plate is slidably arranged inside the relief chute on the sliding carriage near the rear side, and the lower end of the sliding plate is fixedly connected to the movable plate; a waist-shaped convex block is slidably arranged at the upper end of the sliding plate, and the waist-shaped convex block is fixedly connected to the inner wall of the dipping tank; the upper end of the sliding plate can slide along the outer contour of the waist-shaped convex block; two groups of pressing rollers are arranged below the two sliding carriages.

[0021] In a possible implementation, the front and rear ends of the stirring assembly are connected by meshing with the first conveyor belt; blades are provided around the stirring assembly.

[0022] Beneficial effects compared with the prior art:

[0023] 1. In this solution, the head of the fiberglass cloth is fed in the meshing direction of the second conveyor belt and the first conveyor belt; at this time, the edge fabrics on the front and rear sides of the fiberglass cloth will be clamped by the front and rear groups of the second conveyor belt and the first conveyor belt; since the fitting part of the second conveyor belt and the first conveyor belt is matched by the pressing protrusion and the pressing opening; in this way, the edge fabrics on the front and rear sides of the fiberglass cloth can be locked; as the motor continues to rotate; the fiberglass cloth will move along with the second conveyor belt; in this way, the fiberglass cloth can automatically enter the inside of the dipping tank and pass through the pre-dipping glue; compared with the prior art of manually threading the head around multiple conveying rollers to pre-dip the fiberglass cloth, the efficiency is greatly improved; at the same time, the artificial pollution to the pre-dipping glue is further reduced;

[0024] 2. In this solution, the hexagonal nut is clamped by the wrench, and then the rotation direction of the bidirectional screw is adjusted; in this way, since the two ends of each expansion plate are respectively limited by the front shaft end cover and the rear shaft end cover, when the bidirectional screw is rotated, the two nuts will approach each other; under the action of the connecting rod, the expansion plate is displaced radially outward, and then the inner wall of the elastic sleeve is extruded to make its diameter larger; since the expansion plates are arranged at intervals in the elastic sleeve; in order to ensure that the elastic sleeve has a certain roundness, the elastic sleeve is inflated through the connection of high-pressure gas and the ventilation pipe to ensure its roundness; in this way, the fiberglass cloth is flattened along the width direction, preventing wrinkles from occurring during pre-dipping, and thus avoiding the situation of insufficient pre-dipping;

[0025] 3. Under the action of conveyor belt 1, the front shaft seal cover and the rear shaft seal cover disclosed in this solution move, thereby driving the outer cylinder and the long strip valve core inside the outer cylinder to rotate; when the long strip valve core rotates to the uppermost working position, at this time, the ball head at the front end of the long strip valve core at this working position cooperates with the convex platform; at this time, the convex platform will squeeze the ball head, at this time the spring is compressed, and then the long strip valve core moves backward; at this time, the apertures of the spray holes and the circulation holes coincide, and the pre-impregnated glue liquid inside the outer cylinder will spray upward and align with the fiberglass cloth; the glue liquid with a certain pressure will accelerate the penetration into the interior of the fiberglass cloth.

[0026] 4. For the two groups of pressure rollers disclosed in this solution, when the sliding frame reciprocates, it drives the pressure rollers to reciprocate above the fiberglass cloth; and then rolls back and forth on the top of the pre-impregnated fiberglass cloth; so that the pre-impregnated glue can better enter the interior of the fiberglass cloth; at the same time, both ends of the stirring assembly are meshed and connected with conveyor belt 1; in this way, when conveyor belt 1 rotates, it can drive the stirring assembly to rotate on its own; there are blades around the stirring assembly, which can stir and flow the pre-impregnated glue liquid while rotating; preventing it from precipitating. Brief Description of the Drawings

[0027] The above description is only an overview of the technical solution of the present invention. In order to be able to understand the technical means of the present invention more clearly and implement it according to the content of the description, the following takes the preferred embodiments of the present invention and combines the drawings to describe in detail as follows.

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0029] Figure 2 It is a front view of the conveying device and the reciprocating flat pressing device of the present invention;

[0030] Figure 3 It is a schematic diagram of the structure of the conveying device and the reciprocating flat pressing device of the present invention;

[0031] Figure 4 It is a front view of the reciprocating flat pressing device of the present invention;

[0032] Figure 5 It is a rear view of the reciprocating flat pressing device of the present invention;

[0033] Figure 6 It is an assembly schematic diagram of the flattening roller and the spraying and impregnating roller of the present invention;

[0034] Figure 7 It is a cross-sectional view of the flattening roller of the present invention;

[0035] Figure 8 It is a cross-sectional view of conveyor belt 1 and conveyor belt 2 of the present invention;

[0036] Figure 9 It is a cross-sectional view of the spraying and impregnating roller of the present invention;

[0037] Figure 10 Schematic diagram of the long strip valve core structure of the present invention;

[0038] Figure 11 of the present invention Figure 9 Enlarged schematic diagram at position A in;

[0039] Figure 12 Schematic diagram of the regulating end cover structure of the present invention.

[0040] Legend: 1. Impregnating tank; 11. Guide plate; 2. Conveying device; 21. Roller 1; 22. Roller 2; 23. Roller 3; 24. Roller 4; 25. Conveyor belt 1; 251. Clamping part 2; 252. Pressing protrusion; 26. Conveyor belt 2; 261. Clamping part 1; 262. Pressing port; 3. Reciprocating flat pressing device; 31. Roller 1; 32. Roller 2; 33. Gear; 34. Movable plate; 341. Sliding plate; 35. Sliding frame; 351. Yielding chute; 36. Fixed block; 37. Waist-shaped convex block; 38. Pressing roller; 4. Fiberglass cloth; 5. Stirring assembly; 6. Flattening roller; 61. Rear shaft end cover; 611. Clamping groove 1; 612. Chute 1; 62. Elastic sleeve; 63. Front shaft end cover; 631. Clamping groove 2; 632. Chute 2; 64. Vent pipe; 65. Skeleton; 651. Bidirectional screw; 6511. Hexagonal nut; 652. Nut; 653. Connecting rod; 654. Expansion plate; 7. Spray impregnation roller; 71. Rear shaft seal cover; 72. Outer cylinder; 721. Spray holes; 73. Front shaft seal cover; 74. Regulating end cover; 741. Fixed end; 742. Sliding part; 743. Boss; 75. Long strip valve core; 751. Flow hole; 752. Abutting rod; 753. Ball head; 754. Spring. Specific embodiments

[0041] Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention can be implemented in various different forms. Therefore, the present invention is not limited to the embodiments described below. Additionally, in order to more clearly describe the present invention, components not connected to the invention will be omitted from the drawings;

[0042] The technical solutions in the embodiments of the present application are to solve the problems in the above-mentioned background technology. The general idea is as follows: Embodiment 1

[0043] Please refer to Figure 1 and Figure 2As shown in the figure, this embodiment introduces the specific structure of a pre-impregnation device for high-temperature release fiberglass cloth, including an impregnation tank 1, a conveying device 2, and a fiberglass cloth 4. A conveying device 2 is arranged inside the impregnation tank 1, and a pre-impregnation glue solution is contained inside the impregnation tank 1. Guide plates 11 are respectively arranged at the left and right ends of the impregnation tank 1 for guiding the fiberglass cloth 4 when it is just pre-impregnated.

[0044] Please refer to Figure 3 As shown in the figure, the conveying device 2 includes a first roller 21, a second roller 22, a third roller 23, a fourth roller 24, a flattening roller 6, and a spraying and impregnating roller 7. There are two flattening rollers 6 and two spraying and impregnating rollers 7, both of which are arranged at the bottom of the impregnation tank 1. The first roller 21, the third roller 23, and the two flattening rollers 6 form a group, where the first roller 21 and the third roller 23 are respectively arranged on the left and right sides at the top of the impregnation tank 1; the two flattening rollers 6 are symmetrically arranged on the left and right sides at the bottom of the impregnation tank 1. Conveyor belts two 26 are arranged on the outer sides of the front and rear ends of the first roller 21, the third roller 23, and the two flattening rollers 6. When the conveyor belt two 26 rotates, it can drive the first roller 21, the third roller 23, and the two flattening rollers 6 to rotate self-rotationally.

[0045] The second roller 22, the fourth roller 24, and the two spraying and impregnating rollers 7 form a group, where the first roller 21 and the third roller 23 are respectively arranged on the left and right sides at the top of the impregnation tank 1 and are respectively located directly below the first roller 21 and the third roller 23; the two spraying and impregnating rollers 7 are symmetrically arranged on the left and right sides at the bottom of the impregnation tank 1 and are respectively located directly below the flattening rollers 6. Conveyor belts one 25 are arranged on the outer sides of the front and rear ends of the second roller 22, the fourth roller 24, and the two spraying and impregnating rollers 7. When the conveyor belt one 25 rotates, it can drive the first roller 21, the third roller 23, and the two flattening rollers 6 to rotate self-rotationally.

[0046] The mutually engaging sides of the conveyor belt two 26 and the conveyor belt one 25 can clamp the edges of the fiberglass cloth 4.

[0047] The first roller 21 is a driving roller, and the first roller 21 is driven by an external motor. Its rotation can drive the third roller 23 and the two flattening rollers 6 to rotate self-rotationally through the conveyor belt two 26. Since there is friction between the conveyor belt two 26 and the conveyor belt one 25 when they are mutually attached, when the conveyor belt two 26 rotates, it can drive the conveyor belt one 25 to rotate; thereby indirectly driving the second roller 22, the fourth roller 24, and the two spraying and impregnating rollers 7.

[0048] A certain gap is reserved when the flattening roller 6 and the spraying and impregnating roller 7 are arranged. The main factor for the transmission and engagement of the two ends below the spraying and impregnating roller 7 with the conveyor belt one 25 is that the rotation directions of the flattening roller 6 and the spraying and impregnating roller 7 are opposite to prevent friction on the fiberglass cloth 4 due to different rotation directions of the two.

[0049] Please refer to Figure 8As shown in the figure, on the end face of the second conveyor belt 26 close to the first conveyor belt 25 and away from the inner wall of the dipping tank 1, a pressing opening 262 is provided; on the end face of the first conveyor belt 25 close to the second conveyor belt 26 and away from the inner wall of the dipping tank 1, a pressing protrusion 252 is provided; the pressing protrusion 252 and the pressing opening 262 are matched; through the cooperation of the pressing protrusion 252 and the pressing opening 262, the edges of the fiberglass cloth 4 can be better clamped;

[0050] On one side of the second conveyor belt 26 opposite to the pressing opening 262, a first engaging portion 261 is provided, and on one side of the first conveyor belt 25 opposite to the pressing protrusion 252, a second engaging portion 251 is provided; the second conveyor belt 26 is engaged and matched with the ends of the first roller 21, the third roller 23, and the two flattening rollers 6 through the first engaging portion 261; the first conveyor belt 25 is engaged and matched with the ends of the second roller 22, the fourth roller 24, and the two spraying and dipping rollers 7 through the second engaging portion 251; the thickness and height of the first engaging portion 261 and the second engaging portion 251 are the same; this prevents the second conveyor belt 26 and the first conveyor belt 25 from falling off during transmission;

[0051] Specifically, first, an appropriate amount of pre-dipping glue solution is injected into the dipping tank 1; the end of the fiberglass cloth 4 to be pre-dipped is laid flat on the top of the left guiding plate 11, and then the motor driving the first roller 21 is started. When the motor starts, at this time, the second conveyor belt 26 rotates counterclockwise. Since the outer ring parts of the second conveyor belt 26 and the first conveyor belt 25 are in contact, there is friction before; at this time, the first conveyor belt 25 rotates clockwise; then the end of the fiberglass cloth 4 is fed in the meshing direction of the second conveyor belt 26 and the first conveyor belt 25; at this time, the edge fabrics on the front and back sides of the fiberglass cloth 4 will be clamped by the front and back groups of the second conveyor belt 26 and the first conveyor belt 25; since the joint of the second conveyor belt 26 and the first conveyor belt 25 is matched by the pressing protrusion 252 and the pressing opening 262; in this way, the edge fabrics on the front and back sides of the fiberglass cloth 4 can be locked; as the motor continues to rotate; the fiberglass cloth 4 will move along with the second conveyor belt 26; in this way, the fiberglass cloth 4 can automatically enter the inside of the dipping tank 1 and pass through the pre-dipping glue solution; compared with the prior art of manually threading the end of the cloth around multiple conveying rollers to realize the pre-dipping of the fiberglass cloth 4, the efficiency is greatly improved; at the same time, the artificial pollution to the pre-dipping glue solution is further reduced; Embodiment Two

[0052] This embodiment is an improvement based on Embodiment One:

[0053] Please refer to Figure 6 and Figure 7As shown in the figure, in order to further flatten the fiberglass cloth 4 along the width direction to prevent wrinkles from occurring during pre-impregnation; in this embodiment, the flattening roller 6 includes a rear shaft end cover 61, an elastic sleeve 62 and a front shaft end cover 63; an elastic sleeve 62 is fixedly arranged between the rear shaft end cover 61 and the front shaft end cover 63; the shaft end parts of the front shaft end cover 63 and the rear shaft end cover 61 are respectively rotatably connected to the wall surface of the dipping tank 1; wherein, a clamping groove one 611 and a clamping groove two 631 are respectively arranged on the outer sides of the rear shaft end cover 61 and the front shaft end cover 63; wherein, the clamping groove one 611 and the clamping groove two 631 are matched with the clamping part one 261;

[0054] A skeleton 65 is arranged inside the elastic sleeve 62; the skeleton 65 includes a bidirectional screw 651, and the bidirectional screw 651 is rotatably connected to the rear shaft end cover 61; nuts 652 are respectively threadedly connected to the outer sides of the threads with two different helix directions in the middle of the bidirectional screw 651, and a plurality of connecting rods 653 are arranged around the nuts 652, wherein the outer ends of the connecting rods 653 arranged at the same angular position on the outer sides of the nuts 652 located on the threads with two different helix directions are hinged with an expansion plate 654; the side of the expansion plate 654 close to the elastic sleeve 62 is arc-shaped; the front and rear ends of the expansion plate 654 are respectively slidably connected to the front shaft end cover 63 and the rear shaft end cover 61;

[0055] The outer end of the bidirectional screw 651 close to the rear shaft end cover 61 has a hexagonal nut 6511; when it is necessary to adjust the size of the expansion plate 654 opening outwards, first, the rear shaft end cover 61 needs to be in a static state, then the hexagonal nut 6511 is clamped by a wrench, and then the rotation direction of the bidirectional screw 651 is adjusted; in this way, since the two ends of each expansion plate 654 are respectively limited by the front shaft end cover 63 and the rear shaft end cover 61, when the bidirectional screw 651 is rotated, the two nuts 652 will approach each other; under the action of the connecting rods 653, the expansion plate 654 is further displaced radially outwards, thereby squeezing the inner wall of the elastic sleeve 62 and making its diameter larger;

[0056] As an implementable manner, a plurality of sliding grooves two 632 are radially arranged on the inner wall of the front shaft end cover 63, and each sliding groove two 632 corresponds to an expansion plate 654 inside; the front end of the expansion plate 654 is slidably connected to the front shaft end cover 63 through the sliding groove two 632;

[0057] A plurality of sliding grooves one 612 are radially arranged on the inner wall of the rear shaft end cover 61, and each sliding groove one 612 corresponds to an expansion plate 654 inside; the rear end of the expansion plate 654 is slidably connected to the rear shaft end cover 61 through the sliding groove one 612;

[0058] A through hole is arranged in the middle of the elastic sleeve 62, and a ventilation pipe 64 is rotatably connected to the front side of the through hole; by introducing high-pressure gas into the elastic sleeve 62, the diameter of the elastic sleeve 62 can be increased under the action of the skeleton 65, and at the same time, it can be made more round;

[0059] Specifically, since the fiberglass cloth 4 is clamped and fixed by the second conveyor belt 26 and the first conveyor belt 25 along the two side edges of the width; therefore, in order to prevent the fiberglass cloth 4 from having wrinkles along the width direction; the operator can adjust the diameter of the flattening roller 6 to achieve the tensioning of the middle of the fiberglass cloth 4 along the width direction; in this way, wrinkles are prevented from appearing; first, the rear end cover 61 of the shaft needs to be in a static state, then the hexagonal nut 6511 is clamped by a wrench, and then the rotation direction of the bidirectional screw 651 is adjusted; in this way, since both ends of each expansion plate 654 are limited by the front end cover 63 and the rear end cover 61 of the shaft respectively, when the bidirectional screw 651 is rotated, the two nuts 652 will approach each other; under the action of the connecting rod 653, the expansion plate 654 is displaced radially outward, and then the inner wall of the elastic sleeve 62 is extruded to make its diameter larger; since the expansion plates 654 are arranged at intervals in the elastic sleeve 62; in order to ensure that the elastic sleeve 62 has a certain roundness, the inside of the elastic sleeve 62 is inflated by connecting high-pressure gas to the air pipe 64 to ensure its roundness; in this way, the flattening of the fiberglass cloth 4 along the width direction is realized, and wrinkles are prevented from appearing during pre-impregnation, thus avoiding the situation of insufficient pre-impregnation. Embodiment III

[0060] This embodiment is an improvement made on the basis of Embodiment I:

[0061] Please refer to Figure 6 , Figures 9 - 12As shown in the figure, the spraying and dipping roller 7 includes a rear shaft seal cover 71, an outer cylinder 72, a front shaft seal cover 73, and a regulating end cover 74; both the front and rear ends of the outer cylinder 72 are respectively fixed and connected to the front shaft seal cover 73 and the rear shaft seal cover 71; the front end of the front shaft seal cover 73 is rotatably connected to the regulating end cover 74; the middle of the rear shaft seal cover 71 has a glue injection hole, and the glue injection hole is connected to a glue injection pipe, and the other end of the glue injection pipe is provided with a circulation pump, and the liquid inlet end of the circulation pump is connected to the bottom of the dipping tank 1; the outer end of the rear shaft seal cover 71 is rotatably connected to the inside of the dipping tank 1; multiple rows of spray holes 721 are opened on the outer side of the outer cylinder 72, and multiple long strip valve cores 75 are slidably arranged inside the outer cylinder 72; each long strip valve core 75 is closely attached to the inner opening of each row of spray holes 721; through holes 751 equidistant from each row of spray holes 721 are opened on the long strip valve core 75; that is, when the through holes 751 on the long strip valve core 75 corresponding to the inner openings of each row of spray holes 721 coincide with the spray holes 721, the pre-impregnated glue liquid inside the outer cylinder 72 can be sprayed out from the spray holes 721; when the two are misaligned, the spray holes 721 are closed by the position of the long strip valve core 75 without through holes 751; a butting rod 752 is arranged at the front end of each long strip valve core 75, each butting rod 752 penetrates through the front shaft seal cover 73, and a ball head 753 is arranged at the end; a spring 754 is arranged on the outer side of the butting rod 752 between the ball head 753 and the front shaft seal cover 73; in the natural state, under the elastic force of the spring 754, the front end of the long strip valve core 75 always closely adheres to the front shaft seal cover 73. At this time, the through holes 751 and the spray holes 721 are in a misaligned state; at the same time, the ball head 753 also closely adheres to the inner wall of the sliding part 742;

[0062] The regulating end cover 74 includes a fixed end 741, and the fixed end 741 is fixedly connected to the inner wall of the dipping tank 1; a sliding part 742 is arranged on the side of the regulating end cover 74 away from the fixed end 741, and a convex platform 743 is arranged directly above the sliding part 742; when the ball head 753 cooperates with the convex platform 743, at this time, the convex platform 743 will squeeze the ball head 753, at this time the spring 754 is compressed, and at this time the long strip valve core 75 moves backward; at this time, the apertures of the spray holes 721 and the through holes 751 coincide, and the pre-impregnated glue liquid inside the outer cylinder 72 will then be sprayed upward and aligned with the fiberglass cloth 4; the glue liquid with a certain pressure will accelerate the immersion into the inside of the fiberglass cloth 4;

[0063] Specifically, first, the end cover 74 is adjusted to a stationary state, and the front shaft cover 73 and the rear shaft cover 71 are moved under the action of the conveyor belt 25, thereby driving the outer cylinder 72 and the long valve core 75 inside the outer cylinder 72 to rotate; when the long valve core 75 rotates to the uppermost station, the ball head 753 on the front end of the long valve core 75 at this station cooperates with the boss 743; at this time, the boss 743 will squeeze the ball head 753, and the spring 754 will be compressed, and the long valve core 75 will move to the rear side; at this time, the apertures of the spray hole 721 and the flow hole 751 coincide, and the pre-impregnated glue liquid inside the outer cylinder 72 will be sprayed upward toward the glass fiber cloth 4; the glue liquid with a certain pressure will accelerate the immersion into the interior of the glass fiber cloth 4. Embodiment 4

[0064] This embodiment is an improvement made on the basis of the first embodiment:

[0065] Please refer to Figure 4 and Figure 5 As shown, a reciprocating leveling device 3 is arranged inside the dipping box 1 and in the middle of the conveying device 2; and a stirring assembly 5 is arranged at the bottom of the dipping box 1; the reciprocating leveling device 3 includes a roller 1 31, which is located on the inner wall of the front side of the dipping box 1 and is transmission-connected to the conveyor belt 2 26, and a roller 2 32 is meshedly connected below the roller 1 31; a gear 33 is fixedly connected to the rear side of the roller 2 32 through a driving shaft; a movable plate 34 is meshedly connected to the outer side of the gear 33, and a waist-shaped gear ring is provided in the middle of the movable plate 34, and the waist-shaped gear ring is meshedly connected to the gear 33; the movable plate 34 can slide up and down on both sides. A sliding frame 35 is provided; the sliding frame 35 has two tops respectively connected to the inner wall of the dipping box 1 by a fixed block 36; a clearance slot 351 is provided in the middle of the top of the sliding frame 35, wherein a sliding plate 341 is slidably provided inside the clearance slot 351 on the sliding frame 35 near the rear side, and the lower end of the sliding plate 341 is fixedly connected to the movable plate 34; a waist-shaped convex block 37 is slidably provided on the upper end of the sliding plate 341, and the waist-shaped convex block 37 is fixedly connected to the inner wall of the dipping box 1; the upper end of the sliding plate 341 can slide along the outer contour of the waist-shaped convex block 37; two groups of pressing rollers 38 are provided below the two sliding frames 35;

[0066] Specifically, the first roller 31 rotates under the action of the second conveyor belt 26, and then drives the gear 33 to rotate through the second roller 32; since the outer side of the gear 33 is connected to the movable plate 34 through a kidney-shaped tooth ring; when the gear 33 rotates, under the action of the kidney-shaped tooth ring, when the movable plate 34 moves left and right and reaches the U-shaped position of the kidney-shaped tooth ring, the movable plate 34 can move up and down; thereby changing the meshing transmission direction of the gear 33, and then realizing a reciprocating motion; the function of the kidney-shaped convex block 37 is mainly to hook the top of the kidney-shaped convex block 37 through the sliding plate 341, preventing the movable plate 34 from falling under the action of gravity when the lower part of the gear 33 meshes with the kidney-shaped tooth ring; when the sliding frame 35 makes a reciprocating motion, it drives the pressure roller 38 to reciprocate above the fiberglass cloth 4; thereby rolling back and forth on the top of the pre-impregnated fiberglass cloth 4; making the pre-impregnating glue better enter the interior of the fiberglass cloth 4;

[0067] Please refer to Figure 3 as shown, at the same time, both ends of the stirring assembly 5 are meshed and connected with the first conveyor belt 25; so when the first conveyor belt 25 rotates, it can drive the stirring assembly 5 to rotate; the periphery of the stirring assembly 5 is provided with blades, which can stir and flow the pre-impregnating glue liquid while rotating; preventing it from precipitating.

[0068] In summary, it should be noted that the outer surfaces of the components included in the conveying device 2, the reciprocating flat pressing device 3 and the stirring assembly 5 arranged inside the dipping tank 1 are sprayed with a glue-proof coating; that is, the pre-impregnating glue liquid will not adhere to the components, and only has an impregnating effect on the fiberglass cloth 4.

[0069] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly illustrating the present invention, rather than limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or modifications can be made on the basis of the above description. It is not necessary and impossible to list all the implementation manners here. And the obvious changes or modifications derived therefrom are still within the protection scope of the present invention.

Claims

1. A prepreg device for high-temperature release glass fiber cloth, comprising a dipping box (1), a conveying device (2) and a glass fiber cloth (4); characterized in that: A conveying device (2) is provided inside the dipping box (1), wherein the dipping box (1) is filled with pre-impregnation liquid; guide plates (11) are provided at the left and right ends of the dipping box (1) respectively, for guiding the glass fiber cloth (4) when it is just pre-impregnated; The conveying device (2) comprises a roller 1 (21), a roller 2 (22), a roller 3 (23) and a roller 4 (24), as well as a leveling roller (6) and a spraying roller (7); the leveling roller (6) and the spraying roller (7) are provided in pairs, both of which are arranged at the bottom of the dipping box (1); the roller 1 (21), the roller 3 (23) and the two leveling rollers (6) form a group, wherein the roller 1 (21) and the roller 3 (23) are arranged on the left and right sides of the top of the dipping box (1) respectively; the two leveling rollers (6) are symmetrically arranged on the left and right sides of the bottom of the dipping box (1); a conveyor belt 2 (26) is arranged on the outer sides of the front and rear ends of the roller 1 (21), the roller 3 (23) and the two leveling rollers (6); when the conveyor belt 2 (26) rotates, it can drive the roller 1 (21), the roller 3 (23) and the two leveling rollers (6) to rotate; The roller 2 (22), the roller 4 (24) and the two spray rollers (7) form a group, wherein the roller 1 (21) and the roller 3 (23) are respectively arranged on the left and right sides of the top of the dipping box (1) and are respectively located directly below the roller 1 (21) and the roller 3 (23); the two spray rollers (7) are symmetrically arranged on the left and right sides of the bottom of the dipping box (1) and are respectively located directly below the leveling roller (6); a conveyor belt 1 (25) is arranged on the outer sides of the front and rear ends of the roller 2 (22), the roller 4 (24) and the two spray rollers (7); when the conveyor belt 1 (25) rotates, it can drive the roller 1 (21), the roller 3 (23) and the two leveling rollers (6) to rotate; the sides of the conveyor belt 2 (26) and the conveyor belt 1 (25) that are in contact with each other are engaged with each other to clamp the edge of the glass fiber cloth (4); the roller 1 (21) is a driving roller; The end surface of the second conveyor belt (26) close to the first conveyor belt (25) and away from the inner wall of the dipping box (1) is provided with a clamping opening (262); the end surface of the first conveyor belt (25) close to the second conveyor belt (26) and away from the inner wall of the dipping box (1) is provided with a clamping protrusion (252); the clamping protrusion (252) and the clamping opening (262) match each other; the edge of the glass fiber cloth (4) can be clamped by the combination of the clamping protrusion (252) and the clamping opening (262); A clamping portion 1 (261) is provided on the side of the conveyor belt 2 (26) opposite to the clamping opening (262), and a clamping portion 2 (251) is provided on the side of the conveyor belt 1 (25) opposite to the clamping protrusion (252); the conveyor belt 2 (26) is clamped and matched with the ends of the roller 1 (21), the roller 3 (23) and the two leveling rollers (6) through the clamping portion 1 (261); the conveyor belt 1 (25) is clamped and matched with the ends of the roller 2 (22), the roller 4 (24) and the two spraying rollers (7) through the clamping portion 2 (251); the thickness and height of the clamping portion 1 (261) and the clamping portion 2 (251) are consistent.

2. A prepreg device for high temperature release glass fiber cloth according to claim 1, characterized in that: The leveling roller (6) comprises a rear axle end cover (61), an elastic sleeve (62) and a front axle end cover (63); an elastic sleeve (62) is fixedly arranged between the rear axle end cover (61) and the front axle end cover (63); the shaft ends of the front axle end cover (63) and the rear axle end cover (61) are respectively rotatably connected to the wall surface of the dipping box (1); wherein the outer sides of the rear axle end cover (61) and the front axle end cover (63) are respectively provided with a first clamping groove (611) and a second clamping groove (631); wherein the first clamping groove (611) and the second clamping groove (631) match the first clamping part (261); and a frame (65) is arranged inside the elastic sleeve (62).

3. The prepreg device for high temperature release glass fiber cloth according to claim 1, characterized in that: The skeleton (65) includes a bidirectional screw (651), which is rotatably connected to the rear axle end cover (61); nuts (652) are respectively threadedly connected to the outer sides of two threads of different rotation directions in the middle of the bidirectional screw (651); a plurality of connecting rods (653) are arranged around the nut (652), wherein the outer ends of the connecting rods (653) arranged at the same angle position on the outer sides of the nuts (652) on the two threads of different rotation directions are hingedly connected to expansion plates (654); the expansion plates (654) are close to the elastic One side of the sleeve (62) is in an arc shape; the front and rear ends of the expansion plate (654) are respectively slidably connected to the front shaft end cover (63) and the rear shaft end cover (61); the outer end of the bidirectional screw (651) close to the rear shaft end cover (61) is provided with a hexagonal nut (6511); a through hole is opened in the middle of the elastic sleeve (62), and a vent pipe (64) is rotatably connected to the front side of the through hole; by introducing high-pressure gas into the elastic sleeve (62), the diameter of the elastic sleeve (62) can be increased under the action of the skeleton (65).

4. The prepreg device for high temperature release glass fiber cloth according to claim 1, characterized in that: The spray roller (7) comprises a rear shaft sealing cover (71), an outer cylinder (72), a front shaft sealing cover (73) and an adjustable end cover (74); the front and rear ends of the outer cylinder (72) are respectively fixedly connected to the front shaft sealing cover (73) and the rear shaft sealing cover (71); the front end of the front shaft sealing cover (73) is rotatably connected to the adjustable end cover (74); a glue injection hole is provided in the middle of the rear shaft sealing cover (71), the glue injection hole is connected to a glue injection pipe, and a circulating pump is provided at the other end of the glue injection pipe. The liquid inlet end of the ring pump is connected to the bottom of the dipping box (1); the outer end of the rear shaft sealing cover (71) is rotatably connected to the inside of the dipping box (1); a plurality of rows of spray holes (721) are provided on the outer side of the outer cylinder (72); a plurality of long valve cores (75) are slidably arranged inside the outer cylinder (72); each long valve core (75) is closely attached to the inner opening of each row of spray holes (721); and the long valve core (75) is provided with flow holes (751) with equal spacing to each row of spray holes (721); A contact rod (752) is provided at the front end of each long valve core (75); each contact rod (752) passes through the front shaft cover (73) and has a ball head (753) at the end; a spring (754) is provided on the outside of the contact rod (752) between the ball head (753) and the front shaft cover (73).

5. A prepreg device for high temperature release glass fiber cloth as claimed in claim 4, characterized in that: The regulating end cover (74) comprises a fixed end (741), the fixed end (741) being fixedly connected to the inner wall of the dipping box (1); a sliding portion (742) is provided on a side of the regulating end cover (74) away from the fixed end (741), and a boss (743) is provided directly above the sliding portion (742).

6. The prepreg device for high temperature release glass fiber cloth according to claim 1, characterized in that: A reciprocating leveling device (3) is arranged inside the dipping box (1) and in the middle of the conveying device (2); and a stirring assembly (5) is arranged at the bottom of the dipping box (1); the reciprocating leveling device (3) comprises a roller 1 (31), the roller 1 (31) is located on the inner wall of the front side of the dipping box (1) and is transmission-connected to the conveying belt 2 (26), and the roller 2 (32) is meshingly connected below the roller 1 (31); a gear (33) is fixedly connected to the rear side of the roller 2 (32) via a driving shaft; a movable plate (34) is meshingly connected to the outer side of the gear (33), and a waist-shaped gear ring is provided in the middle of the movable plate (34), and the waist-shaped gear ring is meshingly connected to the gear (33); sliding frames (35) are arranged on both sides of the movable plate (34) so ​​as to be able to slide up and down.

7. A prepreg device for high temperature release glass fiber cloth according to claim 5, characterized in that: The sliding frame (35) has two tops respectively connected to the inner wall of the dipping box (1) in a sliding manner through fixed blocks (36); a clearance groove (351) is provided in the middle of the top of the sliding frame (35), wherein a sliding plate (341) is slidably arranged inside the clearance groove (351) on the sliding frame (35) close to the rear side, and the lower end of the sliding plate (341) is fixedly connected to the movable plate (34); a waist-shaped protrusion (37) is slidably arranged on the upper end of the sliding plate (341), and the waist-shaped protrusion (37) is fixedly connected to the inner wall of the dipping box (1); the upper end of the sliding plate (341) can slide along the outer contour of the waist-shaped protrusion (37); and two groups of pressing rollers (38) are arranged below the two sliding frames (35).

8. A prepreg device for high temperature release glass fiber cloth according to claim 7, characterized in that: The front and rear ends of the stirring assembly (5) are connected to the conveyor belt (25) by meshing; and blades are provided around the stirring assembly (5).

Citation Information

Patent Citations

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    CN114653551A

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