Spandex core yarn preparation conductive drying and curing integrated device and processing method

CN119042973BActive Publication Date: 2026-11-03HANGZHOU SHUERZI SPANDEX CO LTD
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Patent Information

Application Number
CN202411175445.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2026-11-03
Estimated Expiration
2044-08-26

AI Technical Summary

Technical Problem

Existing drying equipment for spandex core-spun yarn cannot thoroughly dry the inner yarn, resulting in low drying efficiency. Furthermore, it cannot maintain a horizontal state when the yarn is loose, affecting the drying and curing effect and failing to meet production efficiency requirements.

Method used

An integrated conductive drying and curing device for preparing spandex core-spun yarn was designed, including an adjustment unit, a drying and curing component, and a control component. The yarn is kept taut by the buffer component, adjustment component, and stabilizing component of the adjustment unit. Combined with the use of the water absorption cylinder, drying cylinder, and curing cylinder, uniform drying and high-temperature curing of the yarn are achieved.

Benefits of technology

It improves the drying and curing efficiency of spandex core-spun yarn, prevents yarn from breaking when it is loose, and ensures that the yarn remains taut during the drying and curing process, thereby improving production efficiency and drying effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a conductive drying and curing integrated equipment for preparing spandex core yarn and a processing method, and relates to the technical field of core yarn preparation. The equipment comprises a base, a connecting frame, an adjusting unit, drying and curing assemblies and a control assembly. The conductive drying and curing integrated equipment for preparing spandex core yarn and the processing method can simultaneously dry and cure multiple strands of spandex core yarn by arranging multiple drying and curing assemblies on the connecting frame. The connecting frame is connected with the drying and curing assemblies through the adjusting unit, and the control assembly is arranged at the outlet of the drying and curing assemblies. The movable sleeve on the control assembly cooperates with the microswitch and the touch plate to control the adjusting unit to drive the drying and curing assemblies to move when the spandex core yarn is loose, so that the spandex core yarn is restored to a straight state, the drying and curing efficiency of the spandex core yarn is improved, and the spandex core yarn can be prevented from being separated from the drying and curing assemblies.
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Description

Technical Field

[0001] This invention relates to the field of core-spun yarn preparation technology, specifically to an integrated conductive drying and curing device and processing method for preparing spandex core-spun yarn. Background Technology

[0002] During the preparation of spandex core-spun yarn, residual moisture on the surface of the yarn during the dyeing process, if not treated, affects the subsequent twisting process. Existing spandex core-spun yarn drying equipment dries the yarn in piles or strands, making it difficult for the inner spandex core-spun yarn to dry completely, resulting in low drying efficiency. Furthermore, the equipment cannot achieve a continuous drying process, and the polarized drying process has significant limitations in its use.

[0003] The invention disclosed in CN116465178A is a multi-channel conductive drying device and preparation process for preparing spandex core-spun yarn, including a base plate and a folding frame fixedly connected to the top of the base plate, wherein a transverse metal tube is fixedly connected to the inner surface of the folding frame.

[0004] As shown in the invention above, existing drying equipment for preparing spandex core-spun yarn generally uses a spreading device on the left side of a triangular support frame. The yarn passes horizontally through the spreading device into a metal pipe and then exits horizontally from the transverse metal pipe. This ensures that the spandex core-spun yarn is in a horizontal state when it enters the metal pipe, ensuring uniform heating. In addition, it is designed with multi-channel conductive drying. Although this method spreads the yarn and ensures that it is in a horizontal state through the spreading device, it cannot guarantee that the yarn is in a horizontal state when the yarn tension decreases or the yarn becomes loose due to other reasons. This affects the drying and curing effect of the yarn and cannot meet the production efficiency of spandex core-spun yarn. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an integrated conductive drying and curing device and method for preparing spandex core-spun yarn, thus solving the existing problems.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an integrated conductive drying and curing device for preparing spandex core-spun yarn, comprising:

[0007] The base has a controller installed at one corner of its upper surface, and brackets are fixed at both ends of its upper surface.

[0008] A connecting frame is disposed between two supports, and the connecting frame is provided with multiple equally spaced, ring-shaped adjustment units and drying and curing components;

[0009] The adjustment unit is provided in two sets, which are located at both ends of the connecting frame. The adjustment unit consists of a buffer component, an adjustment component and a stabilizing component, and is used to adjust the opening degree of the drying and curing unit.

[0010] A drying and curing assembly is provided on the outside of the connecting frame. Both ends of the drying and curing assembly are connected to the adjustment unit, and the middle part of the drying and curing assembly is connected to the connecting frame through a telescopic rod. It is used to dry and cure the core-spun yarn.

[0011] A control component, which is disposed on the adjustment component, is used to control the adjustment unit to adjust the opening degree so that the core-spun yarn remains taut during the drying and curing process.

[0012] Preferably, multiple telescopic rods arranged in an evenly spaced ring are fixed on both sides of the middle part of the connecting frame. The telescopic rods are connected to the drying and curing component. Two telescopic cylinders are symmetrically arranged on both sides of the middle part of the connecting frame. The telescopic cylinders are connected to the buffer component.

[0013] Preferably, the drying and curing assembly includes a water-absorbing cylinder, a drying cylinder, and a curing cylinder. A first annular tooth is fixed to the outer side of one end of the water-absorbing cylinder. Multiple semi-circular sponge blocks are embedded on both sides of the inside of the water-absorbing cylinder in an equally spaced and staggered manner. The other end of the water-absorbing cylinder is connected to one of the adjustment units.

[0014] Preferably, a fan is fixed to the middle of both the upper and lower sides of the drying cylinder, a gearbox is fixed to both ends of the drying cylinder, a geared motor is connected to the input end of the gearbox, and multiple arc-shaped air guide plates arranged in a ring array are fixed to the inner wall of the drying cylinder.

[0015] Preferably, a second annular tooth is fixed to the outer side of one end of the curing cylinder, and both the second annular tooth and the first annular tooth are connected to the output end of the gearbox. A tempered glass cylinder is embedded in the middle of the curing cylinder, and a curing lamp box is sleeved on the outer side of the tempered glass cylinder. The outer side of the other end of the curing cylinder is connected to another adjustment unit, and a control component is provided on the other adjustment unit.

[0016] Preferably, the buffer assembly includes a first annular plate and a second annular plate. One side of the first annular plate is connected to the output end of the telescopic cylinder. Both the first and second annular plates are sleeved on a connecting frame. Multiple sliders arranged in a circular array are fixed on the inner sides of the first and second annular plates. Multiple sliding grooves arranged in a circular array are opened at both ends of the connecting frame. The sliders are located in the sliding grooves. Multiple guide holes arranged in a circular array are opened on the first annular plate. Multiple guide rods adapted to the guide holes are fixed on one side of the second annular plate. One end of the guide rod is connected through the guide hole. A first spring is sleeved on the outer side of the guide rod.

[0017] Preferably, the adjusting assembly includes a first movable rod, one end of which is movably connected to a protrusion on a connecting frame via a pin. A second movable rod is movably connected to the middle of the first movable rod via a slot and a pin. One end of the second movable rod is movably connected to a protrusion on the other side of a second annular plate via a pin. The middle portions of the first and second movable rods are connected by a stabilizing assembly. The other end of the first movable rod is movably connected to an arc-shaped connecting plate via a pin. A bushing is fitted inside the arc-shaped connecting plate. The bushing on one adjusting assembly is movably fitted to the outer side of the other end of the drying cylinder via a bearing. The bushing on the other adjusting assembly is movably fitted to the outer side of the other end of the curing cylinder via a bearing. Multiple guide plates with equal spacing and arc-shaped distribution are fixed on the inner wall of the arc-shaped connecting plate. Multiple guide grooves adapted to the guide plates are opened on the outer wall of the bushing. An extension plate is fixed to the bottom of one end of the bushing. A guide wheel is movably connected to the extension plate via a pin.

[0018] Preferably, the stabilizing component includes stabilizing rods disposed on both sides of the middle portion of the first movable rod. One end of each stabilizing rod is movably connected to the first movable rod via a pin, and the other end of each stabilizing rod is movably connected to a bonding plate via a pin. The bonding plate is bonded to the outer side of the middle portion of the second movable rod. A dovetail slider is fixed to the inner middle portion of the bonding plate, and a micro motor is fixed to one end of the outer side of the bonding plate. A groove is formed at the bottom end of the dovetail slider, and a toothed block is disposed in the groove. The output shaft of the micro motor passes through the bonding plate and is connected to a screw hole on the toothed block. Dovetail grooves are formed on both sides of the middle portion of the second movable rod. A toothed groove is formed at the bottom of the dovetail groove. The dovetail groove is adapted to the dovetail slider, and the toothed groove is adapted to the toothed block.

[0019] Preferably, the control component includes a mounting bracket fixed to another extension plate. A micro switch is fixed to one end of the mounting bracket. The micro switch is electrically connected to a telescopic cylinder. A contact plate is provided at the output end of the micro switch. A protrusion is fixed to one side of the end of the mounting bracket. A movable rod is inserted into a slot on the protrusion. One end of the movable rod is connected to the bottom of the slot through a second spring. A movable sleeve is fixed to the other end of the movable rod. The movable sleeve is located outside the contact plate and in the middle of the opening of the curing cylinder.

[0020] A method for conductive drying and curing treatment of spandex core-spun yarn, characterized by comprising the following steps:

[0021] Step 1: First, the dyed spandex core-spun yarn is divided into multiple strands, and each strand is connected to the guide wheel on one of the adjustment units. Then, it passes through the water absorption tube, drying tube and curing tube in sequence, then through the movable sleeve at the opening of the curing tube, and then connects to the guide wheel on another adjustment unit. Finally, it is wound up by an external winding mechanism.

[0022] Step 2: Before starting work, the controller starts multiple synchronous telescopic cylinders. The telescopic cylinders drive the first annular plate on the buffer assembly to move. The first annular plate drives the second annular plate to move through the first spring. The second annular plate, in conjunction with multiple adjustment components, drives multiple drying and curing components to move outward simultaneously until the spandex core-spun yarn is in a taut state.

[0023] Step 3: When the spandex core-spun yarn is taut, it drives the movable sleeve to move away from the contact plate until the movable sleeve separates from the contact plate. At this time, the micro switch is activated in reverse to control the telescopic cylinder to stop driving and prevent the spandex core-spun yarn from breaking.

[0024] Step 4: When this device is working, firstly, the multiple staggered sponge blocks in the water absorption cylinder can absorb the residual moisture on the spandex core-spun yarn. Then, the controller controls the two fans in the drying cylinder to start. The two fans, together with the air guide plate in the drying cylinder, dry the spandex core-spun yarn. Next, the curing light box on the outside of the curing cylinder uses the curing lamp inside to perform high-temperature curing treatment on the spandex core-spun yarn in the curing cylinder.

[0025] Beneficial effects

[0026] This invention provides an integrated conductive drying and curing device and method for preparing spandex core-spun yarn. Compared with the prior art, it has the following advantages:

[0027] 1. The integrated conductive drying and curing equipment and method for preparing spandex core-spun yarn has multiple drying and curing components on the connecting frame, which can simultaneously dry and cure multiple strands of spandex core-spun yarn. The connecting frame is connected to the drying and curing components through an adjustment unit, and a control component is set at the outlet of the drying and curing components. The movable sleeve on the control component, together with a micro switch and a touch plate, can control the adjustment unit to drive the drying and curing components to move when the spandex core-spun yarn is loose, so as to bring the spandex core-spun yarn back to a straight state, thereby improving the drying and curing efficiency of the spandex core-spun yarn and preventing the spandex core-spun yarn from separating from the drying and curing components.

[0028] 2. The integrated conductive drying and curing equipment and method for preparing spandex core-spun yarn divides the adjustment unit into a buffer component, an adjustment component, and a stabilizing component. The two annular plates on the buffer component, in conjunction with the first spring, act as a buffer, preventing the spandex core-spun yarn from breaking when adjusting its tension. The adjustment component can adjust the position of the drying and curing component, allowing it to straighten the spandex core-spun yarn. The stabilizing component is mounted on the adjustment component. Two stabilizing rods on the stabilizing component, together with two movable rods on the adjustment component, form a triangular stabilizing structure. A bonding plate is provided at the connection between the stabilizing rod and the second movable rod. The bonding plate moves on the second movable rod via a dovetail slider and a dovetail groove. The toothed blocks inside the dovetail slider, driven by a micro-motor, can engage with the toothed grooves in the dovetail groove, limiting the stabilizing rod and the second movable rod, thereby limiting the adjustment component and improving its support effect, thus enhancing the stability of the adjustment component's support. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0030] Figure 2 This is a schematic diagram of the drying and curing component structure of the present invention;

[0031] Figure 3 This is a schematic diagram of the water suction cylinder structure of the present invention;

[0032] Figure 4 This is a schematic diagram of the drying cylinder structure of the present invention;

[0033] Figure 5 This is a side view of the drying cylinder structure of the present invention;

[0034] Figure 6 This is a schematic diagram of the curing cylinder structure of the present invention;

[0035] Figure 7 This is a schematic diagram of the adjustment unit structure of the present invention;

[0036] Figure 8 This is a schematic diagram of the stable component structure of the present invention;

[0037] Figure 9 This is a schematic diagram of the control component structure of the present invention;

[0038] Figure 10 This is a schematic diagram of the system connection structure of the present invention;

[0039] Figure 11 This is a schematic diagram showing the position of the movable sleeve structure of the spandex core-spun yarn in both loose and taut states according to the present invention.

[0040] In the diagram: Base 1, Controller, Bracket 12, Connecting Frame 2, Telescopic Rod 21, Telescopic Cylinder 22, Slide 23, Adjustment Unit 3, Drying and Curing Assembly 4, Water Absorption Cylinder 41, First Ring Gear 411, Sponge Block 412, Drying Cylinder 42, Fan 421, Gear Motor 422, Gearbox 423, Air Guide Plate 424, Curing Cylinder 43, Second Ring Gear 431, Curing Light Box 432, Buffer Assembly 5, First Ring Plate 51, Second Ring Plate 52, Slider 53, Guide Hole 54, Guide 55. Directional rod, 56. First spring, 6. Adjustment assembly, 61. First movable rod, 62. Second movable rod, 63. Arc-shaped connecting plate, 64. Bushing, 65. Guide plate, 66. Guide groove, 67. Extension plate, 68. Guide wheel, 7. Stabilizing assembly, 71. Stabilizing rod, 72. Adhesive plate, 73. Dovetail slider, 74. Micro motor, 75. Groove, 76. Tooth block, 77. Dovetail slide groove, 78. Tooth groove, 8. Control assembly, 81. Mounting bracket, 82. Micro switch, 83. Contact plate, 84. Protrusion, 85. Movable rod, 86. Detailed Implementation

[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] See Figure 1-11 The present invention provides the following two technical solutions:

[0043] The first embodiment: an integrated conductive drying and curing device for spandex core-spun yarn, comprising a base 1, a connecting frame 2, an adjustment unit 3, a drying and curing component 4, and a control component 8.

[0044] A controller 11 is installed at one corner of the upper surface of the base 1. The controller 11 is a conventional PLC controller 11, which can control the electrical appliances on this equipment. Both ends of the upper surface of the base 1 are fixed with brackets 12. Both ends of the brackets 12 are fixed with reinforcing plates to improve the support strength. The connecting frame 2 is set between the two brackets 12. The connecting frame 2 is equipped with multiple equally spaced ring-shaped adjustment units 3 and drying and curing components 4. Both sides of the middle part of the connecting frame 2 are fixed with multiple equally spaced ring-shaped telescopic rods 21. The telescopic rods 21 are connected to the drying and curing components 4. Two telescopic cylinders 22 are symmetrically arranged on both sides of the middle part of the connecting frame 2. The telescopic cylinders 22 are connected to the buffer component 5 and the telescopic cylinders 22 are connected to the external air source. The multiple telescopic cylinders 22 are all synchronously telescopic. There are two sets of adjustment units 3. The two sets of adjustment units 3 are located at both ends of the connecting frame 2. The adjustment unit 3 is composed of a buffer component 5, an adjustment component 6 and a stabilizing component 7, and is used to adjust the opening degree of the drying and curing units.

[0045] The buffer assembly 5 includes a first annular plate 51 and a second annular plate 52. One side of the first annular plate 51 is connected to the output end of the telescopic cylinder 22. Both the first annular plate 51 and the second annular plate 52 are sleeved on the connecting frame 2. Multiple sliders 53 arranged in a circular array are fixed to the inner sides of the first annular plate 51 and the second annular plate 52. Multiple grooves 23 arranged in a circular array are provided at both ends of the connecting frame 2. The sliders 53 are located within the grooves 23, serving as guides, allowing the first annular plate 51 and the second annular plate 52 to move horizontally along the connecting frame 2. The device rotates around the connecting frame 2. The first annular plate 51 has multiple guide holes 54 arranged in a ring array. The second annular plate 52 has multiple guide rods 55 that are adapted to the guide holes 54 fixed on one side. One end of the guide rod 55 is connected through the guide hole 54. The guide rod 55 and the guide hole 54 also play a guiding role, so that the first annular plate 51 and the second annular plate 52 keep moving horizontally. The outer side of the guide rod 55 is fitted with a first spring 56. The first spring 56 plays a buffering role to prevent the spandex core-spun yarn from breaking during the adjustment of the device.

[0046] The adjusting assembly 6 includes a first movable rod 61, one end of which is movably connected to a protrusion 84 on the connecting frame 2 via a pin. A second movable rod 62 is movably connected to the middle of the first movable rod 61 via a slot and a pin. One end of the second movable rod 62 is movably connected to a protrusion 84 on the other side of the second annular plate 52 via a pin. The first movable rod 61 and the second movable rod 62 cooperate to form a "V"-shaped structure. The second movable rod 62 is moved and rotated by a telescopic cylinder 22. The second movable rod 62 and the first movable rod 61 cooperate to lift the drying and curing assembly 4. The middle parts of the first movable rod 61 and the second movable rod 62 are connected by a stabilizing assembly 7. The other end of the first movable rod 61 is movably connected to an arc-shaped connecting plate 63 via a pin. A bushing 64 is sleeved on the inner side of the arc-shaped connecting plate 63. One of the bushings 64 on the adjusting assembly 6 is connected by a shaft... The other end of the drying cylinder 42 is movably sleeved on the outer side. The bushing 64 on the other adjusting component 6 is movably sleeved on the other end of the curing cylinder 43 via a bearing. Multiple guide plates 65 with equal spacing and arc-shaped distribution are fixed on the inner wall of the arc-shaped connecting plate 63. Multiple guide grooves 66 adapted to the guide plates 65 are opened on the outer wall of the bushing 64. The guide plates 65 and guide grooves 66 cooperate to limit the movement, so that the arc-shaped connecting plate 63 keeps moving horizontally and does not rotate relative to the bushing 64. Multiple balls are provided at the connection between the guide plates 65 and the guide grooves 66 to reduce the friction between the guide plates 65 and the guide grooves 66, so that the arc-shaped connecting plate 63 and the bushing 64 can move easily. An extension plate 67 is fixed to the bottom of one end of the bushing 64. A guide wheel 68 is movably connected to the extension plate 67 via a pin. The guide wheel 68 plays the role of guiding the yarn.

[0047] The stabilizing component 7 includes stabilizing rods 71 ​​disposed on both sides of the middle portion of the first movable rod 61. One end of the stabilizing rod 71 is movably connected to the first movable rod 61 via a pin, and the other end of the stabilizing rod 71 is movably connected to a bonding plate 72 via a pin. The bonding plate 72 is bonded to the outer middle portion of the second movable rod 62. The stabilizing rod 71, together with the first movable rod 61 and the second movable rod 62, forms a triangular stabilizing structure, improving the stability of the adjusting unit 3. A dovetail slider 73 is fixed to the inner middle portion of the bonding plate 72, and a micro motor 74 is fixed to one outer end of the bonding plate 72. A groove 75 is formed at the bottom end of the dovetail slider 73, and a toothed block 76 is disposed within the groove 75. The micro motor 74... The output shaft passes through the bonding plate 72 and is connected to the screw hole on the toothed block 76. Dovetail grooves 77 are provided on both sides of the middle part of the second movable rod 62. The bottom of the dovetail groove 77 is provided with a toothed groove 78. The dovetail groove 77 is adapted to the dovetail slider 73 to limit the bonding plate 72 on the second movable rod 62, while allowing the bonding plate 72 to move. The toothed groove 78 is adapted to the toothed block 76 to limit the bonding plate 72 and the second movable rod 62, thereby limiting the stabilizing rod 71 and the second movable rod 62. The stabilizing rod 71, together with the first movable rod 61 and the second movable rod 62, forms a triangular stable support structure, so that the adjustment unit 3 plays a stable support role when it is not working.

[0048] The drying and curing assembly 4 is located on the outside of the connecting frame 2. Both ends of the drying and curing assembly 4 are connected to the adjusting unit 3, and the middle part of the drying and curing assembly 4 is connected to the connecting frame 2 via a telescopic rod 21. It is used to dry and cure the core-spun yarn. The drying and curing assembly 4 includes a water-absorbing cylinder 41, a drying cylinder 42, and a curing cylinder 43. A first annular tooth 411 is fixed to the outer side of one end of the water-absorbing cylinder 41. Multiple semi-circular sponge blocks 412 are embedded on both sides of the inside of the water-absorbing cylinder 41 in an equally spaced and staggered manner. The semi-circular sponge blocks 412 are located on the inner walls of both sides of the water-absorbing cylinder 41. The curved magnetic plate is magnetically attached to the inner wall of the water-absorbing cylinder 41. After the device has finished working, the curved magnetic plate can be removed to clean the semi-circular sponge blocks 412 on it. Multiple semi-circular sponge blocks 412 work together to absorb the residual moisture adhering to the surface of the spandex core-spun yarn. The other end of the water-absorbing cylinder 41 is connected to one of the adjusting units 3. Fans 421 are fixed in the middle of the upper and lower sides of the drying cylinder 42. The lower fan 421 is a hot air fan 421, and the upper fan 421 is an exhaust fan 421. The cooperation of the blower 421 forms a flow channel within the inner cavity of the drying cylinder 42, facilitating the drying of the spandex core-spun yarn. Gearboxes 423 are fixed at both ends of the drying cylinder 42, with a reduction motor 422 connected to the input end of each gearbox 423. Multiple arc-shaped air guide plates 424 arranged in a circular array are fixed on the inner wall of the drying cylinder 42. These arc-shaped air guide plates 424 cooperate to form a spiral air channel, improving the drying effect of the drying cylinder 42. A second annular tooth 431 is fixed to the outer side of one end of the curing cylinder 43. Both the second annular tooth 431 and the first annular tooth 411 interact with the gears. The output end of the box 423 is connected, and two geared motors 422 drive the water suction cylinder 41 and the curing cylinder 43 to rotate through the gear box 423 and two ring gears respectively, which improves the working efficiency of the water suction cylinder 41 and the curing cylinder 43. A tempered glass tube is embedded in the middle of the curing cylinder 43, and a curing lamp box 432 is sleeved on the outside of the tempered glass tube. The curing lamp in the curing lamp box 432 heats and cures the spandex core-spun yarn inside the tempered glass tube at high temperature. The other end of the curing cylinder is connected to another adjustment unit 3, and a control component 8 is provided on the other adjustment unit 3.

[0049] Control component 8 is mounted on adjustment component 6 and is used to control adjustment unit 3 to adjust the opening degree, so that the core-spun yarn remains taut during drying and curing. Control component 8 includes mounting bracket 81 fixed on another extension plate 67. A micro switch 82 is fixed to the end of mounting bracket 81. Micro switch 82 is electrically connected to telescopic cylinder 22. A contact plate 83 is provided at the output end of micro switch 82. A protrusion 84 is fixed to one side of the end of mounting bracket 81. A movable rod 85 is inserted into the slot on the protrusion 84. One end of movable rod 85 is connected to the bottom of the slot through a second spring. A movable sleeve 8 is fixed to the other end of movable rod 85. 6. The movable sleeve 86 is located outside the contact plate 83 and in the middle of the opening of the curing cylinder 43. The spandex core-spun yarn passes through the movable sleeve 86 at the outlet of the curing cylinder 43. When the spandex core-spun yarn is taut, it drives the movable sleeve 86 to move outward, separating the movable sleeve 86 from the contact plate 83. When the spandex core-spun yarn is loose, the movable sleeve 86 returns under the action of the second spring. At this time, the movable sleeve 86 contacts the contact plate 83, activating the micro switch 82, which controls the telescopic cylinder 22 to start. The adjusting unit 3 controls the movement of the drying and curing assembly 4 to taut the spandex core-spun yarn again.

[0050] The second embodiment differs from the first embodiment in that: the present invention also discloses a conductive drying and curing treatment method for preparing spandex core-spun yarn, comprising the following steps:

[0051] Step 1: First, the dyed spandex core-spun yarn is divided into multiple strands, and each strand is connected to the guide wheel 68 on one of the adjustment units 3. Then, it passes through the water absorption cylinder 41, the drying cylinder 42 and the curing cylinder 43 in sequence. Next, it passes through the movable sleeve 86 at the opening of the curing cylinder 43 and is connected to the guide wheel 68 on another adjustment unit 3. Finally, it is wound up by an external winding mechanism.

[0052] Step Two: Before operation, the controller 11 activates multiple synchronized telescopic cylinders 22. The telescopic cylinders 22 move the first annular plate 51 on the buffer assembly 5. The first annular plate 51, via the first spring 56, moves the second annular plate 52. The second annular plate 52 simultaneously moves and rotates multiple second movable rods 62. The second movable rods 62, in conjunction with the first movable rods 61, lift the drying and curing assembly 4, causing multiple drying and curing assemblies 4 to move outwards simultaneously. During this process, the arc-shaped connecting plate 63 connected to the first movable rod 61 and the bushing 64 experience relative displacement. The arc-shaped connecting plate 63, under the action of the guide plate 65 and the guide groove 66, moves horizontally. The ball bearings on the guide plate 65 reduce the friction between the arc-shaped connecting plate 63 and the bushing 64, making the arc-shaped connecting plate 63 easier to move. This ensures that the fixed length of the first movable rod 61 does not affect the movement of the drying and curing component 4. At the same time, the telescopic rod 21 between the connecting frame 2 and the drying and curing component 4 is stretched. The telescopic rod 21 plays a guiding role, allowing the drying and curing component 4 to maintain linear movement. When the first movable rod 61 and the second movable rod 62 deflect each other, the two bonding plates 72 move on the second movable rod 62 through the dovetail slider 73 and the dovetail groove 77, causing the two stabilizing rods 71 ​​to deflect until the spandex core-spun yarn is in a taut state.

[0053] Step 3: When the spandex core-spun yarn is in a taut state, the spandex core-spun yarn drives the movable sleeve 86 to move away from the contact plate 83 until the movable sleeve 86 separates from the contact plate 83. At this time, the micro switch 82 is activated in reverse to control the telescopic cylinder 22 to stop driving and prevent the spandex core-spun yarn from breaking.

[0054] Step 4: When this device is working, firstly, the multiple staggered sponge blocks 412 inside the water absorption cylinder 41 can absorb the residual moisture on the spandex core-spun yarn. Then, the controller 11 controls the two fans 421 inside the drying cylinder 42 to start. The two fans 421 work with the air guide plate 424 inside the drying cylinder 42 to dry the spandex core-spun yarn. Next, the curing light box 432 outside the curing cylinder 43 uses the curing lamp inside to perform high-temperature curing treatment on the spandex core-spun yarn inside the curing cylinder 43.

[0055] During the above-mentioned operation, when the spandex core-spun yarn becomes loose for some reason, the movable sleeve 86 loses its outward expansion force. At this time, the movable sleeve 86 returns to its original position under the action of the second spring until it contacts the contact plate 83, activating the micro switch 82. The micro switch 82 drives the telescopic cylinder 22 to start, and at the same time, the controller 11 controls the micro motor 74 to rotate in the opposite direction, causing the toothed block 76 to separate from the toothed groove 78, releasing the limit of the stabilizing rod 71 and the second movable rod 62. At this time, the telescopic cylinder 22 drives the first annular plate 51 and the second annular plate 52 to move. The second annular plate 52 drives the second movable rod 62 and the first movable rod 61 to rotate, thereby driving the drying... The curing component 4 moves outward, straightening the spandex core-spun yarn again. When the spandex core-spun yarn is straightened again, the movable sleeve 86 moves outward under force until the movable sleeve 86 separates from the contact plate 83, triggering the micro switch 82. This causes the micro switch 82 to control the telescopic cylinder 22 to stop driving. At the same time, the controller 11 controls the micro motor 74 to rotate forward, driving the tooth block 76 to mesh with the tooth groove 78, limiting the bonding plate 72 and the second movable rod 62. This further limits the stabilizing rod 71 and the second movable rod 62, so that the stabilizing rod 71, together with the second movable rod 62 and the first movable rod 61, forms a triangular stable limiting structure, which stably limits the drying and curing component 4, enabling the device to work stably.

[0056] Since both the movable sleeve 86 and the contact plate 83 are mounted on the mounting bracket 81, when the drying and curing assembly 4 moves, it will cause the movable sleeve 86 and the contact plate 83 to move as a whole. The relative positions of the movable sleeve 86 and the contact plate 83 remain unchanged, so the movement of the drying and curing assembly 4 as a whole does not affect the change in the relative positions of the movable sleeve 86 and the contact plate 83.

[0057] Furthermore, all content not described in detail in this specification is existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used.

[0058] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0059] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated conductive drying and curing device for preparing spandex core-spun yarn, characterized in that, include: The base has a controller installed at one corner of its upper surface, and brackets are fixed at both ends of its upper surface. A connecting frame is disposed between two supports, and the connecting frame is provided with multiple equally spaced, ring-shaped adjustment units and drying and curing components; The adjustment unit is provided in two sets, which are located at both ends of the connecting frame. The adjustment unit consists of a buffer component, an adjustment component and a stabilizing component, and is used to adjust the opening degree of the drying and curing unit. A drying and curing assembly is provided on the outside of the connecting frame. Both ends of the drying and curing assembly are connected to the adjustment unit, and the middle part of the drying and curing assembly is connected to the connecting frame through a telescopic rod. It is used to dry and cure the core-spun yarn. A control component, which is disposed on the adjustment component, is used to control the adjustment unit to adjust the opening degree so that the core-spun yarn remains taut during the drying and curing process. The drying and curing assembly includes a water-absorbing cylinder, a drying cylinder, and a curing cylinder. A first annular tooth is fixed to the outer side of one end of the water-absorbing cylinder. Multiple semi-circular sponge blocks arranged in an equidistant, staggered pattern are embedded on both sides of the inside of the water-absorbing cylinder. The other end of the water-absorbing cylinder is connected to one of the adjusting units. The buffer assembly includes a first annular plate and a second annular plate. One side of the first annular plate is connected to the output end of a telescopic cylinder. Both the first and second annular plates are sleeved on a connecting frame. Multiple sliders arranged in a circular array are fixed to the inner sides of the first and second annular plates. Multiple sliding grooves arranged in a circular array are opened at both ends of the connecting frame, and the sliders are located within the sliding grooves. Multiple guide holes arranged in a circular array are opened on the first annular plate. Multiple guide rods adapted to the guide holes are fixed to one side of the second annular plate. One end of each guide rod is connected through the guide hole, and a first spring is sleeved on the outer side of the guide rod. The adjusting assembly includes a first... A movable rod is provided. One end of the first movable rod is movably connected to a protrusion on a connecting frame via a pin. A second movable rod is movably connected to the middle of the first movable rod via a slot and a pin. One end of the second movable rod is movably connected to a protrusion on the other side of a second annular plate via a pin. The middle parts of the first and second movable rods are connected by a stabilizing component. The other end of the first movable rod is movably connected to an arc-shaped connecting plate via a pin. A bushing is fitted inside the arc-shaped connecting plate. The bushing on one adjusting component is movably fitted to the outer side of the drying cylinder away from the water absorption cylinder via a bearing. The bushing on the other adjusting component is movably fitted to the outer side of the curing cylinder via a bearing. Multiple guide plates with equal spacing and arc-shaped distribution are fixed on the inner wall of the arc-shaped connecting plate. Multiple guide grooves adapted to the guide plates are opened on the outer wall of the bushing. An extension plate is fixed to the bottom of one end of the bushing. A guide wheel is movably connected to the extension plate via a pin. The stabilizing component includes stabilizing rods disposed on both sides of the middle of the first movable rod. One end of each stabilizing rod is movably connected to the first movable rod via a pin, and the other end of each stabilizing rod is movably connected to a bonding plate via a pin. The bonding plate is bonded to the outer side of the middle of the second movable rod. A dovetail slider is fixed to the middle of the inner side of the bonding plate, and a micro motor is fixed to one end of the outer side of the bonding plate. A groove is formed at the bottom of the dovetail slider, and a toothed block is disposed in the groove. The output shaft of the micro motor passes through the bonding plate and is connected to a screw hole on the toothed block. Dovetail grooves are formed on both sides of the middle of the second movable rod. A toothed groove is formed at the bottom of the dovetail groove. The dovetail groove is adapted to the dovetail slider, and the toothed groove is adapted to the toothed block.

2. The integrated conductive drying and curing equipment for preparing spandex core-spun yarn according to claim 1, characterized in that: Multiple telescopic rods arranged in an evenly spaced ring are fixed on both sides of the middle part of the connecting frame. The telescopic rods are connected to the drying and curing component. Two telescopic cylinders are symmetrically arranged on both sides of the middle part of the connecting frame. The telescopic cylinders are connected to the buffer component.

3. The integrated conductive drying and curing equipment for preparing spandex core-spun yarn according to claim 2, characterized in that: Fans are fixed to the middle of the upper and lower sides of the drying cylinder, gearboxes are fixed to both ends of the drying cylinder, a geared motor is connected to the input end of the gearbox, and multiple arc-shaped air guide plates arranged in a ring array are fixed on the inner wall of the drying cylinder.

4. The integrated conductive drying and curing equipment for preparing spandex core-spun yarn according to claim 3, characterized in that: A second annular tooth is fixed to the outer side of one end of the curing cylinder. Both the second and first annular teeth are connected to the output end of the gearbox. A tempered glass cylinder is embedded in the middle of the curing cylinder. A curing lamp box is sleeved on the outer side of the tempered glass cylinder. The outer side of the other end of the curing cylinder is connected to another adjustment unit. A control component is provided on the other adjustment unit.

5. The integrated conductive drying and curing equipment for preparing spandex core-spun yarn according to claim 4, characterized in that: The control assembly includes a mounting bracket fixed to an extension plate. A micro switch is fixed to one end of the mounting bracket. The micro switch is electrically connected to a telescopic cylinder. A contact plate is provided at the output end of the micro switch. A protrusion is fixed to one side of the end of the mounting bracket. A movable rod is inserted into a slot on the protrusion. One end of the movable rod is connected to the bottom of the slot via a second spring. A movable sleeve is fixed to the other end of the movable rod. The movable sleeve is located outside the contact plate and in the middle of the opening of the curing cylinder.

6. A method for conductive drying and curing treatment of spandex core-spun yarn, characterized in that, The conductive drying and curing integrated equipment prepared using spandex core-spun yarn according to any one of claims 1-5 includes the following steps: Step 1: First, the dyed spandex core-spun yarn is divided into multiple strands, and each strand is connected to the guide wheel on one of the adjustment units. Then, it passes through the water absorption tube, drying tube and curing tube in sequence, then through the movable sleeve at the opening of the curing tube, and then connects to the guide wheel on another adjustment unit. Finally, it is wound up by an external winding mechanism. Step 2: Before starting work, the controller starts multiple synchronous telescopic cylinders. The telescopic cylinders drive the first annular plate on the buffer assembly to move. The first annular plate drives the second annular plate to move through the first spring. The second annular plate, in conjunction with multiple adjustment components, drives multiple drying and curing components to move outward simultaneously until the spandex core-spun yarn is in a taut state. Step 3: When the spandex core-spun yarn is taut, it drives the movable sleeve to move away from the contact plate until the movable sleeve separates from the contact plate. At this time, the micro switch is activated in reverse to control the telescopic cylinder to stop driving and prevent the spandex core-spun yarn from breaking. Step 4: When this device is working, firstly, the multiple staggered sponge blocks in the water absorption cylinder can absorb the residual moisture on the spandex core-spun yarn. Then, the controller controls the two fans in the drying cylinder to start. The two fans, together with the air guide plate in the drying cylinder, dry the spandex core-spun yarn. Next, the curing light box on the outside of the curing cylinder uses the curing lamp inside to perform high-temperature curing treatment on the spandex core-spun yarn in the curing cylinder.

Citation Information

Patent Citations

  • Multi-channel conduction drying equipment for preparing spandex core-spun yarn and preparation process

    CN116465178A