Wire casing welding apparatus
By designing automated wire sheathing welding equipment, the assembly of wires and housings is automated using a sheathing mechanism and a clamping and positioning mechanism. This solves the problem of manual sheathing in data cable processing, and improves production efficiency and equipment applicability.
Patent Information
- Application Number
- CN202411408289.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2044-10-10
AI Technical Summary
Existing data cable processing equipment lacks a cable sheathing process, resulting in manual sheathing operations that reduce production efficiency and increase costs. Furthermore, the equipment's structural design is suboptimal, limiting its applicability.
Design a wire sheathing and welding equipment, including a sheathing mechanism, a clamping and positioning mechanism, a conveying mechanism, etc., to realize the automated assembly and processing of wire and sheath, eliminate the manual sheathing process, and complete the sheathing, stripping, welding and other operations through the coordinated work of multiple mechanisms.
It has enabled automated production of wires and housings, improved production efficiency, reduced costs, ensured consistent processing quality, and expanded the applicability of the equipment.
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Figure CN119050771B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of wire processing technology, in particular to a wire shell welding equipment. BACKGROUND
[0002] With the continuous development of electronic technology, the connector as a kind of signal transmission medium product, its application is more and more widely, whether it is industrial production equipment or people often use mobile phones, computers, MP3, etc., the connector is an important medium element and indispensable, the traditional data line in the processing process, usually need to peel off, cut flat, and interface docking and docking after welding process of non-metallic outer layer of each branch line body connecting end, complete the above process in work first need to line one by one clamping to multiple wire clamp, then realize in different work platform, its limited by manual operation prone to operation deviation and affect the stripping precision, at the same time, there is low efficiency, and manual operation is prone to danger.
[0003] Later, a data line processing equipment appears on the market, which places the wire on the processing equipment, moves the wire to multiple processes by the conveying mechanism to realize the outer sheath stripping, core positioning, core sheath stripping, interface docking and welding processing after docking, and in order to make the data line can be used for a long time in later use, a shell is arranged at the end of the data line to protect the internal cable; however, the existing data line processing equipment has poor structure design, and the equipment does not have the wire shell process, so that the shell and the wire are installed after the wire is welded with the interface, and the manual installation is adopted, which reduces the production efficiency of the product, increases the production cost, cannot meet the use requirement of the user, has poor practicality and small application range.
[0004] Therefore, it is necessary to study a new technical scheme to solve the above problems. SUMMARY
[0005] Therefore, the present application aims at the defects of the prior art, and the main purpose is to provide a wire shell welding equipment, which uses the shell mechanism to grab and install the shell on the wire, cooperates with the setting of the auxiliary mechanism to clamp and position the wire, so as to facilitate the shell operation of the wire, cancel the subsequent manual shell process, improve the production efficiency of the product, meet the use requirement of the user, have strong practicality and wide application range.
[0006] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows:
[0007] A wire sleeve welding device comprises a machine table, a first feeding mechanism for feeding and cutting a wire, a clamp for placing and positioning the wire, a conveying mechanism for conveying the clamp, a second feeding mechanism for feeding a sleeve, a sleeve mechanism for grabbing the sleeve and performing a sleeve action towards the wire, a stripping mechanism for stripping the wire, a third feeding mechanism for feeding a joint, and a welding mechanism for welding the joint with the core wire; wherein:
[0008] The first feeding mechanism, the conveying mechanism, the second feeding mechanism, the sleeve mechanism, the stripping mechanism, the third feeding mechanism, and the welding mechanism are all arranged on the machine table, the first feeding mechanism, the sleeve mechanism, the stripping mechanism, and the welding mechanism are arranged in a spaced manner along the conveying direction of the conveying mechanism, the third feeding mechanism is arranged on one side of the welding mechanism, the second feeding mechanism is arranged beside the sleeve mechanism, an auxiliary mechanism for assisting the sleeve mechanism to perform the sleeve action is arranged between the sleeve mechanism and the conveying mechanism, and the auxiliary mechanism comprises a first clamping piece, a first driving device for controlling the clamping action of the first clamping piece, and a first lifting device for controlling the lifting of the first clamping piece.
[0009] As a preferred solution, the sleeve mechanism comprises a second clamping piece, a second driving device for controlling the clamping action of the second clamping piece, a first rotating device for controlling the rotation of the second clamping piece, and a first displacement device for controlling the movement of the second clamping piece towards the conveying mechanism, and the second clamping piece is located at the rear side of the first clamping piece.
[0010] The second feeding mechanism has a feeding channel, and the second clamping piece is located at the front side of the feeding channel.
[0011] As a preferred solution, the second clamping piece and the second driving device are both provided with two, the two second clamping pieces are arranged in a spaced manner left and right, and the two second driving devices are respectively and drivingly connected to the two second clamping pieces, the second feeding mechanism is provided with two and arranged in a spaced manner left and right corresponding to the two second clamping pieces, and correspondingly, the first clamping piece is provided with two and arranged in a spaced manner left and right corresponding to the two second clamping pieces.
[0012] As a preferred solution, the first feeding mechanism is provided with a grabbing and rotating mechanism for grabbing the wire and rotating the wire horizontally by 180 degrees, the grabbing and rotating mechanism is located above the conveying mechanism, the grabbing and rotating mechanism is connected with a second lifting device for controlling the lifting of the grabbing and rotating mechanism, the wire is in a U shape after the grabbing and rotating of the grabbing and rotating mechanism, and the two ends of the wire are positioned on the adjacent two clamps on the conveying mechanism.
[0013] As a preferred solution, the machine is provided with a shell adjusting mechanism for grabbing the wire and adjusting the position of the shell, the shell adjusting mechanism comprising a first seat body and a third clamping piece, a fourth clamping piece, a third driving device, a fourth driving device, a second displacement device, a third lifting device, and a fourth lifting device arranged on the first seat body, the third clamping piece being movably arranged on the first seat body, the fourth clamping piece being arranged on the first seat body and located behind the third clamping piece, the third driving device and the fourth driving device being connected to the third clamping piece and the fourth clamping piece respectively, the second displacement device being drivingly connected to the third clamping piece to control the back-and-forth reciprocating displacement of the third clamping piece on the first seat body, the third lifting device being drivingly connected to the third clamping piece to control the lifting of the third clamping piece on the first seat body, and the fourth lifting device being connected to the fourth clamping piece to control the lifting of the fourth clamping piece on the first seat body.
[0014] As a preferred solution, the stripping mechanism comprises a first stripping device for stripping the outer covering of the wire and a second stripping device for stripping the outer covering of the core wire, the first stripping device and the second stripping device being arranged at intervals along the conveying direction of the conveying mechanism and located between the shell sleeving mechanism and the welding mechanism, and a wire arranging mechanism for arranging the position of the core wire being arranged between the first stripping device and the second stripping device.
[0015] Furthermore, the conveying mechanism comprises first conveying devices and second conveying devices arranged at intervals left and right, the first feeding mechanism, the shell sleeving mechanism, the first stripping device, and the wire arranging mechanism being arranged at the rear side of the first conveying devices, the auxiliary mechanism being located between the first conveying devices and the shell sleeving mechanism, and the second stripping device and the welding mechanism being arranged at the rear side of the second conveying devices.
[0016] As a preferred solution, a distance adjusting mechanism is further provided for adjusting the distance between two adjacent wires or between the two ends of a wire, the distance adjusting mechanism comprising a second seat body, a transfer device, fifth clamping pieces, a moving seat, a fifth driving device, a fifth lifting device, a third displacement device, and a fourth displacement device, the transfer device being used for transferring the wire after distance adjustment, the transfer device being located between the first conveying devices and the second conveying devices, the second seat body being located at the rear side of the transfer device, the moving seat being movably arranged on the second seat body, the third displacement device being drivingly connected to the moving seat, the fifth clamping pieces being arranged at intervals left and right on the moving seat, the two fifth clamping pieces being located above the transfer device, the fourth displacement device being arranged on the moving seat, the fourth displacement device being drivingly connected to one of the fifth clamping pieces to control the fifth clamping piece to move away from or close to the other fifth clamping piece, and the fifth lifting device being drivingly connected to the moving seat.
[0017] As a preferred solution, a wire transferring mechanism is arranged between the transferring device and the second conveying device to transfer the wire with the adjusted distance to the clamp of the second conveying device.
[0018] As a preferred solution, a position recognition mechanism is arranged on the machine for recognizing whether the position of the core wire is correct, the position recognition mechanism is located at the rear side of the second conveying device and beside the second stripping device, the position recognition mechanism comprises a third seat body, a recognition module arranged on the third seat body, a sixth clamp, a sixth driving device, a sixth lifting device and a second rotating device, the recognition module is used for recognizing the position of the core wire, the sixth clamp is used for clamping the positioning wire, the sixth driving device is drivingly connected to the sixth clamp to control the sixth clamp to clamp or release the wire, the sixth lifting device is connected to the sixth clamp to control the sixth clamp to ascend or descend, and the second rotating device is connected to the sixth clamp.
[0019] As a preferred solution, a conveying channel for conveying the shell and an adjusting assembly for adjusting the direction of the shell are arranged on the machine, the conveying channel is located at the rear side of the shell sleeving mechanism, the adjusting assembly comprises an adjusting seat, a third rotating device and a pushing device, the adjusting seat is provided with a placing groove for placing the positioning shell, the front end and the rear end of the placing groove penetrate through the adjusting seat, the adjusting seat is located between the second feeding mechanism and the conveying channel, the third rotating device is drivingly connected to the adjusting seat to control the adjusting seat to rotate towards the second feeding mechanism or to rotate towards the conveying channel, and the pushing device is arranged beside the adjusting seat to push the shell on the placing groove to the conveying channel.
[0020] Compared with the prior art, the present application has obvious advantages and beneficial effects, specifically, from the above technical solution, it is mainly through the design of each mechanism, the shell is grabbed and installed on the wire by the shell sleeving mechanism, and the wire is clamped and positioned by the setting of the auxiliary mechanism, thereby facilitating the shell sleeving operation of the wire, canceling the subsequent manual shell sleeving process, and then the wire is moved to each process for processing by the conveying mechanism, thereby realizing the automatic production of the wire, the shell and the head, improving the production efficiency of the product, the structure design is ingenious and reasonable, the processing time is short, the production cost of the data line is reduced, the use requirement of the user is met, the practicality is strong, and the application scope is wide.
[0021] Secondly, the setting of the grabbing rotating mechanism realizes the automatic shell sleeving and welding interface operation of both ends of the wire, further improves the production efficiency of the product, and has good usability, and the setting of the shell adjusting mechanism adjusts the position of the shell on the wire, avoids the influence caused by the shell on the wire stripping or welding interface, and is beneficial to the subsequent stripping and welding operation of the wire.
[0022] And, the setting of the card slot avoids the deviation of the core wire during the transferring process, ensures the stability of the subsequent processing of the core wire, meanwhile, the setting of the identification module and the rotating mechanism avoids the incorrect position of the core wire during the subsequent welding process, which leads to the unusable data line, ensures the correct position of the core wire, and thus ensures the stable and consistent processing quality of the data line.
[0023] In order to make the structure characteristics and effects of the present application clearer, the present application will be described in detail below with the help of the accompanying drawings and specific examples. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 is a perspective view of an embodiment of the present application;
[0025] Figure 2 is a top view of an embodiment of the present application;
[0026] Figure 3 is a perspective view of the auxiliary mechanism, the sleeve mechanism and the second feeding mechanism of an embodiment of the present application;
[0027] Figure 4 is a perspective view of the shell adjusting mechanism and the wire transferring mechanism of an embodiment of the present application;
[0028] Figure 5 is a partial enlarged view of the shell adjusting mechanism of an embodiment of the present application;
[0029] Figure 6 is a perspective view of the position identification mechanism of an embodiment of the present application;
[0030] Figure 7 is a partial view of the adjusting assembly and the feeding channel of an embodiment of the present application;
[0031] Figure 8 is a view of the distance adjusting mechanism of an embodiment of the present application.
[0032] BRIEF DESCRIPTION OF DRAWINGS
[0033] 10, machine table 11, first peeling device
[0034] 12, second peeling device 13, position identification mechanism
[0035] 131, third seat body 132, identification module
[0036] 133, sixth clamping piece 134, sixth lifting device
[0037] 135, second rotating device 14, straightening mechanism
[0038] 15, adjusting assembly 151, adjusting seat
[0039] 152, pushing device 16, distance adjusting mechanism
[0040] 161, second seat body 162, transferring device
[0041] 163, fifth clamping member 164, moving seat
[0042] 165, fifth driving device 166, fifth lifting device
[0043] 167, fourth displacement device 17, straightening device
[0044] 20, first feeding mechanism 21, grabbing rotating mechanism
[0045] 22, second lifting device 31, first conveying device
[0046] 32, second conveying device 33, clamp
[0047] 40, second feeding mechanism 41, feeding passage
[0048] 50, sleeve mechanism 51, second clamping member
[0049] 52, second driving device 53, first rotating device
[0050] 54, first displacement device 60, welding mechanism
[0051] 61, third feeding mechanism 70, auxiliary mechanism
[0052] 71, first clamping member 72, first driving device
[0053] 73, first lifting device 80, housing adjusting mechanism
[0054] 81, first seat body 82, third clamping member
[0055] 83, fourth clamping member 84, third driving device
[0056] 85, fourth driving device 86, second displacement device
[0057] 87, third lifting device 88, fourth lifting device
[0058] 89, clamping groove 90, wire transferring mechanism DETAILED DESCRIPTION
[0059] Please refer to Figures 1 to 8 , which shows the specific structure of the embodiment of the present application.
[0060] A wire sheathing welding device includes a machine table 10, a first feeding mechanism 20 for conveying and cutting wires, a fixture 33 for placing and positioning the wires, a conveying mechanism for conveying the fixture, a second feeding mechanism 40 for conveying the shell, a sheathing mechanism 50 for grabbing the shell and sheathing the wire, a stripping mechanism for stripping the wires, a third feeding mechanism 61 for conveying joints, and a welding mechanism 60 for welding the joints to the core wires; wherein:
[0061] The first feeding mechanism 20, the conveying mechanism, the second feeding mechanism 40, the casing mechanism 50, the peeling mechanism, the third feeding mechanism 61 and the welding mechanism 60 are all arranged on the machine 10. The first feeding mechanism 20, the casing mechanism 50, the peeling mechanism and the welding mechanism 60 are arranged in a spaced manner along the conveying direction of the conveying mechanism. The third feeding mechanism 61 is arranged on one side of the welding mechanism 60, and the second feeding mechanism 40 is arranged on the side of the casing mechanism 50. An auxiliary mechanism 70 for assisting the casing mechanism in performing the casing action is provided between the casing mechanism 50 and the conveying mechanism. The auxiliary mechanism 70 includes a first clamping member 71, a first driving device 72 for controlling the first clamping member to perform the clamping action, and a first lifting device 73 for controlling the lifting and lowering of the first clamping member.
[0062] During use, the first feeding mechanism conveys and cuts the wire and places it on the fixture positioned on the conveying mechanism. The fixture with the wire is moved to the housing mechanism. The first clamping piece rises to the lower end of the wire under the control of the first lifting device and grabs the wire through the control of the first driving device. The housing mechanism moves the shell toward the wire so that the shell is assembled on the wire. The first clamping piece is released and lowered away from the wire under the control of the first driving device and the first lifting device. The housing mechanism continues to move the shell toward the wire so that the shell contacts the fixture, and then releases the shell and resets it. The wire with the shell is moved toward other machines along with the conveying mechanism. The structure moves so that the wires can be stripped and welded in turn; in this way, through the design of each mechanism, the shell mechanism is used to grab and install the shell on the wire, and the auxiliary mechanism is set up to clamp and position the wire, which is conducive to the shell operation of the wire and eliminates the subsequent manual shell process. At the same time, the conveying mechanism is used to move it to each process for processing, thereby realizing the automated production of the wire, the shell and the head, improving the production efficiency of the product, the structural design is ingenious and reasonable, the processing time is short, and the production cost of the data cable is reduced, meeting the user's usage needs, with strong practicality and a wide range of applications.
[0063] The sleeve housing mechanism 50 comprises a second clamping member 51, a second driving device 52 for controlling the clamping action of the second clamping member, a first rotating device 53 for controlling the rotation of the second clamping member, and a first displacement device 54 for controlling the movement of the second clamping member towards the conveying mechanism, and the second clamping member 51 is located at the rear side of the first clamping member 71;
[0064] The second feeding mechanism 40 has a feeding channel 41, and is provided with a conveying channel (not shown in the figure) for conveying the shell and an adjusting assembly 15 for adjusting the direction of the shell, the conveying channel is located at the rear side of the sleeve housing mechanism, and the adjusting assembly 15 comprises an adjusting seat 151, a third rotating device (not shown in the figure) and a pushing device 152, the adjusting seat 151 is provided with a placing groove (not shown in the figure) for placing the positioning shell, the front end and the rear end of the placing groove penetrate through the adjusting seat 151, the adjusting seat 151 is located between the feeding channel 41 and the conveying channel, the third rotating device is drivingly connected to the adjusting seat 151 to control the rotation of the adjusting seat towards the feeding channel or the conveying channel, and the pushing device 152 is arranged beside the adjusting seat 151 to push the shell on the placing groove to the conveying channel; preferably, the adjusting seat 151 is provided with a sensing unit (not shown in the figure) for identifying whether the shell is on the placing groove;
[0065] In use, the shell enters the feeding channel and the placing groove under the control of the second feeding mechanism, when the sensing unit identifies that the shell is in the placing groove, the third rotating device controls the rotation of the adjusting seat towards the conveying channel, the pushing device pushes the shell in the placing groove to the conveying channel, the third rotating device controls the rotation of the adjusting seat towards the second feeding mechanism, then the second clamping member clamps the shell at the outlet of the conveying channel under the control of the second driving device, the first rotating device controls the rotation of the second clamping member to link the rotation of the shell, so that the shell and the wire are in a straight line, the auxiliary mechanism clamps and positions the wire, the first displacement device controls the movement of the second clamping member and the shell towards the wire and makes the shell assembled on the wire, after the assembly is completed, the second driving device controls the second clamping member to release the shell, the first displacement device controls the second clamping member to move away from the conveying mechanism, and the first rotating device controls the rotation and resetting of the second clamping member; in this way, the setting of the adjusting assembly is beneficial to the correct direction and position of the second clamping member when clamping the shell, thereby reducing the rework problem caused by the incorrect direction of the sleeve shell, and the setting of the sensing unit facilitates the rotation of the shell on the adjusting seat to adjust the direction and the pushing and transferring operation, and the usability is good.
[0066] Further, the first feeding mechanism 20 is provided with a grabbing and rotating mechanism 21 for grabbing the wire and rotating the wire horizontally by 180 degrees, the grabbing and rotating mechanism 21 is located above the conveying mechanism, the grabbing and rotating mechanism 21 is connected with a second lifting device 22 for controlling the lifting of the grabbing and rotating mechanism, the wire is in a U shape after the grabbing and rotating of the grabbing and rotating mechanism 21, and the two ends of the wire are positioned on the adjacent two clamps 33 on the conveying mechanism; preferably, the second clamping pieces 51 and the second driving devices 52 are both provided with two, the two second clamping pieces 51 are arranged in a left-right interval mode, the two second driving devices 52 are respectively and drivingly connected to the two second clamping pieces 51, the second feeding mechanism 40 is provided with two and is arranged in a left-right interval mode corresponding to the two second clamping pieces 51, and correspondingly, the first clamping pieces 71 are provided with two and are arranged in a left-right interval mode corresponding to the two second clamping pieces 51, in this way, the grabbing and rotating mechanism is arranged to realize the automatic casing and welding of the two ends of the wire, and the production efficiency of the product is further improved, and the usability is good.
[0067] Further, the machine table 10 is provided with a casing adjusting mechanism 80 for grabbing the wire and adjusting the position of the casing, the casing adjusting mechanism 80 comprises a first seat body 81, a third clamping piece 82, a fourth clamping piece 83, a third driving device 84, a fourth driving device 85, a second displacement device 86, a third lifting device 87, and a fourth lifting device 88 which are arranged on the first seat body 81, the third clamping piece 82 is movably arranged on the first seat body 81, the fourth clamping piece 83 is arranged on the first seat body 81 and located behind the third clamping piece 82, the third driving device 84 and the fourth driving device 85 are respectively connected to the third clamping piece 82 and the fourth clamping piece 83, the second displacement device 86 is drivingly connected to the third clamping piece 82 to control the reciprocating displacement of the third clamping piece 82 on the first seat body 81, the third lifting device 87 is drivingly connected to the third clamping piece 82 to control the lifting of the third clamping piece 82 on the first seat body 71, and the fourth lifting device 88 is connected to the fourth clamping piece 83 to control the lifting of the fourth clamping piece 83 on the first seat body 81.
[0068] In use, the wire provided with the shell is moved to the shell adjusting mechanism under the control of the conveying device, the third lifting device and the fourth lifting device control the third clamping piece and the fourth clamping piece to descend towards the clamp of the conveying mechanism, the third clamping piece and the fourth clamping piece clamp the wire, the clamp releases the wire, the third lifting device and the fourth lifting device control the third clamping piece and the fourth clamping piece clamping the wire to ascend and move away from the clamp, the third clamping piece moves forward under the control of the second displacement device to push the shell on the wire to move and adjust, then the third lifting device and the fourth lifting device control the third clamping piece and the fourth clamping piece to descend towards the clamp and place the wire after the shell is adjusted on the clamp, and the third lifting device and the fourth lifting device control the third clamping piece and the fourth clamping piece to ascend and move away from the clamp; in this way, the shell adjusting mechanism is arranged to adjust the position of the shell on the wire, which avoids affecting the stripping or welding of the shell on the wire, and is beneficial to the subsequent stripping and welding operation of the wire.
[0069] The stripping mechanism comprises a first stripping device 11 for stripping the outer covering of the wire and a second stripping device 12 for stripping the outer covering of the core wire, the first stripping device 11 and the second stripping device 12 are arranged at intervals along the conveying direction of the conveying mechanism and are located between the shell sleeving mechanism 50 and the welding mechanism 60, a wire arranging mechanism 14 for arranging the position of the core wire is arranged between the first stripping device 11 and the second stripping device 12, the wire arranging mechanism 14 has a lower plate part and a wire pressing device, the wire pressing device is located above the lower plate part, the wire pressing device is provided with a wire pressing plate, the lower end of the wire pressing plate is provided with a wire slot for positioning the core wire, when the wire pressing plate is pressed on the lower plate part under the control of the wire pressing device, the core wire is pressed and positioned on the corresponding wire slot;
[0070] The conveying mechanism comprises first conveying devices 31 and second conveying devices 32 arranged at intervals left and right, the first feeding mechanism 20, the shell sleeving mechanism 50, the first stripping device 11 and the wire arranging mechanism 14 are arranged at the rear side of the first conveying devices 31, the auxiliary mechanism 70 is located between the first conveying devices 31 and the shell sleeving mechanism 50, the second stripping device 12 and the welding mechanism 60 are arranged at the rear side of the second conveying devices 32;
[0071] Further, a distance adjusting mechanism 16 is arranged for adjusting the distance between two adjacent wires or the distance between two ends of a wire, the distance adjusting mechanism 16 comprises a second seat body 161, a transfer device 162, two fifth clamping members 163, a moving seat 164, a fifth driving device 165, a fifth lifting device 166, a third displacement device (not shown) and a fourth displacement device 167, the transfer device 162 is arranged for transferring the wire after distance adjustment, the transfer device 162 is arranged between the first conveying device 31 and the second conveying device 32, the second seat body 161 is arranged at the rear side of the transfer device 162, the moving seat 164 is arranged on the second seat body 161 in a left-right movable manner, the third displacement device is drivingly connected to the moving seat 164, the two fifth clamping members 163 are arranged on the moving seat 164 in a left-right spaced manner, the two fifth clamping members 163 are arranged above the transfer device 162, the fourth displacement device 167 is arranged on the moving seat 164, the fourth displacement device 167 is drivingly connected to one of the fifth clamping members 163 to control the fifth clamping member 163 to move away from or close to the other fifth clamping member 163, the fifth lifting device 166 is drivingly connected to the moving seat 164, here, the first stripping device 11 is arranged at the rear side of the transfer device 162 and beside the second seat body 161.
[0072] In use, the two fifth clamping members respectively grab the wires from the first conveying device, the fourth displacement device controls the corresponding fifth clamping member to close to the other fifth clamping member to adjust the distance between the two wires or the distance between the two ends of the wire, and the wire after adjustment is placed on the transfer device; in this way, the distance adjusting mechanism is arranged to reduce the design length of the whole machine and the arrangement distance between the mechanisms, thereby facilitating the compact design of the whole machine.
[0073] Preferably, the rear side of the transfer device 162 is further provided with a straightening device 17 for straightening the core wire, the straightening device 17 is arranged beside the first stripping device 11, in this way, it is beneficial to the subsequent wire arrangement and stripping operation of the core wire.
[0074] The wire transferring mechanism 90 is arranged between the transferring device 163 and the second conveying device 32 to transfer the wire with the adjusted distance to the clamp of the second conveying device 32. It is to be noted that the shell adjusting mechanism 80 is arranged on the wire transferring mechanism 90, and the wire transferring mechanism 90 is used to control the shell adjusting mechanism 80 to reciprocate between the first conveying device 31 and the second conveying device 32, so that the wire with the adjusted shell position is placed on the clamp of the second conveying device. The third clamping piece 82 is clamped to the outside of the wire, and the fourth clamping piece 83 is clamped to the core wire. Preferably, the wire transferring mechanism 90 is provided with a clamping groove 89 for positioning the core wire, and the clamping groove 89 is arranged on the fourth clamping piece 83. The clamping groove 89 is arranged in sequence from left to right. In this way, the clamping groove is arranged to position the core wire of the whole wire when it is transferred to the clamp of the second conveying device, so as to avoid the deviation of the core wire during the transferring process and ensure the stability of the subsequent processing of the core wire.
[0075] The position recognition mechanism 13 for recognizing whether the position of the core wire is correct is arranged on the machine table 10. The position recognition mechanism 13 is located at the rear side of the conveying mechanism and between the first stripping device 11 and the second stripping device 12. The position recognition mechanism 13 comprises a third seat body 131, an identification module 132 arranged on the third seat body 131, a sixth clamping piece 133, a sixth driving device, a sixth lifting device 134, and a second rotating device 135. The identification module 132 is used to recognize the position of the core wire. The identification module is connected with the sixth lifting device. The sixth clamping piece 133 is used to clamp and position the wire and is located at the rear side of the identification module 132. The sixth driving device is drivingly connected with the sixth clamping piece 133 to control the sixth clamping piece 133 to clamp or release the wire. The sixth lifting device 134 is connected with the sixth clamping piece 133 to control the sixth clamping piece 133 to ascend or descend. The second rotating device 135 is connected with the sixth clamping piece 133. Preferably, the identification module 132 is a color recognition module.
[0076] In use, the wire with the outer covering stripped is moved to the position recognition mechanism under the control of the conveying mechanism. The core wire of the wire is recognized by the identification module. The sixth clamping piece clamps the wire under the feedback of the identification module. The clamp releases the wire. The sixth lifting device controls the sixth clamping piece with the wire to ascend. Then, the second rotating device controls the sixth clamping piece to rotate to exchange the positions of the core wires on both sides. In this way, the position recognition mechanism is arranged. The wire of the sixth clamping piece is rotated under the feedback of the identification module to exchange the positions of the core wires on both sides, so as to ensure that the position of the core wire is correct and avoid the phenomenon that the position of the core wire is incorrect in the subsequent welding process, which leads to that the data line cannot be used, thereby ensuring the stability of the processing quality of the data line.
[0077] The design of the present application focuses on that it mainly uses the sleeve mechanism to grab and install the shell on the wire through the design of each mechanism, cooperates with the setting of the auxiliary mechanism to clamp and position the wire, thereby facilitating the shell operation of the wire, cancels the subsequent manual shell process, and then uses the conveying mechanism to move it to each process for processing, thereby realizing the automatic production of the wire, shell and head, improving the production efficiency of the product, and having the advantages of reasonable structure design, short processing time, reduced production cost of the data line, meeting the use requirement of the user, strong practicality and wide application range.
[0078] Secondly, the setting of the grabbing rotating mechanism realizes the automatic shell of the two ends of the wire and the welding interface operation, further improves the production efficiency of the product, has good usability, and the setting of the shell adjusting mechanism adjusts the position of the shell on the wire, avoids the influence of the shell on the stripping or welding interface of the wire, is beneficial to the subsequent stripping and welding operation of the wire;
[0079] In addition, the setting of the clamping groove positions the core wire of the whole wire when it is moved to the clamp of the second conveying device, avoids the deviation phenomenon in the moving process of the core wire, ensures the processing stability of the core wire, and the setting of the identification module and the rotating mechanism avoids the phenomenon that the position of the core wire is incorrect in the subsequent welding process, which causes the data line to be unable to use, ensures the correct position of the core wire, and thereby ensures the processing quality of the data line.
[0080] The above is only a preferred embodiment of the present application, and does not limit the technical scope of the present application, so any slight modification, equivalent change and modification of the above embodiment according to the technical essence of the present application still belongs to the scope of the technical solution of the present application.
Claims
1. A wire casing welding apparatus characterized by: The device comprises an organic platform, a first feeding mechanism for conveying and cutting the wire, a clamp for placing and positioning the wire, a conveying mechanism for conveying the clamp, a second feeding mechanism for conveying the shell, a shell fitting mechanism for grabbing the shell and fitting the shell towards the wire, a peeling mechanism for peeling the wire, a third feeding mechanism for conveying the joint, and a welding mechanism for welding the joint with the core wire. The first feeding mechanism, the conveying mechanism, the second feeding mechanism, the shell fitting mechanism, the peeling mechanism, the third feeding mechanism, and the welding mechanism are all arranged on the platform, the first feeding mechanism, the shell fitting mechanism, the peeling mechanism, and the welding mechanism are arranged in a spaced manner along the conveying direction of the conveying mechanism, the third feeding mechanism is arranged on one side of the welding mechanism, the second feeding mechanism is arranged beside the shell fitting mechanism, an auxiliary mechanism for assisting the shell fitting mechanism in the shell fitting action is arranged between the shell fitting mechanism and the conveying mechanism, the auxiliary mechanism comprises a first clamping piece, a first driving device for controlling the clamping action of the first clamping piece, and a first lifting device for controlling the lifting of the first clamping piece, and a shell adjusting mechanism for grabbing the wire and adjusting the position of the shell is arranged on the platform. The shell fitting mechanism comprises a second clamping piece, a second driving device for controlling the clamping action of the second clamping piece, a first rotating device for controlling the rotation of the second clamping piece, and a first displacement device for controlling the movement of the second clamping piece towards the conveying mechanism, and the second clamping piece is located at the rear side of the first clamping piece. The second feeding mechanism has a feeding channel, and the second clamping piece is located at the front side of the feeding channel; the second clamping piece and the second driving device are both provided with two, the two second clamping pieces are arranged in a spaced manner, and the two second driving devices are respectively connected to the two second clamping pieces; the second feeding mechanism is provided with two and arranged in a spaced manner corresponding to the two second clamping pieces, and correspondingly, the first clamping piece is provided with two and arranged in a spaced manner corresponding to the two second clamping pieces.
2. A wire casing welding apparatus according to claim 1, characterized in that: A grabbing and rotating mechanism is arranged on the first feeding mechanism for grabbing the wire and rotating the wire horizontally by 180 degrees, the grabbing and rotating mechanism is located above the conveying mechanism, the grabbing and rotating mechanism is connected with a second lifting device for controlling the lifting of the grabbing and rotating mechanism, the wire is in a U shape after the grabbing and rotating of the grabbing and rotating mechanism, and the two ends of the wire are positioned on the adjacent two clamps of the conveying mechanism.
3. A wire casing welding apparatus according to claim 1, characterized in that: The shell adjusting mechanism comprises a first seat body, a third clamping piece, a fourth clamping piece, a third driving device, a fourth driving device, a second displacement device, a third lifting device and a fourth lifting device arranged on the first seat body, the third clamping piece is movably arranged on the first seat body, the fourth clamping piece is arranged on the first seat body and located behind the third clamping piece, the third driving device and the fourth driving device are respectively connected to the third clamping piece and the fourth clamping piece, the second displacement device is drivingly connected to the third clamping piece to control the back-and-forth reciprocating displacement of the third clamping piece on the first seat body, the third lifting device is drivingly connected to the third clamping piece to control the lifting of the third clamping piece on the first seat body, and the fourth lifting device is connected to the fourth clamping piece to control the lifting of the fourth clamping piece on the first seat body.
4. A wire casing welding apparatus according to claim 1, characterized by: The stripping mechanism comprises a first stripping device for stripping the outer covering of the wire and a second stripping device for stripping the outer covering of the core wire, the first stripping device and the second stripping device are arranged at intervals along the conveying direction of the conveying mechanism and located between the shell sleeving mechanism and the welding mechanism, and a wire arranging mechanism for arranging the position of the core wire is arranged between the first stripping device and the second stripping device. The conveying mechanism comprises first and second conveying devices arranged at intervals left and right, the first feeding mechanism, the shell sleeving mechanism, the first stripping device and the wire arranging mechanism are arranged at the rear side of the first conveying device, the auxiliary mechanism is located between the first conveying device and the shell sleeving mechanism, and the second stripping device and the welding mechanism are arranged at the rear side of the second conveying device.
5. A wire casing welding apparatus according to claim 4, characterised in that: A distance adjusting mechanism is further arranged for adjusting the distance between two adjacent wires or the distance between the two ends of a wire, the distance adjusting mechanism comprises a second seat body, a transfer device, a fifth clamping piece, a moving seat, a fifth driving device, a fifth lifting device, a third displacement device and a fourth displacement device, the transfer device is used for transferring the wire after distance adjustment, the transfer device is located between the first and second conveying devices, the second seat body is located at the rear side of the transfer device, the moving seat is movably arranged on the second seat body, the third displacement device is drivingly connected to the moving seat, the fifth clamping piece is arranged on the moving seat at intervals left and right, the two fifth clamping pieces are located above the transfer device, the fourth displacement device is arranged on the moving seat, the fourth displacement device is drivingly connected to one of the fifth clamping pieces to control the fifth clamping piece to move away from or close to the other fifth clamping piece, and the fifth lifting device is drivingly connected to the moving seat.
6. A wire casing welding apparatus according to claim 5, wherein: A wire transfer mechanism is arranged between the transfer device and the second conveying device to transfer the wire after distance adjustment to the clamp of the second conveying device.
7. A wire casing welding apparatus according to claim 4, characterized by: The machine table is provided with a position recognition mechanism for recognizing whether the core wire position is correct, the position recognition mechanism is located at the rear side of the second conveying device and beside the second peeling device, the position recognition mechanism comprises a third seat body, an identification module, a sixth clamping piece, a sixth driving device, a sixth lifting device and a second rotating device which are arranged on the third seat body, the identification module is used for recognizing the core wire position, the sixth clamping piece is used for clamping the positioning wire, the sixth driving device is drivingly connected to the sixth clamping piece to control the sixth clamping piece to clamp or release the wire, the sixth lifting device is connected to the sixth clamping piece to control the sixth clamping piece to rise or fall, and the second rotating device is connected to the sixth clamping piece.
8. A wire casing welding apparatus according to claim 1, characterized by: The machine table is provided with a conveying channel for conveying the shell and an adjusting assembly for adjusting the direction of the shell, the conveying channel is located at the rear side of the shell sleeving mechanism, and the adjusting assembly comprises an adjusting seat, a third rotating device and a pushing device, the adjusting seat is provided with a placing groove for placing the positioning shell, the front end and the rear end of the placing groove penetrate through the adjusting seat, the adjusting seat is located between the second feeding mechanism and the conveying channel, the third rotating device is drivingly connected to the adjusting seat to control the adjusting seat to rotate towards the second feeding mechanism or to rotate towards the conveying channel, and the pushing device is arranged beside the adjusting seat to push the shell on the placing groove to the conveying channel.
Citation Information
Patent Citations
Wire sleeve shell welding equipment
CN223246060U