Intelligent Chinese medicine extraction system and extraction method

By introducing the design of siphon reflux solvent into the traditional Chinese medicine extraction system, the problem of insufficient extraction is solved, and more efficient traditional Chinese medicine extraction results and cost savings are achieved.

CN119056109BActive Publication Date: 2025-01-24YAODA DRUG RESEARCH & DEVELOPMENT (SHANDONG) CO LTD
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Patent Information

Application Number
CN202411545052.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-01-24
Estimated Expiration
2044-11-01

AI Technical Summary

Technical Problem

During the extraction process of the existing traditional Chinese medicine extraction device, no new solvents enter the extraction tank, resulting in the concentration of the extractor always being high and insufficient extraction.

Method used

A intelligent Chinese medicine extraction system is designed. The solvent in the return tank is steamed through the siphon and reassembled the extraction tank after condensing to maintain the low concentration of the extraction solution and improve the extraction effect.

Benefits of technology

By continuously introducing fresh solvents, the concentration of extraction solution is reduced, the extraction effect and extraction rate are improved, and the cost is saved, and the system structure simplifies the system structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of Chinese medicine extraction, and specifically discloses an intelligent Chinese medicine extraction system and extraction method, wherein the extraction system includes an extraction tank whose middle part is connected to the middle part of a reflux tank through a siphon, a fourth pipeline is installed between the upper and lower parts of the extraction tank, and the fifth pipeline of the extraction tank is connected to the first condenser; the first condenser is connected to the reflux tank through the seventeenth pipeline, and the bottom of the extraction tank and the bottom of the reflux tank are respectively connected to the concentration tank through the third pipeline and the sixteenth pipeline, and the concentration tank is connected to the second condenser through the fifteenth pipeline; the second condenser is connected to the liquid storage tank through the fourteenth pipeline, and the fifth pipeline is also connected to the liquid storage tank through the fifteenth pipeline. The extraction system and extraction method of the present invention have a high degree of intelligence; the extraction tank is connected to the reflux tank through a siphon, the solvent in the reflux tank is evaporated, and then returned to the extraction tank after condensation, so that the concentration of the extract in the extraction tank is always low, and the extraction effect is better.
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Description

Technical Field

[0001] The present invention relates to the technical field of traditional Chinese medicine extraction, and in particular to an intelligent traditional Chinese medicine extraction system and extraction method. Background Art

[0002] With the advancement of science and technology, traditional Chinese medicine combines traditional Chinese medicine theory with modern science and technology to improve the scientificity, safety and effectiveness of Chinese medicine and promote the internationalization and industrialization of Chinese medicine. On the basis of traditional decoctions, Chinese medicine is developing towards Chinese patent medicine and pills, which requires the extraction of effective active ingredients in Chinese medicine.

[0003] The Chinese invention patent application document with application number CN202110620606.5 and titled Traditional Chinese Medicine Extraction Device, Traditional Chinese Medicine Extraction Control System and Method thereof discloses a traditional Chinese medicine extraction device, including an extraction tank and a compressor connected to the extraction tank; the compressor is connected to the top of the extraction tank through a first regulating valve, which is used to adjust the vacuum degree in the extraction tank and to recover the solvent vapor in the extraction tank; the compressor is connected to the side wall interlayer of the extraction tank through a plurality of steam regulating valves, respectively, to provide a heat source for the extraction of traditional Chinese medicine in the extraction tank. However, during the extraction process of the extraction device, no new solvent enters the extraction tank, so that the concentration of the extract is always high, resulting in insufficient extraction. Summary of the invention

[0004] In order to solve the defects in the prior art, the present invention provides an intelligent Chinese medicine extraction system and extraction method, which are specifically implemented through the following technical solutions:

[0005] An intelligent Chinese medicine extraction system comprises an extraction tank whose middle part is connected to the middle part of a reflux tank through a siphon, a fourth pipeline is installed between the upper and lower parts of the extraction tank, and a third pump and a second switch valve are installed on the fourth pipeline; the top of the extraction tank is connected to the first interface of the first condenser through a fifth pipeline; the second interface of the first condenser is connected to the top of the reflux tank through a seventeenth pipeline, the third interface is connected to the tenth pipeline, the fourth interface is fixedly connected to the first end of the third three-way valve through a ninth pipeline, the fifth interface is connected to the first end of the second three-way valve through a seventh pipeline, the second end of the third three-way valve is fixedly connected to the twelfth pipeline, the bottom of the extraction tank, The bottom of the reflux tank is connected to the concentration tank through the third pipeline and the sixteenth pipeline respectively, and the top of the concentration tank is connected to the second interface of the second condenser through the fifteenth pipeline; the first interface of the second condenser is connected to the liquid storage tank through the fourteenth pipeline, the third interface is connected to the tenth pipeline through a branch pipe, the fourth interface is fixedly connected to the third end of the third three-way valve through the thirteenth pipeline, and the fifth interface is fixedly connected to the third end of the second three-way valve through the eleventh pipeline. The fifth pipeline is also connected to the liquid storage tank through the fifteenth pipeline. The sixth three-way valve, the fourth three-way valve, and the liquid inlet pump are installed on the fifteenth pipeline in sequence, and the fourth three-way valve is also connected to the reflux tank through the eighteenth pipeline.

[0006] The first three-way valve and the second pump are installed in sequence on the third pipeline, and the fifth three-way valve and the fourth pump are installed in sequence on the sixteenth pipeline.

[0007] The concentration tank is connected to the pill module through a first pipeline, and a first switch valve and a first pump are installed on the first pipeline in sequence.

[0008] The extraction tank comprises a first tank body and a material barrel, wherein a top cover is detachably installed on the top of the first tank body, and a first slewing support and a second slewing support are fixedly installed in the first tank body in sequence from top to bottom; a plurality of through holes are provided on the side wall of the material barrel, a limiting ring detachably connected to the first slewing support is fixed on the top of the material barrel, and the bottom of the material barrel is against the second slewing support; a first connecting head is installed on the bottom of the material barrel, and the first connecting head can be buckled on the outside of the second connecting head at the first end of the driving sleeve, and the driving sleeve can drive the material barrel to rotate, and the driving sleeve is sleeved in the shaft sleeve, and the shaft sleeve is fixed on the bottom of the first tank body, and the driving sleeve is connected to the second motor.

[0009] A stirring shaft is rotatably installed in the material barrel, and a fan blade is installed on the stirring shaft. The first end of the stirring shaft passes through the first connecting head and is fixedly installed with a special-shaped joint. A driving shaft is rotatably installed in the driving sleeve, and the top end of the driving shaft is located in the second connecting head and is provided with a third connecting head that can be plugged into the special-shaped joint. The driving shaft is connected to the first motor drive.

[0010] A first interlayer is fixedly mounted on the first tank body, a fifth liquid outlet is fixedly mounted on the upper portion of the first interlayer, and a fifth liquid inlet is mounted on the lower portion of the first interlayer.

[0011] The bottom of the first tank body is a conical liquid collecting hopper, the liquid collecting hopper is provided with a sixth liquid outlet, the axis of the sixth liquid outlet is located on one side of the axis of the first tank body, and the shaft sleeve is fixedly mounted on the liquid collecting hopper.

[0012] The top of the first tank body is open, a first edge is arranged at the edge of the opening, the top cover is provided with a second edge matching the first edge, and the first edge and the second edge are clamped by a clamping member.

[0013] A hook and a second liquid inlet are fixedly mounted on the top cover, and the second liquid inlet is connected to the fifth pipeline via a quick connector.

[0014] The extraction method according to the aforementioned intelligent Chinese medicine extraction system comprises the following steps:

[0015] S1, adding the pre-treated Chinese medicine to be extracted into the extraction tank;

[0016] S2, the controller controls the fourth three-way valve and the sixth three-way valve to operate, so that the sixth pipeline is connected, and then the liquid inlet pump is started to pump the solvent into the extraction tank. When the liquid level in the extraction tank reaches the first liquid level, the controller controls the fourth three-way valve to operate and connect with the eighteenth pipeline, and the sixth three-way valve is closed at the same time, until the liquid level in the reflux tank reaches a predetermined height; wherein the height of the first liquid level is lower than the top position of the siphon tube;

[0017] S3, the second switch valve and the third pump are turned on, the solvent in the reflux tank boils, the steam enters the first condenser through the seventeenth pipeline, and the solvent enters the extraction tank through the fifth pipeline after being condensed. When the liquid level in the extraction tank is higher than the top of the siphon tube, part of the extract in the extraction tank will enter the reflux tank due to the siphon effect;

[0018] S4, turn off the third pump, turn off the heating of the extraction tank and the reflux tank at the same time, turn on the second pump and the fourth pump, and the extract enters the concentration tank for concentration; the solvent vapor generated during the concentration process enters the second condenser through the fifteenth pipeline, and then is condensed into a liquid solvent and returns to the liquid storage tank through the fourteenth pipeline;

[0019] S5, after the concentration is completed, drip pills are made;

[0020] S6, open the extraction tank to discharge.

[0021] The technical solution of the present invention has the following advantages:

[0022] Except for the feeding process, all other processes of the present invention are controlled by the controller, and the intelligence level is greatly improved.

[0023] The extraction tank is connected to the reflux tank through a siphon tube. The solvent in the reflux tank is evaporated and then returned to the extraction tank after condensation, so that the concentration of the extract in the extraction tank is always low and the extraction effect is better.

[0024] The material barrel can rotate. After the extraction is completed, the material barrel can drive the Chinese medicine to rotate together, and the extract adsorbed on the Chinese medicine will be fully separated, which is beneficial to improve the extraction rate and save costs.

[0025] The stirring shaft installed in the material barrel can drive the Chinese medicine in the material barrel to rotate during the extraction process and the final drying process, which can further improve the extraction effect and the separation effect of the extract and the Chinese medicine.

[0026] The first connector of the stirring shaft is coaxially sleeved with the special-shaped connector, and the driving sleeve is coaxially sleeved with the driving shaft, so that the structure is more compact.

[0027] Most of the solvents in the entire process are finally recycled, further reducing costs.

[0028] The material barrel also plays a filtering role in the entire extraction process, which can save the subsequent filtering steps or reduce the burden of subsequent processing steps. Simplify the system structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 It is a structural schematic diagram of the present invention;

[0031] Figure 2 Schematic diagram of the connection between the extraction tank and the reflux tank Figure 1 ;

[0032] Figure 3 Schematic diagram of the connection between the extraction tank and the reflux tank Figure 2 ;

[0033] Figure 4 It is a schematic diagram of the structure inside the extraction tank;

[0034] Figure 5 It is a schematic diagram of the coordination between the material barrel and the driving sleeve;

[0035] Figure 6 It is a structural schematic diagram of a material barrel;

[0036] Figure 7 It is a schematic diagram of the coordination between the stirring component and the driving sleeve;

[0037] Figure 8 It is a structural schematic diagram of a stirring component;

[0038] Fig. 9 is a schematic cross-sectional view of an extraction tank;

[0039] Fig.10 for Figure 2 The structural diagram at A in the middle;

[0040] Fig.11 for Fig. 9 Schematic diagram of the structure at B in the figure.

[0041] In the figure, 1-concentration tank, 2-first pipeline, 3-first switch valve, 4-first pump, 5-pill module, 6-second pipeline, 7-third pipeline, 8-second pump, 9-first three-way valve, 10-extraction tank, 12-fourth pipeline, 13-third pump, 14-second switch valve, 15-siphon, 16-fifth pipeline, 17-sixth pipeline, 18-seventh pipeline, 19-eighth pipeline, 20-second three-way valve, 21-ninth pipeline, 22-first condenser, 23-tenth pipeline, 24-eleventh pipeline, 25-third three-way valve, 26-twelfth pipeline, 27-thirteenth pipeline, 28-second condenser, 29-fourteenth pipeline, 30-fifteenth pipeline, 31-fourth three-way valve, 32-liquid inlet pump, 33-liquid storage tank, 34-fifth three-way valve, 35-fourth pump, 36-sixteenth pipeline;

[0042] 37-first interlayer, 38-first liquid inlet, 39-first tank body, 40-first edge, 41-top cover, 42-hook, 43-second liquid inlet, 44-clamping piece, 45-first liquid outlet, 46-first air outlet, 47-sixth liquid inlet, 48-second liquid outlet, 49-third liquid inlet, 50-first temperature sensor, 51-third liquid outlet, 52-fourth liquid inlet, 53-fourth liquid outlet, 54-motor seat, 55-first motor, 56-second motor , 57-first support, 58-first slewing support, 59-material barrel, 60-stirring component, 61-lifting ear, 62-connecting tube, 63-first connecting head, 64-sleeve, 65-driving sleeve, 66-driving shaft, 67-first driven pulley, 68-second driven pulley, 69-limiting ring, 70-stirring shaft, 71-ring sleeve, 72-fan blade, 73-second connecting head, 74-special-shaped joint, 75-second support, 76-second slewing support, 77-third connecting head. DETAILED DESCRIPTION

[0043] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the modules or components referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0045] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0047] As attached Figure 1 As shown, the present invention provides an intelligent Chinese medicine extraction system, including an extraction tank 10 and a reflux tank. One side of the middle part of the extraction tank 10 is connected to the middle part of the reflux tank through a siphon 15; the siphon 15 is in a "J" shape, with one end connected to the extraction tank 10 and the other end connected to the middle part of the reflux tank.

[0048] A fourth pipeline 12 is installed between the upper and lower parts of the extraction tank 10, and a third pump 13 and a second switch valve 14 are installed on the fourth pipeline 12. The third pump 13 is used to circulate the solvent in the extraction tank 10, thereby improving the extraction effect.

[0049] The top of the extraction tank 10 is connected to the first interface of the first condenser 22 through the fifth pipeline 16, and the second interface of the first condenser 22 is connected to the top of the reflux tank through the seventeenth pipeline; the third interface of the first condenser 22 is fixedly connected to the tenth pipeline 23, and the fourth interface is fixedly connected to the ninth pipeline 21, and the end of the ninth pipeline 21 away from the fourth interface is fixedly connected to the first end of the third three-way valve 25, and the second end of the third three-way valve 25 is fixedly connected to the twelfth pipeline 26. The fifth interface of the first condenser 22 is connected to the first end of the second three-way valve 20 through the seventh pipeline 18; the second end of the second three-way valve 20 is fixedly connected to the eighth pipeline 19.

[0050] The bottom of the extraction tank 10 and the bottom of the reflux tank are connected to the second pipeline 6 through the third pipeline 7 and the sixteenth pipeline 36 respectively, and the end of the second pipeline 6 is connected to the liquid inlet end of the concentration tank 1; the third pipeline 7 is sequentially installed with a first three-way valve 9 and a second pump 8 along the direction from the extraction tank 10 to the second pipeline 6, and the sixteenth pipeline 36 is sequentially installed with a fifth three-way valve 34 and a fourth pump 35 along the direction from the reflux tank to the second pipeline 6.

[0051] The discharge end of the concentration tank 1 is connected to the pill module 5 through the first pipeline 2 , and the first switch valve 3 and the first pump 4 are sequentially installed on the first pipeline 2 along the direction from the concentration tank 1 to the pill module 5 .

[0052] The fifth pipeline 16 is also connected to the discharge end of the liquid storage tank 33 through the fifteenth pipeline 30. The sixth three-way valve, the fourth three-way valve 31, and the liquid inlet pump 32 are sequentially installed on the fifteenth pipeline 30 along the direction from the fifth pipeline 16 to the liquid storage tank 33. The fourth three-way valve 31 is also connected to the reflux tank through the eighteenth pipeline.

[0053] The top of the liquid storage tank 33 is fixedly connected to the first interface of the second condenser 28 through the fourteenth pipeline 29 , and the second interface of the second condenser 28 is fixedly connected to the top of the concentration tank 1 through the fifteenth pipeline 30 .

[0054] The third interface of the second condenser 28 is connected to the tenth pipeline 23 through a branch pipe, the fourth interface is fixedly connected to the third end of the third three-way valve 25 through the thirteenth pipeline 27, and the fifth interface is fixedly connected to the third end of the second three-way valve 20 through the eleventh pipeline 24.

[0055] The first three-way valve 9 and the fifth three-way valve 34 are also fixedly connected to the corresponding exhaust pipes respectively.

[0056] The sixth three-way valve is also fixedly connected to the nineteenth pipeline, and the nineteenth pipeline is used to provide cleaning liquid to the extraction tank 10 and the reflux tank, or to provide solvent to the extraction tank 10 and the reflux tank in an emergency.

[0057] The liquid inlet end of the liquid storage tank 33 is fixedly connected with a twentieth pipeline, and a fifth pump and a third switch valve are sequentially installed on the twentieth pipeline.

[0058] The aforementioned concentration tank 1, reflux tank, liquid storage tank 33, and extraction tank 10 are all equipped with temperature sensors and liquid level sensors; the concentration tank 1, reflux tank, and liquid storage tank 33 are also equipped with heating jackets.

[0059] All the aforementioned pumps, valves, and sensors are electrically connected to the controller and controlled by the controller.

[0060] The aforementioned twelfth pipeline 26 is used to introduce the coolant into the first condenser 22 and the second condenser 28; the tenth pipeline 23 is used to discharge the coolant in the first condenser 22 and the second condenser 28, so that the coolant flows.

[0061] The seventh pipeline 18 and the eleventh pipeline 24 are used to discharge the condensed exhaust gas to the eighth pipeline 19 for centralized treatment.

[0062] The method for extracting Chinese medicine by the above system comprises the following steps:

[0063] S1, adding the pre-treated Chinese medicine to be extracted into the extraction tank 10;

[0064] S2, the controller controls the fourth three-way valve 31 and the sixth three-way valve to operate, so that the sixth pipeline 17 is connected, and then the liquid inlet pump 32 is started to inject the solvent into the extraction tank 10. When the liquid level in the extraction tank 10 reaches the first liquid level, the controller controls the fourth three-way valve 31 to operate and connect with the eighteenth pipeline, and the sixth three-way valve is closed at the same time until the liquid level in the reflux tank reaches a predetermined height.

[0065] The height of the first liquid level is lower than the top position of the siphon tube 15 .

[0066] S3, the second switch valve 14 and the third pump 13 are turned on, and extraction begins. During the extraction process, the temperature in the extraction tank 10 is lower than the temperature in the reflux tank, and the temperature in the reflux tank is maintained at or above the boiling point of the solvent. The temperature in the extraction tank 10 should be lower than the maximum temperature that the components to be extracted can withstand and lower than the boiling point of the solvent.

[0067] The solvent in the reflux tank boils, and the steam enters the first condenser 22 through the seventeenth pipeline. After the solvent is condensed, it enters the extraction tank 10 through the fifth pipeline 16 to dilute the extract formed in the extraction tank 10. When the liquid level in the extraction tank 10 is higher than the top of the siphon 15, part of the extract in the extraction tank 10 will enter the reflux tank due to the siphon effect and be initially concentrated in the reflux tank. At the same time, the generated solvent vapor passes through the first condenser 22 and enters the extraction tank 10 again.

[0068] Since fresh solvent continuously enters the extraction tank 10, the concentration of the extract will decrease, so the leaching effect is better.

[0069] S4, after the extraction is completed, the third pump 13 is turned off, and the heating of the extraction tank 10 and the reflux tank is turned off. The second pump 8 and the fourth pump 35 are turned on, and the extract enters the concentration tank 1 for concentration. The solvent vapor generated during the concentration process enters the second condenser 28 through the fifteenth pipeline 30, and then is condensed into a liquid solvent, and returns to the liquid storage tank 33 through the fourteenth pipeline 29 for reuse.

[0070] S5, after the concentration is completed, the controller opens the first switch valve 3 and the first pump 4 to transport the concentrated extract to the pill module 5 for pill dropping.

[0071] S6, opening the extraction tank 10 to discharge the material.

[0072] The extraction tank 10 may adopt the structure in the prior art, that is, feeding from the top, and after the extraction is completed, opening the bottom tube cover to discharge the material.

[0073] Since the Chinese medicine used for extraction is usually a dried product of a plant, a large amount of solvent will be absorbed during the extraction process. If the existing extraction tank 10 is used, this part of the solvent and the effective ingredients dissolved in the solvent will be discharged together with the Chinese medicine, resulting in waste.

[0074] Therefore, the present invention also provides an extraction tank 10, the structure of which is as shown in the attached Figure 2 To Attachment Fig.11 As shown, it includes a first tank body 39, a first interlayer 37 is fixedly installed on the outside of the first tank body 39, a fifth liquid outlet is fixedly installed on the upper part of the first interlayer 37, and a fifth liquid inlet is installed on the lower part, which is used to pass heat medium into the interlayer to heat and keep the first tank body 39 warm.

[0075] The bottom of the first tank 39 is a conical liquid collecting hopper, and the lowest end of the liquid collecting hopper is provided with a sixth liquid outlet. Figure 2 As shown, the axis of the sixth liquid outlet is located on one side of the axis of the first tank body 39. The sixth liquid outlet is fixedly connected to one end of the third pipeline 7.

[0076] A first liquid outlet 45 is fixedly mounted in the middle of the side wall of the first tank body 39 . The first liquid outlet 45 passes through the first interlayer 37 and is fixedly connected to the first end of the seventh pipeline 18 .

[0077] A first liquid inlet 38 is fixedly installed on the upper part of the side wall of the first tank body 39, and the first liquid inlet 38 passes through the first interlayer 37 and is fixedly connected to the first end of the fourth pipeline 12. A fourth liquid outlet 53 is fixedly installed on the side wall of the liquid collecting hopper, and the fourth liquid outlet 53 is fixedly connected to the second end of the fourth pipeline 12.

[0078] A top cover 41 is detachably installed on the top of the first tank body 39. Specifically, the top of the first tank body 39 is open, and a first edge 40 is provided at the edge of the opening. The top cover 41 is provided with a second edge matching the first edge 40. The first edge 40 and the second edge are clamped by a clamping member 44.

[0079] The structure of the clamping member 44 is prior art. Specifically, it comprises a C-shaped body, a stud is installed at the first end of the body through an internal threaded through hole. When in use, the second end of the body is clamped at the bottom of the first edge 40, and the stud is clamped at the top of the second edge to achieve clamping.

[0080] A hook 42 and a second liquid inlet 43 are fixedly mounted on the top cover 41 , wherein the second liquid inlet 43 is connected to the fifth pipeline 16 via a quick connector, and at least one end of the fifth pipeline 16 close to the second liquid inlet 43 is a hose.

[0081] As attached Figure 4 As shown, a material barrel 59 is installed inside the first tank body 39, the axis of the material barrel 59 coincides with the axis of the first tank body 39, and the bottom is closed, the top is open, and a plurality of through holes are provided on the side wall.

[0082] The material barrel 59 can be freely rotated around the axis in the first tank body 39 and can be taken out of the first tank body 39 .

[0083] Specifically, as attached Figure 5 , Attachment Figure 6 , Attachment Figure 2 And attached Fig.10 As shown, a connecting tube 62 is fixedly installed at the bottom of the material barrel 59, and a first connecting head 63 is fixedly installed at the bottom of the connecting tube 62. The first connecting head 63 is a hollow structure.

[0084] The axis of the connecting tube 62 coincides with the axis of the material barrel 59 .

[0085] The first connector 63 is engaged with the top of the hollow drive sleeve 65. The drive sleeve 65 is mounted on the liquid collecting bucket through the shaft sleeve 64. Specifically, the shaft sleeve 64 is fixedly mounted on the liquid collecting bucket; the drive sleeve 65 passes through the shaft sleeve 64 and rotates with the shaft sleeve 64 through two sealed bearings. The second end of the drive sleeve 65 is located outside the liquid collecting bucket and is fixedly mounted with a second driven pulley 68. The second driven pulley 68 is connected to the second driving pulley through the first synchronous belt. The second driving pulley is fixedly mounted on the output end of the second motor 56.

[0086] A square and hollow second connector 73 is fixedly mounted on the first end of the driving sleeve 65 . The top of the second connector 73 is open. The first connector 63 is sleeved on the outside of the second connector 73 .

[0087] As attached Fig. 9 and attached Figure 6 As shown, the top of the first tank body 39 is mounted with a first slewing support 58 through a first support 57. Specifically, the first outer ring of the first slewing support 58 is fixedly mounted on the first support 57, the top of the first inner ring is lower than the top of the first outer ring, a limiting ring 69 matching the first inner ring is fixed on the top of the material barrel 59; the bottom of the limiting ring 69 abuts against the top of the first inner ring; and a plurality of latches are inserted between the limiting ring 69 and the first inner ring.

[0088] A second swivel support 76 is fixedly mounted on the bottom of the first tank body 39 via a second support 75. The second outer ring of the second swivel support 76 is fixedly mounted on the second support 75. The top of the second inner ring is lower than the top of the second outer ring. The bottom of the material barrel 59 abuts against the top of the second inner ring, i.e., the material barrel 59 sits on the second inner ring.

[0089] After the extraction is completed, the extract in the extraction tank 10 is sent to the concentration tank 1, and the second pump 8 and the first three-way valve 9 are closed. The second motor 56 is started, and the second motor 56 drives the material barrel 59 and the Chinese medicine inside to rotate to achieve drying. The drying time is pre-set in the controller.

[0090] After the drying is completed, the second motor 56 is turned off. The second pump 8 and the first three-way valve 9 are turned on to transport the extracted liquid to the concentration tank 1.

[0091] In order to improve the extraction rate of the Chinese medicine, a stirring component 60 driven by a first motor 55 is rotatably installed in the material barrel 59. The first motor 55 and the second motor 56 are installed on the same motor base 54.

[0092] The structure of the stirring member 60 is shown in the attached Figure 7 and attached Figure 8 As shown, it includes a stirring shaft 70, the first end of which passes through the connecting tube 62 and the first connecting head 63 at the bottom of the material barrel 59 and is fixedly installed with a special-shaped joint 74. In this embodiment, the special-shaped joint 74 is a quadrangular prism, but it can also be a triangular prism, a pentagonal prism, etc.

[0093] The stirring shaft 70 is clearance-matched with the connecting tube 62 and the first connecting head 63 .

[0094] The stirring shaft 70 and the material barrel 59 are rotationally matched via a sealed bearing.

[0095] The part of the stirring shaft 70 located in the material barrel 59 has a number of ring sleeves 71 fixedly installed in sequence along the length direction of the stirring shaft 70 by bolts, and each ring sleeve 71 is fixedly installed with two fan blades 72, and there is an angle of 45 degrees between the two fan blades 72 and the horizontal plane, and the two fan blades 72 are located at both ends of the same diameter of the ring sleeve 71; the fan blades 72 on two adjacent ring sleeves 71 are staggered at an angle of 45 degrees.

[0096] A driving shaft 66 is rotatably mounted in the driving sleeve 65 via two sealed bearings. A third connector 77 is provided at the top end of the driving shaft 66 , and the third connector 77 is located inside the second connector 73 .

[0097] The third connector 77 is provided with a socket that matches the special-shaped connector 74 .

[0098] The second end of the driving shaft 66 extends out of the driving sleeve 65 and is fixedly mounted with a first driven pulley 67 . The first driven pulley 67 is connected to the first driving pulley via a second synchronous belt, and the first driving pulley is fixedly mounted on the first motor 55 .

[0099] During the extraction process and the drying process, the first motor 55 drives the stirring shaft 70 to rotate, thereby driving the fan blades 72 to rotate. The fan blades 72 drive the solvent and the Chinese medicine to rotate together, so that the solvent and the Chinese medicine can fully contact during the extraction process, and more extract is thrown out during the drying process.

[0100] The structure of the aforementioned reflux tank is shown in the attached Figure 2 And attached Figure 3 As shown, it includes a second tank body with a second interlayer fixedly installed; the second interlayer has a second liquid outlet 48 fixedly installed on the upper part, and a fourth liquid inlet 52 fixedly installed on the lower part, and the fourth liquid inlet 52 and the second liquid outlet 48 are used to pass heat medium into the second interlayer.

[0101] A first air outlet 46 and a sixth liquid inlet 47 are fixedly installed on the top of the second tank body, wherein the first air outlet 46 is fixedly connected to one end of the seventeenth pipeline, and the sixth liquid inlet 47 is fixedly connected to one end of the eighteenth pipeline.

[0102] A third liquid outlet 51 which is fixedly connected to one end of the sixteenth pipeline 36 is fixedly installed at the bottom of the second tank body.

[0103] A third liquid inlet 49 is fixedly installed in the middle of the side wall of the second tank body, and the third liquid inlet 49 is fixedly connected to one end of the siphon tube 15 .

[0104] A first temperature sensor 50 is also installed on the second tank body.

[0105] When loading, place the empty material barrel 59 in the first tank body 39, and place a latch between the limit ring 69 and the first slewing support 58, then put the weighed Chinese medicine into the material barrel 59, and then cover the top cover 41 and lock the parts. Then connect the fifth pipeline 16 and the second liquid inlet 43 to pump the solvent into the extraction tank 10.

[0106] A plurality of lifting ears 61 are fixedly mounted on the top of the material barrel 59. After drying, the latch is removed and then the barrel is lifted by a crane for dumping and cleaning.

[0107] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. An intelligent Chinese medicine extraction system, characterized in that: The invention comprises an extraction tank (10) whose middle part is connected to the middle part of a reflux tank through a siphon (15); a fourth pipeline (12) is installed between the upper part and the lower part of the extraction tank (10); a third pump (13) and a second switch valve (14) are installed on the fourth pipeline (12); the top of the extraction tank (10) is connected to the first interface of a first condenser (22) through a fifth pipeline (16); the second interface of the first condenser (22) is connected to the top of the reflux tank through a seventeenth pipeline, the third interface is connected to the tenth pipeline (23), the fourth interface is fixedly connected to the first end of a third three-way valve (25) through a ninth pipeline (21), and the fifth interface is connected to the first end of a third three-way valve (25) through a seventh pipeline (18). The first end of the third three-way valve (20) is connected to the first end of the second three-way valve (20); the second end of the third three-way valve (25) is fixedly connected to the twelfth pipeline (26); the bottom of the extraction tank (10) and the bottom of the reflux tank are connected to the concentration tank (1) through the third pipeline (7) and the sixteenth pipeline (36) respectively; the top of the concentration tank (1) is connected to the second interface of the second condenser (28) through the fifteenth pipeline (30); the first interface of the second condenser (28) is connected to the liquid storage tank (33) through the fourteenth pipeline (29); the third interface is connected to the tenth pipeline (23) through a branch pipe; the fourth interface is fixedly connected to the third end of the third three-way valve (25) through the thirteenth pipeline (27) , the fifth interface is fixedly connected to the third end of the second three-way valve (20) through an eleventh pipeline (24), the fifth pipeline (16) is also connected to the liquid storage tank (33) through a fifteenth pipeline (30), the sixth three-way valve, the fourth three-way valve (31), and the liquid inlet pump (32) are installed on the fifteenth pipeline (30) in sequence, and the fourth three-way valve (31) is also connected to the reflux tank through an eighteenth pipeline; the extraction tank (10) comprises a first tank body (39) and a material barrel (59), the top of the first tank body (39) is detachably mounted with a top cover (41), and the first tank body (39) is fixedly mounted with a first slewing support (58), a second slewing support (52), and a second slewing support (53) in sequence from top to bottom. (76); a plurality of through holes are provided on the side wall of the material barrel (59); a limit ring (69) detachably connected to the first slewing support (58) is fixed on the top of the material barrel (59); and the bottom is against the second slewing support (76); a first connector (63) is installed on the bottom of the material barrel (59); the first connector (63) can be buckled on the outside of the second connector (73) at the first end of the drive sleeve (65); the drive sleeve (65) can drive the material barrel (59) to rotate; the drive sleeve (65) is sleeved in the shaft sleeve (64); the shaft sleeve (64) is fixed on the bottom of the first tank body (39); and the drive sleeve (65) is connected to the second motor (56) in a driving manner; A stirring shaft (70) is rotatably mounted in the material barrel (59), and a fan blade (72) is mounted on the stirring shaft (70). The first end of the stirring shaft (70) passes through the first connector (63) and is fixedly mounted with a special-shaped connector (74). A driving shaft (66) is rotatably mounted in the driving sleeve (65). The top end of the driving shaft (66) is located in the second connector (73) and is provided with a third connector (77) that can be plugged into the special-shaped connector (74). The driving shaft (66) is drivingly connected to the first motor (55). A first three-way valve (9) and a second pump (8) are sequentially mounted on the third pipeline (7), and a fifth three-way valve (34) and a fourth pump (35) are sequentially mounted on the sixteenth pipeline (36). All the aforementioned pumps and valves are electrically connected to the controller and controlled by the controller.

2. The intelligent Chinese medicine extraction system according to claim 1, characterized in that: The concentration tank (1) is connected to the pill module (5) via a first pipeline (2), and a first switch valve (3) and a first pump (4) are sequentially installed on the first pipeline (2).

3. The intelligent Chinese medicine extraction system according to claim 1, characterized in that: The first tank body (39) has a first interlayer (37) fixedly mounted on it, a fifth liquid outlet fixedly mounted on the upper portion of the first interlayer (37), and a fifth liquid inlet mounted on the lower portion.

4. The intelligent Chinese medicine extraction system according to claim 1, characterized in that: The bottom of the first tank body (39) is a conical liquid collecting hopper, the liquid collecting hopper is provided with a sixth liquid outlet, the axis of the sixth liquid outlet is located on one side of the axis of the first tank body (39), and the shaft sleeve (64) is fixedly mounted on the liquid collecting hopper.

5. The intelligent Chinese medicine extraction system according to claim 1, characterized in that: The top of the first tank body (39) is open, and a first edge (40) is provided at the edge of the opening. The top cover (41) is provided with a second edge matching the first edge (40), and the first edge (40) and the second edge are clamped by a clamping member (44).

6. The intelligent Chinese medicine extraction system according to claim 5, characterized in that: A hook (42) and a second liquid inlet (43) are fixedly mounted on the top cover (41), and the second liquid inlet (43) is connected to the fifth pipeline (16) via a quick connector.

7. The extraction method of the intelligent Chinese medicine extraction system according to claim 1, characterized in that: The following steps are involved: S1, adding the pre-treated Chinese medicine to be extracted into the extraction tank (10); S2, the controller controls the fourth three-way valve (31) and the sixth three-way valve to operate so that the sixth pipeline (17) is connected, and then the liquid inlet pump (32) is started to pump the solvent into the extraction tank (10). When the liquid level in the extraction tank (10) reaches a first liquid level, the controller controls the fourth three-way valve (31) to operate so as to connect the solvent to the eighteenth pipeline, and at the same time the sixth three-way valve is closed until the liquid level in the reflux tank reaches a predetermined height; wherein the height of the first liquid level is lower than the top position of the siphon tube (15); S3, the second switch valve (14) and the third pump (13) are turned on, the solvent in the reflux tank boils, the steam enters the first condenser (22) through the seventeenth pipeline, and the solvent is condensed and enters the extraction tank (10) through the fifth pipeline (16). When the liquid level in the extraction tank (10) is higher than the top of the siphon tube (15), part of the extract in the extraction tank (10) will enter the reflux tank due to the siphon effect; S4, turning off the third pump (13), and at the same time turning off the heating of the extraction tank (10) and the reflux tank, turning on the second pump (8) and the fourth pump (35), and the extract enters the concentration tank (1) for concentration; the solvent vapor generated during the concentration process enters the second condenser (28) through the fifteenth pipeline (30), and then is condensed into a liquid solvent and returned to the liquid storage tank (33) through the fourteenth pipeline (29); S5, after the concentration is completed, drip pills are made; S6, opening the extraction tank (10) to discharge the material.

Citation Information

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