Automatic grinding device and method for roller-pressed high-strength steel special-shaped products
By designing automatic grinding equipment and using motor-driven sand belts and propulsion mechanisms to control the grinding process, the problems of low manual grinding efficiency and poor profile stability are solved, efficient and stable grinding is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202411561798.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2044-11-05
AI Technical Summary
In the prior art, the polishing of roller-pressed high-strength steel special-shaped products mainly relies on labor, low efficiency, and difficult to ensure the stability of the profile, resulting in poor product appearance quality.
An automatic grinding device is designed, including a bench, clamping mechanism, positioning mechanism and grinding mechanism. The belt is driven to rotate by the first motor to grind it. The workpiece is supported from the inner side of the belt with a support plate to ensure good contact between the belt and the workpiece, and the grinding degree and speed are controlled through the propulsion mechanism.
It realizes a stable and efficient grinding process, improves product molding quality, meets the grinding needs of various products, is simple to operate, reduces costs, and avoids product appearance defects.
Smart Images

Figure CN119057646B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of special-shaped steel grinding, and in particular to an automatic grinding device and method for roller-pressed high-strength steel special-shaped products. Background Art
[0002] Rolled high-strength steel is a steel product made from high-strength steel using roll forming technology. Roll forming is a process in which a steel strip is gradually bent and deformed by a number of rolls arranged in sequence, ultimately forming a steel component with a specific cross-sectional shape.
[0003] The grinding of roll-formed high-strength steel special-shaped products is one of the key links in the production process. However, the grinding method commonly used in this field is still mainly manual grinding, which has the following problems:
[0004] For the needs of large-scale production, the efficiency of manual polishing is difficult to meet the requirements of production progress, which may lead to extended production cycles and low efficiency. In addition, the stability of the manually polished surface is difficult to guarantee. This instability of the surface will directly affect the appearance quality of the product, causing defects in the product appearance. Summary of the invention
[0005] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes an automatic grinding device and method for roll-pressed high-strength steel special-shaped products, which can achieve stable grinding, meet the grinding needs of various products, and is simple and fast to operate, easy to use, reduce costs, improve work efficiency, avoid product appearance defects, and improve product molding quality.
[0006] This application is implemented as follows:
[0007] The present application provides an automatic grinding device for rolled high-strength steel special-shaped products, comprising: a stand and a clamping mechanism, a positioning mechanism and a grinding mechanism arranged on the stand, wherein the clamping mechanism is arranged on the positioning mechanism, a limiting mechanism is arranged at the bottom of the positioning mechanism, a propulsion mechanism is arranged on one side of the limiting mechanism, and an operating mechanism for controlling the device is arranged on the stand;
[0008] The grinding mechanism includes a first motor, a first roller and a second roller. The second roller is rotatably mounted on the upper end of a mounting plate. A grinding belt is sleeved on the first roller and the second roller. The first roller and the second roller are driven by a first motor. A support plate is arranged on the inner side of the grinding belt, and the support plate is fixedly mounted on the mounting plate.
[0009] According to the automatic grinding equipment for rolled high-strength steel special-shaped products in the embodiment of the present application, the limiting mechanism includes a first base plate and a second base plate, the first base plate is slidably connected to the first guide rail, the second base plate is slidably connected to the second guide rail, the first guide rail is fixedly mounted on the stand, the second guide rail is fixedly connected to the upper surface of the first base plate, one end of the upper surface of the first base plate is fixedly connected to the second motor, the output end of the second motor is fixedly connected to the first screw rod, and the first screw rod is threadedly connected to one end of the second base plate.
[0010] According to the automatic grinding equipment for rolled high-strength steel special-shaped products in the embodiment of the present application, the positioning mechanism includes a positioning block, the positioning block is fixedly connected to the second base plate, one side of the positioning block is fixedly connected to a mounting block, and the special-shaped rolled high-strength steel to be ground is fixed in the positioning block.
[0011] According to the automatic grinding equipment for rolled high-strength steel special-shaped products in the embodiment of the present application, the clamping mechanism includes a cylinder and a push rod, the cylinder is installed on a mounting block, the push rod is hinged to one end of the mounting block, the output end of the cylinder is hinged to the push rod, and the end of the push rod away from the cylinder is fixedly connected to a clamping block, and the clamping block is pressed tightly against the product.
[0012] According to the automatic grinding equipment for rolled high-strength steel special-shaped products of the embodiment of the present application, the propulsion mechanism includes an articulated seat, which is arranged on one side of the limiting mechanism, and a propulsion rod is hinged on the articulated seat, and an articulated block is hinged on the propulsion rod, and one end of the articulated block is hinged to one side of the first base plate.
[0013] According to the automatic grinding device for rolled high-strength steel special-shaped products in the embodiment of the present application, a cleaning mechanism and an angle adjustment mechanism are provided on the mounting plate, a meshing portion is provided at the bottom of the mounting plate, one side of the mounting plate is rotatably connected to the fixing plate through a support sleeve, and the fixing plate is fixedly connected to the top of the stand;
[0014] The cleaning mechanism includes a shaking assembly, a dust collecting cover and a transmission assembly. The shaking assembly and the dust collecting cover are respectively arranged on the inner and outer sides of the sanding belt. One end of the dust collecting cover is connected to the fan, and the transmission assembly is arranged at one end of the shaking assembly.
[0015] The angle adjustment mechanism comprises a rack, and the rack is meshedly connected with the meshing portion.
[0016] According to the automatic grinding equipment for rolled high-strength steel special-shaped products in the embodiment of the present application, the shaking assembly is rotatably installed in the mounting frame, one end of the mounting frame is fixedly connected to one side of the mounting plate, the shaking assembly includes a driven shaft, a rotating seat is fixedly sleeved on the driven shaft, a plurality of rollers are arranged on the circumference of the rotating seat, the dust hood is fixedly installed on the mounting plate, a filter is arranged inside the dust hood, a baffle is rotatably connected at the dust collecting port of the dust hood, and a spring is arranged at the bottom of the baffle.
[0017] According to the automatic grinding equipment for rolled high-strength steel special-shaped products in the embodiment of the present application, the transmission assembly includes a driven gear, a driving gear and two transmission wheels, the driving gear is coaxially and fixedly connected to the first roller shaft, the driven gear is rotatably installed above the driving gear and meshingly connected to the driving gear, the two transmission wheels are respectively coaxially and fixedly connected to the driven shaft and the driven gear, and the two transmission wheels are sleeved with transmission belts.
[0018] According to the automatic grinding equipment for rolled high-strength steel special-shaped products in the embodiment of the present application, the angle adjustment mechanism also includes a base frame, the base frame is fixedly mounted on the table, a first limit groove and a second limit groove are provided on the base frame, a second screw rod is rotatably mounted in the first limit groove, a movable block is threadedly connected to the second screw rod, the movable block is fixedly connected to one side of the rack, the movable block and the rack are respectively slidably connected to the first limit groove and the second limit groove, a third motor is fixedly mounted on one end of the base frame, and an output end of the third motor is fixedly connected to the second screw rod.
[0019] On the other hand, the present invention also provides a method for using the automatic grinding device for roll-pressed high-strength steel special-shaped products, comprising the following steps:
[0020] S1. Place the workpiece to be polished in the positioning block, and start the cylinder to drive the push rod and the clamping block to move and clamp the workpiece;
[0021] S2. The second motor is started to drive the first screw to rotate, the positions of the second base plate and the workpiece are adjusted, and the first base plate is moved close to the grinding mechanism by moving the push rod to push the workpiece until the side of the workpiece to be ground is close to the abrasive belt;
[0022] S3. Start the first motor to drive the first roller, the second roller and the abrasive belt to rotate, support the abrasive belt from the inside through the support plate to ensure good contact between the abrasive belt and the workpiece, gradually advance the abrasive belt through the advancing mechanism during the grinding process to control the degree of grinding, control the equipment switch through the operating mechanism to adjust the grinding speed;
[0023] S4. The mounting frame rotates synchronously with the first roller shaft, driving the driven gear and the shaking assembly to rotate. The shaking assembly contacts the inner wall of the abrasive belt, causing the abrasive belt on that side to vibrate, shaking off the debris attached to the abrasive belt, thereby ensuring the grinding effect of the abrasive belt.
[0024] S5. Start the external fan to suck the debris into the dust collection hood to avoid the debris from splashing and collect the debris;
[0025] S6. By starting the third motor to drive the rack to move forward and backward, the mounting plate rotates accordingly, driving the second roller at the upper end of the mounting plate to move synchronously, changing the grinding angle, and being able to grind different special-shaped workpieces to meet the grinding needs of various products.
[0026] Beneficial effects of the present invention:
[0027] 1. The present invention drives the abrasive belt to rotate by a first motor to grind the contact surface, and supports the abrasive belt from the inner side by a support plate to ensure good contact between the abrasive belt and the workpiece. Side wings flared outward are provided on both sides of the support plate to prevent debris from splashing around and improve the cleanliness of the grinding environment.
[0028] 2. The present invention can push forward or pull backward the first base plate by controlling the forward and backward movement of the propulsion rod, thereby controlling the contact or distance between the workpiece and the abrasive belt, achieving stable grinding, and realizing an increase in production when the tooling is well adapted. It can also meet the needs of a variety of products and can be adjusted according to the customer's corresponding parts requirements to achieve grinding of multiple products. The operation is simple and fast, easy to use, reducing costs, and improving work efficiency.
[0029] 3. During the grinding process, the present invention drives the shaking component to rotate through the transmission component, and a number of rollers contact the inner wall of the sand belt alternately, so that the sand belt vibrates and the debris attached to the surface of the sand belt falls off. The debris is collected into the dust collecting hood by starting the fan to avoid the debris from splashing and moving with the sand belt to leave scratches on the workpiece surface, thereby improving the molding quality of the product.
[0030] 4. The present invention provides a meshing portion at the bottom of the mounting plate, and the mounting plate is rotated through the cooperation of the angle adjustment mechanism and the meshing portion, so that the inclination angle of the sanding belt changes to meet the grinding requirements of different workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0032] Figure 1 This is a schematic diagram of a three-dimensional assembly of the overall structure according to an embodiment of the present application;
[0033] Figure 2 This is the second schematic diagram of the three-dimensional assembly of the overall structure according to the embodiment of the present application;
[0034] Figure 3 is a schematic diagram of a three-dimensional assembly of a local structure according to an embodiment of the present application;
[0035] Figure 4 This is the third schematic diagram of the three-dimensional assembly of the overall structure according to the embodiment of the present application;
[0036] Figure 5 is a schematic diagram of a top view structure according to an embodiment of the present application;
[0037] Figure 6 According to the embodiment of the present application Figure 5 Schematic diagram of the three-dimensional structure of the middle AA section;
[0038] Figure 7 According to the embodiment of the present application Figure 6 A magnified view of the structure at C in the middle;
[0039] Figure 8 is a schematic diagram of a sectional three-dimensional structure of a dust collecting hood according to an embodiment of the present application;
[0040] Fig. 9 According to the embodiment of the present application Figure 8 A magnified view of the structure at D in the middle;
[0041] Fig.10 is a schematic diagram of the three-dimensional structure of a shaking component according to an embodiment of the present application;
[0042] Fig.11 According to the embodiment of the present application Figure 5 Schematic diagram of the three-dimensional structure of the middle BB section;
[0043] Fig.12 According to the embodiment of the present application Fig.11 Enlarged view of the structure at E in the middle;
[0044] Fig.13 is a structural exploded diagram of a transmission assembly and an angle adjustment mechanism according to an embodiment of the present application;
[0045] Fig.14 It is a schematic diagram of the three-dimensional structure of the fixing plate according to an embodiment of the present application.
[0046] In the figure:
[0047] 100, clamping mechanism; 110, cylinder; 120, push rod; 130, clamping block; 200, positioning mechanism; 210, mounting block; 220, positioning block; 300, grinding mechanism; 310, first motor; 320, first roller; 330, second roller; 340, sanding belt; 350, support plate; 360, mounting plate; 361, support sleeve; 362, fixing plate; 363, meshing part; 400, limiting mechanism; 410, first bottom plate; 420, first guide rail; 430, second bottom plate; 440, second guide rail; 450, second motor; 460, first screw rod; 500, operating mechanism; 600, propulsion mechanism; 61 0, articulated seat; 620, propulsion rod; 630, articulated block; 700, stand; 800, cleaning mechanism; 810, shaking assembly; 811, driven shaft; 812, rotating seat; 813, roller; 820, dust hood; 821, filter; 822, baffle; 823, spring; 830, transmission assembly; 831, transmission wheel; 832, transmission belt; 833, driven gear; 834, driving gear; 840, mounting bracket; 900, angle adjustment mechanism; 910, base frame; 911, first limiting groove; 912, second limiting groove; 920, third motor; 930, second screw rod; 940, movable block; 950, rack. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0049] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0050] Example 1
[0051] like Figure 1-Figure 3 As shown, the automatic grinding device for rolled high-strength steel special-shaped products according to the embodiment of the present application includes a stand 700 and a clamping mechanism 100, a positioning mechanism 200 and a grinding mechanism 300 arranged on the stand 700, wherein the clamping mechanism 100 is arranged on the positioning mechanism 200, a limiting mechanism 400 is arranged at the bottom of the positioning mechanism 200, a propulsion mechanism 600 is arranged on one side of the limiting mechanism 400, and an operating mechanism 500 for controlling the device is arranged on the stand 700;
[0052] The grinding mechanism 300 includes a first motor 310, a first roller 320 and a second roller 330. The second roller 330 is rotatably mounted on the upper end of a mounting plate 360. A sanding belt 340 for grinding is sleeved on the first roller 320 and the second roller 330. The first roller 320 and the second roller 330 are driven by the first motor 310. A support plate 350 is arranged on the inner side of the sanding belt 340, and the support plate 350 is fixedly mounted on the mounting plate 360.
[0053] Specifically, the first motor 310 drives the first roller 320 to rotate, and the first roller 320 drives the sanding belt 340 and the second roller 330 to rotate. When the workpiece is close to the sanding belt 340, the contact surface is polished by the rotation of the sanding belt 340. The support plate 350 can support the workpiece from the inside of the sanding belt 340 to ensure good contact between the sanding belt 340 and the workpiece. The support plate 350 is provided with outwardly flared side wings on both sides to prevent debris from splashing around, thereby improving the cleanliness of the polishing environment.
[0054] The limiting mechanism 400 includes a first base plate 410 and a second base plate 430, the first base plate 410 is slidably connected to the first guide rail 420, the second base plate 430 is slidably connected to the second guide rail 440, the first guide rail 420 is fixedly installed on the stand 700, the second guide rail 440 is fixedly connected to the upper surface of the first base plate 410, one end of the upper surface of the first base plate 410 is fixedly connected to the second motor 450, the output end of the second motor 450 is fixedly connected to the first screw rod 460, and the first screw rod 460 is threadedly connected to one end of the second base plate 430.
[0055] Specifically, the first base plate 410 can slide on the first guide rail 420 under the push of the propulsion mechanism 600, and the second base plate 430 can slide on the second guide rail 440 driven by the second motor 450 and the first screw rod 460. The various components cooperate with each other to ensure the accuracy of the workpiece position.
[0056] The positioning mechanism 200 includes a positioning block 220 , which is fixedly connected to the second bottom plate 430 , a mounting block 210 is fixedly connected to one side of the positioning block 220 , and a special-shaped roll-pressed high-strength steel to be polished is fixed inside the positioning block 220 .
[0057] The clamping mechanism 100 includes a cylinder 110 and a push rod 120. The cylinder 110 is installed on a mounting block 210. The push rod 120 is hinged to one end of the mounting block 210. The output end of the cylinder 110 is hinged to the push rod 120. The end of the push rod 120 away from the cylinder 110 is fixedly connected with a clamping block 130, and the clamping block 130 is pressed tightly against the product.
[0058] Specifically, the positioning mechanism 200 is fixedly mounted on the second base plate 430 and moves synchronously with the second base plate 430. The workpiece is located in the positioning block 220. By starting the cylinder 110 to drive the clamping block 130 to rotate in a direction close to the workpiece until the workpiece is pressed tightly against the positioning block 220, different workpieces can be fixed.
[0059] The propulsion mechanism 600 includes an articulated seat 610 , which is disposed on one side of the limiting mechanism 400 . A propulsion rod 620 is hinged on the articulated seat 610 , and an articulated block 630 is hinged on the propulsion rod 620 . One end of the articulated block 630 is hinged to one side of the first base plate 410 .
[0060] Specifically, by controlling the propulsion rod 620 to move forward and backward, the first base plate 410 can be pushed forward or pulled backward, thereby controlling the contact or separation between the workpiece and the abrasive belt 340 and controlling the grinding of the workpiece.
[0061] Through the above technical solution, stable grinding can be achieved, the output can be increased when the tooling is well adapted, and the needs of various products can be met. It can be adjusted according to the customer's corresponding parts requirements to achieve grinding of multiple products. The operation is simple and fast, easy to use, reducing costs and improving work efficiency.
[0062] like Figure 4-Figure 14 As shown, in order to solve the problem that the debris generated by grinding adheres to the sanding belt 340 and cannot be removed in time, during the continued grinding process, the debris may move with the sanding belt 340, leaving scratches on the surface of the workpiece, and ultimately affecting the molding quality and appearance of the product.
[0063] Example 2
[0064] The mounting plate 360 is provided with a cleaning mechanism 800 and an angle adjustment mechanism 900, a meshing portion 363 is provided at the bottom of the mounting plate 360, one side of the mounting plate 360 is rotatably connected to the fixed plate 362 through a support sleeve 361, and the fixed plate 362 is fixedly connected to the top of the stand 700, the cleaning mechanism 800 includes a shaking assembly 810, a dust hood 820 and a transmission assembly 830, the shaking assembly 810 and the dust hood 820 are respectively arranged on the inner and outer sides of the sanding belt 340, one end of the dust hood 820 is connected to the fan, the transmission assembly 830 is arranged at one end of the shaking assembly 810, and the angle adjustment mechanism 900 includes a rack 950, and the rack 950 is meshed with the meshing portion 363.
[0065] The shaking assembly 810 is rotatably installed in the mounting frame 840, one end of the mounting frame 840 is fixedly connected to one side of the mounting plate 360, and the shaking assembly 810 includes a driven shaft 811, a rotating seat 812 is fixedly sleeved on the driven shaft 811, and a plurality of rollers 813 are arranged on the circumference of the rotating seat 812.
[0066] The dust hood 820 is fixedly mounted on the mounting plate 360 , a filter screen 821 is disposed inside the dust hood 820 , a baffle 822 is rotatably connected to the dust collecting port of the dust hood 820 , and a spring piece 823 is disposed at the bottom of the baffle 822 .
[0067] The transmission assembly 830 includes a driven gear 833, a driving gear 834 and two transmission wheels 831. The driving gear 834 is coaxially fixedly connected to the first roller shaft 320. The driven gear 833 is rotatably installed above the driving gear 834 and meshingly connected to the driving gear 834. The two transmission wheels 831 are respectively coaxially fixedly connected to the driven shaft 811 and the driven gear 833. A transmission belt 832 is sleeved on the two transmission wheels 831.
[0068] Specifically, the mounting frame 840 is used for installing and fixing the shaking assembly 810, providing support for the shaking assembly 810, and ensuring the contact between the shaking assembly 810 and the sanding belt 340. One end of the connecting shaft inside the first roller 320 passes through the mounting plate 360, and the driving gear 834 is fixedly sleeved on the end of the connecting shaft. The driving gear 834 rotates synchronously with the first roller 320, driving the driven gear 833 to rotate, and drives the driven shaft 811 and the rotating seat 812 to rotate through the transmission belt 832 and the two transmission wheels 831, so that several rollers 813 alternately contact the inner wall of the sanding belt 340, so that the sanding belt 340 vibrates, shakes off the debris attached to its surface, and collects the debris into the dust cover 820 by starting the fan to avoid the debris from splashing.
[0069] It should be noted that when the fan is started, the baffle 822 tilts inward under the suction force and fits against the inner wall of the lower end of the air collecting port, and debris enters the dust collecting hood 820 normally. When the fan is turned off, the baffle 822 is reset under the elastic force of the spring 823, blocking the air collecting port to prevent larger particles of debris on the filter 821 from falling out of the dust collecting hood 820.
[0070] The angle adjustment mechanism 900 also includes a base frame 910, which is fixedly mounted on the stand 700. A first limiting groove 911 and a second limiting groove 912 are provided on the base frame 910. A second screw rod 930 is rotatably mounted in the first limiting groove 911. A movable block 940 is threadedly connected to the second screw rod 930. The movable block 940 is fixedly connected to one side of a rack 950. The movable block 940 and the rack 950 are respectively slidably connected to the first limiting groove 911 and the second limiting groove 912. A third motor 920 is fixedly mounted on one end of the base frame 910, and an output end of the third motor 920 is fixedly connected to the second screw rod 930.
[0071] Specifically, there is a through hole at the lower end of the mounting plate 360, and the connecting shaft inside the first roller shaft 320 passes through the through hole. One end of the support sleeve 361 is fixedly connected to the mounting plate 360, and the other end is rotatably connected to the fixing plate 362. The fixing plate 362 and the support sleeve 361 are rotatably matched to support and limit the mounting plate 360. The meshing portion 363 is arranged on the outer peripheral surface of the bottom of the mounting plate 360. When the grinding angle needs to be adjusted, the third motor 920 is started to drive the second screw rod 930 to rotate. The threaded cooperation between the second screw rod 930 and the movable block 940 and the sliding cooperation between the movable block 940 and the first limiting groove 911 enable the movable block 940 to drive the rack 950 to slide correspondingly in the first limiting groove 911 and the second limiting groove 912, and the rack 950 drives the mounting plate 360 to rotate, so that the position of the second roller shaft 330 at the upper end of the mounting plate 360 changes, thereby changing the inclination angle of the sanding belt 340 to meet the grinding requirements of different workpieces and realize the grinding of multiple products.
[0072] On the other hand, the automatic grinding method for rolled high-strength steel special-shaped products according to the embodiment of the present application includes the following steps:
[0073] S1. The workpiece to be polished is placed in the positioning block 220, and the cylinder 110 is started to drive the push rod 120 and the clamping block 130 to move and clamp the workpiece;
[0074] S2. The second motor 450 is started to drive the first screw 460 to rotate, and the positions of the second base plate 430 and the workpiece are adjusted. The first base plate 410 is moved close to the grinding mechanism 300 by moving the push rod 620 to push the workpiece until the side of the workpiece to be ground is close to the abrasive belt 340;
[0075] S3. Start the first motor 310 to drive the first roller 320, the second roller 330 and the abrasive belt 340 to rotate, support the abrasive belt 340 from the inside through the support plate 350 to ensure that the abrasive belt 340 is in good contact with the workpiece, gradually advance the abrasive belt 340 during the grinding process through the advancing mechanism 600 to control the degree of grinding, and control the equipment switch through the operating mechanism 500 to adjust the grinding speed;
[0076] S4. The mounting frame 840 rotates synchronously with the first roller 320, driving the driven gear 833 and the shaking assembly 810 to rotate. The shaking assembly 810 contacts the inner wall of the sand belt 340, so that the sand belt 340 on this side vibrates, and the debris attached to the sand belt 340 is shaken off, thereby ensuring the grinding effect of the sand belt 340.
[0077] S5. By starting the external fan to suck the debris into the dust hood 820, the debris is prevented from splashing and the debris is collected;
[0078] S6. By starting the third motor 920 to drive the rack 950 to move forward and backward, the mounting plate 360 rotates accordingly, driving the second roller 330 on the upper end of the mounting plate 360 to move synchronously, changing the grinding angle, and being able to grind different special-shaped workpieces to meet the grinding needs of various products.
[0079] The electronic components and models used in the present invention can be selected and determined according to actual needs.
[0080] The above description is only an embodiment of the present application and is not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0081] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. An automatic grinding device for roll-formed high-strength steel special-shaped products, characterized in that: The device comprises a stand (700), and a clamping mechanism (100), a positioning mechanism (200), and a grinding mechanism (300) arranged on the stand (700); the clamping mechanism (100) is arranged on the positioning mechanism (200); a limiting mechanism (400) is arranged at the bottom of the positioning mechanism (200); a propulsion mechanism (600) is arranged on one side of the limiting mechanism (400); and an operating mechanism (500) for controlling the device is arranged on the stand (700); The grinding mechanism (300) comprises a first motor (310), a first roller (320) and a second roller (330); the second roller (330) is rotatably mounted on the upper end of a mounting plate (360); a sanding belt (340) for grinding is sleeved on the first roller (320) and the second roller (330); the first roller (320) and the second roller (330) are driven by the first motor (310); a support plate (350) is arranged inside the sanding belt (340); and the support plate (350) is fixedly mounted on the mounting plate (360); The limiting mechanism (400) comprises a first bottom plate (410) and a second bottom plate (430); one end of the upper surface of the first bottom plate (410) is fixedly connected to a second motor (450); an output end of the second motor (450) is fixedly connected to a first screw rod (460); and the first screw rod (460) is threadedly connected to one end of the second bottom plate (430); The positioning mechanism (200) comprises a positioning block (220), the positioning block (220) being fixedly connected to the second bottom plate (430), a mounting block (210) being fixedly connected to one side of the positioning block (220), and a special-shaped roll-pressed high-strength steel to be polished being fixed inside the positioning block (220); The clamping mechanism (100) comprises a cylinder (110) and a push rod (120); one end of the push rod (120) away from the cylinder (110) is fixedly connected to a clamping block (130); the clamping block (130) is pressed against the product; The propulsion mechanism (600) comprises a hinge seat (610), the hinge seat (610) is arranged on one side of the limiting mechanism (400), a propulsion rod (620) is hinged on the hinge seat (610), a hinge block (630) is hinged on the propulsion rod (620), and one end of the hinge block (630) is hinged to one side of the first bottom plate (410); A cleaning mechanism (800) and an angle adjustment mechanism (900) are provided on the mounting plate (360); a meshing portion (363) is provided at the bottom of the mounting plate (360); the cleaning mechanism (800) comprises a shaking assembly (810), a dust collecting cover (820) and a transmission assembly (830); the angle adjustment mechanism (900) comprises a rack (950); the rack (950) is meshedly connected to the meshing portion (363); and the shaking assembly (810) is rotatably mounted in the mounting frame (840); The transmission assembly (830) comprises a driven gear (833), a driving gear (834) and two transmission wheels (831); the driving gear (834) is coaxially fixedly connected to the first roller shaft (320); The angle adjustment mechanism (900) further comprises a base frame (910), the base frame (910) being fixedly mounted on the platform (700), the base frame (910) being provided with a first limiting groove (911) and a second limiting groove (912), a second screw rod (930) being rotatably mounted in the first limiting groove (911), a movable block (940) being threadedly connected to the second screw rod (930), the movable block (940) being fixedly connected to one side of a rack (950), the movable block (940) and the rack (950) being slidably connected to the first limiting groove (911) and the second limiting groove (912), respectively, a third motor (920) being fixedly mounted on one end of the base frame (910), and an output end of the third motor (920) being fixedly connected to the second screw rod (930).
2. The automatic grinding equipment for rolled high-strength steel special-shaped products according to claim 1 is characterized in that: The first base plate (410) is slidably connected to the first guide rail (420), the second base plate (430) is slidably connected to the second guide rail (440), the first guide rail (420) is fixedly mounted on the stand (700), and the second guide rail (440) is fixedly connected to the upper surface of the first base plate (410).
3. The automatic grinding equipment for rolled high-strength steel special-shaped products according to claim 1 is characterized in that: The cylinder (110) is mounted on a mounting block (210), the push rod (120) is hinged to one end of the mounting block (210), and the output end of the cylinder (110) is hinged to the push rod (120).
4. The automatic grinding equipment for rolled high-strength steel special-shaped products according to claim 1 is characterized in that: One side of the mounting plate (360) is rotatably connected to a fixing plate (362) via a support sleeve (361), and the fixing plate (362) is fixedly connected to the top of the stand (700); The shaking assembly (810) and the dust collecting cover (820) are respectively arranged on the inner and outer sides of the sanding belt (340); one end of the dust collecting cover (820) is connected to the fan; and the transmission assembly (830) is arranged at one end of the shaking assembly (810).
5. The automatic grinding equipment for rolled high-strength steel special-shaped products according to claim 4 is characterized in that: One end of the mounting frame (840) is fixedly connected to one side of the mounting plate (360); the shaking assembly (810) comprises a driven shaft (811); a rotating seat (812) is fixedly sleeved on the driven shaft (811); a plurality of rollers (813) are arranged on the circumference of the rotating seat (812); the dust hood (820) is fixedly mounted on the mounting plate (360); a filter screen (821) is arranged inside the dust hood (820); a baffle (822) is rotatably connected to the dust collection port of the dust hood (820); and a spring sheet (823) is arranged at the bottom of the baffle (822).
6. The automatic grinding equipment for rolled high-strength steel special-shaped products according to claim 5 is characterized in that: The driven gear (833) is rotatably mounted above the driving gear (834) and meshedly connected with the driving gear (834); the two transmission wheels (831) are coaxially fixedly connected to the driven shaft (811) and the driven gear (833), respectively; and a transmission belt (832) is sleeved on the two transmission wheels (831).
7. A method for automatically grinding a roll-formed high-strength steel shaped product, comprising the automatic grinding device for rolling a roll-formed high-strength steel shaped product according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. The workpiece to be polished is placed in the positioning block (220), and the cylinder (110) is started to drive the push rod (120) and the clamping block (130) to move, thereby clamping and fixing the workpiece; S2. The second motor (450) is started to drive the first screw (460) to rotate, the positions of the second bottom plate (430) and the workpiece are adjusted, and the first bottom plate (410) is moved close to the grinding mechanism (300) by moving the pushing rod (620) to push the workpiece until the side of the workpiece to be ground is in close contact with the sanding belt (340); S3. Start the first motor (310) to drive the first roller (320), the second roller (330) and the sanding belt (340) to rotate, support the sanding belt (340) from the inside through the support plate (350) to ensure that the sanding belt (340) is in good contact with the workpiece, gradually advance the sanding belt (340) during the sanding process through the advancing mechanism (600) to control the degree of sanding, and control the equipment switch through the operating mechanism (500) to adjust the sanding speed; S4. The mounting frame (840) rotates synchronously with the first roller (320), driving the driven gear (833) and the shaking assembly (810) to rotate. The shaking assembly (810) is in contact with the inner wall of the sanding belt (340), so that the sanding belt (340) on that side vibrates, and the debris attached to the sanding belt (340) is shaken off, thereby ensuring the sanding effect of the sanding belt (340); S5. Start the external fan to suck the debris into the dust collecting hood (820) to avoid the debris from splashing and collect the debris; S6. By starting the third motor (920) to drive the rack (950) to move forward and backward, the mounting plate (360) is rotated accordingly, and the second roller (330) at the upper end of the mounting plate (360) is driven to move synchronously, thereby changing the grinding angle, so that different special-shaped workpieces can be ground, meeting the grinding requirements of various products.
Citation Information
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A surface processing system for a work piece
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