A puncture-resistant rubber product containing rare earth filler and preparation method thereof
By using rare earth fillers in medical gloves to enhance the anti-puncture performance of gloves with MOF structure, the puncture and infectious disease risks of medical gloves are solved when dealing with sharp instruments and corpses, and higher safety and protective effects are achieved.
Patent Information
- Application Number
- CN202411556181.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-11-04
AI Technical Summary
In the field of medicine, medical gloves are susceptible to punctures and infectious diseases when dealing with sharp devices and corpses, resulting in occupational risks and safety risks.
Anti-puncture rubber products containing rare earth fillers are used. The rare earth fillers are prepared by specific synthetic methods from ferric chloride, copper chlorate, cerium salt, phenylatic acid and tetrabutylammonium bromide to form a metal-organic frame (MOF) structure to enhance the anti-puncture and tensile strength of the gloves.
It significantly improves the anti-puncture performance of medical gloves, which is about 4 times higher than the anti-puncture capability of blank gloves, while enhancing the protective performance of gloves and reducing the risk of infectious diseases.
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Figure CN119060423B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of materials, and in particular relates to a puncture-proof rubber product containing rare earth filler and a preparation method thereof. Background Art
[0002] Rubber products are produced from natural and synthetic rubber as raw materials. Rubber products are widely used in various fields. With the development of science and technology and the needs of production and life, various functional rubber products have been derived, such as puncture-proof rubber products. Such products can be used in many fields, such as medical gloves. In the field of medicine, in addition to tissue diagnosis, dissection and preparation of anatomical pathological specimens are the main tasks of surgical pathologists. Since precision is essential for pathological examination of tissues, the first two activities involve the use of various very sharp blades and scalpels, and suturing corpses in autopsy further implies the use of solid needles. Frequent use of these instruments often leads to injuries, and cuts and needle sutures may range from harmless superficial wounds to deep lacerations. Another danger associated with handling fresh or partially fixed human tissue is the risk of blood-borne diseases. In the 19th century, Austrian-Hungarian physician Ignaz Philipp Semmelweiss first recognized the possibility of disease transmission through autopsy. While many infectious diseases of Semmelweiss's time may not be as deadly today, serious blood-borne diseases such as viral hepatitis B and C (HCV) or human immunodeficiency virus (HIV) remain potentially lethal. The theoretical occupational risk for pathologists and autopsy assistants should never be ignored. In addition, several other infectious diseases have been found to be spread through autopsy or cutting / needle injuries. For this reason, it is crucial to come up with a puncture-resistant rubber product that can be applied to medical gloves, which is also a new topic in the field of medical consumables. Summary of the invention
[0003] In view of this, the present invention aims to provide a puncture-resistant rubber product containing rare earth filler and a preparation method thereof to solve the above-mentioned problem.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] A puncture-proof rubber product containing a rare earth filler comprises the following raw materials in parts by weight: 600-1200 parts of natural latex, 50-300 parts of rare earth filler slurry, 2-9 parts of a preservative, 0.5-3 parts of a coagulant, 8-35 parts of a leveling agent, 0.3-4 parts of an accelerator and 8-13 parts of a fiber material; wherein the rare earth filler slurry is obtained by mixing a rare earth filler with a solvent, and the rare earth filler comprises ferric chlorate, copper chlorate, cerium salt, trimesic acid and tetrabutylammonium bromide.
[0006] Among them, the preservative is potassium sorbate, the coagulant is calcium stearate, and the fiber material is glass fiber.
[0007] Further, the rare earth filler includes, by weight, 2-6 parts of ferric chlorate, 3-8 parts of copper chlorate, 7-11 parts of cerium salt, 1-3 parts of trimesic acid and 2-6 parts of tetrabutylammonium bromide;
[0008] The solvent is ethylene glycol and polyvinyl pyrrolidone, and the weight proportions of the rare earth filler, ethylene glycol and polyvinyl pyrrolidone are: 100-300 parts, 500-900 parts, and 6-15 parts.
[0009] Preferably, the rare earth filler comprises 3 parts of ferric chlorate, 5 parts of copper chlorate, 10 parts of cerium salt, 2 parts of trimesic acid and 4 parts of tetrabutylammonium bromide.
[0010] Furthermore, the cerium salt is at least one of nitrate, halide, sulfate or oxalate.
[0011] Furthermore, the cerium salt is cerium nitrate.
[0012] Furthermore, the rare earth filler is prepared by the following method:
[0013] 1) Evenly mix ferric chlorate, copper chlorate and cerium salt, stir under heating conditions, then add trimesic acid and tetrabutylammonium bromide, and after the reaction is complete, cool to room temperature to obtain a mixture;
[0014] 2) placing the obtained mixture into the inner liner and reacting it in an autoclave, and obtaining an intermediate after the reaction is completed;
[0015] 3) The intermediate is filtered and dried to obtain rare earth filler.
[0016] Furthermore, in step 1), the heating temperature is 70-100° C. and the stirring time is 2-4 hours.
[0017] Preferably, in step 1), the heating temperature is 80° C. and the stirring time is 3 hours.
[0018] Furthermore, in step 2), the material of the lining is polytetrafluoroethylene, the reaction temperature is 150-200° C., and the reaction time is 20-28 hours.
[0019] Preferably, the reaction temperature is 160° C. and the reaction time is 24 hours.
[0020] Furthermore, in step 3), medium-speed filter paper is used for filtration, the filtration temperature is 20-30°C, and the drying temperature is 50-70°C for 2-5 hours.
[0021] Preferably, the filtration temperature is 25°C; the drying temperature is 60°C, and the time is 2 hours.
[0022] The present invention also provides a method for preparing the puncture-resistant rubber product containing rare earth filler as described above, the method comprising the following steps:
[0023] 1) Preparation of rare earth fillers
[0024] The ferric chlorate, copper chlorate and cerium salt are mixed uniformly, stirred under heating conditions, and then trimesic acid and tetrabutylammonium bromide are added, and after the reaction is complete, the mixture is cooled to room temperature to obtain a mixture; the obtained mixture is placed in an inner liner, and reacted in an autoclave to obtain an intermediate after the reaction is completed; the obtained intermediate is filtered and dried to obtain a rare earth filler;
[0025] 2) Preparation of rare earth filler slurry
[0026] Take the rare earth filler, add ethylene glycol and polyvinyl pyrrolidone, stir evenly, and then sand grind to obtain;
[0027] 3) Mix natural latex, rare earth filler slurry, preservative, coagulant, leveling agent, accelerator and fiber material in proportion to obtain a slurry, which is the puncture-resistant rubber product containing rare earth filler.
[0028] The present invention also provides an application of the above-mentioned puncture-resistant rubber product containing rare earth filler on medical gloves, wherein the glove model is immersed in the slurry of the puncture-resistant rubber product for 3 hours, and then taken out and baked and plasticized to obtain a hand mold; then the hand mold is immersed in polyurethane slurry, and finally baked and formed to obtain the puncture-resistant medical gloves.
[0029] Compared with the prior art, the puncture-resistant rubber product containing rare earth filler and the preparation method thereof of the present invention have the following advantages:
[0030] (1) Rare earth fillers are added to the puncture-resistant rubber product of the present invention. The rare earth fillers are synthesized using chlorates of iron and copper and cerium salts as raw materials. After reacting with organic acids and quaternary ammonium salts, the two metal ions and the rare earth ion cerium form a MOF structure under the action of organic acids. The free chlorate in the chlorate has strong oxidizing properties and can stabilize cerium in a high-valent state, so that there are more sites for cerium ions to combine with organic acids. At the same time, through the action of quaternary ammonium salts, each MOF is linked to form a layered structure, thereby increasing the surface area of the attached gloves, thereby improving the puncture resistance and tensile strength of the gloves.
[0031] (2) The present invention adds rare earth elements, which have a special electronic structure. Using rare earth elements as an intermediate medium in organic matter can block the high-temperature polymerization of some organic matter, making the material have a special microscopic morphology, such as; lamellar, stick-shaped, spherical, etc. The MOF structure formed by the present invention can form a layered structure, and the lamellar structure can be combined with the filler of the gloves to form a stable protective layer, thereby improving the anti-puncture performance of the gloves.
[0032] (3) The puncture-resistant rubber product of the present invention was used to prepare medical gloves. After the MOF sheet was attached to the gloves, the resistance was improved by about 4 times compared with the blank gloves. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0034] Figure 1 This is a bar graph of the puncture resistance test of oxalic acid series gloves prepared by using the rubber products obtained by using Examples 1-3 of the present invention and Comparative Example 1;
[0035] Figure 2 This is a bar graph of the puncture resistance test of sulfuric acid series gloves prepared by using the rubber products obtained by using Examples 1-3 of the present invention and Comparative Example 1;
[0036] Figure 3 This is a bar graph of the puncture resistance test of chloride series gloves prepared by using rubber products obtained by using Examples 1-3 of the present invention and Comparative Example 1;
[0037] Figure 4 This is a bar graph of the puncture resistance test of nitric acid series gloves prepared by using the rubber products obtained by using Examples 1-3 of the present invention and Comparative Example 1;
[0038] Figure 5 The puncture resistance test bar graph of gloves prepared by rubber products obtained by using Example 1 and Comparative Example 2 of the present invention;
[0039] Figure 6 The puncture resistance test bar graph of gloves prepared by rubber products obtained by using Example 1 of the present invention and Comparative Example 3;
[0040] Figure 7 The puncture resistance test bar graph of gloves prepared by rubber products obtained by using Example 1 of the present invention and Comparative Example 4;
[0041] Figure 8 The puncture resistance test bar graph of gloves prepared by rubber products obtained by using Example 1 of the present invention and Comparative Example 5;
[0042] Fig. 9 The figure is a bar graph showing the puncture resistance test of gloves prepared by using the rubber products obtained by using Example 1 of the present invention and Comparative Example 6. DETAILED DESCRIPTION
[0043] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Iron chlorate, copper chlorate, magnesium chlorate, and nickel chlorate were purchased from Beijing Chemical Plant (Beijing, China). La(NO3)3•6H2O, Ce(NO3)3•6H2O, Gd(NO3)3•6H2O, Sm(NO3)3•6H2O, LaCl3·7H2O, CeCl3·6H2O, GdCl3·6H2O, SmCl3·6H2O, La2(SO4)3·8H2O, Ce2(SO4)3·4H2O, Gd2(SO4)3·8H2O, Sm2(SO4)3·8H2O, La2(C2O4)3·10H2O, Ce2(C2O4)3, Gd2(C2O4)3·10H2O, Sm2(C2O4)3·10H2O, trimesic acid and tetrabutylammonium bromide were purchased from MacLean Reagent Co., Ltd. All chemicals were used without further treatment. Distilled water (ρ=18.2 MΩm, 25℃) was from Millipore milli-Q water purification system.
[0046] Example 1
[0047] A puncture-resistant rubber product containing rare earth filler is prepared by the following method:
[0048] 1) Preparation of rare earth fillers
[0049] 300 g of ferric chlorate, 500 g of copper chlorate and 1000 g of Ce(NO3)3·6H2O were mixed uniformly, stirred at 80°C for 3 hours, then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added, and after the reaction was complete, the mixture was cooled to room temperature to obtain a mixture;
[0050] The mixture is placed in a polytetrafluoroethylene liner, and then placed in an autoclave, and reacted at 160°C for 24 hours to obtain an intermediate; the intermediate is filtered with medium-speed filter paper at a filtration temperature of 25°C; it is washed three times with pure water and twice with anhydrous ethanol, and the filter residue is dried to obtain a dry intermediate powder, and then the intermediate powder is placed in an oven and dried at 60°C for 2 hours to prepare a rare earth filler. The material synthesized by this method is named CMNO.
[0051] 2) Preparation of rare earth filler slurry
[0052] Take 250g CMNO powder material, add 750mL ethylene glycol, add 10g polyvinyl pyrrolidone, stir evenly, and then use a sand mill for sand grinding. The sand mill cavity is filled with 80% zirconium dioxide sand mill beads, the radius of the grinding beads is 0.5mm, and the sand mill speed is adjusted to 3200rpm. The temperature of the sand mill outlet and the sand mill cavity is controlled at 25℃, and the sand mill time is 5 hours.
[0053] 3) 1000 g of natural latex, 200 g of rare earth filler slurry, 7 g of preservative, 1 g of coagulant, 20 g of leveling agent, 2 g of accelerator and 10 g of fiber material are mixed to obtain a slurry for puncture-resistant rubber products;
[0054] Among them, the preservative is potassium sorbate, the coagulant is calcium stearate, and the fiber material is glass fiber.
[0055] Example 2
[0056] A puncture-resistant rubber product containing rare earth filler is prepared by the following method:
[0057] 1) Preparation of rare earth filler: 250 g of ferric chlorate, 650 g of copper chlorate and 900 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C for 3 hours, and then 150 g of trimesic acid and 350 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture;
[0058] The mixture is placed in a polytetrafluoroethylene liner, and then placed in an autoclave, and reacted at 160°C for 24 hours to obtain an intermediate; the intermediate is filtered with medium-speed filter paper at a filtration temperature of 25°C; it is washed three times with pure water and twice with anhydrous ethanol, and the filter residue is dried to obtain a dry intermediate powder, and then the intermediate powder is placed in an oven and dried at 60°C for 2 hours to prepare a rare earth filler. The material synthesized according to this method is named CMNO'.
[0059] 2) Preparation of rare earth filler slurry
[0060] Take 250g CMNO powder material, add 750mL ethylene glycol, add 10g polyvinyl pyrrolidone, stir evenly, and then use a sand mill for sand grinding. The sand mill cavity is filled with 80% zirconium dioxide sand mill beads, the radius of the grinding beads is 0.5mm, and the sand mill speed is adjusted to 3200rpm. The temperature of the sand mill outlet and the sand mill cavity is controlled at 25℃, and the sand mill time is 5 hours.
[0061] 3) 1000 g of natural latex, 200 g of rare earth filler slurry, 7 g of preservative, 1 g of coagulant, 20 g of leveling agent, 2 g of accelerator and 10 g of fiber material are mixed to obtain a slurry for puncture-resistant rubber products;
[0062] Among them, the preservative is potassium sorbate, the coagulant is calcium stearate, and the fiber material is glass fiber.
[0063] Example 3
[0064] On the basis of the above-mentioned Example 1, puncture-resistant rubber products containing rare earth fillers were prepared, and the cerium salts were replaced with CeCl3·6H2O, Ce2(SO4)3·4H2O, and Ce2(C2O4)3, respectively. The prepared rare earth fillers were named CMCL, CMSO, and CMCO, respectively, and the cerium element was abbreviated as C.
[0065] Comparative Example 1
[0066] On the basis of the above Example 1, puncture-resistant rubber products containing rare earth fillers were prepared, the rare earth cerium was replaced by lanthanum, gadolinium, and samarium, the rare earth salts were rare earth nitrates, rare earth halides, rare earth sulfates, and rare earth oxalates, and the cerium salts were replaced by the following:
[0067] Table 1 List of rare earth salts
[0068]
[0069] According to the same experimental steps as in Example 1, oxalate anion series samples: LMCO, GMCO, SMCO; nitric acid series samples: LMNO, GMNO, SMNO; chloride series samples: LMCL, GMCL, SMCL; sulfuric acid series samples: LMSO, GMSO, SMSO were prepared. Among them, lanthanum is abbreviated as L; gadolinium is abbreviated as G; and samarium is abbreviated as S.
[0070] Comparative Example 2 Amount of iron ions and copper ions added
[0071] Based on Example 1, the prepared puncture-resistant rubber products containing rare earth fillers are different as follows:
[0072] Rare earth filler CMNO-1:
[0073] 100 g of ferric chlorate, 500 g of copper chlorate and 1000 g of Ce(NO3)3·6H2O were mixed uniformly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0074] Rare earth filler CMNO-2:
[0075] 700 g of ferric chlorate, 500 g of copper chlorate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0076] Rare earth filler CMNO-3:
[0077] 300 g of ferric chlorate, 200 g of copper chlorate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0078] Rare earth filler CMNO-4:
[0079] 300 g of ferric chlorate, 900 g of copper chlorate and 1000 g of Ce(NO3)3·6H2O were mixed uniformly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0080] Comparative Example 3 Single Metal
[0081] Based on Example 1, the prepared puncture-resistant rubber products containing rare earth fillers are different as follows:
[0082] Rare earth filler CMNO-5:
[0083] 300 g of ferric chlorate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0084] Rare earth filler CMNO-6:
[0085] 500 g of copper chlorate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0086] Comparative Example 4: Replacement of acid radical
[0087] Based on Example 1, the prepared puncture-resistant rubber products containing rare earth fillers are different as follows:
[0088] Rare earth filler CMNO-7:
[0089] 300 g of ferric nitrate, 500 g of copper nitrate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0090] Rare earth filler CMNO-8:
[0091] 300 g of ferric sulfate, 500 g of copper sulfate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0092] Rare earth filler CMNO-9:
[0093] 300 g of ferric oxalate, 500 g of copper oxalate and 10 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0094] Comparative Example 5: Replacement of Iron and Copper
[0095] Based on Example 1, the prepared puncture-resistant rubber products containing rare earth fillers are different as follows:
[0096] Rare earth filler CMNO-10:
[0097] 300 g of nickel chlorate, 500 g of copper chlorate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0098] Rare earth filler CMNO-11:
[0099] 300 g of ferric chlorate, 500 g of magnesium chlorate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0100] Rare earth filler CMNO-12:
[0101] 300 g of nickel chlorate, 500 g of magnesium chlorate and 1000 g of Ce(NO3)3·6H2O were mixed evenly, stirred at 80°C, and then 200 g of trimesic acid and 400 g of tetrabutylammonium bromide were added. After the reaction was complete, the mixture was cooled to room temperature to obtain a mixture. The rest was the same as in Example 1.
[0102] Comparative Example 6 No rare earth added
[0103] On the basis of Example 1, the prepared puncture-resistant rubber product containing rare earth filler does not add cerium salt, that is, in step 1), Ce(NO3)3·6H2O is not added, and is named MNO.
[0104] Experimental verification:
[0105] The puncture-resistant rubber products containing rare earth fillers obtained in the above-mentioned embodiments and comparative examples are used to prepare medical gloves:
[0106] The glove model was immersed in the slurry of the puncture-resistant rubber product containing rare earth filler obtained in each embodiment and each comparative example for 3 hours, and then baked and plasticized to obtain a hand mold; then the hand mold was immersed in polyurethane slurry, and finally baked and formed to obtain medical gloves.
[0107] A blank control group was set up: no rare earth filler was added to the medical gloves, and the slurry for preparing the gloves was as follows: 1000 g of natural latex, 7 g of preservative, 1 g of coagulant, 20 g of leveling agent, 2 g of accelerator and 10 g of fiber material were mixed to obtain a slurry.
[0108] The test instrument is the Labthink Pharmaceutical Packaging Performance Tester i-MEDITEK 1300, and a 6# injection needle is used for puncture. Select the fingertips, palms and other parts of the gloves that are prone to puncture and damage, cut a 1.5×1.5cm sample, and install the sample in the puncture fixture placed on the base of the instrument. Install the injection needle on the upper moving axis of the instrument. Click "Start Test", the instrument starts testing, records the maximum force value during the puncture process, and takes the average of three groups.
[0109] Result analysis:
[0110] 1. Pass Figure 1-Figure 4It can be seen that all kinds of medical gloves doped with rare earth cerium have better puncture resistance than those doped with other rare earth elements. This is due to the diverse forms of cerium atoms (+3 valence and +4 valence), which makes the formed MOF layered structure richer and more stable, making the gloves have strong puncture resistance. In addition, through longitudinal comparison, it was found that CMNO in the nitric acid series has the highest puncture resistance, which is 4.16 times that of the blank group.
[0111] 2. Pass Figure 5 By comparison, it is known that too high or too low metal content will lead to a decrease in the puncture resistance of gloves. Figure 6 By comparison, gloves made of a single metal (copper or iron) are not as puncture-resistant as gloves made of two metals. Figure 7 By comparison, it is known that replacing other acid ions with metal compounds will reduce the puncture resistance of gloves, while gloves prepared with chlorate metals have better puncture resistance. Figure 8 By comparison, it is known that the use of trivalent and divalent cations other than iron and copper ions will lead to a decrease in the puncture resistance of the gloves, while the gloves prepared by using iron ions and copper ions as linking cations of MOF have better puncture resistance. Fig. 9 Comparison shows that compared with ordinary metal MOF structures, gloves with added rare earth elements have better puncture resistance.
[0112] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A puncture-resistant rubber product containing rare earth filler, characterized in that: The invention comprises the following raw materials in parts by weight: 600-1200 parts of natural latex, 50-300 parts of rare earth filler slurry, 2-9 parts of preservative, 0.5-3 parts of coagulant, 8-35 parts of leveling agent, 0.3-4 parts of accelerator and 8-13 parts of fiber material; wherein the rare earth filler slurry is obtained by mixing the rare earth filler with a solvent, and the rare earth filler comprises, by parts by weight, 2-6 parts of ferric chlorate, 3-8 parts of copper chlorate, 7-11 parts of cerium salt, 1-3 parts of trimesic acid and 2-6 parts of tetrabutylammonium bromide; The solvent is ethylene glycol and polyvinyl pyrrolidone, and the weight proportions of the rare earth filler, ethylene glycol and polyvinyl pyrrolidone are: 100-300 parts: 500-900 parts: 6-15 parts; The cerium salt is at least one of nitrate, halide, sulfate or oxalate; The rare earth filler is prepared by the following method: 1) Evenly mix ferric chlorate, copper chlorate and cerium salt, stir under heating conditions, then add trimesic acid and tetrabutylammonium bromide, and after the reaction is complete, cool to room temperature to obtain a mixture; 2) placing the obtained mixture into the inner liner and reacting it in an autoclave, and obtaining an intermediate after the reaction is completed; 3) The intermediate is filtered and dried to obtain rare earth filler.
2. The puncture-resistant rubber product containing rare earth filler according to claim 1, characterized in that: The cerium salt is cerium nitrate.
3. The puncture-resistant rubber product containing rare earth filler according to claim 1, characterized in that: In step 1), the heating temperature is 70-100° C. and the stirring time is 2-4 hours.
4. The puncture-resistant rubber product containing rare earth filler according to claim 1, characterized in that: In step 2), the material of the lining is polytetrafluoroethylene, the reaction temperature is 150-200°C, and the reaction time is 20-28 hours.
5. The puncture-resistant rubber product containing rare earth filler according to claim 1, characterized in that: In step 3), medium-speed filter paper is used for filtration at a temperature of 20-30°C; the drying temperature is 50-70°C and the drying time is 2-5 hours.
6. A method for preparing a puncture-resistant rubber product containing a rare earth filler according to any one of claims 1 to 5, characterized in that: The method comprises the following steps: 1) Preparation of rare earth fillers The ferric chlorate, copper chlorate and cerium salt are mixed uniformly, stirred under heating conditions, and then trimesic acid and tetrabutylammonium bromide are added, and after the reaction is complete, the mixture is cooled to room temperature to obtain a mixture; the obtained mixture is placed in an inner liner, and reacted in an autoclave to obtain an intermediate after the reaction is completed; the obtained intermediate is filtered and dried to obtain a rare earth filler; 2) Preparation of rare earth filler slurry Take the rare earth filler, add ethylene glycol and polyvinyl pyrrolidone, stir evenly, and then sand grind to obtain; 3) Mix natural latex, rare earth filler slurry, preservative, coagulant, leveling agent, accelerator and fiber material in proportion to obtain a slurry, which is the puncture-resistant rubber product containing rare earth filler.
7. Use of the puncture-resistant rubber product containing rare earth filler according to any one of claims 1 to 5 in medical gloves, characterized in that: The glove model is immersed in the slurry of puncture-resistant rubber products for 3 hours, and then taken out and baked for plasticization to obtain a hand mold; the hand mold is then immersed in polyurethane slurry, and finally baked to obtain puncture-resistant medical gloves.
Citation Information
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