Electromigration analysis system

Abstract

The application discloses an electromigration analysis system, wherein the system comprises a detection outer shell, the detection outer shell forms a closed electromigration analysis space; a high-voltage wire, the high-voltage wire passes through the detection outer shell and forms a high-voltage strong magnetic field environment in the electromigration analysis space; a sensor, the sensor is arranged in the electromigration analysis space; a detected device, the detected device is connected with the sensor; and a detection analysis host computer, the detection analysis host computer is connected with the sensor and is used for detecting a working state and signal transmission stability of the sensor. The application solves the technical problem that a system for comprehensively evaluating the electromigration performance of the sensor is lacked in the prior art.

Description

Technical Field

[0001] This invention belongs to the field of sensor testing technology, and more specifically, relates to an electromigration analysis system. Background Technology

[0002] A sensor is a detection device that can sense the information being measured and transform that information into an electrical signal or other required form of output according to a certain rule, in order to meet the requirements of information transmission, processing, storage, display, recording, and control. The existence and development of sensors have given objects senses such as touch, taste, and smell, making them feel alive; sensors are an extension of human senses. Sensors are characterized by miniaturization, digitization, intelligence, multifunctionality, systematization, and networking, and are the primary link in realizing automatic detection and automatic control.

[0003] Electromigration mainly refers to the phenomenon of atoms or ions in a material migrating along or in the opposite direction of a DC electric field. This is particularly noticeable in metallic wires, where electron migration under high current can cause open circuits. Under high voltage and strong magnetic fields, the failure of core sensor components due to voltage fluctuations is primarily caused by the effects of electromigration.

[0004] However, in the existing technology, there is a lack of a system for comprehensively evaluating the electromigration performance of sensors. Summary of the Invention

[0005] This invention provides an electromigration analysis system to at least address the technical problem in the prior art of lacking a system for comprehensively evaluating the electromigration performance of sensors.

[0006] According to a first aspect of the present invention, an electromigration analysis system is provided, comprising: a detection housing forming a closed electromigration analysis space; a high-voltage line passing through the detection housing and forming a high-voltage, strong magnetic field environment within the electromigration analysis space; a sensor placed within the electromigration analysis space; a device under test connected to the sensor; and a detection and analysis host computer connected to the sensor for detecting the sensor's operating status and signal transmission stability.

[0007] Optionally, the detection housing includes a hollow housing with an opening and a cover plate detachably connected to the opening of the housing, the cover plate closing the upper opening of the housing.

[0008] Optionally, the housing and cover are made of insulating material.

[0009] Optionally, the detection shell is provided with a ceramic support ring at the position where the high-voltage wire is in contact with the detection shell, the ceramic support ring penetrates through the detection shell and extends to the inside of the detection shell, and the high-voltage wire passes through the inside of the ceramic support ring.

[0010] Optionally, two horizontal support rods are arranged in the inside of the detection shell, and the two horizontal support rods abut against each other at one end, and the sensor is arranged at the abutting position of the two horizontal support rods.

[0011] Optionally, a support ring is arranged at the abutting position of the two horizontal support rods, the support ring is made of insulating material, and the support ring has an opening, and the sensor is embedded in the inside of the support ring through the opening of the support ring.

[0012] Optionally, a rubber support strip is arranged on the inner wall of the support ring.

[0013] Optionally, an elastic strip is connected between the two sides of the opening of the support ring.

[0014] Optionally, the sensor comprises a detachable shielding shell.

[0015] Optionally, the device to be detected comprises a shell and an electric heating wire arranged in the inside of the shell, and the sensor is a temperature sensor.

[0016] In the embodiment of the present application, the sensor is arranged in the detection shell, and the high-voltage wire is arranged on the detection shell, when the high-voltage wire is electrified, a high-voltage strong magnetic field environment is formed around the high-voltage wire, so that the sensor is arranged in the high-voltage strong magnetic field environment, the use environment of the sensor is simulated, a detection analysis host computer is arranged outside the detection shell, the detection analysis host computer is connected with the sensor, the detection analysis host computer detects the working state of the sensor in the high-voltage strong magnetic field environment, judges the use effect of the sensor, the electromigration performance of the sensor can be obtained, and the technical problem that there is no system for comprehensively evaluating the electromigration performance of the sensor in the prior art can be solved. BRIEF DESCRIPTION OF DRAWINGS

[0017] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their descriptions serve to explain the present application, and do not constitute improper limitations on the present application. In the drawings:

[0018] Figure 1 is a structural schematic diagram of an electromigration analysis system according to one embodiment of the present application;

[0019] Figure 2 is a first structural schematic diagram of the inside of a shell of an electromigration analysis system according to one embodiment of the present application;

[0020] Figure 3 is a second structural schematic diagram of the inside of a shell of an electromigration analysis system according to one embodiment of the present application;

[0021] Figure 4 Fig. 3 is a third structural schematic diagram of the inside of the shell of the electromigration analysis system according to one of the embodiments of the present application;

[0022] Figure 5 Fig. 4 is a structural schematic diagram of the detected device of the electromigration analysis system according to one of the embodiments of the present application.

[0023] In the above drawings, the following reference signs are used:

[0024] 1, shell; 2, cover plate; 3, ceramic support ring; 4, high-voltage wire; 5, horizontal support rod; 6, support ring; 7, elastic band; 8, rubber support strip; 9, sensor; 10, shell body; 11, electric heating wire; 12, detection and analysis host computer. DETAILED DESCRIPTION

[0025] In order to make the personnel in the art better understand the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.

[0026] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device that includes a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0027] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0028] Referring to Figures 1 to 5 The electromigration analysis system provided by the present application comprises:

[0029] A detection shell forms a closed electromigration analysis space; a high-voltage wire 4 passes through the detection shell and forms a high-voltage strong magnetic field environment in the electromigration analysis space; a sensor 9 is placed in the electromigration analysis space; a device under test is connected with the sensor 9; a detection and analysis host computer 12 is connected with the sensor 9 and is used for detecting the working state and signal transmission stability of the sensor 9.

[0030] Specifically, the detection shell is hollow and externally closed, the inside of the detection shell forms an electromigration analysis space, the high-voltage wire 4 is flat, the high-voltage wire 4 passes through the detection shell, and the high-voltage wire 4 passes through the left and right opposite two side walls of the detection shell, a high-voltage strong magnetic field environment is formed in the inside of the electromigration analysis space based on the high-voltage wire 4, the sensor 9 is arranged in the detection shell, the device under test is arranged in the detection shell, and the device under test is located at the side of the sensor 9, the detection and analysis host computer 12 is located outside the detection shell, and the signal output end of the sensor 9 is connected with the detection and analysis host computer 12.

[0031] In use, the sensor 9 and the device under test detected by the sensor 9 are placed in the detection shell, the high-voltage wire 4 is energized, a high-voltage strong magnetic field environment is formed around the high-voltage wire 4, the sensor 9 is placed in the high-voltage strong magnetic field environment, the use of the sensor 9 in the high-voltage strong magnetic field environment is experimented, the signal output end of the sensor 9 is connected with the detection and analysis host computer 12, and the detection and analysis host computer 12 detects the signal transmission stability of the sensor 9.

[0032] Exemplary, the sensor 9 is plated with different metal materials, in the electromagnetic field environment, through the zero point test of the sensor 9, the shielding effect of different metal plating layers is compared and analyzed, the influence of the metal plating material on the signal transmission of the detected sensor 9 in the high-voltage strong magnetic field environment is detected, and the like.

[0033] In the embodiment of the application, the sensor 9 is placed in the detection shell, and the high-voltage line 4 is arranged on the detection shell. When the high-voltage line 4 is energized, a high-voltage strong magnetic field environment is formed around the high-voltage line 4, so that the sensor 9 is placed in the high-voltage strong magnetic field environment, the use environment of the sensor 9 is simulated, the detection analysis host computer 12 is set outside the detection shell, the detection analysis host computer 12 is connected with the sensor 9, the detection analysis host computer 12 detects the working state of the sensor 9 in the high-voltage strong magnetic field environment, judges the use effect of the sensor 9, and the electromigration performance of the sensor 9 can be obtained, thereby the technical problem that there is a lack of a system for comprehensively evaluating the electromigration performance of the sensor in the prior art can be solved.

[0034] Optionally, the detection shell comprises a hollow shell 1 with an opening and a cover plate 2 detachably connected at the opening of the shell. The cover plate 2 is closed at the upper opening of the shell 1.

[0035] Specifically, the cover plate 2 and the upper opening of the shell 1 can be connected by screws or buckles, which facilitates the disassembly and assembly of the cover plate 2 and the shell 1, and facilitates the installation and adjustment of the structure inside the detection shell.

[0036] Optionally, the shell 1 and the cover plate 2 are made of insulating materials.

[0037] Specifically, the insulating materials include insulating plastics, ceramics, glass or wood materials.

[0038] Optionally, a ceramic support ring 3 is arranged at the contact position of the detection shell and the high-voltage line 4. The ceramic support ring 3 penetrates the detection shell and extends to the inside of the detection shell, and the high-voltage line 4 passes through the inside of the ceramic support ring 3.

[0039] Specifically, the ceramic support ring 3 has the advantages of high temperature resistance and insulation, and supports the high-voltage line 4, so that the connection between the high-voltage line 4 and the detection shell is stable.

[0040] Optionally, two horizontal support rods 5 are arranged inside the detection shell, one end of each horizontal support rod 5 abuts against each other, and the sensor 9 is installed at the abutting position of the two horizontal support rods 5.

[0041] It can be understood that the two horizontal support rods 5 hold the sensor 9 at one end close to each other, so that the sensor 9 is stably installed.

[0042] Optionally, the two horizontal support rods 5 are provided with a support ring 6 at the abutting position, the support ring 6 is made of insulating material, and the support ring 6 has an opening, and the sensor 9 is embedded in the inside of the support ring 6 from the opening of the support ring 6.

[0043] It can be understood that when installing, the sensor 9 is embedded in the support ring 6 from the upper opening of the support ring 6, so as to support the sensor 9, the width of the support ring 6 is small, and it is not easy to shield the sensor 9, and the support ring 6 is made of insulating plastic, ceramic, glass or wood material, which further avoids the shielding of the sensor 9, so that the detection result is more accurate.

[0044] Optionally, a rubber support strip 8 is arranged on the inner wall of the support ring 6.

[0045] It can be understood that the rubber support strip 8 supports the sensor 9 and plays a buffering role on the sensor 9.

[0046] Optionally, an elastic band 7 is connected between the two sides of the opening of the support ring 6.

[0047] It can be understood that the elastic band 7 is elastically clamped on the upper surface of the sensor 9, and plays a role of elastic compression on the sensor 9.

[0048] Optionally, the sensor 9 includes a detachable shielding shell.

[0049] It can be understood that different detachable shielding shells are replaced for the sensor 9 to complete the detection of the electric migration of the sensor 9 under different variables.

[0050] Optionally, the detected device includes a shell 10 and an electric heating wire 11 arranged inside the shell, and the sensor 9 is a temperature sensor.

[0051] Specifically, the sensor 9 is a temperature sensor, and the electric heating wire 11 is used to heat to generate heat, and the temperature sensor detects the temperature to determine the accuracy of the temperature sensor detection result and the stability of the detection output transmission, and the influence degree of the temperature sensor in the high-voltage strong magnetic field environment is determined based on this.

[0052] Optionally, the sensor 9 can also be set as a humidity sensor, and the electric heating wire 11 is replaced by a humidifier corresponding to the humidity sensor, and the same test steps are adopted.

[0053] The overall structure of the electromigration analysis system includes a detection shell, a high-voltage line 4, a sensor 9, a device under test, and a detection analysis host computer 12. The detection shell forms a closed electromigration analysis space, and the cover plate 2 is connected to the shell 1 by threads or buckles, realizing a detachable design and facilitating the replacement and maintenance of the sensor 9. The high-voltage line 4 passes through the detection shell and forms a high-voltage strong magnetic field environment inside. The sensor 9 is placed in the high-voltage strong magnetic field environment for real-time monitoring of the temperature changes or other parameters of the device under test. The device under test is connected to the sensor 9, which has a double-layer design, with an outer shell 10 and an inner layer with an electric heating wire 11 for simulating different temperature environments to comprehensively evaluate the performance of the sensor 9. The detection analysis host computer 12 is connected to the sensor 9 for detecting the working state and signal transmission stability of the sensor 9 in the high-voltage strong magnetic field environment, and has a data processing module for real-time analysis of the signals transmitted by the sensor and evaluation of its electromigration characteristics.

[0054] The design and implementation of the electromigration analysis system greatly improve the accuracy and reliability of sensor performance evaluation. Due to the ability to simulate extreme high-voltage strong magnetic field environments, this system has wide application prospects in the power industry, aerospace field, and scientific research institutions. For example, in the power industry, it can help evaluate the working stability of sensors in high-voltage environments such as substations and high-voltage transmission lines; in the aerospace field, the system can be used to test the performance of sensors in space environments or strong magnetic fields such as aircraft engines; scientific research institutions can use this system for the development and performance verification of new materials and new sensors, providing strong support for technological progress.

[0055] The internal structure of the shell 1 can be seen in the support ring 6, which has rubber support strips 8 on the inner wall for fixing the sensor 9 and reducing its vibration in the high-voltage strong magnetic field environment. The elastic strips 7 are connected between the two sides of the upper opening of the support ring 6, further enhancing the stability of the sensor 9 and reducing displacement. Figure 2 shows the specific position of the sensor 9 and the wiring method of the high-voltage line 4 inside the detection shell, ensuring the formation of a high-voltage strong magnetic field environment. The material of the shell 1 shown in the figure can be high-impedance ceramic, which has excellent electromagnetic shielding performance to ensure the purity of the sensor signal. The cover plate 2 can be transparent, facilitating the observation of the physical state changes of the sensor 9 in the high-voltage strong magnetic field environment. Figure 2 The detailed structure of the electromigration analysis system is provided, which helps to understand how to form and control the high-voltage strong magnetic field environment and how to reduce the influence of external interference on sensor performance evaluation.

[0056] The design of the detection enclosure not only provides the extreme environment required for sensor 9 testing, but also significantly reduces the impact of vibration on test results through the use of rubber support strips 8 and elastic strips 7. This is particularly important when testing high-precision sensors that are extremely sensitive to vibration, such as fiber-optic sensors or micro-electro-mechanical system (MEMS) sensors used for precision measurement. The design of the transparent cover plate 3 allows the tester to directly observe the behavior of the sensor under different conditions, which is directly helpful for fault diagnosis and phenomenon analysis. In the maintenance and monitoring of power equipment, this system can ensure the stability and reliability of the sensor 9 in a complex electromagnetic environment, helping to improve the safe operation level of the power system.

[0057] Figure 5 The double-layer structure of the device under test is shown in detail, and the outer layer is the outer shell 10, and the inner layer uses the electrolytic heating wire 11. The outer shell 10 is made of insulating plastic, forming a good temperature conduction and electromagnetic isolation environment. This design can simulate a high-voltage strong magnetic field environment at different temperatures to comprehensively evaluate the performance of the sensor 9. The position of the electric heating wire 11 is also marked, and its power can be adjusted to meet the testing needs of different sensors under different temperature conditions.

[0058] The adjustable power of the electric heating wire 11 allows the system to simulate a wide range of temperatures from low to high, which is crucial for evaluating the performance of the sensor 9 under extreme temperature conditions. For example, in extremely cold polar regions or extremely hot desert environments, the performance of the sensor 9 will be severely affected, and this system can predict and evaluate these effects in advance, providing reliable data support for the actual application of the sensor.

[0059] Optionally, the sensor 9 is connected to the detection and analysis host computer 12 through a wireless signal transmission device, which reduces the interference of the high-voltage strong magnetic field environment on the signal line and improves the stability and accuracy of signal transmission. This design not only avoids the risk of damage to traditional signal lines in extreme environments, but also simplifies the system structure and improves the testing efficiency.

[0060] Wireless communication can maintain signal clarity and accuracy even in a high-voltage strong magnetic field environment. The application of this technology greatly expands the range and capability of sensor testing, allowing effective sensor performance evaluation in complex environments where signal lines cannot be laid out (such as deep sea, space, or industrial production sites). For sensors that need to work in various extreme environments, such as wireless sensor networks for environmental monitoring, this wireless signal transmission design is an indispensable key technology.

[0061] Exemplarily, Figure 3In the two elastic bands shown in the middle, each elastic band 8 includes two connection points, fixed on both sides of the upper opening of the support ring 6. The elastic band 8 will automatically adjust its shape according to the size and weight of the sensor, further enhancing the fixation effect of the sensor and reducing signal interference caused by vibration. This design ensures the test accuracy of the sensor under extreme conditions and improves the performance of the entire electromigration analysis system.

[0062] The design of the elastic band 8 ingeniously combines mechanics and material science, and by adjusting the elastic coefficient of the elastic band 8, it can adapt to different types of sensors, including miniaturized sensors and heavy industrial sensors. This flexible adaptation capability enables the electromigration analysis system to be used for testing a variety of sensors, not only improving the value of the system, but also making it possible for standardized testing of sensors. In practical applications, this system can be widely used for performance evaluation of various sensors, such as pressure sensors, temperature sensors, and acceleration sensors, providing a powerful testing means to ensure the reliability and effectiveness of sensors in practical applications.

[0063] In summary, the electromigration analysis system, through its unique design, can accurately simulate and control high-voltage strong magnetic field environments, combining wireless signal transmission and elastic fixation technology, to provide a reliable, efficient, and comprehensive testing method for performance evaluation of sensors under extreme conditions. This system not only has important application value in the field of scientific research, but also plays an irreplaceable role in practical engineering fields such as power, aerospace, and environmental monitoring. Through Figures 1 to 5 the detailed description and extended interpretation, the importance and innovation of the electromigration analysis system in the field of sensor testing can be seen, providing strong support for the development and application of related technologies.

[0064] Obviously, the above-described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.

[0065] It should be noted that the terms used herein are only for the purpose of describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, work, device, component, and / or combination thereof.

[0066] The above merely provides the preferred embodiments of the present application, and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the principles and technical scope of the present application shall fall into the scope of the present application.

Claims

1. An electromigration analysis system, characterized in that, include: The detection housing forms a closed electromigration analysis space; A high-voltage line passes through the detection housing and forms a high-voltage, strong magnetic field environment within the electromigration analysis space. The sensor is placed in the electromigration analysis space; The device under test is disposed within the detection housing and is located on the side of the sensor; A detection and analysis host computer is connected to the sensor and is used to detect the sensor's working status and signal transmission stability.

2. The electromigration analysis system according to claim 1, characterized in that, The detection housing includes a hollow housing with an opening and a cover plate detachably connected to the opening of the housing, the cover plate closing over the upper opening of the housing.

3. The electromigration analysis system according to claim 2, characterized in that, The outer casing and the cover plate are made of insulating material.

4. The electromigration analysis system according to claim 1, characterized in that, A ceramic support ring is provided at the contact point between the detection housing and the high-voltage line. The ceramic support ring penetrates the detection housing and extends into the interior of the detection housing, and the high-voltage line passes through the interior of the ceramic support ring.

5. The electromigration analysis system according to claim 1, characterized in that, The detection housing has two horizontal support rods inside, with one end of each horizontal support rod abutting against each other, and the sensor is installed at the abutting point of the two horizontal support rods.

6. The electromigration analysis system according to claim 5, characterized in that, A support ring is provided at the point where the two crossbars abut against each other. The support ring is made of insulating material and has an opening. The sensor is embedded into the interior of the support ring through the opening.

7. The electromigration analysis system according to claim 6, characterized in that, A rubber support strip is provided on the inner wall of the support ring.

8. The electromigration analysis system according to claim 6, characterized in that, An elastic band is connected between the two sides of the opening of the support ring.

9. The electromigration analysis system according to claim 1, characterized in that, The sensor includes a removable shielded housing.

10. The electromigration analysis system according to claim 1, characterized in that: The device under test includes a housing and an electric heating wire disposed inside the housing, and the sensor is a temperature sensor.

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