A device for processing a partition plate in an air conditioner outdoor unit and a method for using the same
By designing the partition processing device in the air-conditioning outdoor unit, the rotation of the hydraulic rod and the movable plate, combined with the fixing effect of the adsorption ball and rubber block, the stamping deviation and deformation problems caused by uneven plates are solved, and the stamping accuracy and stability are improved.
Patent Information
- Application Number
- CN202411471079.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-10-22
AI Technical Summary
During stamping, the partition plates in the outdoor air conditioner are prone to move due to uneven plates, resulting in dimensional deviation and shape deformation after stamping, affecting the stamping accuracy and processing efficiency of the product.
A processing device for middle partition plates of air-conditioning outdoor units is designed, and the upper formwork and lower formwork are driven to close and stamp for stamping, and the movable plate and hollow plate are driven to rotate through the lifting mechanism and the expansion mechanism, and the plate is fixed by adsorption balls and rubber blocks to reduce movement and friction.
Effectively fix the position of the plate, reduce dimensional deviation and shape deformation, improve stamping accuracy and processing stability, and reduce local stress and friction damage of the plate.
Smart Images

Figure CN119076737B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air conditioner accessory production, and in particular to a device for processing a partition plate in an air conditioner outdoor unit and a method for using the device. Background Art
[0002] A middle partition is provided in the casing of the air conditioner outdoor unit, which divides the inner cavity of the casing into two parts: the fan cavity and the compressor cavity. At present, the middle partition on the air conditioner outdoor unit is generally processed by a stamping die;
[0003] When processing the center partition, it needs to be stamped. Since the thickness of the center partition is relatively thin and the plate is easily uneven during storage, the upper mold will easily contact the uneven part first during stamping, causing the plate to move during stamping. Generally, existing devices basically start stamping directly after placing the plate on the lower mold, which can easily cause the plate to move during stamping, resulting in dimensional deviation and shape deformation after stamping, affecting the stamping accuracy of subsequent products while also affecting processing efficiency and stability. Summary of the invention
[0004] The object of the present invention is to provide a device for processing a partition plate in an outdoor unit of an air conditioner and a method for using the same, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a partition processing device for an air conditioner outdoor unit, comprising a main body, a lower template box is fixedly connected to the bottom inner wall of the main body, a lower template is fixedly connected to the top of the lower template box, four sliding grooves are opened on the top of the lower template, a hydraulic rod is fixedly connected to the top inner wall of the main body, an upper template is fixedly connected to the output end of the hydraulic rod, and the upper template is slidably connected to the inside of the main body, and further comprising;
[0007] A lifting mechanism, the lifting mechanism includes a piston box fixedly connected to the inner wall of the bottom of the lower template box, a piston rod is slidably connected inside the piston box, the top of the piston rod penetrates the side wall of the piston box and extends to the outside of the lower template, a return spring is fixedly connected to the bottom of the lower template, a plurality of raised shafts are fixedly connected to the outer surface of the piston box, a plurality of movable plates are rotatably connected to the outer surface of the piston rod, a fixed frame is slidably connected inside the movable plate, a bottom frame is fixedly connected to the bottom of the plurality of fixed frames, and the bottom of the bottom frame is fixedly connected to the top outer wall of the piston box;
[0008] The expansion mechanism includes a C-shaped frame rotatably connected to the end of the movable plate away from the piston rod, a gear shaft is fixedly connected inside the C-shaped frame, a plurality of C-shaped frames are internally rotatably connected to limit rings, and a hollow plate is rotatably connected to the end of the C-shaped frame away from the piston rod, and the interior of the hollow plate is hollow.
[0009] Furthermore, the top of the hollow plate is open, and an L-tooth plate is slidably connected to the inside of the hollow plate. The side wall of the L-tooth plate is meshingly connected to the gear shaft, and a connecting pipe is fixedly connected to the side wall of the hollow plate. The end of the connecting pipe away from the hollow plate is fixedly connected to the side wall of the piston box and is connected to the interior of the piston box. A raised plate is fixedly connected to the left side of the hollow plate, and an adsorption ball is rotatably connected to the opening of the hollow plate. A plurality of auxiliary teeth are fixedly connected to the inner wall of the adsorption ball close to the hollow plate.
[0010] Furthermore, a transmission mechanism is provided on the outer surface of the limiting ring, and the transmission mechanism includes a plurality of arc spring blocks slidably connected to the outer surface of the limiting ring, a side of the arc spring block close to the raised plate is fixedly connected to a raised plate 2, and a side of the arc spring block close to the piston rod is fixedly connected to two positioning rods.
[0011] Furthermore, the outer surfaces of the two positioning rods are slidably connected with a spring plate, and the side of the spring plate away from the arc-shaped spring block is rotatably connected with the middle plate, and the side wall of the spring plate is provided with a protruding rod, the bottom of the protruding rod penetrates to the bottom outer wall of the arc-shaped spring block and contacts with the side wall of the arc frame, and the side of the arc-shaped spring block close to the middle plate is fixedly connected with a triangular plate.
[0012] Furthermore, an auxiliary mechanism is provided on the side wall of the middle plate, and the auxiliary mechanism includes an arc-shaped plate rotatably connected to the side of the middle plate away from the spring plate, and right-angle frames are provided on the left and right sides of the arc-shaped plate, and the side of the right-angle frame close to the arc-shaped spring block is fixedly connected to the arc-shaped spring block, and the side of the arc-shaped plate away from the middle plate is rotatably connected to an intermediate rod, and the outer surface of the intermediate rod is slidably connected to a rubber block, and the top of the rubber block is fixedly connected to the top of the middle rod, and the two right-angle frames are fixedly connected to the bottom of the rubber block on the side away from the arc-shaped spring block.
[0013] Furthermore, a rotating mechanism is provided inside the bottom frame, and the rotating mechanism includes a C-shaped ring rotatably connected to the inside of the bottom frame, a threaded groove is provided on the inner wall of the C-shaped ring, a plurality of arc-shaped toothed plates are fixedly connected to the top and bottom inner walls of the C-shaped ring, the arc-shaped toothed plates at the top and bottom are arranged in a staggered manner, a plurality of bidirectional toothed rods are meshedly connected to the side walls of the arc-shaped toothed plates, the outer surfaces of the bidirectional toothed rods are rotatably connected to the limit plates, the bottom of the limit plates are fixedly connected to the bottom inner wall of the bottom frame, a plurality of bidirectional toothed rods are meshedly connected to the grille ring on one side away from the C-shaped ring, a plurality of connecting belts are rotatably connected to the outer surface of the grille ring, and an end of the connecting belt away from the grille ring penetrates the outer wall of the bottom frame and extends to the outside;
[0014] Wherein, the raised shaft on the outer surface of the piston rod is slidably connected inside the thread groove.
[0015] Furthermore, a shaking mechanism is arranged on the outer surface of the bottom frame, and the shaking mechanism comprises a T-shaped plate fixedly connected to the extended end of the connecting belt, two flexible shafts are fixedly connected to the top of the T-shaped plate, and a spring block is fixedly connected between the two flexible shafts.
[0016] Furthermore, a connecting mechanism is provided at the top of the flexible shaft, and the connecting mechanism includes an elastic shaft fixedly connected to the end of the two flexible shafts away from the T-shaped plate, a gear is fixedly connected to the end of the elastic shaft close to the adsorption ball, and a fan wheel is fixedly connected to the side of the gear away from the elastic shaft, and the fan wheel is rotatably connected to the inside of the adsorption ball.
[0017] Furthermore, a method for using a partition processing device for an air conditioner outdoor unit, the method comprising the following steps:
[0018] S1: First, place the middle partition to be stamped on the lower template, and then start the hydraulic rod, which will push the upper template downward during operation;
[0019] S2: The upper template will be closed with the lower template box when it moves downward. When the upper template and the lower template box are closed, the stamping of the middle partition is completed.
[0020] The present invention has the following beneficial effects:
[0021] 1. In the present invention, when the upper template is pressed downward to punch the middle partition, the downward pressure of the upper template will first squeeze the piston rod through the middle partition to make it move downward, and the piston rod will push the movable plate when moving downward so that the movable plate first slides downward on the surface of the fixed frame, and then the piston rod will continue to move downward to drive the movable plate to tilt upward with the fixed frame as the center, and when the movable plate tilts upward, it will drive the C-shaped frame to move upward, and when the C-shaped frame moves upward, it will drive the limit ring and the hollow plate to move upward, and then when the C-shaped frame drives the hollow plate to move upward, the adsorption ball on the hollow plate will first contact with the bottom of the plate, and then when the C-shaped frame continues to move upward, the C-shaped frame will push the hollow plate so that the hollow plate rotates on the C-shaped frame and drives the adsorption ball to slide on the bottom of the plate, and when the hollow plate rotates, the hollow When the hollow plate rotates, the L-tooth plate inside the plate will be restricted by the tooth shaft on the C-frame and move backward inside the hollow plate. When the L-tooth plate moves, the gas inside the hollow plate and the adsorption ball will be extracted. At the same time, when the piston rod moves downward, the downward movement of the piston rod will generate an adsorption force between the top of the piston rod and the inner wall of the top of the piston box. At this time, the formation of the adsorption force will extract the gas inside the hollow plate through the connecting pipe. The adsorption force generated when extracting the gas inside the hollow plate can make the adsorption ball close to the bottom of the plate. At the same time, the action of the adsorption force can effectively fix the position of the plate before the stamping starts, reduce the movement during stamping due to the uneven surface of the plate, reduce the dimensional deviation and shape deformation caused by movement, and improve the stamping accuracy of the product.
[0022] 2. According to the present invention, when the piston rod moves downward, the downward movement of the piston rod will slide in the threaded groove of the inner wall of the C-shaped ring through the raised shaft on its surface. When the piston rod drives the raised shaft to move downward, the C-shaped ring will rotate when the raised shaft moves downward. When the C-shaped ring rotates, it will drive the two-way gear rod to rotate back and forth through the arc-shaped gear plates staggered at the top and bottom inner walls. The two-way gear rod will drive the grille ring to rotate synchronously when rotating. When the grille ring rotates back and forth, the rotation of the grille ring will drive the T-shaped plate to slide back and forth through the connecting belt. When the T-shaped plate slides, it will pull the bottom of the elastic shaft downward through the flexible shaft. When the elastic shaft is pulled downward, the elastic shaft will exert a certain downward pulling force on the plate through the adsorption balls. The formation of the downward pulling force can play a stretching role on the bottom of the plate through the adsorption balls. At the same time, when the connecting belt drives the T-shaped plate to slide back and forth, the reciprocating sliding of the T-shaped plate will drive the two flexible shafts on the T-shaped plate to shake. When the flexible shaft shakes When the elastic shaft is moving, the shaking of the flexible shaft will drive the spring block to shake synchronously. When the spring block is shaking, it will drive the elastic shaft to rotate in an elliptical motion trajectory through the flexible shaft. When the elastic shaft is shaking, the shaking of the elastic shaft will mesh with the auxiliary teeth on the inner wall of the adsorption ball through the gears on both sides and drive the adsorption ball to rotate. When the adsorption ball rotates, the sliding surface of the adsorption ball in contact with the bottom of the plate can be dispersed, thereby reducing the friction between the plate and the adsorption ball. At the same time, when the elastic shaft rotates, the rotation of the elastic shaft will also drive the fan wheel to rotate. When the fan wheel rotates, it can further enhance the adsorption force of the adsorption ball on the bottom of the plate. Then, when the rotation of the adsorption ball can reduce the contact surface between the adsorption ball and the bottom of the plate, the wear and scratches on the surface of the plate caused by friction can be reduced, thereby improving the appearance quality of the product. Then, when the elastic shaft stretches the bottom of the plate, it can also reduce the unevenness of the plate before stamping, which helps to make the plate more evenly stressed during the stamping process.
[0023] 3. In the present invention, when the top of the hollow plate contacts the bottom of the plate, when the movable plate continues to lift up the C-shaped frame, the lifting of the C-shaped frame will push the hollow plate, so that the hollow plate rotates. When the hollow plate rotates, it will drive the raised plate to rotate synchronously. When the raised plate rotates, it will squeeze the raised plate 2 on the side wall of the arc-shaped spring block. After being squeezed, the raised plate 2 will drive the arc-shaped spring block to slide on the surface of the limit ring. When the arc-shaped spring block slides, it will drive the raised rod to slide. When the raised rod slides, its bottom will rotate with the side wall of the arc-shaped frame through friction. When the raised rod rotates, its raised part will squeeze the spring plate. After being squeezed, the spring plate will slide on the positioning rod. When the spring plate slides, it will push the arc-shaped plate through the middle plate to make its bottom rotate on the surface of the triangular plate. When the arc-shaped plate During rotation, the end of the arc plate away from the middle plate will pull the middle rod to slide downward. When the middle rod slides up and down, the sliding of the middle rod will pull the top of the rubber block through its top to slide down. At this time, the top of the rubber block will form a bulge on the concave surface in the middle when it slides down. When the rubber block is deformed, it will fit tightly against the bottom surface of the plate and provide a flexible supporting force, which can disperse the stress during stamping to a larger area, thereby alleviating the situation of excessive local stress in the plate and reducing the situation of local stress concentration when the plate is subjected to downward pulling force. The flexible support of multiple rubber blocks can make the stress more evenly distributed at the bottom of the plate. At the same time, the elasticity of the rubber block can also make the plate maintain a certain pressure after stamping, prevent the plate from shrinking and deforming after stamping, and reduce material damage and deformation caused by excessive stress.
[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the overall partial cross-sectional structure of the present invention;
[0028] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0029] Figure 4 It is a schematic diagram of the internal parts structure of the present invention;
[0030] Figure 5 It is a schematic diagram of the lifting mechanism structure of the present invention;
[0031] Figure 6 It is a schematic diagram of the expansion mechanism structure of the present invention;
[0032] Figure 7 It is a schematic diagram of the transmission mechanism structure of the present invention;
[0033] Figure 8 This is a schematic diagram of the arc frame structure of the present invention;
[0034] Fig. 9 It is a schematic diagram of the structure of the shaking mechanism of the present invention;
[0035] Fig.10 It is a schematic diagram of the structure of the connecting mechanism of the present invention;
[0036] Fig.11 The figure is a flow chart of the method for using the present invention.
[0037] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0038] In the figure: 1. Main body; 101. Lower template box; 102. Lower template; 103. Sliding groove; 104. Upper template; 105. Hydraulic rod; 106. Arc frame; 2. Lifting mechanism; 201. Piston box; 202. Piston rod; 203. Movable plate; 204. Bottom frame; 205. Fixed frame; 3. Expansion mechanism; 301. C-frame; 302. Limiting ring; 303. Hollow plate; 304. L-tooth plate; 305. Raised plate; 306. Adsorption ball; 4. Transmission mechanism; 401. Arc shaped spring block; 402, positioning rod; 403, spring plate; 404, raised rod; 405, middle plate; 5, auxiliary mechanism; 501, arc plate; 502, right-angle frame; 503, middle rod; 504, rubber block; 6, rotating mechanism; 601, C-shaped ring; 602, two-way gear rod; 603, grille ring; 604, connecting belt; 7, shaking mechanism; 701, T-shaped plate; 702, flexible shaft; 703, spring block; 8, connecting mechanism; 801, elastic shaft; 802, fan wheel. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] See also Figure 1-Figure 10As shown, the present invention is a partition processing device for an air conditioner outdoor unit, comprising a main body 1, a lower template box 101 is fixedly connected to the bottom inner wall of the main body 1, a lower template 102 is fixedly connected to the top of the lower template box 101, four sliding grooves 103 are opened on the top of the lower template 102, a hydraulic rod 105 is fixedly connected to the top inner wall of the main body 1, an upper template 104 is fixedly connected to the output end of the hydraulic rod 105, and the upper template 104 is slidably connected to the inside of the main body 1, and further comprising;
[0041] The lifting mechanism 2 includes a piston box 201 fixedly connected to the inner wall of the bottom of the lower template box 101, a piston rod 202 is slidably connected inside the piston box 201, the top of the piston rod 202 penetrates the side wall of the piston box 201 and extends to the outside of the lower template 102, a return spring is fixedly connected to the bottom of the lower template 102, a plurality of raised shafts are fixedly connected to the outer surface of the piston box 201, a plurality of movable plates 203 are rotatably connected to the outer surface of the piston rod 202, a fixed frame 205 is slidably connected inside the movable plate 203, a bottom of the plurality of fixed frames 205 is fixedly connected to a bottom frame 204, and the bottom of the bottom frame 204 is fixedly connected to the top outer wall of the piston box 201;
[0042] The expansion mechanism 3 includes a C-frame 301 rotatably connected to the end of the movable plate 203 away from the piston rod 202, the interior of the C-frame 301 is fixedly connected with a gear shaft, and the interiors of several C-frames 301 are rotatably connected with a limit ring 302, and the end of the C-frame 301 away from the piston rod 202 is rotatably connected with a hollow plate 303, and the interior of the hollow plate 303 is hollow. When the upper template 104 is pressed down to punch the middle partition, the downward pressure of the upper template 104 will first squeeze the piston rod 202 through the middle partition to make it move downward, and the piston rod 202 will push the movable plate 203 when moving downward so that the movable plate 203 first slides downward on the surface of the fixed frame 205.
[0043] The top of the hollow plate 303 is open, and an L-tooth plate 304 is slidably connected to the inside of the hollow plate 303. The side wall of the L-tooth plate 304 is meshed with the gear shaft, and a connecting pipe is fixedly connected to the side wall of the hollow plate 303. The end of the connecting pipe away from the hollow plate 303 is fixedly connected to the side wall of the piston box 201 and is connected to the inside of the piston box 201. A raised plate 305 is fixedly connected to the left side of the hollow plate 303. An adsorption ball 306 is rotatably connected to the opening of the hollow plate 303. The adsorption ball 306 is fixedly connected to the inner wall of one side of the hollow plate 303. A plurality of auxiliary teeth are fixedly connected. When the C-shaped frame 301 moves upward, it will drive the limit ring 302 and the hollow plate 303 to move upward. Then, when the C-shaped frame 301 drives the hollow plate 303 to move upward, the adsorption ball 306 on the hollow plate 303 will first contact the bottom of the plate.
[0044] A transmission mechanism 4 is provided on the outer surface of the limit ring 302, and the transmission mechanism 4 includes a plurality of arc spring blocks 401 slidably connected to the outer surface of the limit ring 302, and a protruding plate 2 is fixedly connected to the side of the arc spring block 401 close to the protruding plate 305, and two positioning rods 402 are fixedly connected to the side of the arc spring block 401 close to the piston rod 202. When the hollow plate 303 rotates, the protruding plate 305 is driven to rotate synchronously, and when the protruding plate 305 rotates, the protruding plate 2 on the side wall of the arc spring block 401 is squeezed. After the protruding plate 2 is squeezed, the arc spring block 401 is driven to slide on the surface of the limit ring 302, and when the arc spring block 401 slides, it drives the protruding rod 404 to slide.
[0045] The outer surfaces of the two positioning rods 402 are slidably connected with spring plates 403, and the side of the spring plate 403 away from the arc spring block 401 is rotatably connected with the middle plate 405, and the side wall of the spring plate 403 is provided with a protruding rod 404, and the bottom of the protruding rod 404 penetrates to the bottom outer wall of the arc spring block 401 and contacts the side wall of the arc frame 106, and the side of the arc spring block 401 close to the middle plate 405 is fixedly connected with a triangular plate, and when the protruding rod 404 slides, its bottom will rotate with the side wall of the arc frame 106 through friction, and the protruding part of the protruding rod 404 will squeeze the spring plate 403 when it rotates, and the spring plate 403 will slide on the positioning rod 402 after being squeezed, and the spring plate 403 will push the arc plate 501 through the middle plate 405 when sliding so that its bottom rotates on the surface of the triangular plate.
[0046] The side wall of the middle plate 405 is provided with an auxiliary mechanism 5, which includes an arc plate 501 rotatably connected to the side of the middle plate 405 away from the spring plate 403, and right angle frames 502 are provided on the left and right sides of the arc plate 501. The side of the right angle frame 502 close to the arc spring block 401 is fixedly connected to the arc spring block 401, and the side of the arc plate 501 away from the middle plate 405 is rotatably connected with the middle rod 503, and the outer surface of the middle rod 503 is slidably connected with a rubber block 504, and the top of the rubber block 504 is fixedly connected to the top of the middle rod 503, and the sides of the two right angle frames 502 away from the arc spring block 401 are fixedly connected to the bottom of the rubber block 504. When the arc plate 501 rotates, the end of the arc plate 501 away from the middle plate 405 will pull the middle rod 503 to slide downward, and when the middle rod 503 slides up and down, the sliding of the middle rod 503 will pull the top of the rubber block 504 to slide down through its top.
[0047] A rotating mechanism 6 is provided inside the bottom frame 204, and the rotating mechanism 6 includes a C-shaped ring 601 rotatably connected to the inside of the bottom frame 204, and a threaded groove is provided on the inner wall of the C-shaped ring 601, and a plurality of arc-shaped tooth plates are fixedly connected to the top and bottom inner walls of the C-shaped ring 601, and the arc-shaped tooth plates at the top and bottom are arranged in a staggered manner, and the side walls of the arc-shaped tooth plates are meshedly connected to a plurality of bidirectional tooth rods 602, and the outer surface of the bidirectional tooth rods 602 is rotatably connected to a limit plate, and the bottom of the limit plate is fixedly connected to the bottom inner wall of the bottom frame 204, and a plurality of bidirectional tooth rods 602 are meshedly connected to a grille ring 603 on one side away from the C-shaped ring 601, and a plurality of connecting belts 604 are rotatably connected to the outer surface of the grille ring 603, and one end of the connecting belt 604 away from the grille ring 603 penetrates the outer wall of the bottom frame 204 and extends to the outside;
[0048] Among them, the raised shaft on the outer surface of the piston rod 202 is slidably connected to the inside of the threaded groove. When the piston rod 202 moves downward, the downward movement of the piston rod 202 will slide in the threaded groove on the inner wall of the C-shaped ring 601 through the raised shaft on its surface. When the piston rod 202 drives the raised shaft to move downward, the C-shaped ring 601 will rotate when the raised shaft moves downward. When the C-shaped ring 601 rotates, it will drive the two-way gear rod 602 to rotate back and forth through the arc-shaped tooth plates staggered on the top and bottom inner walls. When the two-way gear rod 602 rotates, it will drive the grille ring 603 to rotate synchronously.
[0049] The outer surface of the bottom frame 204 is provided with a shaking mechanism 7, which includes a T-shaped plate 701 fixedly connected to the extended end of the connecting belt 604, and two flexible shafts 702 are fixedly connected to the top of the T-shaped plate 701. A spring block 703 is fixedly connected between the two flexible shafts 702. When the T-shaped plate 701 slides, the bottom of the elastic shaft 801 is pulled downward through the flexible shaft 702.
[0050] A connecting mechanism 8 is provided at the top of the flexible shaft 702, and the connecting mechanism 8 includes an elastic shaft 801 fixedly connected to the two flexible shafts 702 at one end away from the T-plate 701, and a gear is fixedly connected to the end of the elastic shaft 801 close to the adsorption ball 306, and a fan wheel 802 is fixedly connected to the side of the gear away from the elastic shaft 801. The fan wheel 802 is rotatably connected to the inside of the adsorption ball 306. When the elastic shaft 801 is pulled downward, the elastic shaft 801 will exert a certain downward pulling force on the plate through the adsorption ball 306, and the formation of the downward pulling force can play a stretching role at the bottom of the plate through the adsorption ball 306.
[0051] A method for using a partition processing device for an air conditioner outdoor unit, the method comprising the following steps:
[0052] S1: First, place the middle partition to be stamped on the lower template 102, and then start the hydraulic rod 105, which will push the upper template 104 to move downward during operation;
[0053] S2: The upper template 104 will be closed with the lower template box 101 when it moves downward. When the upper template 104 and the lower template box 101 are closed, the stamping of the middle partition is completed.
[0054] When in use, first place the middle partition to be stamped on the lower template 102, then start the hydraulic rod 105, which will push the upper template 104 downward when working. The upper template 104 will close with the lower template box 101 when moving downward. When the upper template 104 and the lower template box 101 are closed, the stamping of the middle partition is completed.
[0055] When the upper mold plate 104 is pressed downward to punch the middle partition, the upper mold plate 104 will first squeeze the piston rod 202 through the middle partition to make it move downward. When the piston rod 202 moves downward, it will push the movable plate 203 so that the movable plate 203 first slides downward on the surface of the fixed frame 205, and then the movable plate 203 will be driven by the continuous downward movement of the piston rod 202 so that the movable plate 203 is tilted upward with the fixed frame 205 as the center. When the movable plate 203 tilts upward, it will drive C The C-shaped frame 301 moves upward, and when it moves upward, it drives the limit ring 302 and the hollow plate 303 to move upward. Then, when the C-shaped frame 301 drives the hollow plate 303 to move upward, the adsorption balls 306 on the hollow plate 303 will first contact the bottom of the plate. Then, when the C-shaped frame 301 continues to move upward, the C-shaped frame 301 will push the hollow plate 303, so that the hollow plate 303 rotates on the C-shaped frame 301 and drives the adsorption balls 306 to slide on the bottom of the plate. When the hollow plate 303 rotates, the L-toothed plate 304 inside the hollow plate 303 will be restricted by the toothed shaft on the C-frame 301 and move backward inside the hollow plate 303 when the hollow plate 303 rotates. When the L-toothed plate 304 moves, the gas inside the hollow plate 303 and the adsorption ball 306 will be extracted. At the same time, when the piston rod 202 moves downward, the downward movement of the piston rod 202 will generate an adsorption force between the top of the piston rod 202 and the inner wall of the top of the piston box 201. At this time, the formation of the adsorption force will extract the gas inside the hollow plate 303 through the connecting pipe. The adsorption force generated when extracting the gas inside the hollow plate 303 can make the adsorption ball 306 close to the bottom of the plate. At the same time, the action of the adsorption force can effectively fix the position of the plate before the stamping starts, reduce the movement caused by the uneven surface of the plate during stamping, reduce the dimensional deviation and shape deformation caused by the movement, and improve the stamping accuracy of the product.
[0056] When the piston rod 202 moves downward, the piston rod 202 will slide in the thread groove of the inner wall of the C-shaped ring 601 through the raised shaft on its surface. When the piston rod 202 drives the raised shaft to move downward, the C-shaped ring 601 will rotate when the raised shaft moves downward. When the C-shaped ring 601 rotates, it will drive the two-way gear rod 602 to rotate back and forth through the arc-shaped toothed plates staggered at the top and bottom inner walls. When the two-way gear rod 602 rotates, it will drive the grille ring 603 to rotate synchronously. When the grille ring 603 rotates back and forth, the rotation of the grille ring 603 will be connected through the connecting belt 6 04 drives the T-plate 701 to slide back and forth. When the T-plate 701 slides, the bottom of the elastic shaft 801 will be pulled downward through the flexible shaft 702. When the elastic shaft 801 is pulled downward, the elastic shaft 801 will exert a certain downward pulling force on the plate through the adsorption ball 306. The formation of the downward pulling force can play a stretching role at the bottom of the plate through the adsorption ball 306. At the same time, when the connecting belt 604 drives the T-plate 701 to slide back and forth, the reciprocating sliding of the T-plate 701 will drive the two flexible shafts 702 on the T-plate 701 to shake. When the shaft 702 is shaking, the shaking of the flexible shaft 702 will drive the spring block 703 to shake synchronously. When the spring block 703 is shaking, it will drive the elastic shaft 801 to rotate in an elliptical motion trajectory through the flexible shaft 702. When the elastic shaft 801 is shaking, the shaking of the elastic shaft 801 will mesh with the auxiliary teeth on the inner wall of the adsorption ball 306 through the gears on both sides and drive the adsorption ball 306 to rotate. When the adsorption ball 306 rotates, the sliding surface of the adsorption ball 306 in contact with the bottom of the plate can be dispersed, thereby reducing the friction between the plate and the adsorption ball 306. At the same time, the elastic shaft When 801 rotates, the rotation of the elastic shaft 801 will also drive the fan wheel 802 to rotate. When the fan wheel 802 rotates, it can further enhance the adsorption force of the adsorption ball 306 on the bottom of the plate. Then, when the adsorption ball 306 rotates, it can reduce the contact area between the adsorption ball 306 and the bottom of the plate, thereby reducing the wear and scratches on the surface of the plate caused by friction, and improving the appearance quality of the product. Then, when the elastic shaft 801 stretches the bottom of the plate, it can also reduce the unevenness of the plate before stamping, which helps to make the plate more evenly stressed during the stamping process.
[0057] When the top of the hollow plate 303 contacts the bottom of the plate, when the movable plate 203 continues to lift the C-shaped frame 301, the lifting of the C-shaped frame 301 will push the hollow plate 303, so that the hollow plate 303 rotates. When the hollow plate 303 rotates, it will drive the raised plate 305 to rotate synchronously. When the raised plate 305 rotates, it will squeeze the raised plate 2 on the side wall of the arc spring block 401. After being squeezed, the raised plate 2 will drive the arc spring block 401 to The surface of the limiting ring 302 slides, and when the arc spring block 401 slides, it drives the protruding rod 404 to slide. When the protruding rod 404 slides, its bottom rotates with the side wall of the arc frame 106 through friction. When the protruding rod 404 rotates, its protruding part squeezes the spring plate 403. After being squeezed, the spring plate 403 slides on the positioning rod 402. When the spring plate 403 slides, it pushes the arc plate 501 through the middle plate 405 to make its bottom The surface of the triangular plate rotates, and when the arc plate 501 rotates, the end of the arc plate 501 away from the middle plate 405 will pull the middle rod 503 to slide downward, and when the middle rod 503 slides up and down, the sliding of the middle rod 503 will pull the top of the rubber block 504 through its top to slide down. At this time, the top of the rubber block 504 will form a bulge in the middle when it slides down. When the rubber block 504 is deformed, it will adhere to the bottom surface of the plate and provide a flexible supporting force, which can disperse the stress during stamping to a larger area, thereby alleviating the situation of excessive local stress of the plate and reducing the situation of local stress concentration when the plate is subjected to downward pulling force. The flexible support of multiple rubber blocks 504 can make the stress more evenly distributed at the bottom of the plate. At the same time, the elasticity of the rubber block 504 can also make the plate maintain a certain pressure after stamping, prevent the plate from shrinking and deforming after stamping, and reduce material damage and deformation caused by excessive stress.
[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for processing a partition plate in an air conditioner outdoor unit, comprising a main body (1), a lower template box (101) being fixedly connected to the bottom inner wall of the main body (1), a lower template box (102) being fixedly connected to the top of the lower template box (101), four sliding grooves (103) being provided on the top of the lower template (102), a hydraulic rod (105) being fixedly connected to the top inner wall of the main body (1), an upper template (104) being fixedly connected to the output end of the hydraulic rod (105), and the upper template (104) being slidably connected to the inside of the main body (1), characterized in that: Also includes; A lifting mechanism (2), the lifting mechanism (2) comprising a piston box (201) fixedly connected to the inner wall of the bottom of the lower template box (101), the piston box (201) being slidably connected to a piston rod (202) inside, the top of the piston rod (202) passing through the side wall of the piston box (201) and extending to the outside of the lower template (102), the bottom of the lower template (102) being fixedly connected to a return spring, the outer surface of the piston box (201) being fixedly connected to a plurality of raised shafts, the outer surface of the piston rod (202) being rotatably connected to a plurality of movable plates (203), the movable plates (203) being slidably connected to a fixed frame (205), the bottoms of the plurality of fixed frames (205) being fixedly connected to a bottom frame (204), and the bottom of the bottom frame (204) being fixedly connected to the outer wall of the top of the piston box (201); An expansion mechanism (3), the expansion mechanism (3) comprising a C-shaped frame (301) rotatably connected to an end of the movable plate (203) away from the piston rod (202), a gear shaft being fixedly connected inside the C-shaped frame (301), a plurality of C-shaped frames (301) being rotatably connected inside to a limit ring (302), an end of the C-shaped frame (301) away from the piston rod (202) being rotatably connected to a hollow plate (303), the interior of the hollow plate (303) being hollow; A raised plate (305) is fixedly connected to the left side of the hollow plate (303); an adsorption ball (306) is rotatably connected to the opening of the hollow plate (303); and a plurality of auxiliary teeth are fixedly connected to the inner wall of one side of the adsorption ball (306) close to the hollow plate (303); The outer surface of the limiting ring (302) is provided with a transmission mechanism (4), and the transmission mechanism (4) comprises a plurality of arc-shaped spring blocks (401) slidably connected to the outer surface of the limiting ring (302), a side of the arc-shaped spring block (401) close to the raised plate (305) is fixedly connected to a raised plate 2, and a side of the arc-shaped spring block (401) close to the piston rod (202) is fixedly connected to two positioning rods (402); The outer surfaces of the two positioning rods (402) are slidably connected to spring plates (403); the side of the spring plate (403) away from the arc-shaped spring block (401) is rotatably connected to an intermediate plate (405); the side wall of the spring plate (403) is provided with a protruding rod (404); the bottom of the protruding rod (404) penetrates the bottom outer wall of the arc-shaped spring block (401) and contacts the side wall of the arc-shaped frame (106); the side of the arc-shaped spring block (401) close to the intermediate plate (405) is fixedly connected to a triangular plate; An auxiliary mechanism (5) is provided on the side wall of the middle plate (405), the auxiliary mechanism (5) comprising an arc-shaped plate (501) rotatably connected to a side of the middle plate (405) away from the spring plate (403), an intermediate rod (503) rotatably connected to the side of the arc-shaped plate (501) away from the middle plate (405), a rubber block (504) slidably connected to the outer surface of the intermediate rod (503), and a top of the rubber block (504) fixedly connected to a top of the intermediate rod (503); A rotating mechanism (6) is arranged inside the bottom frame (204), the rotating mechanism (6) comprising a C-shaped ring (601) rotatably connected to the inside of the bottom frame (204), the inner wall of the C-shaped ring (601) being provided with a threaded groove, the top and bottom inner walls of the C-shaped ring (601) being fixedly connected to a plurality of arc-shaped toothed plates, the arc-shaped toothed plates at the top and bottom being arranged in a staggered manner, the side walls of the arc-shaped toothed plates being meshingly connected to a plurality of bidirectional toothed rods (602), the sides of the plurality of bidirectional toothed rods (602) away from the C-shaped ring (601) being meshingly connected to a grille ring (603), and the outer surface of the grille ring (603) being rotatably connected to a plurality of connecting belts (604); The outer surface of the bottom frame (204) is provided with a shaking mechanism (7), the shaking mechanism (7) comprising a T-shaped plate (701) fixedly connected to the extended end of the connecting belt (604), the top of the T-shaped plate (701) being fixedly connected to two flexible shafts (702), the top of the flexible shaft (702) being provided with a connecting mechanism (8), the connecting mechanism (8) comprising an elastic shaft (801) fixedly connected to one end of the two flexible shafts (702) away from the T-shaped plate (701).
2. The device for processing a partition plate of an air conditioner outdoor unit according to claim 1, characterized in that: The top of the hollow plate (303) is open, an L-tooth plate (304) is slidably connected to the interior of the hollow plate (303), a side wall of the L-tooth plate (304) is meshingly connected to a gear shaft, a connecting pipe is fixedly connected to the side wall of the hollow plate (303), and one end of the connecting pipe away from the hollow plate (303) is fixedly connected to the side wall of the piston box (201) and is connected to the interior of the piston box (201).
3. The device for processing a partition plate of an air conditioner outdoor unit according to claim 2, characterized in that: A right-angle frame (502) is provided on the left and right sides of the arc-shaped plate (501); the side of the right-angle frame (502) close to the arc-shaped spring block (401) is fixedly connected to the arc-shaped spring block (401); and the sides of the two right-angle frames (502) away from the arc-shaped spring block (401) are fixedly connected to the bottom of the rubber block (504).
4. The device for processing a partition plate of an air conditioner outdoor unit according to claim 3, characterized in that: The top and bottom inner walls of the C-shaped ring (601) are both fixedly connected with a plurality of arc-shaped toothed plates, the arc-shaped toothed plates at the top and bottom being arranged in a staggered manner, the outer surface of the bidirectional toothed rod (602) is rotatably connected to a limit plate, the bottom of the limit plate is fixedly connected to the bottom inner wall of the bottom frame (204), and the end of the connecting belt (604) away from the grille ring (603) penetrates the outer wall of the bottom frame (204) and extends to the outside; Wherein, the protruding shaft on the outer surface of the piston rod (202) is slidably connected to the inside of the thread groove.
5. The device for processing a partition plate of an air conditioner outdoor unit according to claim 4, characterized in that: A spring block (703) is fixedly connected between the two flexible shafts (702).
6. The device for processing a partition plate of an air conditioner outdoor unit according to claim 5, characterized in that: One end of the elastic shaft (801) close to the adsorption ball (306) is fixedly connected to a gear, and the side of the gear away from the elastic shaft (801) is fixedly connected to a fan wheel (802), and the fan wheel (802) is rotatably connected to the inside of the adsorption ball (306).
7. A method for using a partition processing device for an air conditioner outdoor unit, characterized in that: Using the air conditioner outdoor unit partition processing device as claimed in claim 6, the method comprises the following steps: S1: First, the middle partition to be punched is placed on the lower template (102), and then the hydraulic rod (105) is activated. When the hydraulic rod (105) is working, it pushes the upper template (104) to move downward; S2: The upper template (104) will close with the lower template box (101) when it moves downward. When the upper template (104) and the lower template box (101) are closed, the punching of the middle partition is completed.
Citation Information
Patent Citations
Stamping die for metal plate machining
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