Photovoltaic ribbon cutting device
By designing a photovoltaic welding tape slitting device including a cutting tool holder and adjustment components, the problem of difficulty in slitting photovoltaic welding tapes of different widths in the prior art is solved, and higher processing flexibility is achieved.
Patent Information
- Application Number
- CN202411579685.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-07
AI Technical Summary
The existing photovoltaic welding tape slitting devices are difficult to cut out photovoltaic welding tapes of different widths, reducing the flexibility of processing.
A slitting device including a cutting holder, a first cutting tool assembly, a second cutting tool assembly and an adjustment assembly are designed. Through components such as electromagnets, chain rings, clamping rods and adjustment cylinders, the distance between two adjacent cutting blades is adjusted to achieve slitting of different widths.
Flexible slitting of photovoltaic welding tape is achieved, improving processing flexibility, and being able to sliver photovoltaic welding tape of different widths at the same time.
Smart Images

Figure CN119077024B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of photovoltaic welding ribbon production, and in particular to a photovoltaic welding ribbon slitting device. Background Art
[0002] Photovoltaic welding ribbon, also known as tin-coated copper ribbon, is a conductive lead ribbon for solar cells. It is used to connect the cells of photovoltaic modules and plays an important role in conducting electricity. The production process of photovoltaic welding ribbon is generally divided into steps such as material preparation, coating, cutting, winding and packaging.
[0003] At present, photovoltaic welding strips are cut by a slitting device, which includes two slitting tools facing each other, and the slitting tools include a rotating shaft and a plurality of slitting blades fixed on the rotating shaft, and the slitting blades of the two slitting tools correspond to each other. When in use, the photovoltaic welding strip is placed between the two slitting tools, and the rotating shafts of the two slitting tools are rotated to make the slitting blades roll relative to the photovoltaic welding strip, and the slitting blades cut the photovoltaic welding strip into long strips.
[0004] Although the above solution realizes the slitting of photovoltaic welding ribbons, it is difficult to slit photovoltaic welding ribbons of different widths, thereby reducing the flexibility of photovoltaic welding ribbon processing. Summary of the invention
[0005] In order to be able to cut out photovoltaic welding ribbons of different widths, the present application provides a photovoltaic welding ribbon cutting device.
[0006] The present application provides a photovoltaic ribbon slitting device, which adopts the following technical solution:
[0007] A photovoltaic ribbon slitting device, comprising:
[0008] Cutting knife holder;
[0009] The first cutting assembly comprises a cutting shaft and a cutting blade;
[0010] A second cutter assembly having the same structure as the first cutter assembly;
[0011] The adjusting assembly is provided with two groups and is respectively provided on the first cutter assembly and the second cutter assembly, and the adjusting assembly comprises an electromagnet, a clamping rod, a chain ring and an adjusting part;
[0012] in,
[0013] Both ends of the cutter shaft are coaxially fixed with a turntable, which is rotatably connected to the cutter frame. A plurality of cutter blades are provided, and are coaxially slidably sleeved on the cutter shaft, and the sliding direction of the cutter blades is the axial direction of the cutter shaft.
[0014] The cutting blades of the second cutting blade assembly correspond to and abut against the cutting blades of the first cutting blade assembly one by one;
[0015] There are multiple groups of electromagnets, and they are respectively located between two adjacent cutting blades. Each group of electromagnets has two electromagnets, and they are respectively and symmetrically fixed on the sides of the two adjacent cutting blades close to each other.
[0016] Two adjustment holes are symmetrically provided on the cutting blade and the rotating disk, a plurality of clamping rods are provided, and they correspond to the adjustment holes one by one, and the clamping rods are fixed in the adjustment holes and are located at the end of the adjustment holes away from the cutting blade shaft;
[0017] The chain ring is slidably arranged in all the adjustment holes, and the sliding direction of the chain ring is the direction approaching or moving away from the axis of the cutter shaft;
[0018] Two adjusting parts are symmetrically arranged and respectively arranged on the sides of the two rotating disks away from each other. The adjusting parts support the chain ring in a rectangular shape and are used to adjust the width of the chain ring so that the clamping rod can be inserted into or out of the chain hole of the chain ring.
[0019] By adopting the above technical scheme, the width of the chain ring is adjusted by the adjustment part to reduce the width of the chain ring and increase the length of the chain ring, so that the clamping rod can be disengaged from the chain hole of the chain ring, so that the cutting blade can slide relative to the cutting blade shaft, and the electromagnet is energized. The energized electromagnet drives the cutting blade to slide by magnetic force to adjust the distance between two adjacent cutting blades. Under the joint action of all electromagnets, all cutting blades are adjusted to the same distance, and then the width of the chain ring is increased by adjusting the adjustment part, so that the clamping rod is re-clamped into the chain hole of the chain ring to fix the cutting blade and the cutting blade to the cutting blade shaft. By rotating the turntable, the cutting blade can cut the photovoltaic welding strip, so that by changing the distance between two adjacent cutting blades, photovoltaic welding strips of different widths can be cut, thereby improving the flexibility of photovoltaic welding strip processing.
[0020] Optionally, the adjustment unit includes:
[0021] The adjusting oil cylinder is fixed on the turntable, and the extension direction is consistent with the axial direction of the cutter shaft, and the movable end of the adjusting oil cylinder is located at the end away from the turntable;
[0022] The middle part of the two-way telescopic rod is fixed on the movable end of the adjusting oil cylinder, and the two movable ends of the two-way telescopic rod are slidably connected with the inner side of the chain ring;
[0023] The adjusting spring is arranged between the two movable ends of the bidirectional telescopic rod and is used for driving the two movable ends of the bidirectional telescopic rod to extend synchronously.
[0024] By adopting the above technical solution, when the adjusting cylinder extends, the adjusting cylinder pushes the two-way telescopic rod away from the turntable. Since the circumference of the chain ring is fixed, the chain ring can squeeze the two active ends of the two-way telescopic rod to shrink synchronously, so that the width of the chain ring is reduced; when the adjusting cylinder shrinks, the adjusting cylinder pulls the two-way telescopic rod close to the turntable, and the adjusting spring drives the two active ends of the two-way telescopic rod to extend synchronously, so that the width of the chain ring increases, thereby making the width of the chain ring easy to adjust.
[0025] Optionally, both movable ends of the bidirectional telescopic rod are rotatably connected to sprockets, and the sprockets are meshed with chain rings.
[0026] By adopting the above technical solution, the movable end of the two-way telescopic rod is slidably connected to the chain ring through the sprocket, which on the one hand makes the chain ring less susceptible to wear, and on the other hand makes the sliding of the chain ring and the movable end of the two-way telescopic rod stable.
[0027] Optionally, the cutter shaft is hollow inside, a sliding hole penetrating the cutter shaft is provided on the cutter shaft, a sliding plate is fixedly connected to the cutting blade, the sliding plate is slidably arranged in the sliding hole, a damping assembly is arranged in the cutter shaft, and the damping assembly includes a damping oil cylinder, a damping capillary, a sliding rod and a damping plate;
[0028] A plurality of damping oil cylinders are provided, and correspond to the cutting blades one by one, and the damping oil cylinders are fixed on the slide plate;
[0029] A plurality of damping capillaries are provided, and correspond to the damping oil cylinders one by one. One end of the damping capillary is connected to the rodless chamber of the damping oil cylinder, and the other end is connected to the rod chamber of the damping oil cylinder. Hydraulic oil flows through the rodless chamber and the rod chamber of the damping oil cylinder through the damping capillary.
[0030] There are multiple sliding rods, which correspond to the damping oil cylinders one by one, and the sliding rods are fixedly connected to the movable ends of the damping oil cylinders;
[0031] The damping plate is fixed in the cutter shaft and arranged along the sliding direction of the slide plate. A damping groove is opened on one side of the damping plate close to the damping cylinder along the sliding direction of the slide plate. The damping groove is wavy, and one end of the slide rod is slidably arranged in the damping groove.
[0032] By adopting the above technical scheme, the damping cylinder follows the sliding of the cutting blade through the slide plate, and the damping cylinder drives the slide rod to slide in the wavy damping groove. The wavy damping groove drives the damping cylinder to extend and retract through the slide rod. During the extension and retraction process, the damping cylinder can drive the hydraulic oil in its own rodless chamber and rod chamber to flow through the damping capillary. When the hydraulic oil flows in the damping capillary, it can generate a damping force on the extension and retraction of the damping cylinder, so that the cutting blade can slide slowly, making the adjusted distance between the cutting blades easy to control.
[0033] Optionally, the damping capillary is slidably arranged on the turntable, and a switch valve is arranged on a portion of the damping capillary outside the cutter shaft.
[0034] By adopting the above technical scheme, when the switch valve is closed, it is difficult for hydraulic oil to flow between the rodless chamber and the rod chamber of the damping cylinder, so that the movable end of the damping cylinder is in a fixed state. Since the sliding rod slides in the wavy damping groove, when the movable end of the damping cylinder is fixed, it is difficult for the sliding rod to slide relative to the damping plate, so that a single cutting blade can be fixed to the cutting blade shaft, so that the distance value between two adjacent cutting blades can be different, and then by individually fixing each cutting blade, photovoltaic welding strips of different widths can be cut out at the same time.
[0035] Optionally, a display component is provided between two adjacent cutting blades, and the display component is used to display the distance between the two adjacent cutting blades.
[0036] By adopting the above technical solution, the user can directly observe the adjustment status of the distance between the two cutting blades through the display component, thereby improving the adjustment efficiency of the cutting blades.
[0037] Optionally, the display component includes:
[0038] A display box is fixed on one of the cutting blades;
[0039] A display panel, slidably disposed in the display box;
[0040] A pull rope is slidably arranged at one end of the display box, one end of the pull rope is fixedly connected to the display panel, and the other end of the pull rope is fixedly connected to another cutting blade;
[0041] A display spring is arranged in the display box and is located at a side of the display panel away from the pull rope. The display spring is used to drive the display panel to pull the pull rope to slide into the display box;
[0042] A transparent display tube is fixedly mounted on another cutting blade, one end of the transparent display tube is open, and the other end is sealed. The sealed end of the transparent display tube is connected to an end of the display box away from the display spring through a hose, and a colored liquid flows between the transparent display tube and the display box through the hose.
[0043] An indicator panel is slidably disposed in the transparent display tube;
[0044] An air hole is provided at one end of the display box close to the display spring, and sealing and sliding are provided between the display panel and the display box, between the pull rope and the display box, and between the indicator panel and the transparent display tube.
[0045] By adopting the above technical solution, when two adjacent cutting blades move away from each other, the pull rope slides out of the display box, and pulls the display board to squeeze the fluid medium into the transparent display tube, and the fluid medium drives the indicator plate to slide toward the open end of the transparent display tube; when two adjacent cutting blades approach each other, the display spring pulls the pull rope through the display board to slide into the display box, the display board sucks the fluid medium from the transparent display tube into the display box, and the fluid medium drives the indicator plate to slide toward the sealed end of the transparent display tube, so that the distance between the two cutting blades can be intuitively displayed through the position of the indicator plate.
[0046] Optionally, a scale is provided on the outer wall of the transparent display tube.
[0047] By adopting the above technical solution, the distance value between the two cutting blades can be directly and accurately known through the scale on the transparent display tube, so that the distance between the two cutting blades can be adjusted more accurately.
[0048] Optionally, a limiting plate is fixedly provided on the inner wall of the transparent display tube, and the limiting plate is arranged close to the opening end of the transparent display tube.
[0049] By adopting the above technical solution and providing the limiting plate, the indicating plate is not easy to slide out of the transparent display tube, and the fluid medium is not easy to flow out of the transparent display tube.
[0050] Optionally, a drive assembly is provided on the cutter frame, and the drive assembly is located at one end of the cutter shaft. The drive assembly includes a motor, a gear and a gear ring. The motor is fixedly connected to the cutter frame, and the gear is coaxially fixedly connected to the output shaft of the motor. Two gear rings are provided and are coaxially fixedly connected to the turntable of the first cutter assembly and the turntable of the second cutter assembly, respectively. The gear is meshed with one of the gear rings, and both gear rings are meshed.
[0051] By adopting the above technical solution, the motor drives one of the gear rings to rotate through the gear, and one of the gear rings drives the other gear ring to rotate, so that the first cutter assembly and the second cutter assembly can rotate synchronously in opposite directions.
[0052] In summary, the present application includes at least one of the following beneficial technical effects:
[0053] 1. By setting an electromagnet, a chain ring, a clamping rod, an adjusting cylinder, a bidirectional telescopic rod and an adjusting spring, the distance between two adjacent cutting blades can be adjusted, so that photovoltaic welding strips of different widths can be cut;
[0054] 2. By providing a damping oil cylinder, a damping capillary, a damping plate and a wave-shaped damping groove on the damping plate, the cutting blade can slide slowly, so that the distance between two adjacent cutting blades can be easily controlled;
[0055] 3. By setting a switch valve on the damping capillary, a single cutting blade can be fixed to the cutting shaft, so that photovoltaic welding strips of different widths can be cut at the same time;
[0056] 4. By arranging a display box, a display board, a pull rope, a display spring, a transparent display tube, an indicator board and a scale, the distance between two adjacent cutting blades can be adjusted accurately. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application;
[0058] Figure 2 is a schematic diagram of the structure of the damping component;
[0059] Figure 3 1. It is a structural schematic diagram of the clamping rod;
[0060] Figure 4 It is a schematic diagram showing the structure of the components.
[0061] Description of reference numerals:
[0062] 1. Cutter frame; 2. First cutter assembly; 21. Cutter shaft; 211. Rotating plate; 212. Sliding hole; 22. Cutter blade; 221. Adjusting hole; 222. Sliding plate; 3. Second cutter assembly; 4. Adjusting assembly; 41. Electromagnet; 42. Clamping rod; 43. Chain ring; 44. Adjusting part; 441. Adjusting cylinder; 442. Two-way telescopic rod; 4421. Sprocket; 443. Adjusting spring; 5. Damping assembly; 51. Damping cylinder; 52, damping capillary; 521, switch valve; 53, sliding rod; 54, damping plate; 541, damping groove; 6, display assembly; 61, display box; 611, air hole; 62, display board; 63, pull rope; 64, display spring; 65, transparent display tube; 651, hose; 652, scale; 66, indicator board; 67, limit plate; 7, drive assembly; 71, motor; 72, gear; 73, gear ring. DETAILED DESCRIPTION
[0063] The following is combined with Figure 1-4 This application is described in further detail.
[0064] The present application embodiment discloses a photovoltaic ribbon slitting device. Figure 1A photovoltaic welding strip slitting device includes a cutting frame 1, a first cutting blade assembly 2, a second cutting blade assembly 3 and an adjusting assembly 4. The first cutting blade assembly 2 and the second cutting blade assembly 3 have the same structure and are both arranged on the cutting frame 1. The first cutting blade assembly 2 and the second cutting blade assembly 3 are used to cut the photovoltaic welding strip. The adjusting assembly 4 is provided with two groups and is respectively arranged on the first cutting blade assembly 2 and the second cutting blade assembly 3. The two groups of adjusting assemblies 4 are respectively used to adjust the cutting width of the first cutting blade assembly 2 and the second cutting blade assembly 3.
[0065] When in use, the photovoltaic welding strip is placed between the first cutter assembly 2 and the second cutter assembly 3, and the cutting widths of the first cutter assembly 2 and the second cutter assembly 3 are adjusted respectively by two sets of adjustment assemblies 4. The first cutter assembly 2 and the second cutter assembly 3 cooperate to cut the photovoltaic welding strip, so that the cutting device can cut photovoltaic welding strips of different widths.
[0066] Reference Figure 1 The cutter frame 1 is in a rectangular frame shape and is vertically arranged. The first cutter assembly 2 and the second cutter assembly 3 are both located in the cutter frame 1 and are arranged in the vertical direction.
[0067] Reference Figure 1 and Figure 2 The first cutter assembly 2 includes a cutter shaft 21 and a cutter blade 22. The cutter shaft 21 is horizontally arranged, and both ends of the axis direction are coaxially fixed with a turntable 211. The turntable 211 is in the shape of a circular plate and is rotatably connected to the cutter frame 1. The cutter shaft 21 is hollow inside, and a sliding hole 212 penetrating the cutter shaft 21 is opened on the side wall thereof, and the sliding hole 212 is rectangular.
[0068] There are multiple cutting blades 22, and they are all coaxially slidably sleeved on the cutting blade shaft 21. The sliding direction of the cutting blade 22 is the axial direction of the cutting blade shaft 21. The cutting blade 22 is in the shape of a circular sheet, and a slide plate 222 is fixedly connected to the middle part. The slide plate 222 is in the shape of a plate and is slidably arranged in the slide hole 212. The sliding direction of the slide plate 222 is consistent with the sliding direction of the cutting blade 22. The slide plate 222 and the cutting blade 22 are located in the same plane. The cutting blade 22 of the second cutting blade assembly 3 corresponds to and abuts against the cutting blade 22 of the first cutting blade assembly 2.
[0069] Reference Figure 1 and Figure 3 The adjustment component 4 includes an electromagnet 41, a clamping rod 42, a chain ring 43 and an adjustment part 44. The electromagnet 41 is provided in multiple groups and is respectively located between two adjacent cutting blades 22. The number of electromagnets 41 in each group is two, and they are symmetrically fixed on the side where the two adjacent cutting blades 22 are close to each other. The electromagnet 41 is circular ring-shaped and is coaxially arranged with the cutting blade 22.
[0070] Two adjustment holes 221 are symmetrically provided on the cutting blade 22 and the turntable 211. The adjustment holes 221 are rectangular. The length direction of the adjustment holes 221 on the cutting blade 22 is consistent with the diameter direction of the cutting blade 22. The length direction of the adjustment holes 221 on the turntable 211 is consistent with the diameter direction of the turntable 211. The projection of the adjustment holes 221 on the cutting blade 22 on the turntable 211 coincides with the adjustment holes 221 on the turntable 211.
[0071] There are multiple clamping rods 42, and they correspond one to one with the adjustment holes 221. The clamping rods 42 are in the shape of round rods and are located in the adjustment holes 221. One end of the clamping rod 42 in the axial direction is fixedly connected to the end of the adjustment hole 221 away from the cutter shaft 21, and a distance is left between the other end of the clamping rod 42 and the end of the adjustment hole 221 close to the cutter shaft 21. The axial direction of the clamping rod 42 on the cutting blade 22 is consistent with the diameter direction of the cutting blade 22, and the axial direction of the clamping rod 42 on the turntable 211 is consistent with the diameter direction of the cutting blade 22.
[0072] The chain ring 43 is annular and slidably penetrates all the adjustment holes 221 . The sliding direction of the chain ring 43 is the direction approaching or moving away from the axis of the cutter shaft 21 . The clamping rod 42 is used to insert into or remove from the chain hole of the chain ring 43 .
[0073] Reference Figure 2 There are two symmetrical adjustment parts 44, which are respectively arranged on the sides of the two turntables 211 away from each other. The adjustment part 44 supports the chain ring 43 in a rectangular ring shape. The adjustment part 44 includes an adjustment cylinder 441, a two-way telescopic rod 442 and an adjustment spring 443.
[0074] The adjusting oil cylinder 441 is fixedly arranged at the center of the rotating disk 211, and the telescopic direction is consistent with the axial direction of the cutter shaft 21, and the movable end of the adjusting oil cylinder 441 is located at the end away from the rotating disk 211. The middle part of the bidirectional telescopic rod 442 is fixedly arranged on the movable end of the adjusting oil cylinder 441, and the telescopic direction of the bidirectional telescopic rod 442 is parallel to the width direction of the chain ring 43. Both movable ends of the bidirectional telescopic rod 442 are rotatably connected with sprockets 4421, and the sprockets 4421 are meshed with the chain ring 43. The movable end of the bidirectional telescopic rod 442 forms a sliding connection with the chain ring 43 through the sprockets 4421.
[0075] The adjusting spring 443 is located inside the bidirectional telescopic rod 442 and is arranged between the two movable ends of the bidirectional telescopic rod 442. One end of the adjusting spring 443 is fixedly connected to one of the movable ends of the bidirectional telescopic rod 442, and the other end is fixedly connected to the other movable end of the bidirectional telescopic rod 442. The adjusting spring 443 is used to drive the two movable ends of the bidirectional telescopic rod 442 to extend synchronously.
[0076] Reference Figure 1A driving assembly 7 is provided on the cutter frame 1. The driving assembly 7 is located at one end of the cutter shaft 21. The driving assembly 7 includes a motor 71, a gear 72 and a ring gear 73. The motor 71 is located at the top of the cutter frame 1 and is fixedly connected to the cutter frame 1; the gear 72 is coaxially fixedly connected to the output shaft of the motor 71; two ring gears 73 are provided, and are coaxially fixedly connected to the rotating disk 211 of the first cutter assembly 2 and the rotating disk 211 of the second cutter assembly 3 respectively; the gear 72 is meshed with the ring gear 73 located above, and the two ring gears 73 are meshed.
[0077] When in use, start the adjusting cylinder 441, which drives the two-way telescopic rod 442 away from the turntable 211, and the chain ring 43 with a fixed circumference squeezes the two movable ends of the two-way telescopic rod 442 to shrink synchronously, so that the clamping rod 42 escapes from the chain hole of the chain ring 43 to release the fixation of the cutting blade 22 and the cutting shaft 21; adjust the polarity of the two symmetrical electromagnets 41 to make the two adjacent cutting blades 22 move away from or approach each other, so as to achieve equal distance adjustment of the slitting width of the photovoltaic welding strip; make the adjusting cylinder 441 drive the two-way telescopic rod 442 to approach the turntable 211, and the two-way telescopic rod 442 extends synchronously under the elastic force of the adjusting spring 443, so that the clamping rod 42 is inserted into the chain hole of the chain ring 43 to fix the cutting blade 22 and the cutting shaft 21.
[0078] Start the motor 71, the motor 71 drives the gear 72 to rotate, the gear 72 drives the ring gear 73 to rotate, and the ring gear 73 drives another ring gear 73 to rotate, so that the cutting blade 22 of the first cutting knife assembly 2 and the cutting blade 22 of the second cutting knife assembly 3 rotate synchronously in opposite directions, and the photovoltaic welding strip is placed between the cutting blade 22 of the first cutting knife assembly 2 and the cutting blade 22 of the second cutting knife assembly 3, thereby realizing the slitting of the photovoltaic welding strip, so that photovoltaic welding strips of different widths can be slit.
[0079] Reference Figure 2 A damping assembly 5 is arranged in the cutter shaft 21, and the damping assembly 5 includes a damping oil cylinder 51, a damping capillary 52, a slide bar 53 and a damping plate 54. A plurality of damping oil cylinders 51 are arranged, and correspond to the cutter blades 22 one by one. The damping oil cylinder 51 is fixed on the slide plate 222, and the telescopic direction is parallel to the diameter direction of the cutter blade 22; a plurality of damping capillary tubes 52 are arranged, and correspond to the damping oil cylinders 51 one by one. The damping capillary tubes 52 are arranged. The damping capillary 52 is in a circular tubular shape, one end of which is connected to the rodless chamber of the damping cylinder 51, and the other end is connected to the rod chamber of the damping cylinder 51. Hydraulic oil flows through the rodless chamber and the rod chamber of the damping cylinder 51 through the damping capillary 52. The middle part of the damping capillary 52 is bent 180°. The damping capillary 52 is slidably penetrated on the turntable 211. A switch valve 521 is provided on the portion of the damping capillary 52 outside the cutter shaft 21.
[0080] There are multiple slide bars 53, which correspond to the damping oil cylinders 51 one by one. The slide bars 53 are in the shape of round rods, and the middle part is fixedly connected to the movable end of the damping oil cylinder 51. The damping plates 54 are in the shape of rectangular plates, and there are two damping plates 54. Both damping plates 54 are fixedly arranged in the cutter shaft 21 and are arranged along the sliding direction of the slide plate 222. The two damping plates 54 are respectively located on both sides of the sliding direction of the slide plate 222. The damping groove 541 is provided on one side of the damping plate 54 close to the damping oil cylinder 51 along the sliding direction of the slide plate 222. The damping groove 541 is wavy, and the cross section along the extension direction is rectangular. The two ends of the slide bar 53 in the axial direction are respectively slidably arranged in the damping grooves 541 of the two damping plates 54.
[0081] When in use, open the switch valve 521, the damping cylinder 51 slides with the cutting blade 22, the slide rod 53 moves with the damping cylinder 51, the wavy damping groove 541 circulates through the slide rod 53 to drive the damping cylinder 51 to retract and retract, and the movable end of the damping cylinder 51 drives the hydraulic oil to flow in the damping capillary 52. When the hydraulic oil flows in the damping capillary 52, it generates a damping force on the damping cylinder 51, so that the cutting blade 22 and the cutting shaft 21 can slide slowly, making it easy to control the distance between two adjacent cutting blades 22.
[0082] Close the switch valve 521 to block the flow of hydraulic oil in the damping capillary 52, making it difficult for the damping cylinder 51 to extend or retract, so that the cutting blade 22 and the cutting shaft 21 can be fixed separately, so that the distance values of two adjacent cutting blades 22 can be different. By fixing each cutting blade 22 separately, photovoltaic welding strips of different widths can be cut out at the same time.
[0083] Reference Figure 4 A display assembly 6 is provided between two adjacent cutting blades 22 , and the display assembly 6 includes a display box 61 , a display panel 62 , a pull rope 63 , a display spring 64 , a transparent display tube 65 and an indicator panel 66 .
[0084] The display box 61 is in a rectangular box shape, and one side is fixed on one of the cutting blades 22. The length direction of the display box 61 is parallel to the diameter direction of the cutting blade 22. The display board 62 is in a rectangular plate shape and is slidably arranged in the display box 61. The sliding direction of the display board 62 is consistent with the length direction of the display box 61. The display board 62 is adapted to the cross section of the display box 61 along the length direction and separates the display box 61 into two chambers.
[0085] The pull rope 63 is slidably arranged at one end of the display box 61 away from the axis of the cutting blade 22. One end of the pull rope 63 located in the display box 61 is fixedly connected to the display panel 62, and the other end is fixedly connected to the other cutting blade 22. The display spring 64 is arranged in the display box 61 and is located on the side of the display panel 62 away from the pull rope 63. One end of the display spring 64 is fixedly connected to the display panel 62, and the other end is fixedly connected to the end of the display box 61. The display spring 64 is used to drive the display panel 62 to pull the pull rope 63 to slide into the display box 61, and drive the pull rope 63 to be in a tensioned state.
[0086] The transparent display tube 65 is in the shape of a rectangular tube, and one side is fixed on the other cutting blade 22. The length direction of the transparent display tube 65 is parallel to the diameter direction of the cutting blade 22. The end of the transparent display tube 65 away from the axis of the cutting blade 22 is open, and the end close to the axis of the cutting blade 22 is sealed. The sealed end of the transparent display tube 65 is connected to the end of the display box 61 away from the display spring 64 through the hose 651. A fluid medium flows between the transparent display tube 65 and the display box 61 through the hose 651. The fluid medium is a colored liquid, and the color of the liquid can be red, blue or green.
[0087] The indicator plate 66 is in the shape of a rectangular plate and is slidably disposed in the transparent display tube 65 . The sliding direction of the indicator plate 66 is consistent with the length direction of the transparent display tube 65 . The indicator plate 66 is adapted to the cross section of the transparent display tube 65 along the length direction.
[0088] A circular air hole 611 is provided at one end of the display box 61 near the display spring 64. The display panel 62 and the display box 61, the pull cord 63 and the display box 61, and the indicator plate 66 and the transparent display tube 65 are all sealed and slidable.
[0089] A scale 652 is provided on the outer wall of the transparent display tube 65 , and a limit plate 67 is fixedly provided on the inner wall. The limit plate 67 is in a rectangular plate shape and is provided close to the open end of the transparent display tube 65 .
[0090] During use, when the adjustment distance between two adjacent cutting blades 22 increases, the pull rope 63 slides out of the display box 61, and pulls the display panel 62 to squeeze the colored liquid into the transparent display tube 65. The colored liquid pushes the indicator plate 66 to slide close to the limit plate 67. The indicator plate 66 displays the distance value between the two adjacent cutting blades 22 through the scale 652 on the transparent display tube 65.
[0091] When the adjustment distance between two adjacent cutting blades 22 is reduced, the display spring 64 drives the pull rope 63 to slide into the display box 61 through the display panel 62, and the display panel 62 draws the colored liquid back into the display box 61. The colored liquid drives the indicator plate 66 to slide away from the limit plate 67. The indicator plate 66 displays the distance value between the two adjacent cutting blades 22 through the scale 652 on the transparent display tube 65, so that the distance between the two adjacent cutting blades 22 is easy to accurately control.
[0092] The implementation principle of a photovoltaic welding strip slitting device in an embodiment of the present application is as follows: when in use, the adjustment cylinder 441 drives the two-way telescopic rod 442 to move away from the turntable 211, releases the fixation of the chain ring 43 on the cutting blade 22, and allows the cutting blade 22 to be adjusted equidistantly under the magnetic force of the electromagnet 41, and the damping cylinder 51 drives the sliding rod 53 to slide in the damping groove 541, and under the current limiting action of the damping capillary 52, the cutting blade 22 slides slowly, so that the distance between two adjacent cutting blades 22 is easy to control, and then the adjustment cylinder 441 drives the two-way telescopic rod 442 to approach the turntable 211, so that the clamping rod 42 is inserted into the chain hole of the chain ring 43 to fix the cutting blade 22 and the cutting shaft 21, and the motor 71 is started. The motor 71 drives the cutting blade 22 of the first cutting blade assembly 2 and the cutting blade 22 of the second cutting blade assembly 3 to rotate through the gear 72 and the two gear rings 73, so that photovoltaic welding strips of different widths can be cut.
[0093] When the distance between two adjacent cutting blades 22 needs to be adjusted, the switch valves 521 are closed one by one, so that each cutting blade 22 is fixed to the cutting shaft 21 individually, so that photovoltaic welding strips of different widths can be cut out at the same time.
[0094] When adjusting the distance between two adjacent cutting blades 22, the pull rope 63 and the display spring 64 cooperate to drive the display panel 62 to slide, and the display panel 62 drives the indicator plate 66 to slide through the colored liquid. The indicator plate 66 indicates on the scale 652 of the transparent display tube 65, so that the distance between two adjacent cutting blades 22 can be easily and accurately controlled.
[0095] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A photovoltaic ribbon slitting device, characterized in that: include: Cutter holder (1); A first cutting assembly (2), comprising a cutting shaft (21) and a cutting blade (22); A second cutter assembly (3) having the same structure as the first cutter assembly (2); The adjusting assembly (4) is provided with two groups and is respectively provided on the first cutter assembly (2) and the second cutter assembly (3). The adjusting assembly (4) comprises an electromagnet (41), a clamping rod (42), a chain ring (43) and an adjusting portion (44); in, Both ends of the cutter shaft (21) are coaxially fixedly connected with a rotating disk (211), the rotating disk (211) is rotatably connected to the cutter frame (1), a plurality of cutter blades (22) are provided, and are coaxially slidably sleeved on the cutter shaft (21), and the sliding direction of the cutter blades (22) is the axial direction of the cutter shaft (21); The cutting blade (22) of the second cutting blade assembly (3) corresponds to and abuts against the cutting blade (22) of the first cutting blade assembly (2); The electromagnets (41) are provided in multiple groups and are respectively located between two adjacent cutting blades (22). Each group of electromagnets (41) has two electromagnets and are respectively and symmetrically fixed on the sides of the two adjacent cutting blades (22) that are close to each other. The cutting blade (22) and the rotating disk (211) are both symmetrically provided with two adjustment holes (221); a plurality of clamping rods (42) are provided, and correspond one to one with the adjustment holes (221); the clamping rods (42) are fixed in the adjustment holes (221) and are located at one end of the adjustment holes (221) away from the cutting blade shaft (21); The chain ring (43) is slidably inserted into all the adjustment holes (221), and the sliding direction of the chain ring (43) is a direction approaching or moving away from the axis of the cutter shaft (21); Two adjusting parts (44) are symmetrically arranged and are respectively arranged on the sides of the two rotating disks (211) away from each other. The adjusting parts (44) support the chain ring (43) in a rectangular shape and are used to adjust the width of the chain ring (43) so that the clamping rod (42) can be inserted into or removed from the chain hole of the chain ring (43).
2. A photovoltaic ribbon slitting device according to claim 1, characterized in that: The adjusting unit (44) comprises: The regulating oil cylinder (441) is fixedly mounted on the rotating disk (211), and its extension direction is consistent with the axial direction of the cutter shaft (21). The movable end of the regulating oil cylinder (441) is located at an end of the regulating oil cylinder (441) that is away from the rotating disk (211). A bidirectional telescopic rod (442), the middle of which is fixedly mounted on the movable end of the regulating oil cylinder (441), and both movable ends of the bidirectional telescopic rod (442) are slidably connected to the inner side of the chain ring (43); The regulating spring (443) is arranged between the two movable ends of the bidirectional telescopic rod (442) and is used to drive the two movable ends of the bidirectional telescopic rod (442) to extend synchronously.
3. A photovoltaic ribbon slitting device according to claim 2, characterized in that: Both movable ends of the bidirectional telescopic rod (442) are rotatably connected to sprockets (4421), and the sprockets (4421) are meshed with the chain ring (43).
4. A photovoltaic ribbon slitting device according to claim 1, characterized in that: The cutter shaft (21) is hollow inside, a sliding hole (212) penetrating the cutter shaft (21) is provided on the cutter shaft (21), a slide plate (222) is fixedly connected to the cutting blade (22), the slide plate (222) is slidably arranged in the sliding hole (212), a damping assembly (5) is arranged in the cutter shaft (21), and the damping assembly (5) comprises a damping oil cylinder (51), a damping capillary (52), a slide rod (53) and a damping plate (54); A plurality of damping oil cylinders (51) are provided, and correspond one to one with the cutting blades (22). The damping oil cylinders (51) are fixed on the slide plate (222); A plurality of damping capillaries (52) are provided, and correspond one to one with the damping oil cylinder (51); one end of the damping capillary tube (52) is communicated with the rodless chamber of the damping oil cylinder (51), and the other end is communicated with the rod chamber of the damping oil cylinder (51); hydraulic oil flows through the rodless chamber and the rod chamber of the damping oil cylinder (51) through the damping capillary tube (52); A plurality of slide bars (53) are provided, and correspond one to one with the damping oil cylinder (51), and the slide bars (53) are fixedly connected to the movable end of the damping oil cylinder (51); The damping plate (54) is fixedly arranged in the cutter shaft (21) and is arranged along the sliding direction of the slide plate (222). A damping groove (541) is provided on one side of the damping plate (54) close to the damping oil cylinder (51) along the sliding direction of the slide plate (222). The damping groove (541) is wavy in shape. One end of the slide rod (53) is slidably arranged in the damping groove (541).
5. A photovoltaic ribbon slitting device according to claim 4, characterized in that: The damping capillary tube (52) is slidably disposed on the rotating disk (211), and a switch valve (521) is disposed on the portion of the damping capillary tube (52) located outside the cutter shaft (21).
6. A photovoltaic ribbon slitting device according to claim 1, characterized in that: A display component (6) is provided between two adjacent cutting blades (22), and the display component (6) is used to display the distance between the two adjacent cutting blades (22).
7. A photovoltaic ribbon slitting device according to claim 6, characterized in that: The display component (6) comprises: A display box (61) is fixedly mounted on one of the cutting blades (22); A display panel (62) is slidably disposed in the display box (61); A pull rope (63) is slidably arranged on one end of the display box (61), one end of the pull rope (63) is fixedly connected to the display panel (62), and the other end is fixedly connected to another cutting blade (22); A display spring (64) is arranged in the display box (61) and is located on a side of the display panel (62) away from the pull rope (63). The display spring (64) is used to drive the display panel (62) to pull the pull rope (63) to slide into the display box (61); A transparent display tube (65) is fixedly mounted on the other cutting blade (22); one end of the transparent display tube (65) is open and the other end is sealed; the sealed end of the transparent display tube (65) is connected to an end of the display box (61) away from the display spring (64) through a hose (651); a fluid medium flows between the transparent display tube (65) and the display box (61) through the hose (651); An indicator plate (66) is slidably disposed in the transparent display tube (65); An air hole (611) is provided at one end of the display box (61) close to the display spring (64), and sealing and sliding are provided between the display panel (62) and the display box (61), between the pull rope (63) and the display box (61), and between the indicator panel (66) and the transparent display tube (65).
8. A photovoltaic ribbon slitting device according to claim 7, characterized in that: The outer wall of the transparent display tube (65) is provided with scales (652).
9. A photovoltaic ribbon slitting device according to claim 7, characterized in that: A limiting plate (67) is fixedly provided on the inner wall of the transparent display tube (65), and the limiting plate (67) is arranged close to the opening end of the transparent display tube (65).
10. A photovoltaic ribbon slitting device according to claim 1, characterized in that: The cutter frame (1) is provided with a driving assembly (7), the driving assembly (7) being located at one end of the cutter shaft (21), the driving assembly (7) comprising a motor (71), a gear (72) and a gear ring (73), the motor (71) being fixedly connected to the cutter frame (1), the gear (72) being coaxially fixedly connected to the output shaft of the motor (71), two gear rings (73) being provided, and being coaxially fixedly connected to the rotating disk (211) of the first cutter assembly (2) and the rotating disk (211) of the second cutter assembly (3), respectively, the gear (72) being meshed with one of the gear rings (73), and the two gear rings (73) being meshed with each other.
Citation Information
Patent Citations
Sheet leveling, splitting and cutting unit
CN108971613A
Steel plate slitting and winding device with scratch stopping function
CN115319181A