Intelligent butter packaging foreign body detection device and method
Through smart butter packaging foreign body detection devices, use the PLC controller and motor -driven thread screw to achieve the packaging bag slowly filling from the bottom surface, combined with auxiliary detectors and high -speed cameras to detect foreign bodies in real time, solving the entry of foreign objects in the process of avocado filling process. The problem improves the detection accuracy and filling stability.
Patent Information
- Application Number
- CN202411586084.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-08
AI Technical Summary
Butter is easily carried foreign objects in the air into the packaging bag during filling from the top of the packaging bag, affecting the detection accuracy.
An intelligent butter packaging foreign matter detection device is designed, including a conveyor, a fixed frame, a feeding pipe, a progressive auxiliary mechanism, a bellows and a shielding protection piece. The PLC controller drives the motor and threaded screw to realize the slow filling of the packaging bag from the bottom to reduce the entry of foreign matter; the auxiliary detector and high-speed camera are used to detect foreign matter in the packaging bag in real time.
It effectively reduces the entry of foreign matter in the outside air carried by direct filling from the top, avoids interference during the detection process, ensures the accuracy of the detection, and improves the stability of the filling process.
Smart Images

Figure CN119079221B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of intelligent butter detection, and in particular to an intelligent butter packaging foreign body detection device and method. Background Art
[0002] Butter is a kind of fat extracted from the adipose tissue of cattle or buffaloes. It is in the form of white solid or semi-solid. The main processing technology of butter includes: steaming the marinated beef fat blocks → vacuum deodorization → vacuum dehumidification → vacuum frying → centrifugal sedimentation → filtration → vacuum decolorization → cooling and filling. The cooling and filling of butter is the last step in the processing of butter, and according to the packaging type, it includes box packaging and small box packaging. In order to ensure that there are no foreign objects in the butter during the filling process, a special foreign object detection device is required to detect it.
[0003] According to the announcement number "CN115557029B" published on the China Patent Network, it is a "foreign matter detection device based on butter box filling process", which includes a frame and a feed pipe, in which a bag loading mechanism, a primary bag opening mechanism and a secondary detection mechanism are arranged; the bag loading mechanism is used to transfer the stacked packaging bags one by one to the primary bag opening mechanism; the primary bag opening mechanism is used for the initial bag opening treatment of the packaging bags, and flips the packaging bags after the initial bag opening treatment to the bottom of the secondary detection mechanism; the secondary detection mechanism is used to clamp the packaging bags after the initial bag opening treatment, and fill butter into the packaging bags through the feed pipe, and at the same time, detect in real time whether there are foreign matters on the surface of the butter in the packaging bags. This patent discloses a detection device that integrates detection, bag loading, bag opening and filling. In view of the defects existing in the existing butter packaging, it can monitor the foreign matters that may exist in the packaging bags before and during the filling process in real time, and avoid the possibility of foreign matters appearing in the butter after filling.
[0004] Although the above patent can detect the butter filling process, the butter is generally filled directly from the bag mouth, which makes it easy for foreign matter in the air to enter the packaging bag during the filling process, thereby affecting the accuracy of the butter itself. To this end, we provide an intelligent butter packaging foreign matter detection device and method to solve the above problem. Summary of the invention
[0005] The purpose of the present invention is to provide an intelligent butter packaging foreign matter detection device and method to solve the problem that butter is easily carried with foreign matter in the air into the interior of the packaging bag during the filling process from the top of the packaging bag, thereby affecting the accuracy of butter detection.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent butter packaging foreign body detection device, comprising: a conveyor and a fixed frame fixedly connected to the top of the conveyor, a packaging bag is arranged on the inner side of the fixed frame, a feeding pipe is fixedly connected to the top of the fixed frame, and one end of the feeding pipe passes through the inner side of the fixed frame and is located above the packaging bag, and a transportation mechanism for conveying the packaging bag is arranged on the inner side of the fixed frame; a progressive auxiliary mechanism is located between the fixed frame and the feeding pipe, and is used to assist the feeding pipe in filling, the progressive auxiliary mechanism includes a second connecting frame fixedly connected to the inner side of the fixed frame, a movable block is slidably connected to the inner side of the second connecting frame, and an auxiliary detector for detecting foreign bodies is arranged on one side of the movable block; a bellows, the bellows is fixedly connected to the bottom of the feeding pipe, a discharge nozzle is fixedly connected to the bottom of the discharge nozzle, a shielding protection member for shielding is arranged at the bottom of the discharge nozzle, and an isolation protection component for isolating the filling is arranged on the outer wall of the discharge nozzle.
[0007] As a further scheme of the present invention: the transportation mechanism includes a first connecting frame fixedly connected to the inner side of the fixed frame, a third driving motor is installed on the inner side of the first connecting frame, the output end of the third driving motor is connected to a first one-way threaded screw, and one end of the first one-way threaded screw penetrates into the inner side of the first connecting frame and is rotatably connected to the first connecting frame, a slider is slidably connected to the outer wall of the first connecting frame, and the slider is threadedly connected to the first one-way threaded screw, one end of the slider is fixedly connected to a U-shaped frame, connecting pipes are installed on both sides of the U-shaped frame, and a suction cup is installed at the air inlet of the connecting pipe.
[0008] As a further solution of the present invention: the progressive auxiliary mechanism also includes a first driving motor installed on the top of the fixed frame, the output end of the first driving motor is connected to a second one-way threaded screw, one end of the second one-way threaded screw passes through the inner side of the fixed frame and is rotatably connected to the second connecting frame, the movable block is threadedly connected to the outer wall of the second one-way threaded screw, the inner side of the movable block is fixedly connected to a power rod, the bottom of the power rod is fixedly connected to a first connecting plate, and the first connecting plate is fixedly connected to the outer wall of the discharge nozzle.
[0009] As a further scheme of the present invention: the auxiliary detector includes an auxiliary frame fixedly connected to one end of the movable block, and both ends of the auxiliary frame are fixedly connected to a connecting seat, wherein an irradiation lamp is installed on the top of one of the connecting seats, and a second driving motor is installed on the top of the other connecting seat, and the output end of the second driving motor is connected to a third one-way threaded screw, one end of the third one-way threaded screw penetrates into the inner side of the connecting seat and is rotatably connected to the connecting seat, and a rectangular guide rod is fixedly connected to the inner side of the connecting seat below the third one-way threaded screw, and a moving block is slidably connected to the outer wall of the rectangular guide rod, and the moving block is installed on the outer wall of the third one-way threaded screw, a high-speed camera is installed on one side of the moving block, and a pushing component for moving the connecting seat is provided on the inner side of the auxiliary frame.
[0010] As a further solution of the present invention: the pushing assembly includes a rectangular moving rod fixedly connected to one end of the connecting seat, and one end of the rectangular moving rod penetrates into the inner side of the auxiliary frame and is slidably connected to the auxiliary frame, one end of the rectangular moving rod is fixedly connected to a first spherical rod, a connecting spring is installed between the first spherical rod and the auxiliary frame, a fixing rod is fixedly connected to the inner top of the fixing frame, and an arch block is fixedly connected to the bottom of the fixing rod.
[0011] As a further solution of the present invention: the shielding protection member includes a second fixed seat fixedly connected to the bottom of the discharge nozzle, a sealing plate is arranged on the inner side of the second fixed seat, the outer walls on both sides of the sealing plate are fixedly connected with a rotating shaft, and one end of the rotating shaft passes through the outside of the second fixed seat and is rotatably connected to the second fixed seat, a spur gear is fixedly connected to the outer wall of the rotating shaft, and a spur rack is meshed with the bottom of the spur gear.
[0012] As a further solution of the present invention: the shielding protection member also includes a T-shaped sliding bar slidably connected to the inner side of the second fixed seat, the T-shaped sliding bar is fixedly connected to the spur rack, a power spring is installed between the T-shaped sliding bar and the second fixed seat, an auxiliary plate is provided on the inner side of the power rod, one side of the auxiliary plate is fixedly connected to the second connecting plate, the inner side of the second connecting plate is fixedly connected to the traction rod, and one end of the traction rod passes through the bottom of the first connecting plate and is fixedly connected to the traction rope, and one end of the traction rope is fixedly connected to the T-shaped sliding bar, the bottom of the first connecting plate is fixedly connected to the first fixed seat, the inner side of the first fixed seat is rotatably connected to a guide wheel, and the guide wheel is attached to the inner side of the traction rope, a traction spring is installed between the second connecting plate and the first connecting plate, and a lock for locking and unlocking the auxiliary plate is provided between the auxiliary plate and the power rod.
[0013] As a further solution of the present invention: the lock includes a pin slidably connected to the inner side of the power rod, one end of the pin penetrates into the inner side of the auxiliary plate, the other end of the pin penetrates into the outside of the power rod and is fixedly connected with a cylinder, an oblique groove is provided on the inner side of the cylinder, an auxiliary spring is installed between the cylinder and the power rod, L-shaped frames are fixedly connected to both sides of the second connecting frame, and a roller is rotatably connected to the top of the L-shaped frame.
[0014] As a further solution of the present invention: the isolation protection component includes shielding rubber blocks fixedly connected to the four sides of the first connecting plate, each of the shielding rubber blocks fits together, and the bottom of the second connecting plate is fixedly connected to a circular pressure frame, and a slope is provided on one side of the circular pressure frame.
[0015] The present invention also discloses a method for detecting foreign matter in intelligent butter packaging, which uses the above-mentioned intelligent butter packaging foreign matter detection device, and comprises the following steps:
[0016] S1. When the output end of the third driving motor drives the first one-way threaded screw to rotate, so that the slider drives the packaging bag to move to the position below the feeding pipe for filling, the first driving motor can be started, and the output end of the first driving motor drives the second one-way threaded screw to rotate, thereby driving the movable block to drive the first connecting plate to move downward, so that the first connecting plate drives the end of the discharge nozzle to move to the inside of the packaging bag. When filling, under the control of the PLC controller, the output end of the first driving motor is slowly rotated in the opposite direction, thereby driving the first connecting plate to drive the discharge nozzle to move slowly upward, so that the packaging bag is slowly filled from the bottom upward, thereby reducing the entry of foreign matter in the outside air brought in by direct filling from the top, thereby avoiding interference during the detection process, thereby ensuring the accuracy of the detection;
[0017] S2. When the packaging bag is being filled, the irradiation lamp and the second drive motor are started, the irradiation lamp generates light to irradiate the butter inside the packaging bag, and then the high-speed camera is used to take pictures to detect whether there is foreign matter. The output end of the second drive motor can rotate forward and reverse. The output end of the second drive motor rotates forward to drive the moving block to drive the high-speed camera to move horizontally, thereby expanding the detection range, so as to ensure the accuracy of the detection;
[0018] S3, when the power rod moves downward, it drives the auxiliary plate downward. When the roller contacts the inner inclined groove of the cylinder, the cylinder is pushed to drive the latch to move outside the power rod under the action of the inner inclined groove of the cylinder. When the power rod drives the auxiliary plate to stop moving, the latch moves out from the inside of the auxiliary plate, so that the auxiliary plate is no longer fixed, and then the traction spring drives the second connecting plate to drive the traction rod to move upward, thereby pulling the traction rope through the T-shaped slide bar to drive the spur rack to move horizontally, and then drives the spur gear to drive the sealing plate to move away from the end of the discharge nozzle through the rotating shaft. When the second connecting plate stops moving When the power rod is moved, the sealing plate rotates 180 degrees, so that the discharge port of the discharge nozzle is opened. When the discharge nozzle is reset upward, the second connecting plate is blocked by the L-shaped frame, so that the auxiliary plate can slide relative to the power rod, so that when the power rod moves to the initial position, the latch is aligned with the inner fixing hole of the auxiliary plate, so that the latch can be inserted into the inner side of the auxiliary plate again, so that after the power rod is reset, the sealing plate can cover the discharge port of the discharge nozzle, thereby ensuring that the butter at the discharge port of the discharge nozzle will not adhere to foreign matter in the surrounding environment during the next filling, thereby further improving the accuracy of detection in the subsequent filling process;
[0019] S4. When the auxiliary frame moves downward, the first spherical rod contacts the inclined surface of one side of the arch block, so that the first spherical rod is pushed by the arch block to drive the connecting seat to move horizontally, so that the connecting seat can avoid the U-shaped frame when the auxiliary frame moves downward. After the connecting seat avoids the U-shaped frame, the first spherical rod moves from the highest point of the arch block to the lowest point for reset, thereby ensuring that the high-speed camera is always close to the packaging bag during detection, thereby improving the overall practicality of the device;
[0020] S5. When the first connecting plate moves downward to the inside of the packaging bag, it drives the shielding rubber block to move synchronously. When the first connecting plate moves to the specified position, the second connecting plate moves upward and drives the circular pressure frame to move upward. When the circular pressure frame is separated from the four shielding rubber blocks, the four shielding rubber blocks are reset and expanded to form a cover on the inside of the packaging bag with the first connecting plate, thereby preventing foreign matter from falling into the packaging bag during the filling process, thereby ensuring the stability of the filling.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. By setting a progressive auxiliary mechanism, the output end of the first drive motor drives the second unidirectional threaded screw to rotate, and then drives the movable block to drive the first connecting plate to move downward, so that the first connecting plate drives the end of the discharge nozzle to move to the inside of the packaging bag. During filling, under the control of the PLC controller, the output end of the first drive motor slowly rotates in the opposite direction, thereby driving the first connecting plate to drive the discharge nozzle to move slowly upward, so that the packaging bag is slowly filled from the bottom upward, thereby reducing the entry of foreign matter in the outside air brought by direct filling from the top, thereby avoiding interference during the detection process, thereby ensuring the accuracy of the detection;
[0023] 2. By setting a pushing component, when the auxiliary frame moves downward, the first spherical rod contacts the inclined surface of one side of the arch block, so that the first spherical rod is pushed by the arch block to drive the connecting seat to move horizontally, so that the connecting seat can avoid the U-shaped frame when the auxiliary frame moves downward. After the connecting seat avoids the U-shaped frame, the first spherical rod moves from the highest point of the arch block to the lowest point for reset, thereby ensuring that the high-speed camera is close to the packaging bag during detection, thereby improving the overall practicality of the device;
[0024] 3. By setting a shielding protection member, the sealing plate can be shielded at the discharge port of the discharge nozzle, thereby ensuring that the butter at the discharge port of the discharge nozzle will not adhere to foreign matter in the surrounding environment during the next filling, thereby further improving the accuracy of detection in the subsequent filling process;
[0025] 4. By setting the cooperation of parts such as the circular pressure frame, the first connecting plate moves to the inside of the packaging bag at a certain distance from the bottom of the packaging bag. When the first connecting plate moves downward to the inside of the packaging bag, it drives the shielding rubber block to move synchronously. When the first connecting plate moves to the specified position, the second connecting plate moves upward and drives the circular pressure frame upward. When the circular pressure frame is separated from the four shielding rubber blocks, the four shielding rubber blocks are reset and expanded to form a cover on the inside of the packaging bag with the first connecting plate, thereby preventing foreign matter from falling into the packaging bag during the filling process, thereby ensuring the stability of the filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the present invention;
[0027] Figure 2 It is a schematic diagram of the inner structure of the fixing frame of the present invention;
[0028] Figure 3 A side view of a fixing frame of the present invention;
[0029] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;
[0030] Figure 5It is a schematic diagram of the structure of the second connecting frame of the present invention;
[0031] Figure 6 It is a schematic diagram of the structure of the driving component of the present invention;
[0032] Figure 7 This is a schematic diagram of the bottom structure of the first connecting plate of the present invention;
[0033] Figure 8 For the present invention Figure 7 Enlarged view of point B in the middle;
[0034] Fig. 9 It is a cylindrical cross-sectional view of the present invention;
[0035] Fig.10 It is a schematic diagram of the inner structure of the second fixing seat of the present invention.
[0036] In the figure: 1, conveyor; 2, fixed frame; 3, packaging bag; 4, feed pipe; 5, first connecting frame; 6, first one-way threaded screw; 7, slider; 8, bellows; 9, first connecting plate; 10, U-shaped frame; 11, first drive motor; 12, fixed rod; 13, auxiliary frame; 14, second one-way threaded screw; 15, sealing plate; 16, L-shaped frame; 17, roller; 18, arch block; 19, connecting seat; 20, connecting pipe; 21, suction cup; 22, traction rod; 23, shielding rubber block; 24, circular pressure frame; 25, second connecting frame; 26, irradiation lamp; 27, movable block; 28, auxiliary plate ; 29. Cylinder; 30. Power rod; 31. Second drive motor; 32. Moving block; 33. High-speed camera; 34. Rectangular moving rod; 35. First spherical rod; 36. Connecting spring; 37. Second connecting plate; 38. Inclined surface; 39. Discharge nozzle; 40. First fixed seat; 41. Guide wheel; 42. Traction rope; 43. Second fixed seat; 44. Rotating shaft; 45. Spur gear; 46. Spur rack; 47. T-shaped slide bar; 48. Auxiliary spring; 49. Latch; 50. Power spring; 51. Third one-way threaded screw; 52. Rectangular guide rod; 53. Third drive motor; 54. Traction spring. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.
[0039] Example 1
[0040] See also Figures 1 to 10The present embodiment provides an intelligent butter packaging foreign body detection device, comprising: a conveyor 1 and a fixed frame 2 fixedly connected to the top of the conveyor 1, a packaging bag 3 is arranged on the inner side of the fixed frame 2, a feeding pipe 4 is fixedly connected to the top of the fixed frame 2, and one end of the feeding pipe 4 passes through the inner side of the fixed frame 2 and is located above the packaging bag 3, and a transportation mechanism for conveying the packaging bag 3 is arranged on the inner side of the fixed frame 2; a progressive auxiliary mechanism is located between the fixed frame 2 and the feeding pipe 4, and is used to assist the feeding pipe 4 in filling, and the progressive auxiliary mechanism includes a second connecting frame 25 fixedly connected to the inner side of the fixed frame 2, and a movable block 27 is slidably connected to the inner side of the second connecting frame 25, and one side of the movable block 27 An auxiliary detector for detecting foreign matter is provided; a bellows 8, which is fixedly connected to the bottom of the feed pipe 4, and a discharge nozzle 39 is fixedly connected to the bottom of the bellows 8. The transportation mechanism includes a first connecting frame 5 fixedly connected to the inner side of the fixed frame 2, and a third drive motor 53 is installed on the inner side of the first connecting frame 5. The output end of the third drive motor 53 is connected to a first one-way threaded screw 6, and one end of the first one-way threaded screw 6 passes through the inner side of the first connecting frame 5 and is rotatably connected to the first connecting frame 5. A slider 7 is slidably connected to the outer wall of the first connecting frame 5, and the slider 7 is threadedly connected to the first one-way threaded screw 6. One end of the slider 7 is fixedly connected to a U-shaped frame 10, and both sides of the U-shaped frame 10 A connecting pipe 20 is installed, and a suction cup 21 is installed at the air inlet of the connecting pipe 20. The progressive auxiliary mechanism also includes a first drive motor 11 installed on the top of the fixed frame 2, and the output end of the first drive motor 11 is connected to the second one-way threaded screw 14, one end of the second one-way threaded screw 14 penetrates the inner side of the fixed frame 2 and is rotatably connected to the second connecting frame 25. The movable block 27 is threadedly connected to the outer wall of the second one-way threaded screw 14, and the inner side of the movable block 27 is fixedly connected to a power rod 30, and the bottom of the power rod 30 is fixedly connected to a first connecting plate 9, and the first connecting plate 9 is fixedly connected to the outer wall of the discharge nozzle 39. The auxiliary detector includes an auxiliary frame 1 fixedly connected to one end of the movable block 27 3. Both ends of the auxiliary frame 13 are fixedly connected with a connecting seat 19, a lighting lamp 26 is installed on the top of one of the connecting seats 19, and a second driving motor 31 is installed on the top of the other connecting seat 19. The output end of the second driving motor 31 is connected with a third one-way threaded screw 51, one end of the third one-way threaded screw 51 penetrates the inner side of the connecting seat 19 and is rotatably connected to the connecting seat 19, and a rectangular guide rod 52 is fixedly connected to the inner side of the connecting seat 19 below the third one-way threaded screw 51, and a moving block 32 is slidably connected to the outer wall of the rectangular guide rod 52, and the moving block 32 is installed on the outer wall of the third one-way threaded screw 51, and a high-speed camera 33 is installed on one side of the moving block 32;
[0041] The end of the feed pipe 4 is connected to the external feed pipe, and the external feed pipe introduces the material into the feed pipe 4 for filling operation. The end of the connecting pipe 20 can be connected to a vacuum pump, and the vacuum pump allows the suction cup 21 to adsorb the packaging bag 3. First, when the output end of the third drive motor 53 drives the first one-way threaded screw 6 to rotate, so that the slider 7 drives the packaging bag 3 to move to the bottom of the feed pipe 4 for filling, the first drive motor 11 can be started, and the output end of the first drive motor 11 drives the second one-way threaded screw 14 to rotate, thereby driving the movable block 27 to drive the first connecting plate 9 to move downward, so that the first connecting plate 9 drives the end of the discharge nozzle 39 to move to the inside of the packaging bag 3. When filling, under the control of the PLC controller, the output end of the first drive motor 11 is slowly rotated in the opposite direction, thereby driving the first connecting plate 9 to drive the discharge nozzle 39 to move slowly upward, so that the packaging bag 3 is slowly filled from the bottom upward, thereby reducing the entry of foreign matter in the external air brought by direct filling from the top, thereby avoiding interference during the detection process, thereby ensuring the accuracy of the detection;
[0042] When the packaging bag 3 is being filled, the irradiation lamp 26 and the second drive motor 31 are started. The irradiation lamp 26 generates light to irradiate the butter inside the packaging bag 3, and then the high-speed camera 33 is used to take pictures to detect whether there are foreign objects. The output end of the second drive motor 31 can be rotated forward and reverse. The forward rotation of the output end of the second drive motor 31 drives the moving block 32 to drive the high-speed camera 33 to move horizontally, thereby expanding the detection range, thereby ensuring the accuracy of the detection.
[0043] Example 2
[0044] On the basis of Example 1, the intelligent butter packaging foreign body detection device provided in this embodiment further includes a pushing component, which is arranged on the inner side of the auxiliary frame 13 and is used to move the connecting seat 19. The pushing component includes a rectangular moving rod 34 fixedly connected to one end of the connecting seat 19, and one end of the rectangular moving rod 34 penetrates the inner side of the auxiliary frame 13 and is slidably connected to the auxiliary frame 13. One end of the rectangular moving rod 34 is fixedly connected to a first spherical rod 35, and a connecting spring 36 is installed between the first spherical rod 35 and the auxiliary frame 13. The inner top of the fixed frame 2 is fixedly connected to the fixed rod 12, and the bottom of the fixed rod 12 is fixedly connected to the arch block 18;
[0045] When the auxiliary frame 13 moves downward, the first spherical rod 35 contacts the inclined surface of one side of the arch block 18, so that the first spherical rod 35 is pushed by the arch block 18 to drive the connecting seat 19 to move horizontally, so that the connecting seat 19 can avoid the U-shaped frame 10 when the auxiliary frame 13 moves downward. After the connecting seat 19 avoids the U-shaped frame 10, the first spherical rod 35 moves from the highest point of the arch block 18 to the lowest point for reset, thereby ensuring that the high-speed camera 33 is close to the packaging bag 3 during detection, thereby improving the overall practicality of the device.
[0046] Example 3
[0047] On the basis of Example 1, an intelligent butter packaging foreign body detection device provided in this embodiment further includes a shielding protective member, which is arranged at the bottom of the discharge nozzle 39 for shielding it, and the shielding protective member includes a second fixed seat 43 fixedly connected to the bottom of the discharge nozzle 39, and a sealing plate 15 is arranged on the inner side of the second fixed seat 43, and the outer walls of both sides of the sealing plate 15 are fixedly connected with a rotating shaft 44, and one end of the rotating shaft 44 passes through the outside of the second fixed seat 43 and is rotatably connected to the second fixed seat 43, and the outer wall of the rotating shaft 44 is fixedly connected with a spur gear 45, and the bottom of the spur gear 45 is meshed with a spur rack 46, and the shielding protective member also includes a T-shaped slide bar 47 slidably connected to the inner side of the second fixed seat 43, and the T-shaped slide bar 47 is fixedly connected to the spur rack 46, and a power spring 50 is installed between the T-shaped slide bar 47 and the second fixed seat 43, and an auxiliary plate 28 is arranged on the inner side of the power rod 30, and a second connecting plate 37 is fixedly connected to one side of the auxiliary plate 28, and the inner side of the second connecting plate 37 is fixed The first connecting plate 9 is connected with a traction rod 22, and one end of the traction rod 22 passes through the bottom of the first connecting plate 9 and is fixedly connected with a traction rope 42, and one end of the traction rope 42 is fixedly connected to the T-shaped slide bar 47. The bottom of the first connecting plate 9 is fixedly connected with a first fixing seat 40, and the inner side of the first fixing seat 40 is rotatably connected with a guide wheel 41, and the guide wheel 41 is attached to the inner side of the traction rope 42. A traction spring 54 is installed between the second connecting plate 37 and the first connecting plate 9, and a traction spring 54 is installed between the auxiliary plate 28 and the power rod 30. A locker for locking and unlocking the auxiliary plate 28, the locker includes a latch 49 slidably connected to the inner side of the power rod 30, one end of the latch 49 penetrates the inner side of the auxiliary plate 28, and the other end of the latch 49 penetrates the outer side of the power rod 30 and is fixedly connected with a cylinder 29, an inclined groove is provided on the inner side of the cylinder 29, and an auxiliary spring 48 is installed between the cylinder 29 and the power rod 30, and L-shaped frames 16 are fixedly connected to both sides of the second connecting frame 25, and a roller 17 is rotatably connected to the top of the L-shaped frame 16;
[0048] The L-shaped frame 16 is initially attached to the top of the second connecting plate 37. When the power rod 30 moves downward, it drives the auxiliary plate 28 downward. When the roller 17 contacts the inner inclined groove of the cylinder 29, the cylinder 29 is pushed to drive the latch 49 to move to the outside of the power rod 30 under the action of the inner inclined groove of the cylinder 29. When the power rod 30 drives the auxiliary plate 28 to stop moving, the latch 49 moves out from the inside of the auxiliary plate 28, so that the auxiliary plate 28 is no longer fixed, and then the traction spring 54 pushes the second connecting plate 37 to drive the traction rod 22 to move upward, thereby pulling the traction rope 42 to drive the spur rack 46 to move horizontally through the T-shaped slide bar 47, and then drives the spur gear 45 to drive the sealing plate 15 to move away from the end of the discharge nozzle 39 through the rotating shaft 44. When the second connecting plate 37 stops moving, the sealing plate 15 rotates one hundred and eighty degrees, so that the discharge port of the discharge nozzle 39 is opened. When the discharge nozzle 39 is reset upward, the second connecting plate 37 is blocked by the L-shaped frame 16, so that the auxiliary plate 28 can slide relative to the power rod 30. When the power rod 30 moves to the initial position, the pin 49 is aligned with the inner fixing hole of the auxiliary plate 28, so that the pin 49 can be inserted into the inner side of the auxiliary plate 28 again. After the power rod 30 is reset, the sealing plate 15 can cover the discharge port of the discharge nozzle 39, thereby ensuring that the butter at the discharge port of the discharge nozzle 39 will not adhere to foreign matter in the surrounding environment during the next filling, thereby further improving the accuracy of detection in the subsequent filling process.
[0049] Example 4
[0050] On the basis of Example 1, the intelligent butter packaging foreign body detection device provided in this embodiment further includes an isolation protection component, which is arranged on the outer wall of the discharge nozzle 39 and is used to isolate the filling. The isolation protection component includes shielding rubber blocks 23 respectively fixedly connected to the four sides of the first connecting plate 9, each shielding rubber block 23 is attached to each other, and a circular pressing frame 24 is fixedly connected to the bottom of the second connecting plate 37, and a slope 38 is arranged on one side of the circular pressing frame 24;
[0051] The first connecting plate 9 moves to a certain distance from the bottom of the packaging bag 3. When the first connecting plate 9 moves downward to the interior of the packaging bag 3, it drives the shielding rubber block 23 to move synchronously. When the first connecting plate 9 moves to the specified position, the second connecting plate 37 moves upward and drives the circular pressing frame 24 to move upward. When the circular pressing frame 24 is separated from the four shielding rubber blocks 23, the four shielding rubber blocks 23 are reset and expanded to form a cover on the interior of the packaging bag 3 with the first connecting plate 9, thereby preventing foreign matter from falling into the interior of the packaging bag 3 during the filling process, thereby ensuring the stability of the filling.
[0052] In combination with the above-mentioned intelligent butter packaging foreign body detection device, an intelligent butter packaging foreign body detection method is provided, which specifically includes the following steps:
[0053] S1. When the output end of the third drive motor 53 drives the first one-way threaded screw 6 to rotate, so that the slider 7 drives the packaging bag 3 to move to the position below the feed pipe 4 for filling, the first drive motor 11 can be started, and the output end of the first drive motor 11 drives the second one-way threaded screw 14 to rotate, thereby driving the movable block 27 to drive the first connecting plate 9 to move downward, so that the first connecting plate 9 drives the end of the discharge nozzle 39 to move to the inside of the packaging bag 3. When filling, under the control of the PLC controller, the output end of the first drive motor 11 is slowly rotated in the opposite direction, thereby driving the first connecting plate 9 to drive the discharge nozzle 39 to move slowly upward, so that the packaging bag 3 is slowly filled from the bottom upward, thereby reducing the entry of foreign matter in the outside air brought by direct filling from the top, thereby avoiding interference during the detection process, thereby ensuring the accuracy of the detection;
[0054] S2. When the packaging bag 3 is being filled, the irradiation lamp 26 and the second drive motor 31 are started. The irradiation lamp 26 generates light to irradiate the butter inside the packaging bag 3. Then, the high-speed camera 33 is used to take pictures to detect whether there are foreign objects. The output end of the second drive motor 31 can rotate forward and reverse. The output end of the second drive motor 31 rotates forward to drive the moving block 32 to drive the high-speed camera 33 to move horizontally, thereby expanding the detection range, so as to ensure the accuracy of the detection.
[0055] S3, the power rod 30 moves downward and drives the auxiliary plate 28 downward. When the roller 17 contacts the inner inclined groove of the cylinder 29, the cylinder 29 is pushed to drive the latch 49 to move to the outside of the power rod 30 under the action of the inner inclined groove of the cylinder 29. When the power rod 30 drives the auxiliary plate 28 to stop moving, the latch 49 moves out from the inside of the auxiliary plate 28, so that the auxiliary plate 28 is no longer fixed, and then the traction spring 54 drives the second connecting plate 37 to drive the traction rod 22 to move upward, thereby pulling the traction rope 42 to drive the spur rack 46 to move horizontally through the T-shaped slide bar 47, and then drives the spur gear 45 to drive the sealing plate 15 to move away from the end of the discharge nozzle 39 through the rotating shaft 44. When the second connecting plate 37 stops moving When the power rod 30 is moved, the sealing plate 15 rotates 180 degrees, so that the discharge port of the discharge nozzle 39 is opened. When the discharge nozzle 39 is reset upward, the second connecting plate 37 is blocked by the L-shaped frame 16, so that the auxiliary plate 28 can slide relative to the power rod 30, so that when the power rod 30 moves to the initial position, the latch 49 is aligned with the inner fixing hole of the auxiliary plate 28, so that the latch 49 can be inserted into the inner side of the auxiliary plate 28 again, so that after the power rod 30 is reset, the sealing plate 15 can cover the discharge port of the discharge nozzle 39, thereby ensuring that the butter at the discharge port of the discharge nozzle 39 will not adhere to foreign matter in the surrounding environment during the next filling, thereby further improving the accuracy of detection in the subsequent filling process;
[0056] S4. When the auxiliary frame 13 moves downward, the first spherical rod 35 contacts the inclined surface of one side of the arch block 18, so that the first spherical rod 35 is pushed by the arch block 18 to drive the connecting seat 19 to move horizontally, so that the connecting seat 19 can avoid the U-shaped frame 10 during the downward movement of the auxiliary frame 13. After the connecting seat 19 avoids the U-shaped frame 10, the first spherical rod 35 moves from the highest point of the arch block 18 to the lowest point for reset, thereby ensuring that the high-speed camera 33 is always close to the packaging bag 3 during detection, thereby improving the overall practicality of the device;
[0057] S5. When the first connecting plate 9 moves downward to the inside of the packaging bag 3, it drives the shielding rubber block 23 to move synchronously. When the first connecting plate 9 moves to the specified position, the second connecting plate 37 moves upward and drives the circular pressing frame 24 to move upward. When the circular pressing frame 24 is separated from the four shielding rubber blocks 23, the four shielding rubber blocks 23 are reset and expanded to form a cover on the inside of the packaging bag 3 with the first connecting plate 9, thereby preventing foreign matter from falling into the packaging bag 3 during the filling process, thereby ensuring the stability of the filling.
[0058] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An intelligent butter packaging foreign body detection device, characterized in that: include: A conveyor (1) and a fixed frame (2) fixedly connected to the top of the conveyor (1), a packaging bag (3) being arranged on the inner side of the fixed frame (2), a feeding pipe (4) being fixedly connected to the top of the fixed frame (2), and one end of the feeding pipe (4) passing through the inner side of the fixed frame (2) and being located above the packaging bag (3), and a transport mechanism for transporting the packaging bag (3) being arranged on the inner side of the fixed frame (2); a progressive auxiliary mechanism, located between the fixed frame (2) and the feeding pipe (4), and used to assist the feeding pipe (4) in filling, the progressive auxiliary mechanism comprising a second connecting frame (25) fixedly connected to the inner side of the fixed frame (2), a movable block (27) being slidably connected to the inner side of the second connecting frame (25), and an auxiliary detector for detecting foreign matter being arranged on one side of the movable block (27); a bellows (8), the bellows (8) being fixedly connected to the bottom of the feed pipe (4), a discharge nozzle (39) being fixedly connected to the bottom of the bellows (8), a shielding protection member being provided at the bottom of the discharge nozzle (39), and an isolation protection component for isolating filling being provided on the outer wall of the discharge nozzle (39); The transport mechanism comprises a first connecting frame (5) fixedly connected to the inner side of the fixing frame (2), a third driving motor (53) being installed on the inner side of the first connecting frame (5), an output end of the third driving motor (53) being connected to a first one-way threaded screw (6), one end of the first one-way threaded screw (6) passing through the inner side of the first connecting frame (5) and being rotatably connected to the first connecting frame (5), a sliding block (7) being slidably connected to the outer wall of the first connecting frame (5), the sliding block (7) being threadably connected to the first one-way threaded screw (6), one end of the sliding block (7) being fixedly connected to a U-shaped frame (10), connecting pipes (20) being installed on both sides of the U-shaped frame (10), and a suction cup (21) being installed at the air inlet of the connecting pipe (20); The advancement auxiliary mechanism further comprises a first driving motor (11) mounted on the top of the fixing frame (2); the output end of the first driving motor (11) is connected to a second one-way threaded screw (14); one end of the second one-way threaded screw (14) penetrates the inner side of the fixing frame (2) and is rotatably connected to the second connecting frame (25); the movable block (27) is threadedly connected to the outer wall of the second one-way threaded screw (14); the inner side of the movable block (27) is fixedly connected to a power rod (30); the bottom of the power rod (30) is fixedly connected to a first connecting plate (9); and the first connecting plate (9) is fixedly connected to the outer wall of the discharge nozzle (39); The auxiliary detector comprises an auxiliary frame (13) fixedly connected to one end of the movable block (27), and both ends of the auxiliary frame (13) are fixedly connected to a connecting seat (19), a lighting lamp (26) is installed on the top of one of the connecting seats (19), and a second drive motor (31) is installed on the top of the other connecting seat (19), and the output end of the second drive motor (31) is connected to a third one-way threaded screw rod (51), and one end of the third one-way threaded screw rod (51) passes through the inner portion of the connecting seat (19). The auxiliary frame (13) is provided with a driving assembly for driving the connecting seat (19) and a driving component for driving the connecting seat (19). The auxiliary frame (13) is provided with a driving assembly for driving the connecting seat (19) and a driving component for driving the connecting seat (19) on the inner side of the connecting seat (19) located below the third one-way threaded screw rod (51). The outer wall of the rectangular guide rod (52) is slidably connected with a moving block (32). The moving block (32) is mounted on the outer wall of the third one-way threaded screw rod (51). A high-speed camera (33) is mounted on one side of the moving block (32). The inner side of the auxiliary frame (13) is provided with a pushing assembly for driving the connecting seat (19).
2. The intelligent butter packaging foreign body detection device according to claim 1, characterized in that: The pushing assembly comprises a rectangular moving rod (34) fixedly connected to one end of the connecting seat (19), and one end of the rectangular moving rod (34) penetrates the inner side of the auxiliary frame (13) and is slidably connected to the auxiliary frame (13), one end of the rectangular moving rod (34) is fixedly connected to a first spherical rod (35), a connecting spring (36) is installed between the first spherical rod (35) and the auxiliary frame (13), the inner top of the fixed frame (2) is fixedly connected to a fixed rod (12), and the bottom of the fixed rod (12) is fixedly connected to an arch block (18).
3. The intelligent butter packaging foreign body detection device according to claim 2, characterized in that: The shielding protection member comprises a second fixed seat (43) fixedly connected to the bottom of the discharge nozzle (39); a sealing plate (15) is arranged on the inner side of the second fixed seat (43); a rotating shaft (44) is fixedly connected to the outer walls on both sides of the sealing plate (15); one end of the rotating shaft (44) passes through the outside of the second fixed seat (43) and is rotatably connected to the second fixed seat (43); a spur gear (45) is fixedly connected to the outer wall of the rotating shaft (44); a spur rack (46) is meshed with the bottom of the spur gear (45).
4. The intelligent butter packaging foreign body detection device according to claim 3 is characterized in that: The shielding protection member further comprises a T-shaped slide bar (47) slidably connected to the inner side of the second fixing seat (43); the T-shaped slide bar (47) is fixedly connected to the spur rack (46); a power spring (50) is installed between the T-shaped slide bar (47) and the second fixing seat (43); an auxiliary plate (28) is arranged on the inner side of the power rod (30); a second connecting plate (37) is fixedly connected to one side of the auxiliary plate (28); a traction rod (22) is fixedly connected to the inner side of the second connecting plate (37); and one end of the traction rod (22) passes through the lower side of the first connecting plate (9) and is fixedly connected to the lower side of the second connecting plate (9). A traction rope (42) is fixedly connected to the first connecting plate (9), and one end of the traction rope (42) is fixedly connected to the T-shaped sliding rod (47); a first fixing seat (40) is fixedly connected to the bottom of the first connecting plate (9); a guide wheel (41) is rotatably connected to the inner side of the first fixing seat (40), and the guide wheel (41) is attached to the inner side of the traction rope (42); a traction spring (54) is installed between the second connecting plate (37) and the first connecting plate (9); and a locker for locking and unlocking the auxiliary plate (28) is provided between the auxiliary plate (28) and the power rod (30).
5. The intelligent butter packaging foreign body detection device according to claim 4, characterized in that: The lock comprises a latch (49) slidably connected to the inner side of the power rod (30), one end of the latch (49) penetrates the inner side of the auxiliary plate (28), the other end of the latch (49) penetrates the outside of the power rod (30) and is fixedly connected to a cylinder (29), an oblique groove is provided on the inner side of the cylinder (29), an auxiliary spring (48) is installed between the cylinder (29) and the power rod (30), and L-shaped frames (16) are fixedly connected to both sides of the second connecting frame (25), and a roller (17) is rotatably connected to the top of the L-shaped frame (16).
6. The intelligent butter packaging foreign body detection device according to claim 5, characterized in that: The isolation protection assembly comprises shielding rubber blocks (23) respectively fixedly connected to the first connection plate (9) on four sides, each of the shielding rubber blocks (23) being fitted to each other, and a circular pressing frame (24) is fixedly connected to the bottom of the second connection plate (37), and a slope (38) is provided on one side of the circular pressing frame (24).
7. An intelligent butter packaging foreign body detection method, implemented by using the intelligent butter packaging foreign body detection device according to claim 6, characterized in that: The following steps are involved: S1. When the output end of the third drive motor (53) drives the first one-way threaded screw (6) to rotate, so that the slider (7) drives the packaging bag (3) to move to the position below the feed pipe (4) for filling, the first drive motor (11) is started, and the output end of the first drive motor (11) drives the second one-way threaded screw (14) to rotate, thereby driving the movable block (27) to drive the first connecting plate (9) to move downward, so that the first connecting plate (9) drives the end of the discharge nozzle (39) to move to the inside of the packaging bag (3). When filling, under the control of the PLC controller, the output end of the first drive motor (11) is slowly rotated in the opposite direction, thereby driving the first connecting plate (9) to drive the discharge nozzle (39) to move slowly upward, so that the packaging bag (3) is slowly filled from the bottom upward, thereby reducing the entry of foreign matter in the external air caused by direct filling from the top; S2, while the packaging bag (3) is being filled, the irradiation lamp (26) and the second drive motor (31) are started, the irradiation lamp (26) generates a light source to irradiate the butter inside the packaging bag (3), and then the high-speed camera (33) is used to take a picture to detect whether there is any foreign matter, the output end of the second drive motor (31) can rotate forward and reverse, and the output end of the second drive motor (31) rotates forward to drive the moving block (32) to drive the high-speed camera (33) to move horizontally, thereby expanding the detection range, thereby ensuring the accuracy of the detection; S3. When the power rod (30) moves downward, it drives the auxiliary plate (28) downward. When the roller (17) contacts the inner inclined groove of the cylinder (29), the cylinder (29) is pushed under the action of the inner inclined groove of the cylinder (29) to drive the latch (49) to move toward the outside of the power rod (30). When the power rod (30) drives the auxiliary plate (28) to stop moving, the latch (49) moves out from the inner side of the auxiliary plate (28), so that the auxiliary plate (28) is no longer fixed, thereby causing the traction spring (54) to push the second connecting plate (37) to drive the traction rod (22) to move upward, thereby pulling the traction rope (42) to drive the spur rack (46) to move horizontally through the T-shaped slide bar (47), thereby driving the spur gear (45) to drive the sealing plate (15) away from the row through the rotating shaft (44). The end of the material nozzle (39) moves, and when the second connecting plate (37) stops moving, the sealing plate (15) rotates 180 degrees, so that the discharge port of the material nozzle (39) is opened. When the material nozzle (39) is reset upward, the second connecting plate (37) is blocked by the L-shaped frame (16), so that the auxiliary plate (28) can slide relative to the power rod (30), so that when the power rod (30) moves to the initial position, the latch (49) is aligned with the inner fixing hole of the auxiliary plate (28), so that the latch (49) can be inserted into the inner side of the auxiliary plate (28) again, so that after the power rod (30) is reset, the sealing plate (15) can cover the discharge port of the material nozzle (39), thereby ensuring that the butter at the discharge port of the material nozzle (39) will not adhere to foreign matter in the surrounding environment during the next filling; S4. When the auxiliary frame (13) moves downward, the first spherical rod (35) contacts the inclined surface of one side of the arch block (18), so that the first spherical rod (35) is pushed by the arch block (18) to drive the connecting seat (19) to move horizontally, so that when the auxiliary frame (13) moves downward, the connecting seat (19) can avoid the U-shaped frame (10). After the connecting seat (19) avoids the U-shaped frame (10), the first spherical rod (35) moves from the highest point of the arch block (18) to the lowest point to reset, thereby ensuring that the high-speed camera (33) is always close to the packaging bag (3) during detection; S5. When the first connecting plate (9) moves downward into the interior of the packaging bag (3), it drives the shielding rubber block (23) to move synchronously. When the first connecting plate (9) moves to a specified position, the second connecting plate (37) moves upward and drives the circular pressing frame (24) to move upward. When the circular pressing frame (24) is separated from the four shielding rubber blocks (23), the four shielding rubber blocks (23) are reset and unfolded to form a cover with the first connecting plate (9) to cover the interior of the packaging bag (3), thereby preventing foreign matter from falling into the interior of the packaging bag (3) during the filling process.
Citation Information
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