A connector production quality inspection system
By designing a connector production quality inspection system, the existing technology problems of being unable to inspect multiple connectors at the same time, cleaning dust, and adjusting camera angles are solved, and efficient and accurate connector inspection is achieved.
Patent Information
- Application Number
- CN202411570783.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-06
AI Technical Summary
The existing connector production quality inspection device cannot inspect multiple connectors at the same time, cannot clean up dust, and the camera detection angle is fixed, so the details cannot be compared, resulting in low inspection efficiency and accuracy.
A connector production quality inspection system is designed, including a control component, a filter, a driving device, a cleaning component, a material clamping device and an observation component. The arc-shaped slide rail and material clamping turntable are used to realize the clamping function of multiple connectors. The cleaning component cleans dust through suction and blowing modes. The observation component adjusts the observation angle of the camera by swinging the bending rod and the return component.
It realizes the simultaneous inspection of multiple connectors, cleans dust, adjusts the dust removal mode according to the amount of dust, adjusts the camera detection angle, and improves inspection efficiency and accuracy.
Smart Images

Figure CN119086575B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connector inspection, and in particular to a connector production quality inspection system. Background Art
[0002] In daily life, when cables or optical fibers are electrically connected, connectors are needed to connect them. Building a bridge for current flow between two blocked circuits is an important part of the circuit. During use, if the performance of the connector and the material performance are poor, it will cause leakage and fire accidents. Therefore, inspection of connectors during the production process is the key to preventing accidents.
[0003] The existing connector production quality inspection device mainly grabs samples by a robotic arm or manually, and then observes them through a visual camera or a magnifying glass to check whether there are defects on the surface of the connector; however, this inspection method can generally only inspect a single sample, and cannot inspect multiple connectors at a time, and cannot compare the detailed differences between each connector, thereby failing to improve the inspection efficiency; at the same time, the camera used in the existing connector production quality inspection device is generally fixed at a fixed angle, and cannot accurately identify more hidden defects; therefore, a connector production quality inspection system is needed that can inspect multiple connectors at the same time, compare subtle differences between connectors, and adjust the camera observation angle to solve the shortcomings of the existing connector production quality inspection device.
[0004] For example, the patent with announcement number CN220305189U provides a visual image detection device for electrical connectors, which includes a frame, a detection component, and a material picking component. The material picking component realizes the function of taking samples through the mounting arm, and the detection instrument and the light source fixing plate realize the detection of samples through the cooperation between the detection instrument and the light source fixing plate. This application can perform precise detection on various components of electrical connectors, with strong adjustability and high degree of automation. This solution can only clamp and inspect a single connector, so that the inspection efficiency cannot be further improved and more samples cannot be obtained; this solution cannot clean dust when inspecting samples, and it cannot change the dust removal mode according to the amount of dust; the camera of the detection instrument of this solution is in a fixed state, and the observation angle cannot be changed to perform comparative inspection on multiple samples, thereby failing to further improve the efficiency and accuracy of the inspection. Summary of the invention
[0005] The purpose of the present invention is to provide a connector production quality inspection system, which aims to solve technical problems existing in the prior art such as how to realize simultaneous inspection of multiple connectors, how to realize dust cleaning during the inspection process, and how to realize adjustment of the detection angle of the inspection camera.
[0006] In view of the above technical problems, the technical solution adopted by the present invention is: a connector production quality inspection system, including a control component, a filter, a drive device, a cleaning component, a clamping device, and an observation component; the control component is provided with a control housing and an arc-shaped slide rail; the arc-shaped slide rail is fixedly installed on the upper end of the control housing; the drive device is provided with a drive housing, a motor, a slide column, and a press block; the drive housing is fixedly installed on the upper end of the slide column; the slide column is slidably installed in the control housing along the vertical direction; the motor is fixedly installed inside the drive housing; the press block is fixedly installed at the lower end of the drive housing; the clamping device is provided with a clamping turntable and a clamping slot, and the clamping slot is radially along the clamping turntable. The direction is fixed on the card turntable; the card turntable is fixedly installed inside the control component; the control component controls the drive housing and the slide column to slide upward in the control housing along the vertical direction, and then the connector is placed in the arc slide rail, and the connector slides along the arc slide rail into the card slot of the card turntable, and then the control component drives the drive housing to close downward, so that the motor can drive the card turntable to rotate, and at this time the pressing block will completely press the connector into the card slot to realize the card positioning function of multiple connectors; the filter is fixedly installed on the upper end of the drive housing; the cleaning component is fixedly installed inside the drive housing; the observation component is fixedly installed inside the control component along the radial direction.
[0007] Furthermore, the clamping device also includes a clamping spring piece, a side clamping seat, a friction wheel, a clamping slot, a clamping column, and a clamping groove; the clamping spring piece is fixedly installed in the clamping slot along the radial direction of the clamping turntable by a spring; the side clamping seat is fixedly installed on the side of the clamping slot by a spring; the friction wheel is rotatably connected to the inside of the clamping turntable; the clamping groove is fixedly installed in the inside of the clamping turntable along the radial direction; the clamping column is fixedly installed in the inside of the clamping groove along the radial direction; and the clamping slot is fixedly installed at the upper end of the clamping turntable.
[0008] Furthermore, the side clamp includes a clamp body and a roller; the clamp body is fixedly installed on the side of the clamping slot by a spring; both ends of the roller are rotatably connected to the inside of the clamp body; the outer cylindrical surface of the roller is also in friction contact with the outer cylindrical surface of the connector.
[0009] Furthermore, the control component also includes a control console, a wiring board, a hydraulic pipeline, a storage box, a friction plate, a control base, and a pivot turntable; the control console is fixedly mounted on the side of the control housing; the wiring board is fixedly mounted on the bottom of the control housing; the wiring board is also electrically connected to the control console through a wire; the upper end of the hydraulic pipeline is fixedly connected to the bottom of the control housing; the lower end of the hydraulic pipeline is fixedly connected to the upper end of the storage box; a water pump is provided in the storage box; the water pump on the storage box is connected to the hydraulic pipeline; hydraulic oil is also stored in the storage box; the friction plate is fixedly mounted on the periphery of the control base; the upper end of the friction plate is also in friction contact with the outer cylindrical surface of the friction wheel; the control base is fixedly mounted inside the control housing; the lower end of the pivot turntable is rotatably connected to the bottom of the control housing; the upper end of the pivot turntable is fixedly connected to the lower end of the card turntable.
[0010] Furthermore, a pivot lever and a pivot shaft are provided on the pivot turntable; the side surface of the pivot lever is in frictional contact with the rear end of the observation component; and the upper end of the pivot shaft is fixedly connected to the lower end of the clamping turntable.
[0011] Furthermore, the driving device also includes a handle, a spray head, a driving pin, a driving spring, and a driving connecting rod; the handle is fixedly mounted on the upper end of the driving shell; the spray head is fixedly mounted on the lower end of the driving shell; the driving pin is fixedly mounted on the output end of the motor; the driving pin is also inserted into the card slot; the upper end of the driving spring is fixedly connected to the lower end of the filter; the lower end of the driving spring is slidably mounted inside the driving shell along the vertical direction; the two ends of the driving connecting rod are respectively hinged on the side of the driving spring and the side of the cleaning component.
[0012] Furthermore, a driving slider is provided at the lower end of the driving spring; the driving slider is slidably installed inside the driving housing along a vertical direction.
[0013] Furthermore, the cleaning component includes an air outlet square tube, an air pump, an air intake square tube, a switching slider, a switching cross tube, and a rubber film; the upper end of the air outlet square tube is fixedly installed on the lower end of the filter; the upper end of the air outlet square tube is also directly connected to the external environment; the lower end of the air pump is fixedly installed on the upper end of the nozzle; the upper end of the air pump is fixedly connected to the lower end of the switching cross tube; the upper end of the switching cross tube is also fixedly connected to the air outlet square tube and the air intake square tube; the upper end of the air intake square tube is fixedly installed on the lower end of the filter; the switching slider is slidably installed in the horizontal direction inside the switching cross tube; the side of the switching slider is also hinged to one end of the driving connecting rod; the two ends of the rubber film are respectively fixedly installed on the side of the switching slider and the inside of the switching cross tube.
[0014] Furthermore, the observation component includes a swinging bent rod, a return assembly, an observation shell, an observation camera, an observation bent rod, and an observation cable; the swinging bent rod is fixedly installed at the rear end of the return assembly along the axial direction; the side of the swinging bent rod is also in friction contact with the side of the pivot lever; the return assembly is rotatably connected to the inside of the observation shell; the observation shell is fixedly installed on the side of the control base; the observation bent rod is fixedly installed at the front end of the return assembly; the observation camera is fixedly installed at the upper end of the observation bent rod; and the two ends of the observation cable are electrically connected to the observation camera and the wiring board respectively.
[0015] Furthermore, the return assembly includes a return shaft, an arc-shaped bracket, an arc-shaped magnetic rod, an arc-shaped sleeve, and an arc-shaped magnet; the outer cylindrical surface of the return shaft is rotatably connected to the inside of the observation shell; the arc-shaped bracket is fixedly installed at the front end of the return shaft; the arc-shaped magnetic rod is fixedly installed on the side of the arc-shaped bracket; the arc-shaped magnetic rod is also slidably installed in the arc-shaped sleeve; the arc-shaped sleeve is fixedly installed on the side of the arc-shaped magnet; and the arc-shaped magnet is fixedly installed inside the observation shell.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) When the connector slides from the arc-shaped slide rail into the material-stuck slot, the control component drives the driving device to close downward, so that the driving device can drive the material-stuck turntable to rotate. At this time, the material pressing block at the lower end of the driving device will completely press the connector into the material-stuck slot of the material-stuck turntable to realize the locking function of multiple connectors. (2) Cleaning component: when the driving device is lifted upward, the driving spring drives the driving slider to slide downward, and the driving slider drives the switching slider to move horizontally through the driving connecting rod to realize the conversion between the suction mode and the blowing mode. (3) Observation component: the pivot turntable is driven to rotate by the material-stuck turntable, and the pivot turntable drives the swinging bending rod and the return component to swing back and forth through the pivot lever, and the return component drives the observation camera to swing, thereby changing the observation angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The schematic diagram of the overall assembly structure of the working state of the embodiment of the present invention is as follows Figure 1 .
[0018] Figure 2 The schematic diagram of the overall assembly structure of the working state of the embodiment of the present invention is as follows Figure 2 .
[0019] Figure 3 The structure of the control component of the present invention is shown in FIG. Figure 1 .
[0020] Figure 4 The structure of the control component of the present invention is shown in FIG. Figure 2 .
[0021] Figure 5 The structure of the driving device of the present invention is shown in FIG. Figure 1 .
[0022] Figure 6 The structure of the driving device of the present invention is shown in FIG. Figure 2 .
[0023] Figure 7 The structure of the driving device of the present invention is shown in FIG. Figure 3 .
[0024] Figure 8 It is a schematic diagram of the structure of the cleaning component of the present invention.
[0025] Fig. 9 It is a structural schematic diagram of the material clamping device of the present invention.
[0026] Fig.10 It is a schematic diagram of the parts structure of the side holder of the present invention.
[0027] Fig.11 It is a structural schematic diagram of the observation component of the present invention.
[0028] Fig.12 It is a schematic diagram of the structure of the reply component of the present invention.
[0029] In the figure: 1-control component; 2-filter; 3-drive device; 4-cleaning component; 5-clamping device; 6-observation component; 101-control housing; 102-control console; 103-collection board; 104-arc slide rail; 105-hydraulic pipeline; 106-storage box; 107-friction plate; 108-control base; 109-pivot turntable; 110-pivot lever; 111-pivot shaft; 301-drive housing; 302-handle; 303-motor; 304-slide column; 305-injection head; 306-pressing block; 307-drive plug column; 308-drive spring; 309-drive slider; 310-drive connecting rod; 401-air outlet square pipe; 402-air pump; 403-intake square tube; 404-switching slider; 405-switching horizontal tube; 406-rubber film; 501-card turntable; 502-card slot; 503-card spring; 504-side card seat; 505-friction wheel; 506-card slot; 507-card column; 508-card groove; 509-card seat body; 510-roller; 601-swinging bending rod; 602-return component; 603-observation shell; 604-observation camera; 605-observation bending rod; 606-observation cable; 607-return shaft; 608-arc bracket; 609-arc magnetic suction rod; 610-arc sleeve; 611-arc magnet. DETAILED DESCRIPTION
[0030] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0031] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present application; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0032] Figures 1 to 12 It is a preferred embodiment of the present invention.
[0033] like Figure 1 and Figure 2 As shown, the control assembly 1 is provided with a control housing 101 and an arc-shaped slide rail 104; the arc-shaped slide rail 104 is fixedly mounted on the upper end of the control housing 101; the drive device 3 is provided with a drive housing 301, a motor 303, a slide column 304, and a material pressing block 306; the drive housing 301 is fixedly mounted on the upper end of the slide column 304; the slide column 304 is slidably mounted in the control housing 101 along the vertical direction; the motor 303 is fixedly mounted inside the drive housing 301; the material pressing block 306 is fixedly mounted at the lower end of the drive housing 301; the clamping device 5 is provided with a clamping turntable 501 and a clamping slot 502, and the clamping slot 502 is fixedly mounted on the clamping turntable 501 along the radial direction of the clamping turntable 501; the clamping turntable 501 is fixedly mounted Inside the control component 1; the control component 1 controls the drive housing 301 and the slide column 304 to slide upward in the control housing 101 along the vertical direction, and then places the connector in the arc slide rail 104, and the connector slides along the arc slide rail 104 into the clamping slot 502 of the clamping turntable 501. Then the control component 1 drives the drive housing 301 to close downward, so that the motor 303 can drive the clamping turntable 501 to rotate, and at this time the pressing block 306 will completely press the connector into the clamping slot 502 to realize the clamping function of multiple connectors; the filter screen 2 is fixedly installed at the upper end of the drive housing 301; the cleaning component 4 is fixedly installed inside the drive housing 301; the observation component 6 is fixedly installed inside the control component 1 along the radial direction.
[0034] like Figure 3 and Figure 4As shown, in the control assembly 1, the control console 102 is fixedly mounted on the side of the control housing 101; the wiring board 103 is fixedly mounted on the bottom of the control housing 101; the wiring board 103 is also electrically connected to the control console 102 through a wire; the upper end of the hydraulic pipeline 105 is fixedly connected to the bottom of the control housing 101; the lower end of the hydraulic pipeline 105 is fixedly connected to the upper end of the storage box 106; a water pump is provided in the storage box 106; the water pump on the storage box 106 is connected to the hydraulic pipeline 105; the storage box 106 also stores hydraulic oil; the friction plate 107 is fixedly mounted on the control housing 101; the hydraulic oil is stored in the storage box 106 ... The outer periphery of the control base 108; the upper end of the friction plate 107 is also in friction contact with the outer cylindrical surface of the friction wheel 505; the control base 108 is fixedly installed inside the control shell 101; the lower end of the pivot turntable 109 is rotatably connected to the bottom of the control shell 101; the upper end of the pivot turntable 109 is fixedly connected to the lower end of the clamping turntable 501; the pivot turntable 109 is provided with a pivot lever 110 and a pivot shaft 111; the side surface of the pivot lever 110 is in friction contact with the rear end of the observation component 6; the upper end of the pivot shaft 111 is fixedly connected to the lower end of the clamping turntable 501.
[0035] like Figure 5 , Figure 6 and Figure 7 As shown, in the driving device 3, the handle 302 is fixedly mounted on the upper end of the driving shell 301; the nozzle 305 is fixedly mounted on the lower end of the driving shell 301; the driving pin 307 is fixedly mounted on the output end of the motor 303; the driving pin 307 is also inserted into the card slot 506; the upper end of the driving spring 308 is fixedly connected to the lower end of the filter screen 2; the lower end of the driving spring 308 is slidably mounted inside the driving shell 301 along the vertical direction; the two ends of the driving connecting rod 310 are respectively hinged on the side of the driving spring 308 and the side of the cleaning component 4; the lower end of the driving spring 308 is provided with a driving slider 309; the driving slider 309 is slidably mounted inside the driving shell 301 along the vertical direction.
[0036] like Figure 8 As shown, in the cleaning component 4, the upper end of the air outlet square tube 401 is fixedly installed on the lower end of the filter 2; the upper end of the air outlet square tube 401 is also directly connected to the external environment; the lower end of the air pump 402 is fixedly installed on the upper end of the nozzle 305; the upper end of the air pump 402 is fixedly connected to the lower end of the switching cross tube 405; the upper end of the switching cross tube 405 is also fixedly connected to the air outlet square tube 401 and the air intake square tube 403; the upper end of the air intake square tube 403 is fixedly installed on the lower end of the filter 2; the switching slider 404 is slidably installed in the switching cross tube 405 along the horizontal direction; the side of the switching slider 404 is also hinged to one end of the driving connecting rod 310; the two ends of the rubber film 406 are respectively fixedly installed on the side of the switching slider 404 and the inside of the switching cross tube 405.
[0037] like Fig. 9 As shown, in the clamping device 5, the clamping spring 503 is fixedly installed in the clamping slot 502 along the radial direction of the clamping turntable 501 by a spring; the side clamping seat 504 is fixedly installed on the side of the clamping slot 502 by a spring; the friction wheel 505 is rotatably connected to the inside of the clamping turntable 501; the clamping groove 508 is fixedly installed in the inside of the clamping turntable 501 along the radial direction; the clamping column 507 is fixedly installed in the inside of the clamping groove 508 along the radial direction; and the clamping slot 506 is fixedly installed at the upper end of the clamping turntable 501.
[0038] like Fig.10 As shown, in the side holder 504, the holder body 509 is fixedly installed on the side of the material slot 502 by a spring; both ends of the roller 510 are rotatably connected to the inside of the holder body 509; the outer cylindrical surface of the roller 510 is also in frictional contact with the outer cylindrical surface of the connector.
[0039] like Fig.11 As shown, in the observation component 6, the swing bent rod 601 is fixedly installed at the rear end of the return component 602 along the axial direction; the side of the swing bent rod 601 is also in friction contact with the side of the pivot lever 110; the return component 602 is rotatably connected to the inside of the observation shell 603; the observation shell 603 is fixedly installed on the side of the control base 108; the observation bent rod 605 is fixedly installed at the front end of the return component 602; the observation camera 604 is fixedly installed at the upper end of the observation bent rod 605; and the two ends of the observation cable 606 are electrically connected to the observation camera 604 and the wiring board 103 respectively.
[0040] like Fig.12 As shown, in the return component 602, the outer cylindrical surface of the return shaft 607 is rotatably connected to the inside of the observation shell 603; the arc bracket 608 is fixedly installed on the front end of the return shaft 607; the arc magnetic rod 609 is fixedly installed on the side of the arc bracket 608; the arc magnetic rod 609 is also slidably installed in the arc sleeve 610; the arc sleeve 610 is fixedly installed on the side of the arc magnet 611; the arc magnet 611 is fixedly installed inside the observation shell 603.
[0041] Working principle of the present invention: Figure 1 and Figure 2 The usage and corresponding scenarios of the present invention are given. The posture control of the connector inspection process is determined by the cleaning component 4, the clamping device 5, and the observation component 6. The posture of the cleaning component 4 is determined by the clamping device 5, and the posture of the observation component 6 is determined by the clamping device 5. Therefore, the clamping device 5 is the core of the connector inspection process.
[0042] Taking the preferred embodiment as an example, the control console 102 on the control component 1 controls the water pump in the storage box 106 to start, and the hydraulic oil in the storage box 106 is transported to the control housing 101 through the hydraulic pipe 105. At this time, the hydraulic oil will drive the slide column 304 of the drive device 3 to slide upward, and the slide column 304 drives the drive housing 301 to slide upward, so that the connecting head can slide from the arc slide rail 104 to the card slot 502 of the card turntable 501, and then the control component 1 drives the drive device 3 to close downward, so that the motor 303 drives the plug column 307 and the card turntable 501 to slide upward. The material slot 506 drives the material clamping turntable 501 to rotate, and then drives the material pressing block 306 at the lower end of the shell 301 to completely press the connector into the material clamping slot 502 of the material clamping turntable 501 to realize the clamping function of multiple connectors; at the same time, the material clamping turntable 501 will also drive the pivot turntable 109 to rotate, and the pivot turntable 109 drives the swinging bending rod 601 and the return component 602 to swing back and forth in the observation shell 603 through the pivot lever 110, and the return component 602 drives the observation camera 604 to swing, thereby changing the observation angle to improve the accuracy of the observation. When the driving device 3 is lifted upward, the driving spring 308 drives the driving slider 309 to slide downward, and the driving slider 309 drives the switching slider 404 to move horizontally through the driving connecting rod 310 to realize the conversion from the suction mode to the blowing mode; when in the suction mode, the air pump 402 sucks the dust from the nozzle 305 into the switching transverse pipe 405, and then discharges the dust to the outside through the switching transverse pipe 405 and the air outlet square pipe 401; when in the blowing mode, the air pump 402 sucks the air from the suction square pipe 403 into the switching transverse pipe 405, and then blows the air into the control housing 101 of the control component 1 through the switching transverse pipe 405 and the nozzle 305 to blow out the dust in the control housing 101.
[0043] Specifically, Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8As shown, the control console 102 controls the water pump in the storage box 106 to start through the hub 103, and delivers the hydraulic oil in the storage box 106 to the control housing 101 through the hydraulic pipe 105. At this time, the hydraulic oil drives the sliding column 304 to slide upward, and the sliding column 304 drives the drive housing 301 to slide upward, so that the connector can slide from the arc slide rail 104 to the clamping groove 502 of the clamping turntable 501, and then the hydraulic oil drives the sliding column 304 and the drive housing 301 to slide downward, so that the drive housing 301 and the control housing 101 are closed. , then the motor 303 on the driving housing 301 drives the clamping turntable 501 to rotate by driving the plug post 307 and the clamping slot 506. When the clamping slot 502 rotates to the position of the pressing block 306, the pressing block 306 will completely press the connector into the clamping slot 502 of the clamping turntable 501 to realize the clamping function of multiple connectors; when the driving device 3 is lifted upward, the driving spring 308 at the lower end of the filter screen 2 will drive the driving slider 309 to pop up downward, and the driving slider 309 drives the switching slider 404 to switch through the driving connecting rod 310. The switching slider 404 moves horizontally in the horizontal tube 405, and the switching slider 404 slides from the air outlet square tube 401 to the lower end of the air intake square tube 403, thereby cutting off the connection between the air intake square tube 403 and the switching horizontal tube 405 to realize the conversion from the air intake mode to the air blowing mode; when in the air intake mode, the air pump 402 sucks the dust from the nozzle 305 into the switching horizontal tube 405, and then discharges the dust to the outside through the switching horizontal tube 405 and the air outlet square tube 401; when in the air blowing mode, the air pump 402 sucks the air from the air intake square tube 403 into the switching horizontal tube 405, and then discharges the dust to the outside through the switching horizontal tube 405 and the air outlet square tube 401. The switching cross pipe 405 and the nozzle 305 blow air into the control shell 101 of the control component 1 to blow out the dust in the control shell 101; the friction plate 107 on the periphery of the control base 108 is used for the friction rolling of the friction wheel 505; while the material clamping turntable 501 rotates, the material clamping turntable 501 drives the pivot turntable 109 and the pivot lever 110 to rotate through the pivot shaft 111; the handle 302 is used for manual lifting by the staff; the rubber film 406 is used to prevent dust from leaking from the sliding connection between the switching cross pipe 405 and the switching slider 404.
[0044] like Fig. 9 , Fig.10 , Fig.11 and Fig.12As shown, the motor 303 drives the clamping turntable 501 to rotate by driving the plug post 307 and the clamping slot 506, and the clamping turntable 501 drives the pivot turntable 109 to rotate through the pivot shaft 111, and then the pivot turntable 109 drives the swinging bent rod 601 and the return shaft 607 of the return assembly 602 to rotate unidirectionally in the observation shell 603 through the pivot lever 110. When the pivot lever 110 drives the swinging bent rod 601 to rotate to the extreme position, the pivot lever 110 will rotate with the swinging bent rod 601. The movable bending rod 601 is disengaged, and the arc magnet 611 drives the arc magnetic rod 609 in the arc sleeve 610 to rebound through the magnetic force. The arc magnetic rod 609 drives the return shaft 607 to rebound through the arc bracket 608, so that the return shaft 607 swings back and forth in the observation shell 603. The return shaft 607 drives the observation camera 604 to swing through the observation bending rod 605, thereby changing the observation angle. Then the observation camera 604 is connected to the observation cable 606 and the wiring board 1. 03 transmits the observation data and images back to the control console 102 for comparison, so as to compare the common defects between multiple connectors to improve the accuracy of observation and inspection; when the connector is fully inserted into the card slot 502, the front end of the connector will push the card spring piece 503 outward, and the side of the connector will squeeze the card seat body 509 of the side card seat 504 to both sides, and then the connector will be fully inserted into the gap between the card spring piece 503 and the side card seat 504, and then the spring on the card spring piece 503 will rebound and push the connector into the card plug column 507 and the card groove 508 to realize the clamping function of the connector; when the card turntable 501 rotates, the card turntable 501 will also drive the friction wheel 505 to roll in the circumferential direction on the upper end of the friction plate 107, and the friction wheel 505 drives the connector to rotate on the roller 510 of the card seat body 509 through the card plug column 507 to realize the rotation function of the connector, thereby facilitating the inspection of the connector.
[0045] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by technicians in the relevant technical field based on the above-mentioned conception without creative work all fall within the protection scope of the present invention.
Claims
1. A connector production quality inspection system, comprising a control component (1), a filter (2), a drive device (3), a cleaning component (4), a material clamping device (5), and an observation component (6), characterized in that: The control assembly (1) is provided with a control housing (101) and an arc-shaped slide rail (104); the arc-shaped slide rail (104) is fixedly mounted on the upper end of the control housing (101); the drive device (3) is provided with a drive housing (301), a motor (303), a slide column (304), and a material pressing block (306); the drive housing (301) is fixedly mounted on the upper end of the slide column (304); the slide column (304) is slidably mounted in the control housing (101) along a vertical direction; the motor (303) is fixedly mounted inside the drive housing (301); the material pressing block (306) is fixedly mounted at the lower end of the drive housing (301); the material clamping device (5) is provided with a material clamping turntable (501) and a material clamping slot (502). The material clamping slot (502) is fixedly mounted on the material clamping turntable (501) along the radial direction of the material clamping turntable (501); the material clamping turntable (501) is fixedly mounted inside the control component (1); the control component (1) controls the drive housing (301) and the slide column (304) to slide upward in the control housing (101) along the vertical direction, and then the connector is placed in the arc-shaped slide rail (104), and the connector slides along the arc-shaped slide rail (104) into the material clamping slot (502) of the material clamping turntable (501), and then the control component (1) drives the drive housing (301) to close downward, and at this time the motor (303) drives the material clamping turntable (501) to rotate, and at this time the material pressing block (306) presses the connector completely into the clamping housing (301). The material clamping device (505) is a material clamping device for a material through slot (502) to realize the clamping function of multiple connectors; the filter screen (2) is fixedly mounted on the upper end of the drive housing (301); the cleaning component (4) is fixedly mounted inside the drive housing (301); the observation component (6) is fixedly mounted inside the control component (1) along the radial direction; the material clamping device (5) further comprises a material clamping spring (503), a side clamping seat (504), a friction wheel (505), a material clamping slot (506), a material clamping column (507), and a material clamping groove (508); the material clamping spring (503) is fixedly mounted in the material clamping slot (502) along the radial direction of the material clamping turntable (501) by a spring; the side clamping seat (504) is fixedly mounted in the material clamping slot (502) by a spring 2) side; the friction wheel (505) is rotatably connected to the inside of the clamping material rotating disk (501); the clamping material groove (508) is fixedly installed in the inside of the clamping material rotating disk (501) along the radial direction; the clamping material plug (507) is fixedly installed in the inside of the clamping material groove (508) along the radial direction; the clamping material slot (506) is fixedly installed at the upper end of the clamping material rotating disk (501); the side clamping seat (504) further includes a clamping seat body (509) and a roller (510); the clamping seat body (509) is fixedly installed on the side of the clamping material through groove (502) by a spring; the two ends of the roller (510) are rotatably connected to the inside of the clamping seat body (509); the outer cylindrical surface of the roller (510) is also in frictional contact with the outer cylindrical surface of the connector;The control assembly (1) further comprises a control console (102), a wiring assembly (103), a hydraulic pipeline (105), a storage box (106), a friction plate (107), a control base (108), and a pivot plate (109); the control console (102) is fixedly mounted on the side of the control housing (101); the wiring assembly (103) is fixedly mounted on the bottom of the control housing (101); the wiring assembly (103) is also electrically connected to the control console (102) via a wire; the upper end of the hydraulic pipeline (105) is fixedly connected to the bottom of the control housing (101); the lower end of the hydraulic pipeline (105) is fixedly connected to the upper end of the storage box (106); The storage box (106) is fixedly connected to the end; a water pump is arranged in the storage box (106); the water pump on the storage box (106) is connected to the hydraulic pipeline (105); hydraulic oil is also stored in the storage box (106); the friction plate (107) is fixedly mounted on the periphery of the control base (108); the upper end of the friction plate (107) is also in frictional contact with the outer cylindrical surface of the friction wheel (505); the control base (108) is fixedly mounted inside the control housing (101); the lower end of the pivot rotating disk (109) is rotatably connected to the bottom of the control housing (101); the upper end of the pivot rotating disk (109) is fixedly connected to the lower end of the clamping rotating disk (501). ; 2. A connector production quality inspection system as claimed in claim 1, characterized in that: A pivot lever (110) and a pivot shaft (111) are provided on the pivot rotating disk (109); the side surface of the pivot lever (110) is in frictional contact with the rear end of the observation assembly (6); and the upper end of the pivot shaft (111) is fixedly connected to the lower end of the clamping rotating disk (501).
3. A connector production quality inspection system as claimed in claim 2, characterized in that: The driving device (3) further comprises a handle (302), an air jet head (305), a driving pin (307), a driving spring (308), and a driving connecting rod (310); the handle (302) is fixedly mounted on the upper end of the driving housing (301); the air jet head (305) is fixedly mounted on the lower end of the driving housing (301); the driving pin (307) is fixedly mounted on the output end of the motor (303); the driving pin (307) is also inserted into the material clamping slot (506); the upper end of the driving spring (308) is fixedly connected to the lower end of the filter screen (2); the lower end of the driving spring (308) is slidably mounted in the interior of the driving housing (301) along a vertical direction; and the two ends of the driving connecting rod (310) are respectively hinged to the side of the driving spring (308) and the side of the cleaning component (4).
4. A connector production quality inspection system as claimed in claim 3, characterized in that: A driving slider (309) is provided at the lower end of the driving spring (308); the driving slider (309) is slidably mounted inside the driving housing (301) along a vertical direction.
5. A connector production quality inspection system as claimed in claim 4, characterized in that: The cleaning component (4) comprises an air outlet square tube (401), an air pump (402), an air intake square tube (403), a switching slider (404), a switching transverse tube (405), and a rubber film (406); the upper end of the air outlet square tube (401) is fixedly mounted on the lower end of the filter screen (2); the upper end of the air outlet square tube (401) is also directly connected to the external environment; the lower end of the air pump (402) is fixedly mounted on the upper end of the jet head (305); the upper end of the air pump (402) is fixedly connected to the lower end of the switching transverse tube (405); The upper end of the switching transverse tube (405) is also fixedly connected to the air outlet square tube (401) and the air intake square tube (403); the upper end of the air intake square tube (403) is fixedly mounted on the lower end of the filter screen (2); the switching slider (404) is slidably mounted in the switching transverse tube (405) along the horizontal direction; the side of the switching slider (404) is also hinged to one end of the driving connecting rod (310); and the two ends of the rubber film (406) are respectively fixedly mounted on the side of the switching slider (404) and the inside of the switching transverse tube (405).
6. A connector production quality inspection system as claimed in claim 5, characterized in that: The observation assembly (6) comprises a swinging curved rod (601), a return assembly (602), an observation housing (603), an observation camera (604), an observation curved rod (605), and an observation cable (606); the swinging curved rod (601) is fixedly mounted at the rear end of the return assembly (602) along the axial direction; the side surface of the swinging curved rod (601) is also in frictional contact with the side surface of the pivot lever (110); the return assembly (602) is rotatably connected to the inside of the observation housing (603); the observation housing (603) is fixedly mounted on the side surface of the control base (108); the observation curved rod (605) is fixedly mounted at the front end of the return assembly (602); the observation camera (604) is fixedly mounted at the upper end of the observation curved rod (605); and the two ends of the observation cable (606) are respectively electrically connected to the observation camera (604) and the wiring board (103).
7. A connector production quality inspection system as claimed in claim 6, characterized in that: The return assembly (602) comprises a return shaft (607), an arc-shaped bracket (608), an arc-shaped magnetic attraction rod (609), an arc-shaped sleeve (610), and an arc-shaped magnet (611); the outer cylindrical surface of the return shaft (607) is rotatably connected to the inside of the observation shell (603); the arc-shaped bracket (608) is fixedly mounted on the front end of the return shaft (607); the arc-shaped magnetic attraction rod (609) is fixedly mounted on the side of the arc-shaped bracket (608); the arc-shaped magnetic attraction rod (609) is also slidably mounted in the arc-shaped sleeve (610); the arc-shaped sleeve (610) is fixedly mounted on the side of the arc-shaped magnet (611); and the arc-shaped magnet (611) is fixedly mounted inside the observation shell (603).
Citation Information
Patent Citations
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