Mixing reaction kettle for neutralization reaction of polyamide fiber raw material
The mixing reactor with dual mixing assemblies and a filter system addresses uneven reactant distribution in traditional batch reactors, ensuring uniform mixing and efficient discharge, thus improving polyamide fiber quality.
Patent Information
- Application Number
- CN202411221093.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional batch reactors for polyamide fiber synthesis suffer from uneven distribution of reactants, leading to separation, agglomeration, and imbalances in raw material proportions, which affect polymerization reactions and fiber performance.
A mixing reactor with dual mixing assemblies and a filter system, utilizing interconnected bevel gears and rotating shafts to ensure continuous and even mixing, combined with a discharge mechanism to prevent agglomeration and facilitate smooth discharge.
The reactor ensures uniform mixing of polyamide fiber raw materials, improving polymerization quality and facilitating efficient discharge without agglomeration, thereby enhancing the performance of the final polyamide fiber product.
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Figure CN119098129A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mixing reactors, in particular to a mixing reactor for neutralization reaction of polyamide fiber raw materials. Background Art
[0002] The raw material of polyamide fiber is polyamide resin, and the fiber is made by melt spinning. Common polyamide fibers include polyhexamethylene adipate fiber (nylon 66) and polycaprolactam fiber (nylon 6).
[0003] In the synthesis process of polyamide fiber raw materials, the use of a mixing reactor is a common process method. The mixing reactor has the functions of mixing, reaction, heat exchange and external circulation, and can provide good reaction conditions such as temperature, pressure, material mixing, etc. to promote the chemical reaction.
[0004] In the synthesis of polyamide fiber raw materials, monomer raw materials such as adipic acid, hexamethylenediamine or caprolactam are added to a mixing reactor. By controlling parameters such as temperature, pressure and stirring speed, the monomer raw materials are polymerized in the reactor. During the polymerization process, catalysts, initiators or other additives may need to be added to promote the reaction or adjust the properties of the polymer.
[0005] In traditional batch reactors, reactants are often added in batches at one time rather than continuously and evenly. This method of addition may lead to uneven distribution of reactants in the batch reactor, resulting in separation, agglomeration or unevenness in the mixture, and an imbalance in the proportion of raw materials, resulting in excessive or insufficient amounts of certain components, which directly affects the effect of the polymerization reaction and the performance of polyamide fibers. Summary of the invention
[0006] The object of the present invention is to provide a mixing reactor for neutralization reaction of polyamide fiber raw materials to solve the problems raised in the above background technology.
[0007] In order to achieve the above-mentioned object, the present invention provides the following technical scheme: a mixing reactor for neutralization reaction of polyamide fiber raw materials, comprising a reactor tank body, a first mixing assembly and a second mixing assembly are arranged inside the reactor tank body, a tank cover is installed on the top of the reactor tank body, a feed port is installed inside the tank cover, a discharge pipe is fixedly connected to the bottom end of the reactor tank body, a discharge assembly is arranged inside the discharge pipe, and a support seat is fixedly installed on the bottom end of the reactor tank body;
[0008] The first mixing assembly comprises a first connecting plate arranged inside the reactor tank body, a first mixing plate is fixedly installed on the top of the first connecting plate, a moving assembly is installed on the bottom of the first mixing plate, the first mixing plates are evenly arranged, and an auxiliary mixing assembly is installed on the side wall of each of the first mixing plates, a first rotating shaft is fixedly connected to the top of one of the first mixing plates, a motor is fixedly installed on the top of the first rotating shaft, and the motor is installed inside the tank cover;
[0009] When the polyamide fiber raw materials need to be mixed, the required materials are firstly put into the reactor tank through the feed port, and then the motor is started by controlling the PLC, the start of the motor drives the rotation of the first rotating shaft, the rotation of the first rotating shaft drives the rotation of the first mixing plate, and the first mixing plate rotates to mix the materials;
[0010] The second mixing assembly includes a second connecting plate arranged inside the reactor tank body, a second mixing plate is fixedly installed on the bottom end of the second connecting plate, a third rotating shaft is fixedly installed inside the second connecting plate, a third bevel gear is fixedly installed on the top end of the third rotating shaft, the top end of the third bevel gear is meshedly connected with the second bevel gear, a second rotating shaft is fixedly installed on one side of the second bevel gear, the second rotating shaft is rotatably installed inside the tank cover, the top end of the second bevel gear is meshedly connected with the first bevel gear, and the first bevel gear is fixedly installed on the outer wall of the first rotating shaft.
[0011] When the first rotating shaft rotates, the rotation of the first rotating shaft drives the rotation of the first bevel gear, the rotation of the first bevel gear drives the rotation of the second bevel gear, the rotation of the second bevel gear drives the rotation of the third bevel gear, the rotation of the third bevel gear drives the rotation of the third rotating shaft, the rotation of the third rotating shaft drives the rotation of the second connecting plate, the rotation of the second connecting plate drives the rotation of the second mixing plate, so that the second mixing plate rotates to mix the materials.
[0012] By cooperating with the first mixing assembly and the second mixing assembly, the first mixing plate is brought into contact with the second mixing plate to grind the material, thereby improving the mixing effect of the material and ensuring the quality of the finished product of the polyamide fiber.
[0013] As a further technical solution of the present invention, the auxiliary mixing assembly includes a fourth rotating shaft rotatably installed inside the first mixing plate, a fourth bevel gear is fixedly installed on the outer wall of the fourth rotating shaft, the fourth bevel gears are evenly arranged, one side of each of the fourth bevel gears is meshed and connected with a fifth bevel gear, one side of each of the fifth bevel gears is fixedly installed with a fifth rotating shaft, the outer wall of each of the fifth rotating shafts is fixedly installed with a third mixing plate, and the third mixing plate is arranged on the side wall of the first mixing plate.
[0014] When the first mixing component and the second mixing component mix the polyamide fiber raw material, the motor can be started by PLC control, the start of the motor drives the rotation of the fourth rotating shaft, the rotation of the fourth rotating shaft drives the rotation of the fourth bevel gear, the rotation of the fourth bevel gear drives the rotation of the fifth bevel gear, the rotation of the fifth bevel gear drives the rotation of the fifth rotating shaft, the rotation of the fifth rotating shaft drives the rotation of the third mixing plate, thereby further improving the mixing effect of the materials.
[0015] As a further technical solution of the present invention, a fourth rotating shaft is rotatably installed inside each of the first mixing plates, and a first gear is fixedly connected to the bottom end of each of the fourth rotating shafts. Each of the first gears is fixedly connected by a chain, and the first gear and the chain are both arranged inside the first connecting plate.
[0016] As a further technical solution of the present invention, a filter is installed at the bottom end of the reactor tank body, and a baffle is slidably installed inside the filter.
[0017] As a further technical solution of the present invention, an observation window is installed on the side wall of the reactor tank.
[0018] As a further technical solution of the present invention, the discharge assembly includes a ball valve rotatably installed inside the discharge pipe, and first connecting shafts are fixedly installed on both sides of the ball valve, wherein a control assembly is provided on the outer wall of one of the first connecting shafts, and a handle is fixedly installed on one end of the other first connecting shaft.
[0019] As a further technical solution of the present invention, the control component includes a movable plate fixedly mounted on the outer wall of the first connecting shaft, the movable plate is rotatably mounted inside the discharge pipe, a movable rod is provided on one side of the movable plate, and the top end of the movable rod is fixedly connected to the baffle.
[0020] As a further technical solution of the present invention, the moving rod is slidably installed inside the discharge pipe, and a second spring is provided on one side of the moving rod.
[0021] As a further technical solution of the present invention, the moving component includes a fixed plate slidably installed inside the first connecting plate, a brush rod is fixedly installed on the bottom end of the fixed plate, a connecting rod is fixedly connected to one side of the fixed plate, a first rack plate is fixedly installed on one end of the connecting rod, a second gear is meshedly connected to one side of the first rack plate, a second connecting shaft is fixedly installed inside the second gear, and a second rack plate is meshedly connected to the other side of the second gear, a ring is provided at the bottom end of the second rack plate, the ring is slidably installed inside the discharge pipe, a protrusion is fixedly installed on the bottom end of the ring, a wedge block is provided on one side of the protrusion, and the wedge block is fixedly installed on one side of the moving rod.
[0022] As a further technical solution of the present invention, the connecting rod is slidably installed inside the first connecting plate, and a first spring is connected between the connecting rod and the first connecting plate.
[0023] The beneficial effects of the present invention are as follows:
[0024] 1. The present invention is provided with a first mixing component and a second mixing component. When the polyamide fiber raw material needs to be mixed, the required materials are firstly put into the reactor tank through the feed port, and then the motor is started by the PLC control. The start of the motor drives the rotation of the first rotating shaft, and the rotation of the first rotating shaft drives the rotation of the first mixing plate, so that the first mixing plate rotates to mix the materials; at the same time, when the first rotating shaft rotates, the rotation of the first rotating shaft drives the rotation of the first bevel gear, the rotation of the first bevel gear drives the rotation of the second bevel gear, the rotation of the second bevel gear drives the rotation of the third bevel gear, the rotation of the third bevel gear drives the rotation of the third rotating shaft, the rotation of the third rotating shaft drives the rotation of the second connecting plate, and the rotation of the second connecting plate drives the rotation of the third rotating shaft. The rotation of the two mixing plates causes the second mixing plate to rotate to mix the materials; when the first mixing plate contacts the second mixing plate, the materials can be ground, thus avoiding the situation in traditional kettle reactors where reactants are often added in batches at one time rather than continuously and evenly. This addition method may cause uneven distribution of reactants in the kettle reactor, resulting in separation, agglomeration or unevenness in the mixture, and an imbalance in the proportion of raw materials, resulting in excessive or insufficient amounts of certain components, which directly affects the effect of the polymerization reaction and the performance of the polyamide fiber. Through the coordinated arrangement of the first mixing component and the second mixing component, the first mixing plate contacts the second mixing plate to grind the materials, thereby improving the mixing effect of the materials and ensuring the quality of the finished polyamide fiber.
[0025] 2. The present invention provides an auxiliary mixing component. When the first mixing component and the second mixing component mix the polyamide fiber raw material, the motor can be started by PLC control. The start of the motor drives the rotation of the fourth rotating shaft, the rotation of the fourth rotating shaft drives the rotation of the fourth bevel gear, the rotation of the fourth bevel gear drives the rotation of the fifth bevel gear, the rotation of the fifth bevel gear drives the rotation of the fifth rotating shaft, and the rotation of the fifth rotating shaft drives the rotation of the third mixing plate, thereby further improving the mixing effect of the materials.
[0026] 3. The present invention arranges a moving component. During discharging, the movement of the moving rod drives the movement of the wedge. The top end of the wedge is arranged as an inclined surface. The movement of the wedge contacts with the protrusion and drives the protrusion to slide upward. The upward movement of the protrusion drives the ring to move upward and slide out of the inner wall of the discharge pipe. The movement of the ring drives the second rack plate to move upward. The movement of the second rack plate drives the rotation of the second gear. The rotation of the second gear drives the movement of the first rack plate. The movement of the first rack plate drives the movement of the connecting rod. The movement of the connecting rod drives the movement of the fixed plate. The movement of the fixed plate drives the brush rod to slide out from the inside of the first connecting plate, so that the bottom end of the brush rod contacts the top end of the filter screen. This can not only improve the contact with the material to ensure that there is no agglomeration in the mixed material, but also facilitate the discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;
[0029] Figure 3 It is a schematic diagram of the structural cross-section of the reactor tank body of the present invention;
[0030] Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement in the middle;
[0031] Figure 5 For the present invention Figure 3 A magnified schematic diagram of the structure at B in the middle;
[0032] Figure 6 It is a schematic diagram of the structural cross section of the discharge pipe of the present invention;
[0033] Figure 7 It is a schematic cross-sectional view of the structure of the first connecting plate of the present invention;
[0034] Figure 8 For the present invention Figure 7 A magnified schematic diagram of the structure at C in the middle;
[0035] Fig. 9 It is a schematic diagram of the cross-section structure of the filter screen of the present invention;
[0036] Fig.10 For the present invention Fig. 9 A magnified schematic diagram of the structure at D in the middle;
[0037] Fig.11 It is a schematic structural diagram of the first mixing plate and the second mixing plate of the present invention.
[0038] In the figure: 1, reactor tank body; 2, tank cover; 3, feed port; 4, discharge pipe; 5, support seat; 6, handle; 7, first connecting shaft; 8, ball valve; 9, observation window; 10, motor; 11, first rotating shaft; 12, first mixing plate; 13, first connecting plate; 14, first bevel gear; 15, second bevel gear; 16, second rotating shaft; 17, third bevel gear; 18, third rotating shaft; 19, second connecting plate; 20, second mixing plate; 21, motor; 22, fourth rotating shaft Moving shaft; 23, fourth bevel gear; 24, fifth bevel gear; 25, fifth rotating shaft; 26, third mixing plate; 27, first gear; 28, chain; 29, brush rod; 30, connecting rod; 31, first spring; 32, first rack plate; 33, second gear; 34, second connecting shaft; 35, second rack plate; 36, ring; 37, filter; 38, moving rod; 39, wedge; 40, second spring; 41, moving plate; 42, baffle; 43, bump; 44, fixed plate. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] like Figures 1 to 11 As shown, in the embodiment of the present invention, a mixing reactor for neutralization reaction of polyamide fiber raw materials comprises a reactor tank body 1, a first mixing assembly and a second mixing assembly are arranged inside the reactor tank body 1, a tank cover 2 is installed at the top of the reactor tank body 1, a feed port 3 is installed inside the tank cover 2, a discharge pipe 4 is fixedly connected to the bottom end of the reactor tank body 1, a discharge assembly is arranged inside the discharge pipe 4, and a support seat 5 is fixedly installed at the bottom end of the reactor tank body 1;
[0041] The first mixing assembly includes a first connecting plate 13 disposed inside the reactor tank body 1, a first mixing plate 12 is fixedly mounted on the top of the first connecting plate 13, a moving assembly is mounted on the bottom of the first mixing plate 12, the first mixing plates 12 are evenly arranged, and an auxiliary mixing assembly is mounted on the side wall of each first mixing plate 12, a first rotating shaft 11 is fixedly connected to the top of one of the first mixing plates 12, a motor 10 is fixedly mounted on the top of the first rotating shaft 11, and the motor 10 is mounted inside the tank cover 2;
[0042] The second mixing assembly includes a second connecting plate 19 arranged inside the reactor tank body 1, a second mixing plate 20 is fixedly installed at the bottom end of the second connecting plate 19, a third rotating shaft 18 is fixedly installed inside the second connecting plate 19, a third bevel gear 17 is fixedly installed at the top end of the third rotating shaft 18, the top end of the third bevel gear 17 is meshedly connected with the second bevel gear 15, a second rotating shaft 16 is fixedly installed on one side of the second bevel gear 15, the second rotating shaft 16 is rotatably installed inside the tank cover 2, the top end of the second bevel gear 15 is meshedly connected with the first bevel gear 14, and the first bevel gear 14 is fixedly installed on the outer wall of the first rotating shaft 11.
[0043] Through the setting of the first mixing component, when the polyamide fiber raw material needs to be mixed, the required materials are firstly put into the reactor tank body 1 through the feed port 3, and then the motor 10 is started by the PLC control, and the start of the motor 10 drives the rotation of the first rotating shaft 11, and the rotation of the first rotating shaft 11 drives the rotation of the first mixing plate 12, so that the first mixing plate 12 rotates to mix the materials;
[0044] By setting the second mixing assembly, when the first rotating shaft 11 rotates, the rotation of the first rotating shaft 11 drives the rotation of the first bevel gear 14, the rotation of the first bevel gear 14 drives the rotation of the second bevel gear 15, the rotation of the second bevel gear 15 drives the rotation of the third bevel gear 17, the rotation of the third bevel gear 17 drives the rotation of the third rotating shaft 18, the rotation of the third rotating shaft 18 drives the rotation of the second connecting plate 19, the rotation of the second connecting plate 19 drives the rotation of the second mixing plate 20, so that the second mixing plate 20 rotates to mix the materials;
[0045] The first rotating shaft 11 is embedded in the third rotating shaft 18, and the first rotating shaft 11 and the third rotating shaft 18 are rotatably connected. The first bevel gear 14 and the third bevel gear 17 are symmetrically arranged, so that the third rotating shaft 18 and the first rotating shaft 11 rotate in opposite directions, so that the first mixing plate 12 and the second mixing plate 20 rotate in opposite directions, thereby improving the mixing effect of the materials;
[0046] The first mixing plate 12 is slidably connected to the second mixing plate 20. When the first mixing plate 12 contacts the second mixing plate 20, the material can be ground, thereby avoiding the situation in which the reactants are often added in batches at one time in a traditional kettle reactor, rather than added continuously and evenly. This addition method may cause uneven distribution of the reactants in the kettle reactor, resulting in separation, agglomeration or unevenness in the mixture, and an imbalance in the proportion of raw materials, so that some components are excessive or insufficient, which directly affects the effect of the polymerization reaction and the performance of the polyamide fiber. Through the coordinated arrangement of the first mixing component and the second mixing component, the first mixing plate 12 is brought into contact with the second mixing plate 20 to grind the material, thereby improving the mixing effect of the material and ensuring the quality of the finished polyamide fiber.
[0047] like Figures 1 to 11 As shown, the auxiliary mixing assembly includes a fourth rotating shaft 22 rotatably mounted inside the first mixing plate 12, a fourth bevel gear 23 is fixedly mounted on the outer wall of the fourth rotating shaft 22, the fourth bevel gears 23 are evenly arranged, one side of each fourth bevel gear 23 is meshed and connected with a fifth bevel gear 24, one side of each fifth bevel gear 24 is fixedly mounted with a fifth rotating shaft 25, the outer wall of each fifth rotating shaft 25 is fixedly mounted with a third mixing plate 26, and the third mixing plate 26 is arranged on the side wall of the first mixing plate 12.
[0048] Through the setting of the auxiliary mixing component, when the first mixing component and the second mixing component mix the polyamide fiber raw material, the motor 21 can be started by PLC control, the start of the motor 21 drives the rotation of the fourth rotating shaft 22, the rotation of the fourth rotating shaft 22 drives the rotation of the fourth bevel gear 23, the rotation of the fourth bevel gear 23 drives the rotation of the fifth bevel gear 24, the rotation of the fifth bevel gear 24 drives the rotation of the fifth rotating shaft 25, the rotation of the fifth rotating shaft 25 drives the rotation of the third mixing plate 26, thereby further improving the mixing effect of the materials.
[0049] The side walls of the second mixing plate 20 are also equipped with auxiliary mixing components.
[0050] like Figures 1 to 11 As shown, a fourth rotating shaft 22 is rotatably installed inside each first mixing plate 12, and a first gear 27 is fixedly connected to the bottom end of each fourth rotating shaft 22. Each first gear 27 is fixedly connected by a chain 28, and the first gear 27 and the chain 28 are both arranged inside the first connecting plate 13.
[0051] When the fourth rotating shaft 22 rotates, the rotation of the fourth rotating shaft 22 drives the rotation of the first gear 27, and the rotation of the first gear 27 drives the other first gears 27 to rotate through the chain 28, thereby driving the fourth rotating shafts 22 inside the other first mixing plates 12 to rotate, so as to facilitate the synchronous rotation of multiple groups of third mixing plates 26.
[0052] like Figures 1 to 11 As shown, a filter screen 37 is installed at the bottom end of the reactor tank body 1, and a baffle 42 is slidably installed inside the filter screen 37.
[0053] When the materials are mixed, the through holes in the filter screen 37 are blocked by the baffle 42;
[0054] After the materials are mixed, they can be filtered through the filter screen 37 to prevent agglomerates from remaining in the mixed materials, thereby affecting the mixing effect of the polyamide fiber raw materials and further improving the mixing effect of the raw materials.
[0055] like Figures 1 to 11 As shown, an observation window 9 is installed on the side wall of the reactor tank body 1.
[0056] When the materials are mixed, the mixing state of the materials can be observed through the observation window 9 to ensure product quality and reliability of operation.
[0057] like Figures 1 to 11 As shown, the discharge assembly includes a ball valve 8 rotatably mounted inside the discharge pipe 4, and first connecting shafts 7 are fixedly mounted on both sides of the ball valve 8, wherein a control assembly is provided on the outer wall of one of the first connecting shafts 7, and a handle 6 is fixedly mounted on one end of the other first connecting shaft 7.
[0058] After the materials are mixed, when the materials need to be discharged, the handle 6 is first turned, and the rotation of the handle 6 drives the rotation of the first connecting shaft 7, and the rotation of the first connecting shaft 7 drives the rotation of the ball valve 8 to discharge the mixed materials in the reactor tank body 1.
[0059] like Figures 1 to 11 As shown, the control assembly includes a moving plate 41 fixedly mounted on the outer wall of the first connecting shaft 7 , the moving plate 41 is rotatably mounted inside the discharge pipe 4 , a moving rod 38 is provided on one side of the moving plate 41 , and the top end of the moving rod 38 is fixedly connected to the baffle 42 .
[0060] Through the setting of the control component, when discharging, the rotation of the first connecting shaft 7 drives the rotation of the moving plate 41, and the rotation of the moving plate 41 contacts the moving rod 38, driving the moving rod 38 to move to one side. The movement of the moving rod 38 drives the movement of the baffle 42 to open the through hole inside the filter screen 37, so that the material is discharged after being filtered by the filter screen 37 after mixing.
[0061] like Figures 1 to 11 As shown, the moving rod 38 is slidably installed inside the discharge pipe 4 , and a second spring 40 is provided on one side of the moving rod 38 .
[0062] When discharging, the handle 6 is rotated to move the moving rod 38 in the inner wall of the discharging tube 4, and the moving rod 38 squeezes the second spring 40, causing the second spring 40 to deform and store elastic potential energy;
[0063] After discharging, the handle 6 is rotated to separate the moving plate 41 from the moving rod 38, and the second spring 40 releases elastic potential energy to drive the moving rod 38 to reset, so that the baffle 42 moves to block the through hole of the filter screen 37, so as to facilitate mixing of the materials inside the reactor tank body 1.
[0064] like Figures 1 to 11 As shown, the moving assembly includes a fixed plate 44 slidably mounted inside the first connecting plate 13, a brush rod 29 is fixedly mounted on the bottom end of the fixed plate 44, a connecting rod 30 is fixedly connected to one side of the fixed plate 44, a first rack plate 32 is fixedly mounted on one end of the connecting rod 30, a second gear 33 is meshingly connected to one side of the first rack plate 32, a second connecting shaft 34 is fixedly mounted inside the second gear 33, a second rack plate 35 is meshingly connected to the other side of the second gear 33, a ring 36 is provided at the bottom end of the second rack plate 35, the ring 36 is slidably mounted inside the discharge pipe 4, a protrusion 43 is fixedly mounted on the bottom end of the ring 36, a wedge block 39 is provided on one side of the protrusion 43, and the wedge block 39 is fixedly mounted on one side of the moving rod 38.
[0065] Through the setting of the moving assembly, when discharging, the movement of the moving rod 38 drives the movement of the wedge block 39. The top end of the wedge block 39 is set as an inclined surface. The wedge block 39 moves and contacts with the protrusion 43, driving the protrusion 43 to slide upward. The upward movement of the protrusion 43 drives the ring 36 to move upward and slide out of the inner wall of the discharge pipe 4. The movement of the ring 36 drives the second rack plate 35 to move upward. The movement of the second rack plate 35 drives the rotation of the second gear 33. The rotation of the second gear 33 drives the movement of the first rack plate 32. The movement of the first rack plate 32 drives the movement of the connecting rod 30. The movement of the connecting rod 30 drives the movement of the fixed plate 44. The movement of the fixed plate 44 drives the brush rod 29 to slide out from the inside of the first connecting plate 13, so that the bottom end of the brush rod 29 contacts the top of the filter screen 37, which can not only improve the contact with the material to ensure that there is no agglomeration in the mixed material, but also facilitate discharging.
[0066] like Figures 1 to 11 As shown, the connecting rod 30 is slidably installed inside the first connecting plate 13 , and a first spring 31 is connected between the connecting rod 30 and the first connecting plate 13 .
[0067] When the connecting rod 30 moves, the connecting rod 30 squeezes the first spring 31, causing the first spring 31 to deform and store elastic potential energy. After the material is discharged, the first spring 31 releases the elastic potential energy to allow the brush rod 29 to slide into the first connecting plate 13 for reset.
[0068] Working principle and usage process:
[0069] When the polyamide fiber raw materials are mixed, the required materials are firstly put into the reactor tank body 1 through the feed port 3, and then the motor 10 is started by the PLC control, and the start of the motor 10 drives the rotation of the first rotating shaft 11, and the rotation of the first rotating shaft 11 drives the rotation of the first mixing plate 12, so that the first mixing plate 12 rotates to mix the materials;
[0070] At the same time, the rotation of the first rotating shaft 11 drives the rotation of the first bevel gear 14, the rotation of the first bevel gear 14 drives the rotation of the second bevel gear 15, the rotation of the second bevel gear 15 drives the rotation of the third bevel gear 17, the rotation of the third bevel gear 17 drives the rotation of the third rotating shaft 18, the rotation of the third rotating shaft 18 drives the rotation of the second connecting plate 19, the rotation of the second connecting plate 19 drives the rotation of the second mixing plate 20, so that the second mixing plate 20 rotates to mix the materials;
[0071] At the same time, when the first mixing plate 12 and the second mixing plate 20 are in motion, the motor 21 can be started by PLC control, the start of the motor 21 drives the rotation of the fourth rotating shaft 22, the rotation of the fourth rotating shaft 22 drives the rotation of the fourth bevel gear 23, the rotation of the fourth bevel gear 23 drives the rotation of the fifth bevel gear 24, the rotation of the fifth bevel gear 24 drives the rotation of the fifth rotating shaft 25, the rotation of the fifth rotating shaft 25 drives the rotation of the third mixing plate 26, thereby improving the mixing effect of the materials;
[0072] During the mixing process, the mixing state of the materials inside the reactor tank body 1 can be observed through the observation window 9;
[0073] After the mixing is completed, the handle 6 is turned, and the rotation of the handle 6 drives the rotation of the first connecting shaft 7, and the rotation of the first connecting shaft 7 drives the rotation of the ball valve 8, so that the material inside the reactor tank body 1 can be discharged;
[0074] At the same time, the rotation of the first connecting shaft 7 drives the moving plate 41 to rotate, and the moving plate 41 rotates and contacts with the moving rod 38 to drive the moving rod 38 to move to one side, and the movement of the moving rod 38 drives the movement of the baffle 42 to discharge the material from the filter screen 37;
[0075] At the same time, the movement of the moving rod 38 drives the movement of the wedge block 39, the movement of the wedge block 39 drives the protrusion 43 to move upward, the upward movement of the protrusion 43 drives the ring 36 to move upward, the upward movement of the ring 36 drives the movement of the second rack plate 35, the movement of the second rack plate 35 drives the rotation of the second gear 33, the rotation of the second gear 33 drives the movement of the first rack plate 32, the movement of the first rack plate 32 drives the movement of the connecting rod 30, the movement of the connecting rod 30 drives the movement of the fixed plate 44, the movement of the fixed plate 44 drives the brush rod 29 to slide out of the first connecting plate 13 and contact the filter screen 37 to facilitate discharging.
[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing reactor for neutralization reaction of polyamide fiber raw materials, comprising a reactor tank body (1), characterized in that: The reactor tank body (1) is provided with a first mixing assembly and a second mixing assembly, a tank cover (2) is installed at the top of the reactor tank body (1), a feed port (3) is installed inside the tank cover (2), a discharge pipe (4) is fixedly connected to the bottom end of the reactor tank body (1), a discharge assembly is arranged inside the discharge pipe (4), and a support seat (5) is fixedly installed at the bottom end of the reactor tank body (1); The first mixing assembly comprises a first connecting plate (13) arranged inside the reactor tank body (1), a first mixing plate (12) being fixedly mounted on the top end of the first connecting plate (13), a moving assembly being mounted on the bottom end of the first mixing plate (12), the first mixing plates (12) being evenly arranged, an auxiliary mixing assembly being mounted on the side wall of each of the first mixing plates (12), a first rotating shaft (11) being fixedly connected to the top end of one of the first mixing plates (12), a motor (10) being fixedly mounted on the top end of the first rotating shaft (11), and the motor (10) being mounted inside the tank cover (2); The second mixing assembly comprises a second connecting plate (19) arranged inside the reactor tank body (1), a second mixing plate (20) is fixedly mounted on the bottom end of the second connecting plate (19), a third rotating shaft (18) is fixedly mounted inside the second connecting plate (19), a third bevel gear (17) is fixedly mounted on the top end of the third rotating shaft (18), the top end of the third bevel gear (17) is meshingly connected with the second bevel gear (15), a second rotating shaft (16) is fixedly mounted on one side of the second bevel gear (15), the second rotating shaft (16) is rotatably mounted inside the tank cover (2), the top end of the second bevel gear (15) is meshingly connected with the first bevel gear (14), and the first bevel gear (14) is fixedly mounted on the outer wall of the first rotating shaft (11).
2. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 1, characterized in that: The auxiliary mixing assembly comprises a fourth rotating shaft (22) rotatably mounted inside the first mixing plate (12); a fourth bevel gear (23) is fixedly mounted on the outer wall of the fourth rotating shaft (22); the fourth bevel gears (23) are evenly arranged; a fifth bevel gear (24) is meshedly connected to one side of each of the fourth bevel gears (23); a fifth rotating shaft (25) is fixedly mounted to one side of each of the fifth bevel gears (24); a third mixing plate (26) is fixedly mounted on the outer wall of each of the fifth rotating shafts (25); and the third mixing plate (26) is arranged on the side wall of the first mixing plate (12).
3. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 2, characterized in that: A fourth rotating shaft (22) is rotatably mounted inside each of the first mixing plates (12), a first gear (27) is fixedly connected to the bottom end of each of the fourth rotating shafts (22), each of the first gears (27) is fixedly connected via a chain (28), and the first gears (27) and the chain (28) are both arranged inside the first connecting plate (13).
4. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 1, characterized in that: A filter screen (37) is installed at the bottom end of the reactor tank body (1), and a baffle (42) is slidably installed inside the filter screen (37).
5. The mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 1, characterized in that: An observation window (9) is installed on the side wall of the reactor tank body (1).
6. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 1, characterized in that: The discharge assembly comprises a ball valve (8) rotatably mounted inside a discharge pipe (4), first connecting shafts (7) being fixedly mounted on both sides of the ball valve (8), a control assembly being disposed on the outer wall of one of the first connecting shafts (7), and a handle (6) being fixedly mounted on one end of the other first connecting shaft (7).
7. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 6, characterized in that: The control component comprises a movable plate (41) fixedly mounted on the outer wall of the first connecting shaft (7), the movable plate (41) being rotatably mounted inside the discharge pipe (4), a movable rod (38) being arranged on one side of the movable plate (41), and a top end of the movable rod (38) being fixedly connected to a baffle (42).
8. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 7, characterized in that: The moving rod (38) is slidably mounted inside the discharge pipe (4), and a second spring (40) is provided on one side of the moving rod (38).
9. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 1, characterized in that: The moving assembly comprises a fixed plate (44) slidably mounted inside the first connecting plate (13), a brush rod (29) being fixedly mounted on the bottom end of the fixed plate (44), a connecting rod (30) being fixedly connected to one side of the fixed plate (44), a first rack plate (32) being fixedly mounted on one end of the connecting rod (30), a second gear (33) being meshingly connected to one side of the first rack plate (32), a second connecting shaft (34) being fixedly mounted inside the second gear (33), a second rack plate (35) being meshingly connected to the other side of the second gear (33), a ring (36) being provided at the bottom end of the second rack plate (35), the ring (36) being slidably mounted inside the discharge pipe (4), a protrusion (43) being fixedly mounted on the bottom end of the ring (36), a wedge block (39) being provided on one side of the protrusion (43), and the wedge block (39) being fixedly mounted on one side of the moving rod (38).
10. A mixing reactor for neutralization reaction of polyamide fiber raw materials according to claim 9, characterized in that: The connecting rod (30) is slidably mounted inside the first connecting plate (13), and a first spring (31) is connected between the connecting rod (30) and the first connecting plate (13).
