Transformer welding mistake-proofing supporting device

By designing a transformer welding error-proof support device with multiple mechanisms, the extrusion mechanism of airbag balls and rubber blocks can be used to achieve accurate positioning and stable locking of the transformer, which solves the impact and stability of the transformer during the welding process, and improves the welding Stability and safety.

CN119098730AInactive Publication Date: 2024-12-10SHANDONG DACHI ELECTRIC
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Patent Information

Application Number
CN202411406997.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2024-12-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing transformer welding support devices are prone to impact and damage to the internal structure or sensitive components of the transformer during the welding process, affecting the welding stability and quality.

Method used

A transformer welding and anti-error support device including a moving mechanism, an adsorption mechanism, a stabilizing mechanism, an auxiliary mechanism, an extrusion mechanism and an expansion mechanism is designed. The precise positioning of the transformer is achieved through the expansion of the airbag ball and the extrusion of the rubber block. Firmly locked, reducing the impact of rigid contact on the internal structure, and strengthening support through elastic rings and rubber shafts.

Benefits of technology

It realizes the precise positioning and stability of the transformer during the welding process, reduces position deviation and vibration, reduces the possibility of welding errors, and ensures the stability and safety of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of transformer supporting equipment, and discloses a transformer welding mistake-proof supporting device which comprises a main body, two vertical plates are fixedly connected to the top of the main body, a circular groove is formed in the inner wall of the bottom of the main body, four rectangular grooves are formed in the top of the main body, and protruding rods are fixedly connected to the sides, close to the rectangular grooves, of the vertical plates. And two strip-shaped grooves are formed in the top of the main body. According to the transformer welding device, after gas is extruded, the gas enters the air bag ball through the protruding hollow cylinder and enables the air bag ball to expand, then when the lifting cylinder is inserted into a cavity of the transformer, accurate positioning of the transformer can be achieved, position deviation of the transformer in the welding process can be prevented, and meanwhile when the air bag ball expands, the welding quality of the transformer is improved. And the impact and damage of rigid contact to the internal structure and sensitive parts of the transformer can be reduced while the tight fit with the transformer can be ensured, and the stability in the welding process is ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of transformer supporting equipment, in particular to a supporting device for preventing transformer welding errors. Background Art

[0002] Transformers play a key role in many fields such as power systems, and their performance directly affects the stability and safety of the entire system;

[0003] When welding the transformer, a supporting device is needed to support the transformer to prevent welding errors. Generally, the supporting device for preventing welding errors of the transformer basically inserts two or more fixing pins into the cavity inside the transformer on the bottom plate to achieve the supporting effect of preventing welding errors. Since the pins on the bottom plate are mostly made of rigid materials, due to the vibration generated during welding of the transformer, when the pins are inserted into the inner cavity of the transformer, the vibration of the transformer can easily cause the pins to collide with its internal structure or sensitive components in the inner cavity of the transformer, which can easily cause impact and damage to the internal components of the transformer during support welding, affecting the quality of the transformer and the stability during the welding process. Summary of the invention

[0004] The object of the present invention is to provide a supporting device for preventing transformer welding errors, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a support device for transformer welding error prevention, comprising a main body, two vertical plates are fixedly connected to the top of the main body, a circular groove is provided on the bottom inner wall of the main body, four rectangular grooves are provided on the top of the main body, a raised rod is fixedly connected to one side of the vertical plate close to the rectangular groove, two strip grooves are provided on the top of the main body, and further comprising;

[0007] The moving mechanism includes a spring plate fixedly connected to the inner wall of the bottom of the main body, an intermediate shaft fixedly connected to the top of the spring plate, an end of the intermediate shaft away from the spring plate passes through the circular groove and extends to the inner and outer walls of the main body, a plurality of special-shaped double-tooth plates are fixedly connected to the outer surface of the intermediate shaft inside the main body, a plurality of rotating plates are rotatably connected to the outer surface of the intermediate shaft, a hollow plate is rotatably connected to the side of the rotating plate close to the intermediate shaft, an end of the hollow plate away from the rotating plate is rotatably connected to the top inner wall of the main body, an L plate is rotatably connected to the end of the left and right rotating plates away from the intermediate shaft, the L plate is slidably connected to the inside of the strip groove, and the side wall of the rotating plate is rotatably connected to the limit rod;

[0008] The adsorption mechanism includes an adsorption box fixedly connected to the top inner wall of the main body, a plurality of adsorption holes are provided on the top of the adsorption box, and one end of the plurality of adsorption holes away from the adsorption box penetrates to the top outer wall of the main body, two inner plates are fixedly connected inside the adsorption box, and two T-type barrel plates are slidably connected inside the adsorption box, a bidirectional threaded groove is provided inside the T-type barrel plate, a gear shaft is rotatably connected inside the T-type barrel plate, a plug rod is fixedly connected to the outer surface of the gear shaft, and the plug rod is slidably connected inside the bidirectional threaded groove, one end of the gear shaft away from the T-type barrel plate penetrates to the outer wall of the adsorption box and is meshed with the special-shaped double-toothed plate, and one end of the gear shaft close to the intermediate shaft is fixedly connected to a connecting pipe.

[0009] Furthermore, a stabilizing mechanism is provided inside the hollow plate, and the stabilizing mechanism includes a hollow box rotatably connected to the inside of the hollow plate, a lifting cylinder is slidably connected to the inside of the hollow box, an airbag ball is fixedly connected to the top of the lifting cylinder, a plurality of semicircular plates are fixedly connected to the outer surface of the airbag ball, two bidirectional threaded grooves are provided inside the lifting cylinder, the outer surface of the lifting cylinder is slidably connected to the inside of the rectangular groove, and the bottom of the hollow box is rotatably connected to the end of the limit rod away from the rotating plate.

[0010] Furthermore, an auxiliary mechanism is arranged inside the hollow box, and the auxiliary mechanism comprises a raised hollow cylinder arranged on the inner wall of the top of the airbag ball, and one end of the raised hollow cylinder close to the hollow box penetrates to the bottom outer wall of the airbag ball and extends to the interior of the hollow box.

[0011] Furthermore, the bottom of the raised hollow cylinder is rotatably connected to the bottom inner wall of the hollow box, a plurality of air outlet holes are provided on the outer surface of the raised hollow cylinder inside the airbag ball, the raised portion on the outer surface of the raised hollow cylinder is slidably connected to the inside of the second bidirectional threaded groove, a fixed shaft is fixedly connected to the outer surface of the raised hollow cylinder inside the hollow box, a right-angle groove is provided on the outer surface of the fixed shaft, and a piston plate is slidably connected to the inside of the right-angle groove.

[0012] Furthermore, a squeezing mechanism is provided on the top of the main body, and the squeezing mechanism includes a hollow box 2 fixedly connected to the top of the L-plate, and two movable plates are slidably connected to the inner wall of the hollow box 2 on one side close to the vertical plate, and the end of the movable plate away from the protruding rod is rotatably connected to the middle plate, and the end of the middle plate away from the movable plate is rotatably connected to the arc plate, and an inclined plate is provided on the side of the arc plate close to the vertical plate, and the inclined plate is fixedly connected to the inner wall of the hollow box 2, and the arc plate contacts the side wall of the inclined plate, and the end of the arc plate away from the middle plate is rotatably connected to a spring rod, and the end of the spring rod away from the arc plate penetrates the side wall of the hollow box 2 and extends to the outside, and the outer surface of the extended end of the spring rod is fixedly connected to a rubber block;

[0013] The end of the protruding rod away from the vertical plate penetrates the inner wall of the second hollow box and extends to the inside.

[0014] Furthermore, an expansion mechanism is arranged inside the second hollow box, and the expansion mechanism comprises a T-shaped cylinder fixedly connected to the inner wall of the bottom of the second hollow box, the T-shaped cylinder, the outer surface of the T-shaped cylinder is slidably connected with a raised ring, the outer surface of the raised ring is rotatably connected with a plurality of movable plates 2, one end of the movable plate 2 away from the raised ring is rotatably connected with a flexible plate, the inside of the T-shaped cylinder is rotatably connected with a threaded shaft, the inside of the threaded shaft is hollow, a cylindrical groove is provided on one side of the threaded shaft close to the raised rod, and a bidirectional threaded groove 3 is provided on the inner wall of the cylindrical groove;

[0015] Among them, the protrusion on the outer surface of the protruding rod is slidably connected to the inside of the two-way thread groove three, the side wall of the flexible plate is fixedly connected with a long tube, the end of the long tube away from the flexible plate is fixedly connected to the T-tube, the flexible plate is connected to the T-tube through the long rod, and the bottom of the T-tube is fixedly connected to two air outlet pipes.

[0016] Furthermore, the two air outlet pipes are connected to the T-tube, and one end of the air outlet pipe away from the T-tube passes through the outer wall of the second hollow box and is connected to the interior of the adsorption box. A grille plate is fixedly connected to the side of the threaded shaft close to the raised rod, and the grille plate is rotatably connected to the interior of the T-tube. A wave groove is provided at one end of the grille plate close to the raised rod, and one end of the movable plate close to the T-tube is slidably connected to the interior of the wave groove, and one end of the raised ring close to the threaded shaft is slidably connected to the outer surface of the threaded shaft.

[0017] Furthermore, a rotating mechanism is provided inside the hollow box 2, and the rotating mechanism includes an elastic ring fixedly connected between the two movable plates 2, a plurality of elastic rings are fixedly connected to rubber shafts on their outer surfaces, a plurality of rubber shafts are rotatably connected to T-shaped rods at one end away from the elastic rings, an end of the T-shaped rod away from the rubber shaft penetrates into the hollow part inside the threaded shaft, a movable frame is provided on the outer surface of the T-shaped rod, an end of the movable frame close to the rubber shaft is fixedly connected to the side wall of the raised ring, and the movable frame is slidably connected to the inside of the T-shaped cylinder.

[0018] The present invention has the following beneficial effects:

[0019] 1. The present invention first places the transformer to be welded on the top of the main body through an external conveying device. When the transformer is placed on the top of the main body, the weight of the transformer itself presses the intermediate shaft to move it downward. When the intermediate shaft moves downward, the downward movement of the intermediate shaft drives the rotating plate and the special-shaped double-toothed plate to move downward synchronously. When the intermediate shaft drives the special-shaped double-toothed plate to move downward, the downward movement of the special-shaped double-toothed plate drives the gear shaft to rotate. When the gear shaft rotates, the rotating belt of the gear shaft rotates in the bidirectional threaded cylinder inside the T-shaped cylinder plate and can rotate when the gear shaft rotates. So that the T-type cylinder plate moves inside the adsorption box. When the T-type cylinder plate moves, the movement of the T-type cylinder plate will squeeze the gas between the T-type cylinder plate and the adsorption box. At this time, the gas will enter the hollow box through the connecting pipe after being squeezed, and then the intermediate shaft will drive the rotating plate to move downward. At this time, when the rotating plate moves downward, the rotating plate will be pulled by the hollow plate to rotate in the direction of the intermediate shaft. When the rotating plate rotates in the direction of the intermediate shaft, the rotation of the rotating plate will push the hollow box through the limit rod to make it rotate inside the hollow plate. When the hollow box rotates, it will When the hollow box is rotated to be in a vertical state, when the transformer continues to move downward, the lifting cylinder on the hollow box will be inserted into the cavity inside the transformer. At the same time, when the transformer is in a vertical state inside the rectangular groove, the lifting cylinder will be restricted by the rectangular groove and move upward on the inner wall of the hollow box. When the lifting cylinder moves upward, the bidirectional threaded groove on the inner wall of the lifting cylinder will drive the raised hollow cylinder to rotate through the bulge on the surface of the raised hollow cylinder. When the raised hollow cylinder rotates, it will drive the piston plate to rotate inside the hollow box through the right-angle groove on the raised hollow cylinder. Move downward. When the piston plate moves downward, the movement of the piston plate will squeeze the gas inside the hollow box. At this time, the gas will enter the interior of the airbag ball through the raised hollow cylinder after being squeezed and expand the airbag ball. Later, when the lifting cylinder is inserted into the cavity of the transformer, the transformer can be accurately positioned to prevent the transformer from shifting during the welding process. At the same time, when the airbag ball expands, it can ensure a close fit with the transformer while reducing the impact and damage of rigid contact on the internal structure and sensitive components of the transformer, thereby ensuring stability during the welding process.

[0020] 2. In the present invention, when the downward movement of the intermediate shaft drives the special-shaped double-toothed plate to move downward, the downward movement of the special-shaped double-toothed plate will drive the gear shaft to rotate. When the gear shaft rotates, it will rotate in the bidirectional thread groove inside the gear shaft through the insertion rod on the surface. When the gear shaft rotates, the rotation of the insertion rod can drive the T-shaped cylinder plate to move inside the adsorption box. When the T-shaped cylinder plate moves, negative pressure can be generated inside the adsorption box and the bottom of the transformer can be adsorbed through the adsorption holes on the adsorption box, so that the transformer can be firmly locked on the main body, which can further reduce the possibility of errors in the welding process and ensure that the transformer will not slide or fall from the main body, thereby avoiding potential safety hazards and losses.

[0021] 3. In the present invention, when the middle shaft moves downward, the L plate is driven to move through the rotating plate, and the movement of the L plate will drive the T-type tube to move synchronously. When the T-type tube moves, the threaded shaft inside the T-type tube will slide on the surface of the raised rod. When the threaded shaft slides on the surface of the raised rod, the protrusion on the raised rod will slide in the two-way thread groove three inside the movable plate two and drive the threaded shaft to rotate inside the T-type tube. When the threaded shaft rotates, it will drive the grille plate to rotate. When the grille plate rotates, it will drive the movable plate to move through the wave groove on the side wall of the grille plate. When the movable plate moves, it will push the arc plate through the middle plate to make it rotate on the side wall of the inclined plate. When the arc plate rotates, the rotation of the arc plate will pull the spring rod to move backward, and the spring on the spring rod will also push the spring rod to move backward. When the spring rod moves backward, the movement of the spring rod will pull the middle part of the rubber block and cause its outer surface to bulge outward. When the hollow box 2 moves, the rubber block can be driven to squeeze the surface of the transformer. This squeezing can not only increase the stability of the support of this device, but also help to reduce vibration and displacement during welding. At the same time, the rubber block can produce a certain buffering effect when squeezed, which can reduce the direct impact between the transformer and the supporting device, and can further improve the stability and durability of the device.

[0022] 4. In the present invention, when the threaded shaft rotates on the surface of the raised rod along with the movement of the hollow box 2, the rotation of the threaded shaft will drive the raised ring to slide on the surface of the T-tube, and when the raised ring slides, it can drive multiple movable plates 2 to expand outward, and when the movable plate 2 expands, it will drive the movable plate 2 to expand synchronously. At the same time, when the T-tube plate moves inside the adsorption box and squeezes the gas in the adsorption box, most of the squeezed gas will enter the T-tube through the air outlet pipe. At this time, the movement of the raised ring will drive the moving frame to move inside the T-tube and separate from the air inlet of the long tube. Then, when the threaded shaft rotates, the rotation of the threaded shaft will drive the grille plate to rotate, and when the grille plate rotates, it will throw the gas in the T-tube into the long tube. At this time, the gas will enter the flexible plate through the long tube and expand the flexible plate. At this time, the movement of the raised ring will drive the moving frame to move inside the T-tube. And it is closed with the air inlet of the long tube, and then the expanded flexible plate will be in close contact with the surface of the transformer, and when the flexible plate expands outward, the expansion of the movable plate two will drive the elastic ring to expand, and when the elastic ring expands, it will drive the T-bar through the rubber shaft, so that one end of the T-bar inside the threaded shaft contacts the side wall of the hollow part of the threaded shaft, and then when the threaded shaft rotates, the T-bar can be driven to rotate by friction, and when the T-bar rotates, it will drive the rubber shaft to rotate by friction, and the rubber shaft will be twisted and shortened when it rotates. When the rubber shaft shortens, the T-bar will be pulled inward by the elastic ring and form a pulling force on four sides on the surface of the transformer, so as to enhance the supporting force of the transformer and form a more stable supporting structure, which greatly enhances the clamping stability of the transformer, makes it difficult for it to displace during the welding process, and further enhances the supporting force of the transformer.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the overall partial cross-sectional structure of the present invention;

[0027] Figure 3 It is a schematic diagram of the main body of the present invention;

[0028] Figure 4It is a schematic diagram of the internal parts structure of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the mobile mechanism of the present invention;

[0030] Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle;

[0031] Figure 7 For the present invention Figure 5 Enlarged view of point B in the middle;

[0032] Figure 8 It is a schematic diagram of the expansion mechanism structure of the present invention;

[0033] Fig. 9 For the present invention Figure 8 Enlarged view of point C in the middle;

[0034] Fig.10 It is a schematic diagram of the expansion mechanism structure of the present invention.

[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0036] In the figure: 1. main body; 101. vertical plate; 102. protruding rod; 103. rectangular groove; 104. strip groove; 2. moving mechanism; 201. intermediate shaft; 202. special-shaped double-tooth plate; 203. spring plate; 204. rotating plate; 205. hollow plate; 206. L plate; 207. limit rod; 3. adsorption mechanism; 301. adsorption box; 302. inner plate; 303. T-type cylinder plate; 304. gear shaft; 305. connecting pipe; 4. stabilizing mechanism; 401. hollow box; 402. lifting cylinder; 40 3. Airbag ball; 5. Auxiliary mechanism; 501. Protruding hollow cylinder; 502. Fixed shaft; 503. Piston plate; 6. Extrusion mechanism; 601. Hollow box 2; 602. Movable plate; 603. Middle plate; 604. Arc plate; 605. Spring rod; 7. Expansion mechanism; 701. T-type cylinder; 702. Protruding ring; 703. Movable plate 2; 704. Flexible plate; 705. Threaded shaft; 8. Rotation mechanism; 801. Elastic ring; 802. Rubber shaft; 803. T-type rod; 804. Moving frame. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-Figure 10As shown, the present invention is a support device for transformer welding error prevention, comprising a main body 1, two vertical plates 101 are fixedly connected to the top of the main body 1, a circular groove is provided on the bottom inner wall of the main body 1, four rectangular grooves 103 are provided on the top of the main body 1, a protruding rod 102 is fixedly connected to one side of the vertical plate 101 close to the rectangular groove 103, two strip grooves 104 are provided on the top of the main body 1, and further comprising;

[0039] The moving mechanism 2 includes a spring plate 203 fixedly connected to the inner wall of the bottom of the main body 1, an intermediate shaft 201 is fixedly connected to the top of the spring plate 203, an end of the intermediate shaft 201 away from the spring plate 203 passes through the circular groove and extends to the inner and outer walls of the main body 1, a plurality of special-shaped double-tooth plates 202 are fixedly connected to the outer surface of the intermediate shaft 201 inside the main body 1, a plurality of rotating plates 204 are rotatably connected to the outer surface of the intermediate shaft 201, a hollow plate 205 is rotatably connected to the side of the rotating plate 204 close to the intermediate shaft 201, an end of the hollow plate 205 away from the rotating plate 204 is rotatably connected to the top inner wall of the main body 1, an L plate 206 is rotatably connected to the end of the left and right rotating plates 204 away from the intermediate shaft 201, the L plate 206 is slidably connected to the inside of the strip groove 104, and the side wall of the rotating plate 204 is rotatably connected to the limit rod 207;

[0040] The adsorption mechanism 3 includes an adsorption box 301 fixedly connected to the top inner wall of the main body 1, a plurality of adsorption holes are provided on the top of the adsorption box 301, and one end of the plurality of adsorption holes away from the adsorption box 301 penetrates to the top outer wall of the main body 1, two inner plates 302 are fixedly connected to the interior of the adsorption box 301, two T-shaped barrel plates 303 are slidably connected to the interior of the adsorption box 301, a bidirectional thread groove 1 is provided inside the T-shaped barrel plate 303, a gear shaft 304 is rotatably connected to the interior of the T-shaped barrel plate 303, a plug rod is fixedly connected to the outer surface of the gear shaft 304, and the plug rod is slidably connected to the bidirectional thread groove 1 , one end of the gear shaft 304 away from the T-shaped barrel plate 303 passes through the outer wall of the adsorption box 301 and is meshed with the special-shaped double-tooth plate 202. The end of the gear shaft 304 close to the intermediate shaft 201 is fixedly connected with a connecting pipe 305. First, the transformer to be welded is placed on the top of the main body 1 through an external conveying device. When the transformer is placed on the top of the main body 1, the weight of the transformer itself will press the intermediate shaft 201 to move it downward. When the intermediate shaft 201 moves downward, the downward movement of the intermediate shaft 201 will drive the rotating plate 204 and the special-shaped double-tooth plate 202 to move downward synchronously.

[0041] The hollow plate 205 is provided with a stabilizing mechanism 4, which includes a hollow box 401 rotatably connected to the hollow plate 205, a lifting cylinder 402 slidably connected to the inside of the hollow box 401, a gas bag ball 403 fixedly connected to the top of the lifting cylinder 402, a plurality of semicircular plates fixedly connected to the outer surface of the gas bag ball 403, a bidirectional thread groove 2 is provided inside the lifting cylinder 402, the outer surface of the lifting cylinder 402 is slidably connected to the inside of the rectangular groove 103, and the bottom of the hollow box 401 is rotatably connected to the inside of the hollow plate 205. It is movably connected to the end of the limit rod 207 away from the rotating plate 204. When the hollow box 401 rotates, it will form a vertical state inside the rectangular groove 103. When the hollow box 401 rotates to the vertical state, when the transformer continues to move downward, the lifting cylinder 402 on the hollow box 401 will be inserted into the cavity inside the transformer. At the same time, when the transformer forms a vertical state inside the rectangular groove 103, the lifting cylinder 402 will be restricted by the rectangular groove 103 and move upward on the inner wall of the hollow box 401.

[0042] An auxiliary mechanism 5 is arranged inside the hollow box 401, and the auxiliary mechanism 5 includes a raised hollow cylinder 501 arranged on the inner wall of the top of the airbag ball 403. One end of the raised hollow cylinder 501 close to the hollow box 401 penetrates to the bottom outer wall of the airbag ball 403 and extends to the interior of the hollow box 401. The bidirectional threaded groove 2 on the inner wall of the lifting cylinder 402 will drive the raised hollow cylinder 501 to rotate through the protrusion on the surface of the raised hollow cylinder 501. When the raised hollow cylinder 501 rotates, it will drive the piston plate 503 to move downward inside the hollow box 401 through the right-angle groove on the raised hollow cylinder 501.

[0043] The bottom of the raised hollow cylinder 501 is rotatably connected to the bottom inner wall of the hollow box 401, and a plurality of air outlet holes are provided on the outer surface of the raised hollow cylinder 501 inside the airbag ball 403. The protrusion on the outer surface of the raised hollow cylinder 501 is slidably connected to the inside of the two-way threaded groove 2, and the outer surface of the raised hollow cylinder 501 inside the hollow box 401 is fixedly connected with a fixed shaft 502, and a right-angle groove is provided on the outer surface of the fixed shaft 502, and a piston plate 503 is slidably connected to the inside of the right-angle groove. When the piston plate 503 moves downward, the movement of the piston plate 503 will squeeze the gas inside the hollow box 401. At this time, the gas will enter the interior of the airbag ball 403 through the raised hollow cylinder 501 after being squeezed, and expand the airbag ball 403. After that, when the lifting cylinder 402 is inserted into the cavity of the transformer, the transformer can be accurately positioned.

[0044] A squeezing mechanism 6 is provided at the top of the main body 1, and the squeezing mechanism 6 includes a hollow box 601 fixedly connected to the top of the L plate 206, and two movable plates 602 are slidably connected to the inner wall of the hollow box 601 on one side close to the vertical plate 101, and the end of the movable plate 602 away from the protruding rod 102 is rotatably connected to the middle plate 603, and the end of the middle plate 603 away from the movable plate 602 is rotatably connected to the arc plate 604, and the side of the arc plate 604 close to the vertical plate 101 is provided with an inclined plate, which is fixedly connected to the inner wall of the hollow box 601, and the arc plate 604 contacts the side wall of the inclined plate, and the end of the arc plate 604 away from the middle plate 603 is rotatably connected to the spring rod 605, and the end of the spring rod 605 away from the arc plate 604 penetrates the side wall of the hollow box 601 and extends to the outside, and the outer surface of the extended end of the spring rod 605 is fixedly connected to a rubber block;

[0045] Among them, one end of the raised rod 102 away from the vertical plate 101 penetrates the inner wall of the hollow box 2 601 and extends to the inside, and the protrusion on the raised rod 102 will slide in the two-way thread groove 3 inside the movable plate 2 703 and drive the threaded shaft 705 to rotate inside the T-shaped cylinder 701. When the threaded shaft 705 rotates, it will drive the grille plate to rotate. When the grille plate rotates, it will drive the movable plate 602 to move through the wave groove on the side wall of the grille plate. When the movable plate 602 moves, it will push the arc plate 604 through the middle plate 603 to make it rotate on the side wall of the inclined plate.

[0046] An expansion mechanism 7 is arranged inside the hollow box 601, and the expansion mechanism 7 includes a T-shaped cylinder 701 fixedly connected to the inner wall of the bottom of the hollow box 601, the T-shaped cylinder 701, the outer surface of the T-shaped cylinder 701 is slidably connected with a raised ring 702, the outer surface of the raised ring 702 is rotatably connected with a plurality of movable plates 703, the end of the movable plate 703 away from the raised ring 702 is rotatably connected with a flexible plate 704, the inside of the T-shaped cylinder 701 is rotatably connected with a threaded shaft 705, the inside of the threaded shaft 705 is hollow, a cylindrical groove is provided on one side of the threaded shaft 705 close to the raised rod 102, and a bidirectional threaded groove 3 is provided on the inner wall of the cylindrical groove;

[0047] Among them, the protrusion on the outer surface of the protruding rod 102 is slidably connected to the inside of the two-way threaded groove three, and the side wall of the flexible plate 704 is fixedly connected with a long tube, and the end of the long tube away from the flexible plate 704 is fixedly connected to the T-type cylinder 701, and the flexible plate 704 is connected to the T-type cylinder 701 through the long rod. The bottom of the T-type cylinder 701 is fixedly connected with two air outlet pipes. When the threaded shaft 705 rotates on the surface of the protruding rod 102 with the movement of the hollow box two 601, the rotation of the threaded shaft 705 will drive the protruding ring 702 to slide on the surface of the T-type cylinder 701. When the protruding ring 702 slides, it can drive multiple movable plates two 703 to expand outward, and the movable plate two 703 will drive the movable plate two 703 to expand synchronously when expanding.

[0048] The two air outlet pipes are connected to the T-shaped cylinder 701. The end of the air outlet pipe away from the T-shaped cylinder 701 penetrates the outer wall of the hollow box 2 601 and is connected to the interior of the adsorption box 301. The side of the threaded shaft 705 close to the raised rod 102 is fixedly connected to a grid plate, which is rotatably connected to the interior of the T-shaped cylinder 701. The end of the grid plate close to the raised rod 102 is provided with a wave groove. The end of the movable plate 602 close to the T-shaped cylinder 701 is slidably connected to the interior of the wave groove. The raised ring 702 close to the threaded shaft One end of 705 is slidably connected to the outer surface of the threaded shaft 705. At the same time, when the T-shaped cylinder plate 303 moves inside the adsorption box 301 and squeezes the gas in the adsorption box 301, most of the squeezed gas will enter the T-shaped cylinder 701 through the outlet pipe. At this time, the movement of the raised ring 702 will drive the moving frame 804 to move inside the T-shaped cylinder 701 and disengage from the air inlet of the long tube. Then, when the threaded shaft 705 rotates, the rotation of the threaded shaft 705 will drive the grille plate to rotate.

[0049] The hollow box 601 is provided with a rotating mechanism 8 inside, and the rotating mechanism 8 includes an elastic ring 801 fixedly connected between the two movable plates 703, and the outer surfaces of the plurality of elastic rings 801 are fixedly connected with rubber shafts 802, and the ends of the plurality of rubber shafts 802 away from the elastic rings 801 are rotatably connected with T-shaped rods 803, and the ends of the T-shaped rods 803 away from the rubber shafts 802 penetrate into the hollow inside the threaded shaft 705, and the outer surface of the T-shaped rods 803 is provided with a moving frame 804, and the end of the moving frame 804 close to the rubber shaft 802 is connected to the raised ring The side wall of 702 is fixedly connected, and the movable frame 804 is slidably connected to the inside of the T-tube 701. The expansion of the movable plate 703 will drive the elastic ring 801 to expand. When the elastic ring 801 expands, it will drive the T-bar 803 through the rubber shaft 802, so that one end of the T-bar 803 inside the threaded shaft 705 contacts the side wall of the hollow part of the threaded shaft 705. Then, when the threaded shaft 705 rotates, the T-bar 803 can be driven to rotate by friction. When the T-bar 803 rotates, it will drive the rubber shaft 802 to rotate by friction.

[0050] When in use, firstly, the transformer to be welded is placed on the top of the main body 1 through an external conveying device. When the transformer is placed on the top of the main body 1, the weight of the transformer itself will press the intermediate shaft 201 to move it downward. When the intermediate shaft 201 moves downward, the downward movement of the intermediate shaft 201 will drive the rotating plate 204 and the special-shaped double-toothed plate 202 to move downward synchronously. When the intermediate shaft 201 drives the special-shaped double-toothed plate 202 to move downward, the downward movement of the special-shaped double-toothed plate 202 will drive the gear shaft 304 to rotate. When the gear shaft 304 rotates, the rotating belt of the gear shaft 304 rotates in the bidirectional threaded cylinder inside the T-shaped cylinder plate 303 and when the gear shaft 304 rotates, the T-shaped The cylinder plate 303 moves inside the adsorption box 301. When the T-shaped cylinder plate 303 moves, the movement of the T-shaped cylinder plate 303 will squeeze the gas between the T-shaped cylinder plate 303 and the adsorption box 301. At this time, the gas will enter the hollow box 401 through the connecting pipe 305 after being squeezed, and then the intermediate shaft 201 drives the rotating plate 204 to move downward. At this time, when the rotating plate 204 moves downward, the rotating plate 204 will be pulled by the hollow plate 205 to rotate in the direction of the intermediate shaft 201. When the rotating plate 204 rotates in the direction of the intermediate shaft 201, the rotation of the rotating plate 204 will push the hollow box 401 through the limit rod 207 to make it rotate inside the hollow plate 205, and the air When the core box 401 rotates, it will form a vertical state inside the rectangular groove 103. When the hollow box 401 rotates to a vertical state, when the transformer continues to move downward, the lifting cylinder 402 on the hollow box 401 will be inserted into the cavity inside the transformer. At the same time, when the transformer forms a vertical state inside the rectangular groove 103, the lifting cylinder 402 will be restricted by the rectangular groove 103 and move upward on the inner wall of the hollow box 401. When the lifting cylinder 402 moves upward, the bidirectional threaded groove 2 on the inner wall of the lifting cylinder 402 will drive the raised hollow cylinder 501 to rotate through the bulge on the surface of the raised hollow cylinder 501. When the raised hollow cylinder 501 rotates, it will be driven by the right-angle groove on the raised hollow cylinder 501. The movable piston plate 503 moves downward inside the hollow box 401. When the piston plate 503 moves downward, the movement of the piston plate 503 will squeeze the gas inside the hollow box 401. At this time, the gas will enter the interior of the airbag ball 403 through the raised hollow cylinder 501 after being squeezed, and expand the airbag ball 403. After that, when the lifting cylinder 402 is inserted into the cavity of the transformer, the transformer can be accurately positioned, and the position shift of the transformer during the welding process can be prevented. At the same time, when the airbag ball 403 expands, it can ensure a close fit with the transformer while reducing the impact and damage of the rigid contact on the internal structure and sensitive components of the transformer, thereby ensuring stability during the welding process.

[0051] When the downward movement of the intermediate shaft 201 drives the special-shaped double-toothed plate 202 to move downward, the downward movement of the special-shaped double-toothed plate 202 will drive the gear shaft 304 to rotate. When the gear shaft 304 rotates, it will rotate in the bidirectional threaded groove inside the gear shaft 304 through the insertion rod on the surface. When the gear shaft 304 rotates, the rotation of the insertion rod can drive the T-shaped barrel plate 303 to move inside the adsorption box 301. When the T-shaped barrel plate 303 moves, negative pressure can be generated inside the adsorption box 301 and the bottom of the transformer can be adsorbed through the adsorption holes on the adsorption box 301, so that the transformer can be firmly locked on the main body 1, which can further reduce the possibility of errors in the welding process and ensure that the transformer will not slide or fall from the main body 1, thereby avoiding potential safety hazards and losses.

[0052] When the intermediate shaft 201 moves downward, the L plate 206 is driven to move through the rotating plate 204, and the movement of the L plate 206 drives the T-shaped cylinder 701 to move synchronously. When the T-shaped cylinder 701 moves, the threaded shaft 705 inside the T-shaped cylinder 701 will slide on the surface of the raised rod 102. When the threaded shaft 705 slides on the surface of the raised rod 102, the protrusion on the raised rod 102 will slide in the two-way thread groove three inside the movable plate 2 703 and drive the threaded shaft 705 to rotate inside the T-shaped cylinder 701. When the threaded shaft 705 rotates, it drives the grille plate to rotate. When the grille plate rotates, it drives the movable plate 602 to move through the wave groove on the side wall of the grille plate. When the movable plate 602 moves, it pushes the arc plate 602 through the intermediate plate 603. 04 makes it rotate on the side wall of the inclined plate. When the arc plate 604 rotates, the rotation of the arc plate 604 will pull the spring rod 605 to move backward, and at the same time, the spring on the spring rod 605 will also push the spring rod 605 to move backward. When the spring rod 605 moves backward, the movement of the spring rod 605 will pull the middle part of the rubber block and cause its outer surface to bulge outward. When the hollow box 601 moves, the rubber block can be driven to squeeze the surface of the transformer. This squeezing can not only increase the stability of the support of this device, but also help to reduce vibration and displacement during welding. At the same time, the rubber block can produce a certain buffering effect when squeezed, which can reduce the direct impact between the transformer and the supporting device, and can further improve the stability and durability of the device.

[0053] When the threaded shaft 705 rotates on the surface of the raised rod 102 as the hollow box 601 moves, the rotation of the threaded shaft 705 drives the raised ring 702 to slide on the surface of the T-shaped cylinder 701. When the raised ring 702 slides, it can drive multiple movable plates 703 to expand outward. When the movable plate 703 expands, it will drive the movable plate 703 to expand synchronously. At the same time, when the T-shaped cylinder plate 303 moves inside the adsorption box 301 and squeezes the gas in the adsorption box 301, most of the squeezed gas will pass through The gas outlet pipe enters into the T-shaped cylinder 701. At this time, the movement of the raised ring 702 drives the movable frame 804 to move inside the T-shaped cylinder 701 and separate from the gas inlet of the long tube. Then, when the threaded shaft 705 rotates, the rotation of the threaded shaft 705 drives the grille plate to rotate. When the grille plate rotates, the gas in the T-shaped cylinder 701 is thrown into the long tube. At this time, the gas enters into the flexible plate 704 through the long tube and expands the flexible plate 704. At this time, the movement of the raised ring 702 drives the movable frame 804 to move inside the T-shaped cylinder 701. 1 and closes with the air inlet of the long tube, and then the expanded flexible plate 704 will be in close contact with the surface of the transformer. When the flexible plate 704 expands outward, the expansion of the movable plate 2 703 will drive the elastic ring 801 to expand. When the elastic ring 801 expands, it will drive the T-shaped rod 803 through the rubber shaft 802, so that one end of the T-shaped rod 803 inside the threaded shaft 705 contacts the side wall of the hollow part of the threaded shaft 705, and then when the threaded shaft 705 rotates, the friction force can drive the T-shaped rod 803 to When the T-shaped rod 803 rotates, it will drive the rubber shaft 802 to rotate through friction. When the rubber shaft 802 rotates, it will be twisted and shortened. When the rubber shaft 802 shortens, the elastic ring 801 will pull the T-shaped rod 803 inward to form a pulling force on the surface of the transformer on four sides, thereby enhancing the supporting force of the transformer and forming a more stable supporting structure, which greatly enhances the clamping stability of the transformer, makes it difficult for it to move during the welding process, and further enhances the supporting force of the transformer.

[0054] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A support device for transformer welding error prevention, comprising a main body (1), wherein two vertical plates (101) are fixedly connected to the top of the main body (1), a circular groove is provided on the inner wall of the bottom of the main body (1), four rectangular grooves (103) are provided on the top of the main body (1), a raised rod (102) is fixedly connected to one side of the vertical plate (101) close to the rectangular groove (103), and two strip grooves (104) are provided on the top of the main body (1), characterized in that: Also includes; The moving mechanism (2) comprises a spring plate (203) fixedly connected to the inner wall of the bottom of the main body (1); the top of the spring plate (203) is fixedly connected to an intermediate shaft (201); one end of the intermediate shaft (201) away from the spring plate (203) passes through a circular groove and extends to the inner and outer walls of the main body (1); a plurality of special-shaped double-tooth plates (202) are fixedly connected to the outer surface of the intermediate shaft (201) located inside the main body (1); and a plurality of rotating shafts (202) are rotatably connected to the outer surface of the intermediate shaft (201). A movable plate (204), wherein a side of the rotating plate (204) close to the intermediate shaft (201) is rotatably connected to a hollow plate (205), an end of the hollow plate (205) away from the rotating plate (204) is rotatably connected to the top inner wall of the main body (1), and an end of the rotating plate (204) away from the intermediate shaft (201) on the left and right sides is rotatably connected to an L plate (206), the L plate (206) is slidably connected to the inside of the strip groove (104), and a side wall of the rotating plate (204) is rotatably connected to a limiting rod (207); The adsorption mechanism (3) comprises an adsorption box (301) fixedly connected to the top inner wall of the main body (1), a plurality of adsorption holes are opened on the top of the adsorption box (301), and one end of the plurality of adsorption holes away from the adsorption box (301) penetrates to the top outer wall of the main body (1), two inner plates (302) are fixedly connected to the inside of the adsorption box (301), and two T-shaped barrel plates (303) are slidably connected to the inside of the adsorption box (301), and the T-shaped barrel plates (303) A bidirectional thread groove is provided inside the T-shaped barrel plate (303), a gear shaft (304) is rotatably connected inside the T-shaped barrel plate (303), an insertion rod is fixedly connected to the outer surface of the gear shaft (304), and the insertion rod is slidably connected inside the bidirectional thread groove, and one end of the gear shaft (304) away from the T-shaped barrel plate (303) penetrates the outer wall of the adsorption box (301) and is meshed with the special-shaped double-toothed plate (202), and one end of the gear shaft (304) close to the intermediate shaft (201) is fixedly connected to a connecting pipe (305).

2. A transformer welding error prevention support device according to claim 1, characterized in that: A stabilizing mechanism (4) is provided inside the hollow plate (205), and the stabilizing mechanism (4) includes a hollow box (401) rotatably connected to the inside of the hollow plate (205), a lifting cylinder (402) is slidably connected to the inside of the hollow box (401), an airbag ball (403) is fixedly connected to the top of the lifting cylinder (402), and a plurality of semicircular plates are fixedly connected to the outer surface of the airbag ball (403), a bidirectional threaded groove is provided inside the lifting cylinder (402), the outer surface of the lifting cylinder (402) is slidably connected to the inside of the rectangular groove (103), and the bottom of the hollow box (401) is rotatably connected to the end of the limit rod (207) away from the rotating plate (204).

3. A transformer welding error prevention support device according to claim 2, characterized in that: An auxiliary mechanism (5) is arranged inside the hollow box (401), and the auxiliary mechanism (5) includes a raised hollow tube (501) arranged on the top inner wall of the airbag ball (403), and one end of the raised hollow tube (501) close to the hollow box (401) penetrates to the bottom outer wall of the airbag ball (403) and extends to the interior of the hollow box (401).

4. A transformer welding error prevention support device according to claim 3, characterized in that: The bottom of the raised hollow cylinder (501) is rotatably connected to the bottom inner wall of the hollow box (401); a plurality of air outlet holes are provided on the outer surface of the raised hollow cylinder (501) inside the airbag ball (403); the protrusion on the outer surface of the raised hollow cylinder (501) is slidably connected to the inside of the two-way thread groove; the outer surface of the raised hollow cylinder (501) inside the hollow box (401) is fixedly connected to a fixed shaft (502); a right-angle groove is provided on the outer surface of the fixed shaft (502); a piston plate (503) is slidably connected to the inside of the right-angle groove.

5. A transformer welding error prevention support device according to claim 4, characterized in that: The top of the main body (1) is provided with an extrusion mechanism (6), and the extrusion mechanism (6) comprises a hollow box (601) fixedly connected to the top of the L plate (206), and the inner wall of the hollow box (601) on one side close to the vertical plate (101) is slidably connected to two movable plates (602), and the end of the movable plate (602) away from the protruding rod (102) is rotatably connected to the middle plate (603), and the end of the middle plate (603) away from the movable plate (602) is rotatably connected to the arc plate (604), and the arc plate (604) is rotatably connected to the middle plate (603). A slanted plate is arranged on one side of the curved plate (604) close to the vertical plate (101), the slanted plate is fixedly connected to the inner wall of the second hollow box (601), the curved plate (604) contacts the side wall of the slanted plate, one end of the curved plate (604) away from the middle plate (603) is rotatably connected to a spring rod (605), one end of the spring rod (605) away from the curved plate (604) penetrates the side wall of the second hollow box (601) and extends to the outside, and a rubber block is fixedly connected to the outer surface of the extended end of the spring rod (605); Wherein, one end of the protruding rod (102) away from the vertical plate (101) penetrates the inner wall of the second hollow box (601) and extends to the inside.

6. A transformer welding error prevention support device according to claim 5, characterized in that: An expansion mechanism (7) is arranged inside the hollow box (601), and the expansion mechanism (7) comprises a T-shaped cylinder (701) fixedly connected to the inner wall of the bottom of the hollow box (601), the T-shaped cylinder (701), the outer surface of the T-shaped cylinder (701) is slidably connected to a raised ring (702), the outer surface of the raised ring (702) is rotatably connected to a plurality of movable plates (703), one end of the movable plate (703) away from the raised ring (702) is rotatably connected to a flexible plate (704), the inside of the T-shaped cylinder (701) is rotatably connected to a threaded shaft (705), the inside of the threaded shaft (705) is hollow, a cylindrical groove is provided on a side of the threaded shaft (705) close to the raised rod (102), and a bidirectional threaded groove (3) is provided on the inner wall of the cylindrical groove; The protrusion on the outer surface of the protruding rod (102) is slidably connected to the inside of the two-way thread groove three, the side wall of the flexible plate (704) is fixedly connected with a long tube, and one end of the long tube away from the flexible plate (704) is fixedly connected to the T-shaped tube (701), the flexible plate (704) is connected to the T-shaped tube (701) through the long rod, and the bottom of the T-shaped tube (701) is fixedly connected with two air outlet pipes.

7. A transformer welding error prevention support device according to claim 6, characterized in that: The two air outlet pipes are connected to the T-shaped cylinder (701), and one end of the air outlet pipe away from the T-shaped cylinder (701) passes through the outer wall of the second hollow box (601) and is connected to the interior of the adsorption box (301). The threaded shaft (705) is fixedly connected to a grid plate on the side close to the raised rod (102), and the grid plate is rotatably connected to the interior of the T-shaped cylinder (701). A wave groove is formed on the end of the grid plate close to the raised rod (102), and the end of the movable plate (602) close to the T-shaped cylinder (701) is slidably connected to the interior of the wave groove, and the end of the raised ring (702) close to the threaded shaft (705) is slidably connected to the outer surface of the threaded shaft (705).

8. A transformer welding error prevention support device according to claim 7, characterized in that: A rotating mechanism (8) is arranged inside the hollow box (601), and the rotating mechanism (8) comprises an elastic ring (801) fixedly connected between the two movable plates (703); a plurality of the elastic rings (801) are fixedly connected to rubber shafts (802) on their outer surfaces; a plurality of the rubber shafts (802) are rotatably connected to T-shaped rods (803) at their ends away from the elastic rings (801); an end of the T-shaped rod (803) away from the rubber shaft (802) penetrates into a hollow portion inside the threaded shaft (705); a moving frame (804) is arranged on the outer surface of the T-shaped rod (803); an end of the moving frame (804) close to the rubber shaft (802) is fixedly connected to the side wall of the raised ring (702); and the moving frame (804) is slidably connected to the inside of the T-shaped cylinder (701).

Citation Information

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