Intelligent pipeline pairing device and method based on big data analysis
Through the intelligent pipeline group pairing device based on big data analysis, the support mechanism, mobile mechanism and scanning and detection device are used to realize the automation and high-precision adjustment of pipeline group pairing and welding, and the problem of insufficient intelligence in the existing technology is solved. Suitable for pipes of different specifications and lengths, simplifying the grouping process.
Patent Information
- Application Number
- CN202411217876.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2024-12-10
AI Technical Summary
The existing pipeline group is not intelligent enough to achieve the equipment, and it is necessary to improve the automation and accuracy of the pipeline group process, especially for pipelines of different specifications and lengths. The process of the group is complex and inconvenient.
Using intelligent pipe pairing devices based on big data analysis, including support mechanism, mobile mechanism, scanning detection device and hydraulic control device, the overall control system and neural network analysis can realize accurate group pairing and welding between pipes, reducing detection and control work. , improve intelligence.
It realizes automation and high-precision adjustment of pipeline group processes, reduces detection and control work, improves intelligence, is suitable for pipelines of different specifications and lengths, and simplifies group workflow.
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Figure CN119098734A_ABST
Abstract
Description
Technical Field
[0001] The present invention mainly relates to the technical field of pipeline pairing, and specifically to a pipeline intelligent pairing device and method based on big data analysis. Background Art
[0002] When the pipes are paired, when the nominal diameter of the pipe is less than 100mm, the allowable deviation of the straightness of the pipe is 1mm; when the nominal diameter of the pipe is greater than or equal to 100mm, the allowable deviation of the straightness of the pipe is 2mm, but the allowable deviation of the entire length is 10mm. When the pipes are paired, the center lines of the pipes should be in a straight line, and the gap between the ends should also meet the requirements. When the pipes are paired, the inner walls are flush, the misalignment of the inner walls should not exceed 10% of the wall thickness, and should not be greater than 2mm, and forced pairing is not allowed. Therefore, it is necessary to adjust the straightness of the pipes during the pairing process, and the accuracy requirements are high. Since there will be misalignment when the pipes are paired, and the center lines must be kept in a straight line, the pipes need to be finely adjusted so that the misalignment meets the requirements, and the center line deviation is also controlled within the error range. Since the pipes cannot be paired forcibly, it is necessary to accurately adjust the position of the pipes and find the best position for the pipes for pairing. Therefore, the pairing of pipes needs to meet the various requirements in the pipe pairing process through intelligent pairing devices and methods.
[0003] At present, in the prior art, a patent with application publication number CN 112222589 A discloses a pipeline prefabrication intelligent assembly system, including a track assembly, at least one assembly head arranged on the track assembly, the assembly head can be installed with a standardized pipe module containing pipes to be processed, and the horizontal, longitudinal and vertical positions of the pipe module are adjusted by a first moving assembly, a second moving assembly and a third moving assembly to match the pipe to be processed installed on the support trolley, and the assembly and welding of the pipe to be processed with the pipe to be processed are realized by a rotary assembly, a detection assembly and a welding assembly. The processing system realizes automation and intelligence in the assembly and welding process, and can be applied to pipes of different types and specifications through standardized pipe modules. However, it needs to carry out a complete set of control operation procedures for each pipe assembly, and for pipe groups of the same specifications, the detection and control work cannot be reduced, and the degree of intelligence needs to be improved. In addition, its device is relatively complex, and it is inconvenient to carry out assembly work. Summary of the invention
[0004] The technical solution of the present invention aims at the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technologies. It mainly provides a pipeline intelligent grouping device and method based on big data analysis, which is used to solve the technical problem that the intelligence level of the existing pipeline grouping devices and methods needs to be improved as mentioned in the above background technology.
[0005] The technical solution adopted by the present invention to solve the above technical problems is: A pipeline intelligent pairing device based on big data analysis comprises two groups of support mechanisms respectively used to carry two pipelines to be paired, and each group of support mechanisms has at least one support mechanism; the support mechanism comprises a back ring used to be sleeved on the pipeline and a moving mechanism supported at the bottom of the back ring, at least two jacks used to push the pipeline for fine adjustment are installed at equal intervals along the circumference of the back ring, and a moving mechanism driver for driving the moving mechanism to move forward, backward, left and right is installed at the bottom of the moving mechanism; a scanning detection device for detecting groove data is connected to a back ring located on the connection side of the pipeline pair, the jack is connected to a hydraulic control device through a hydraulic oil line and a control line, and the moving mechanism driver, the scanning detection device and the hydraulic control device are respectively electrically connected to the overall control system.
[0006] Furthermore, a top iron ring is provided on the inner side of the back ring, and the top iron ring is used to be sleeved on the pipeline, and the jacks are located on the outer peripheral side of the top iron ring at equal intervals.
[0007] Furthermore, the top iron ring and the back iron ring each include two detachable semicircular components.
[0008] Furthermore, a rubber ring is provided on the inner side of the top iron ring and is sleeved on the pipe, and at least four mounting holes for mounting a jack are provided on the back ring; a hydraulic cylinder for driving the scanning and detection device to move radially along the back ring is installed on the back ring to which the scanning and detection device is connected, and the scanning and detection device is connected to the working end of the hydraulic cylinder.
[0009] Furthermore, the moving mechanism is detachably connected to the back ring.
[0010] Furthermore, the top surface of the moving mechanism is an arc-shaped surface adapted to the bottom of the back ring, and the bottom surface of the moving mechanism is equipped with a moving mechanism driving wheel.
[0011] Furthermore, a guide rail extending along the curvature of the back ring connected to the scanning and detecting device is installed on the outer ring surface, and a traveling trolley is installed on the guide rail. The scanning and detecting device is connected to the traveling trolley. The central angle corresponding to the guide rail is greater than 180°, and the traveling trolley is electrically connected to the overall control system.
[0012] A further improvement to the above scheme is that the side of the walking trolley facing away from the back circle is connected to a lifting block through an elastic member, and an electric telescopic rod extending from its side is provided inside the lifting block, and a limiting protrusion is fixed to the end of the electric telescopic rod, and the height of the limiting protrusion is greater than the diameter of the working end of the electric telescopic rod. A card plate extending to the side of the lifting block is connected to the side of the walking trolley, and a through hole with a height just adapted to the limiting protrusion is opened on the card plate, and the card plate is used to hinder the lifting and lowering movement of the lifting block; at least three limiting blocks are evenly spaced along the circumference of the back circle connected to the scanning and detection device, and the limiting blocks are "L"-shaped, and their vertical parts are connected to the back circle, and their transverse parts include a convex arc surface in the middle, and the arc surface is used to force the limiting protrusion to drive the lifting block to move toward the walking trolley when the limiting protrusion rotates and passes by; the scanning and detection device is connected to the lifting block, and the lifting block is also connected to a welding gun for spot welding the assembled pipes, and the electric telescopic rod and the welding gun are respectively electrically connected to the overall control system.
[0013] As a further improvement to the above solution, a hydraulic cylinder is installed on the lifting block, and the scanning detection device and the welding gun are both connected to the working end of the hydraulic cylinder.
[0014] The present invention also provides a pipeline intelligent pairing method based on big data analysis, which uses the above-mentioned pipeline intelligent pairing device based on big data analysis; the pipeline intelligent pairing method comprises the following steps: S1. Lift the two pipes to be assembled onto two sets of supporting mechanisms respectively; S2. Adjust the distance between the two pipes by driving the moving mechanism so that the gap between the two pipes is within the required control range; S3, the scanning detection device detects the pipeline groove; S4. According to the real-time groove data of the pipe pair provided by the scanning detection device, the moving mechanism is first adjusted so that the center lines of the two pipes are in a straight line, and then the pipes are slightly moved by adjusting the jack to control the misalignment between the pipes within the requirements of the standards and specifications; S5. After the misalignment between the pipes meets the requirements, lock the jack and the moving mechanism to ensure that the data of each group between the two pipes does not change, and then perform spot welding to fix the pipes; S6. By pairing pipelines of the same specification, the initial data, adjustment process, adjustment data and final data of the pipeline pairing are continuously accumulated, and a pipeline pairing database is established in the overall control system; S7. When the pipelines of the same specification are subsequently paired, the overall control system uses the neural network convolution analysis and intelligently provides a pairing adjustment plan based on the pairing database, and starts the mobile mechanism driver and / or hydraulic control device to perform pairing adjustment.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention is provided with an overall control system. When used, the initial data, adjustment process, adjustment data and final data of the pipeline pairing are continuously accumulated through the pairing of pipelines of the same specification, and a pipeline pairing database is established in the overall control system. When the pipelines of the same specification are subsequently paired, the overall control system uses a neural network convolution analysis and intelligently provides a pairing adjustment plan based on the pairing database. Compared with the prior art, the present invention can automatically provide an adjustment plan based on the previous big data analysis when pairing pipelines, and does not need to perform a complete set of control operation processes, thereby reducing the detection and control work and significantly improving the intelligence of the pairing.
[0016] The present invention is provided with a moving mechanism and a jack. When used, the moving mechanism can realize a large adjustment of the pipeline pair, and the jack can realize a fine adjustment, thereby realizing a high-precision adjustment effect and meeting various requirements of the pipeline pair. In addition, the scanning detection device can detect the relevant data of the groove of the paired pipeline in real time, and then automatically drive the moving mechanism and the jack to make adjustments, which can realize the adjustment of other data such as the gap and straightness at the same time, thereby realizing the adjustment work of the intelligent pairing, and is also conducive to improving the safety of the pairing.
[0017] The pairing device provided by the present invention comprises several support mechanisms of the same structure, and a scanning detection device is only arranged on one of the support mechanisms, and the support mechanism comprises a ring structure mounted on the pipeline to position the pipeline and a moving mechanism for supporting the ring structure and driving it to move greatly in the horizontal plane, and then the pipeline is fine-tuned by a jack arranged inside the ring structure. Therefore, the structure of the pairing device of the present invention is relatively simple, and the pairing work is relatively convenient.
[0018] The assembly device provided by the present invention includes at least two supporting mechanisms. For very short pipes, one supporting mechanism can be used to carry the pipes. When two supporting mechanisms are used to carry one pipe, the distance between the two supporting mechanisms can be adjusted to adapt to pipes of different lengths. For particularly long pipes, the number of supporting mechanisms can be increased for carrying the pipes, which is more convenient to use. In addition, in the optimization scheme, rubber rings, hydraulic cylinders, etc. are arranged so that the assembly device can adapt to pipes of different diameters.
[0019] In the optimization scheme of the present invention, a traveling trolley is provided, and a scanning detection device and a welding gun driven by the traveling trolley are provided. The scanning detection device is driven by the traveling trolley to rotate around the pipeline, so that detection of different positions of the pipeline joint can be realized; and the welding gun is driven by the traveling trolley to rotate around the pipeline, and the functions of limit blocks, limit protrusions, lifting blocks and other structures are cooperated to realize automatic spot welding and fixing work, thereby further improving the intelligence level of the assembly device.
[0020] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention in the third embodiment; Figure 2 It is a side view of the third embodiment of the present invention; Figure 3 is a control structure block diagram of the present invention in embodiment 3; Figure 4 It is a structural schematic diagram of the lifting block and its related components in the fourth embodiment.
[0022] Figure numerals: 1. pipeline; 2. top iron ring; 3. back ring; 4. jack; 5. moving mechanism; 6. moving mechanism driver; 7. moving mechanism driving wheel; 8. scanning detection device; 9. hydraulic control device; 10. overall control system; 11. walking trolley; 12. welding gun; 13. limit block; 14. electric telescopic rod; 15. guide rail; 16. hydraulic cylinder; 17. elastic part; 18. lifting block; 19. limit protrusion; 20. clamping plate; 201. through-port. DETAILED DESCRIPTION
[0023] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0024] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.
[0026] Example 1: Please refer to the attached Figure 1 -Attached Figure 3A pipeline intelligent pairing device based on big data analysis mainly includes a pipeline 1 (to be paired), a top iron ring 2, a back ring 3, a jack 4, a moving mechanism 5, a moving mechanism driver 6, a moving mechanism driving wheel 7, a scanning detection device 8, a hydraulic control device 9, an overall control system 10, and a walking trolley 11.
[0027] The top iron ring 2 includes an upper and a lower semicircular top iron ring, which are fastened and connected by bolts; the function is: to be mounted on the pipeline 1 so that the entire circle of the pipeline 1 is stressed, to avoid damage or deformation of the pipeline 1 due to excessive resistance of the jack 4, which affects the later use of the pipeline 1, especially for the pipeline 1 with anti-corrosion paint or anti-corrosion coating on the surface; The back circle 3 includes an upper and a lower semicircular back circle, which are fastened together by bolts; the inner wall of the back circle 3 has a plurality of bolt holes, and the bottom of the jack 4 is made into a bolt shape, so as to be screwed into the bolt hole to ensure that the jack 4 can be fixed to the back circle 3; the function is: to be sleeved on the outer side of the top iron ring 2 and installed on the moving mechanism 5; The jacks 4 are installed inside the back ring 3, and at least four jacks are arranged at equal intervals along the circumference of the back ring 3; their function is to make fine adjustments when the pipes 1 are assembled; The moving mechanism 5 is a supporting structure, and a moving mechanism driver 6 and a moving mechanism driving wheel 7 are provided at the bottom thereof to realize movement; the function is: to be installed at the bottom of the back ring 3, to support the pipe 1, and to perform rough adjustment when the pipe 1 is assembled; The moving mechanism driver 6 has the function of moving forward, backward, left and right; The driving wheels 7 of the mobile mechanism are universal wheels, which can realize all-terrain movement, and include four driving wheels arranged at the four corners of the mobile mechanism 5; The scanning detection device 8 includes a scanning detection head and a support structure, the support structure is connected to the walking trolley 11, and the scanning detection head is detachably mounted on the support structure. The scanning detection device 8 can not only take pictures of the groove, but also detect the relevant data of the groove and mark the difference; The hydraulic control device 9 includes an electro-hydraulic servo system and an online controller, which is connected to the jacks 4 through hydraulic oil lines and control lines, and a servo valve is installed on each jack 4; The overall control system 10 is electrically connected to the mobile mechanism driver 6, the scanning detection device 8, the hydraulic control device 9, the walking trolley 11 and other electrical equipment; its functions include: scanning detection data collection, controlling the hydraulic control device 9 and the mobile mechanism driver 6, analyzing data and providing intelligent pairing solutions (by collecting the adjustment process and adjustment data of various pipelines, using the GPT-3.5 model for continuous self-learning, to achieve intelligent pairing of pipelines of the same specification); The traveling trolley 11 is installed on one of the back circles 3, and the back circle 3 is provided with a guide rail 15 for guiding. The traveling trolley 11 can move along the guide rail 15. The scanning detection device 8 is connected to the traveling trolley 11, and the central angle corresponding to the guide rail 15 is 180°.
[0028] A pipeline intelligent pairing method based on big data analysis using the above-mentioned intelligent pairing device comprises the following steps: (1) Install the upper and lower parts of the top iron ring 2 on the outside of the pipe 1 and connect them into one piece by bolts so that the top iron ring 2 and the pipe 1 can move together; (2) Select the quantity and specifications of the jacks 4 according to the specifications of the pipeline 1, and screw the jacks 4 into the back ring 3 through threads; (3) Install the upper and lower parts of the assembled back ring 3 onto the outer surface of the top iron ring 2 (the jack 4 contacts the top iron ring 2) and connect them into one piece by bolts; (4) Install the top iron ring 2 and the back ring 3 on both ends of the pipeline 1, and then hoist the entire pipeline 1 onto the mobile structure 5 and connect them (the back ring 3 and the mobile structure 5 can be connected by bolts, and both ends of the pipeline 1 are supported by a mobile mechanism 5), ensuring that the pipeline 1 can move with the mobile structure 5; (5) Lift the two pipes 1 to be paired onto two sets of mobile mechanisms 5 respectively, place the pipes 1 to be paired and the pairing device on a flat ground, measure both ends of the pipes at the same time, and adjust the jacks 4 if necessary to ensure that both ends of the pipes 1 are flush before starting the pairing; adjust the distance between the two pipes 1 by driving the mobile mechanism 5 so that the gap between the two pipes 1 is within the required control range; (6) Connect each jack 4 to the hydraulic control device 9 respectively; (7) Connect the hydraulic control device 9, the moving mechanism driver 6, and the scanning detection device 8 to the overall control system 10 respectively, and start their respective power supplies for trial operation; (8) According to the real-time groove data of the pipe 1 pair provided by the scanning detection device 8, the moving mechanism 5 is adjusted so that the center lines of the two pipes 1 are in a straight line; (9) The scanning detection device 8 simultaneously transmits back the groove-related data (misalignment amount) of the pipeline 1, and by adjusting the corresponding side jack 4 to make the pipeline 1 move slightly, the misalignment amount between the pipelines 1 is controlled within the requirements of the standards and specifications; (10) After the misalignment between the pipes 1 meets the requirements, lock the jack 4 and the moving mechanism 5 to ensure that the data of each group of the two pipes 1 do not change, and then spot weld the pipes 1; (11) By pairing pipelines 1 of the same specification, initial data, adjustment process, adjustment data and final data of the pipeline 1 pairing are continuously accumulated, and a pipeline 1 pairing database is established in the overall control system 10; (13) When the pipelines 1 of the same specification are subsequently paired, the overall control system 10 intelligently provides a pairing adjustment plan through neural network convolution analysis (AlexNet) and based on the pairing database, and starts the mobile mechanism driver 6 and / or the hydraulic control device 9 to perform pairing adjustment.
[0029] Embodiment 2: This embodiment differs from Embodiment 1 in that: In this embodiment, a rubber ring is provided on the surface of the pipe 1, and the top iron ring 2 is mounted on the outside of the rubber ring and fits tightly to the rubber ring. The size of the rubber ring is adjusted to ensure that the top iron ring 2 can be suitable for pipes of different specifications; a plurality of mounting holes for mounting the jack 4 are provided on the back ring 3, and the number, model and specification of the jack 4 are adjusted to ensure that the back ring 3 can be suitable for pipes of different specifications; a hydraulic cylinder 16 for driving the scanning and detection device 8 to move radially along the back ring 3 is installed on the back ring 3 to which the scanning and detection device 8 is connected, and the scanning and detection device 8 is connected to the working end of the hydraulic cylinder 16, and the radial position of the scanning and detection device 8 on the back ring 3 can be adjusted by the hydraulic cylinder 16, so that it can adapt to pipes of different specifications.
[0030] In this embodiment, the central angle corresponding to the guide rail 15 is 200°.
[0031] The rest is the same as the first embodiment.
[0032] Embodiment 3: This embodiment differs from Embodiment 1 in that: In this embodiment, please refer to the attached Figure 1 -Attached Figure 4The side of the walking trolley 11 facing away from the back circle 3 is connected to a lifting block 18 through an elastic member 17 (which can be a sponge or a spring). The lifting block 18 is provided with an electric telescopic rod 14 extending from its side. A limiting protrusion 19 is fixed to the end of the electric telescopic rod 14. The height of the limiting protrusion 19 is greater than the diameter of the working end of the electric telescopic rod 14. The side of the walking trolley 11 is connected to a card plate 20 extending to the side of the lifting block 18. The card plate 20 is provided with a through hole 201 whose height is just adapted to the limiting protrusion 19. The card plate 20 is used to hinder the lifting and lowering movement of the lifting block 18; the scanning detection device At least three limit blocks 13 are provided at equal intervals along the circumference of the back ring 3 connected to the device 8. The limit block 13 is "L"-shaped, and its vertical part is connected to the back ring 3, and its transverse part includes a convex arc surface in the middle, and the convex arc surface is used to force the limit block 19 to drive the lifting block 18 to move toward the walking trolley 11 when the limit block 19 rotates and passes by; the scanning and detection device 8 is connected to the lifting block 18, and the lifting block 18 is also connected to a welding gun 12 for spot welding the assembled pipes 1. The central angle corresponding to the guide rail 15 is 230°, and the electric telescopic rod 14 and the welding gun 12 are respectively electrically connected to the overall control system 10.
[0033] The rest is the same as the first embodiment.
[0034] During the application process, when the scanning and detection device 8 is used for detection, the electric telescopic rod 14 remains in a retracted state. At this time, the limiting protrusion 19 is just stuck in the through-hole 201 of the clamping plate 20, so that the lifting block 18 cannot be lifted or moved relative to the walking trolley 11. In the process of the walking trolley 11 driving the scanning and detection device 8 to rotate around the pipeline 1, the scanning and detection device 8 can be prevented from vibrating and deviating under the action of the elastic member 17 and remain stable, so as to achieve stable measurement of the misalignment of the assembly at different positions of the pipeline 1; after the two pipelines 1 are aligned, the welding gun 12 is used to spot weld the splicing position of the pipeline 1, specifically: first start the electric telescopic rod 14 to extend, at this time, the working end of the electric telescopic rod 14 is located at the through-hole 2 01, because the diameter of the electric telescopic rod 14 is small and the opening 201 is wide, that is, the electric telescopic rod 14 can be lifted and moved in the opening 201, so that the lifting block 18 can be lifted and moved relative to the walking trolley 11, and then in the process of the walking trolley 11 driving the welding gun 12 to rotate around the pipe 1, the limit protrusion 19 rotates accordingly, and when the limit protrusion 19 turns to the position of the limit block 13, the protruding structure of the lateral part of the limit block 13 will force the limit protrusion 19 to move toward the walking trolley 11, and the lifting block 18 moves accordingly, driving the welding gun 12 to apply pressure to the joint of the pipe 1, and cooperate with the welding heat of the welding gun 12 to achieve spot welding at one place. Similarly, after completing at least three spot weldings, the spot welding fixation of the grouped pipe 1 is completed. That is, the existing walking trolley 11 is used to realize automatic spot welding, without manual operation, and further improves intelligence; and the device structure is relatively simple, easy to use, and does not need to rotate the pipe 1, which can ensure the stability of the pipe 1 group state.
[0035] Embodiment 4: This embodiment differs from Embodiment 3 in that: In this embodiment, please refer to the attached Figure 4 A rubber ring is provided on the surface of the pipe 1, and the top iron ring 2 is sleeved on the outside of the rubber ring and tightly fits the rubber ring. The size of the rubber ring is adjusted to ensure that the top iron ring 2 can be suitable for pipes of different specifications; a plurality of mounting holes for installing the jack 4 are provided on the back ring 3, and the number, model and specification of the jack 4 are adjusted to ensure that the back ring 3 can be suitable for pipes of different specifications; a hydraulic cylinder 16 is installed on the lifting block 18, and the scanning and detection device 8 and the welding gun 12 are both connected to the working end of the hydraulic cylinder 16, and the radial positions of the scanning and detection device 8 and the welding gun 12 on the back ring 3 can be adjusted by the hydraulic cylinder 16, so that it can adapt to pipes of different specifications.
[0036] The rest is the same as in the third embodiment.
[0037] The above is an exemplary description of the present invention in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A pipeline intelligent pairing device based on big data analysis, comprising two groups of support mechanisms respectively used to carry two pipelines to be paired (1), each group of support mechanisms having at least one support mechanism; characterized in that: The support mechanism comprises a back ring (3) for being sleeved on the pipe (1) and a moving mechanism (5) supported at the bottom of the back ring (3); at least two jacks (4) for pushing the pipe (1) for fine adjustment are installed at equal intervals along the circumference of the back ring (3); a moving mechanism driver (6) for driving the moving mechanism (5) to move forward, backward, left and right is installed at the bottom; a scanning detection device (8) for detecting groove data is connected to a back ring (3) located on the connecting side of the pipe (1) group; the jack (4) is connected to a hydraulic control device (9) via a hydraulic oil line and a control line; and the moving mechanism driver (6), the scanning detection device (8) and the hydraulic control device (9) are respectively electrically connected to an overall control system (10).
2. According to claim 1, a pipeline intelligent pairing device based on big data analysis is characterized in that: A top iron ring (2) is provided on the inner side of the back ring (3), and the top iron ring (2) is used to be sleeved on the pipe (1). The jacks (4) are located at equal intervals on the outer peripheral side of the top iron ring (2).
3. According to claim 2, a pipeline intelligent pairing device based on big data analysis is characterized in that: The top iron ring (2) and the back ring (3) each comprise two detachable semicircular components.
4. The pipeline intelligent pairing device based on big data analysis according to claim 2 is characterized in that: A rubber ring which is sleeved on the pipe (1) is provided on the inner side of the top iron ring (2); at least four mounting holes for mounting a jack (4) are provided on the back ring (3); a hydraulic cylinder (16) for driving the scanning detection device (8) to move radially along the back ring (3) is installed on the back ring (3) to which the scanning detection device (8) is connected; the scanning detection device (8) is connected to a working end of the hydraulic cylinder (16).
5. According to claim 1, a pipeline intelligent pairing device based on big data analysis is characterized in that: The moving mechanism (5) is detachably connected to the back ring (3).
6. The pipeline intelligent pairing device based on big data analysis according to claim 1 is characterized by: The top surface of the moving mechanism (5) is an arc-shaped surface adapted to the bottom of the back ring (3), and a moving mechanism driving wheel (7) is mounted on the bottom surface of the moving mechanism (5).
7. The pipeline intelligent pairing device based on big data analysis according to claim 1 is characterized by: A guide rail (15) extending along the arc of the back ring (3) connected to the scanning detection device (8) is installed on the outer ring surface, and a walking trolley (11) is installed on the guide rail (15). The scanning detection device (8) is connected to the walking trolley (11). The central angle of the guide rail (15) is greater than 180 degrees. The walking trolley (11) is electrically connected to the overall control system (10).
8. The pipeline intelligent pairing device based on big data analysis according to claim 7 is characterized by: The side of the walking trolley (11) facing away from the back ring (3) is connected to a lifting block (18) via an elastic member (17); an electric telescopic rod (14) extending from the side of the lifting block (18) is provided inside the lifting block (18); a limiting protrusion (19) is fixed to the end of the electric telescopic rod (14); the height of the limiting protrusion (19) is greater than the diameter of the working end of the electric telescopic rod (14); a card plate (20) extending to the side of the lifting block (18) is connected to the side of the walking trolley (11); a through hole (201) is provided on the card plate (20) whose height is just adapted to the limiting protrusion (19); the card plate (20) is used to hinder the lifting and lowering movement of the lifting block (18); At least three limit blocks (13) are arranged at equal intervals along the circumference of the back ring (3) to which the scanning and detecting device (8) is connected. The limit blocks (13) are L-shaped, and their vertical portions are connected to the back ring (3). Their transverse portions include an arc surface protruding in the middle, and the arc surface is used to force the limit block (19) to drive the lifting block (18) to move toward the walking trolley (11) when the limit block (19) rotates and passes by. The scanning and detecting device (8) is connected to the lifting block (18), and the lifting block (18) is also connected to a welding gun (12) for spot welding the assembled pipes (1). The electric telescopic rod (14) and the welding gun (12) are respectively electrically connected to the overall control system (10).
9. The pipeline intelligent pairing device based on big data analysis according to claim 8, characterized in that: A hydraulic cylinder (16) is mounted on the lifting block (18), and the scanning detection device (8) and the welding gun (12) are both connected to the working end of the hydraulic cylinder (16).
10. A pipeline intelligent pairing method based on big data analysis, characterized in that: The pipeline intelligent pairing device based on big data analysis according to any one of claims 1 to 9 is adopted; the pipeline intelligent pairing method comprises the following steps: S1. hoisting two pipes (1) to be assembled onto two sets of supporting mechanisms respectively; S2, adjusting the distance between the two pipes (1) by driving the moving mechanism (5) so that the gap between the two pipes (1) is within a required control range; S3, the scanning detection device (8) detects the pipeline groove; S4, based on the real-time groove data of the pipe (1) pair provided by the scanning detection device (8), first adjust the moving mechanism (5) so that the center lines of the two pipes (1) are in a straight line, and then adjust the jack (4) to make the pipes (1) move slightly, so that the misalignment between the pipes (1) is controlled within the requirements of the standard and specification; S5. After the misalignment between the pipes (1) meets the requirement, the jack (4) and the moving mechanism (5) are locked to ensure that the data of each pairing between the two pipes (1) do not change, and then the pipes (1) are fixed by spot welding; S6, by pairing pipelines (1) of the same specification, continuously accumulating initial data, adjustment process, adjustment data and final data of the pairing of pipelines (1), and establishing a pipeline (1) pairing database in the overall control system (10); S7. When the pipelines (1) of the same specification are subsequently paired, the overall control system (10) intelligently provides a pairing adjustment plan through neural network convolution analysis and based on the pairing database, and starts the moving mechanism driver (6) and / or the hydraulic control device (9) to perform pairing adjustment.
