Diamond fretsaw surface edging treatment device
By designing the support and guide mechanism of the diamond wire saw surface edge treatment device, the detachable shell and flip-receiving chamber are used to solve the installation difficulties of the diamond wire saw surface edge opening, and the processing efficiency and edge opening effect are improved.
Patent Information
- Application Number
- CN202411242721.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2024-12-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The surface of the diamond wire saw is not easy to install when the surface is opened, which affects the processing efficiency. The box equipped with abrasive increases the installation difficulty, and it may even be impossible to achieve the correct arrangement of the diamond wire saw.
A diamond wire saw surface edge treatment device is designed, including a support mechanism and a guide mechanism. Through the detachable housing structure and flip-receiving housing cavity, the diamond wire saw can be easily installed and the effective coverage of abrasives, thereby improving the edge effect.
It reduces the installation difficulty of diamond wire saws, improves the efficiency of edge processing and surface edge effect, simplifies the loading and replacement of abrasives, and enhances the reliability and stability of the device.
Smart Images

Figure CN119098831A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of diamond wire saw processing equipment, and in particular to a diamond wire saw surface sharpening processing device. Background Art
[0002] Diamond wire saw generally refers to a wire saw with diamond as the main raw material, that is, the diamond is fixed on the metal wire through electroplating process or resin bonding method to achieve cutting processing.
[0003] After the diamond wire saw is processed, it needs to be sharpened before use to improve the cutting quality. At present, abrasives are usually loaded into a box, and the diamond wire saw passes through the box, so that the surface of the diamond wire saw is sharpened by friction between the abrasive and the diamond wire saw.
[0004] However, since the diamond wire saw needs to be inserted into a box, it is not easy to insert and remove the diamond wire saw, which affects the processing efficiency; on the other hand, when abrasives are installed in the box, the difficulty of inserting the diamond wire saw will be further increased, and the insertion of the diamond wire saw may even be impossible. The abrasives in the box can only be poured out first, and then added after the diamond wire saw is installed, which affects the improvement of processing efficiency.
[0005] In the above-mentioned related technologies, there is a defect that the diamond wire saw surface is difficult to install when sharpening. Summary of the invention
[0006] In order to improve the installation convenience when sharpening the surface of a diamond wire saw, the present application provides a surface sharpening processing device for a diamond wire saw.
[0007] The diamond wire saw surface sharpening treatment device provided in this application adopts the following technical solution: A diamond wire saw surface sharpening device, used for sharpening a diamond wire saw, comprising: a support mechanism; a bearing mechanism, comprising a first shell, a second shell, a cover plate, a first rotating shaft and a second rotating shaft, wherein the first end of the first rotating shaft and the first end of the second rotating shaft are respectively arranged on opposite sides of the first shell, the second end of the first rotating shaft and the second end of the second rotating shaft are rotatably connected to the support mechanism, the axis of the first rotating shaft and the axis of the second rotating shaft are located on the same straight line, so that the first shell is flipped around the axis of the first rotating shaft and the second rotating shaft, and the second shell is detachably connected to the first shell ... flipped A accommodating cavity is formed inside the first shell and the second shell, and a diamond wire saw is inserted into the accommodating cavity. An opening is provided at one end of the second shell away from the first shell, and the opening is used to add abrasive into the accommodating cavity. The cover plate is slidably connected to the opening, and the cover plate is used to close the accommodating cavity. The accommodating cavity is flipped to drive the abrasive to cover the diamond wire saw, so that the abrasive sharpens the diamond wire saw; a guide mechanism is provided on both sides of the supporting mechanism, and the diamond wire saw is wound around the guide mechanism, so that the diamond wire saw can be movably inserted into the accommodating cavity, and the guide mechanism drives the diamond wire saw to move in the accommodating cavity.
[0008] By adopting the above technical solution, the supporting mechanism provides a supporting function, so that the bearing mechanism and the guiding mechanism can be integrated on the supporting mechanism, the first shell of the bearing mechanism plays the main role of bearing the abrasive, and the second shell is used to cooperate with the first shell to form a accommodating cavity, and the abrasive is added to the accommodating cavity through the opening, so that the abrasive is loaded through the accommodating cavity; because the first shell and the second shell are detachably connected, the diamond wire saw can be placed on the first shell first, and then the second shell can be assembled and connected with the first shell, which reduces the installation difficulty of the diamond wire saw and helps to improve the efficiency of the blade sharpening process; the guiding mechanism is used to provide support and guiding functions for the diamond wire saw, so that the diamond wire saw can be reciprocated in the accommodating cavity, so as to facilitate the single processing of a longer diamond wire saw and improve the processing efficiency; after the diamond wire saw is installed on the bearing mechanism, the cover plate is slidably connected to the diamond wire saw. The opening is connected to the housing so that the accommodating chamber is closed and the internal abrasive does not fall out; since the first rotating shaft and the second rotating shaft are provided on both sides of the first shell, and the first rotating shaft and the second rotating shaft are rotatably connected to the supporting mechanism, the accommodating chamber can be rotated around the axis of the first rotating shaft and the second rotating shaft to realize the flipping of the accommodating chamber, thereby improving the sufficiency of the contact between the abrasive in the accommodating chamber and the diamond wire saw, which helps to improve the surface sharpening effect; and since the device performs sharpening processing after the accommodating chamber is flipped, when loading the abrasive, the amount of abrasive in the accommodating chamber can be made lower than that of the diamond wire saw, and it is only necessary to make the abrasive cover the diamond wire saw after the accommodating chamber is flipped, so that the diamond wire saw can protrude from the abrasive during initial installation, and then the diamond wire saw can be installed or replaced on the basis of the abrasive in the accommodating chamber, thereby improving the convenience of installation and helping to improve the efficiency of the diamond wire saw sharpening processing.
[0009] Optionally, a limit member is provided on the support mechanism, and two limit members are provided. The two limit members are respectively arranged on both sides of the bearing mechanism, one end of the limit member is rotatably connected to the support mechanism, and the other end of the limit member can be used to abut the second shell or the first shell.
[0010] By adopting the above technical solution, the limiting member can be used to limit the bearing mechanism, so that the bearing mechanism can be kept stable when loading and unloading abrasives and disassembling the diamond wire saw, thereby improving the processing reliability and the disassembly efficiency.
[0011] Optionally, the limiting member is provided with a slider, and the cover plate is provided with a slide groove. The surface of the limiting member can be flush with the surface of the second shell on one side of the opening, so that the cover plate can slide along the slide groove to the second shell through the slider, and the cover plate is used to block the opening.
[0012] By adopting the above technical solution, the limiting member is rotated, and through the sliding cooperation between the slider and the slide groove, the limiting member can be used to provide a guide for the cover plate, and the cover plate is pre-positioned so that the cover plate can be slidably connected with the second shell, thereby achieving the blocking of the opening and reducing the difficulty of installation.
[0013] Optionally, a first limit portion is provided at the first end of the cover plate, and a second limit portion is provided at the second end of the cover plate. The first end of the cover plate contacts the second shell before the second end of the cover plate. The first limit portion is rotatably connected to the cover plate so that the first limit portion is rotated to be perpendicular to or in contact with the cover plate. The second limit portion is perpendicular to the cover plate and is used to limit the relative position of the cover plate and the second shell. The first limit portion and the second limit portion are both detachably connected to the first shell.
[0014] By adopting the above technical solution, the provision of the first limiting portion and the second limiting portion can limit the cover plate in the sliding direction to avoid excessive sliding that affects the blocking of the opening; and, through the connection between the first limiting portion and the second limiting portion and the first shell, the second shell and the first shell between the cover plate and the first shell can be further relatively fixed to improve reliability.
[0015] Optionally, a support member and a flexible member are provided on a side of the cover away from the second shell, the first end of the support member is rotatably connected to the cover plate, the second end of the support member is connected to the flexible member, the support member is used to pull or support the cover plate, and the flexible member is used to pull the support member to drive the second end of the support member to move.
[0016] By adopting the above technical solution, when installing the cover plate, a sliding connection is achieved by pushing the rigid support member or pulling the flexible member; after flipping the accommodating cavity, the support member is located below the accommodating cavity, and the support member can be rotated so that the second end of the support member can abut against the ground, thereby supporting the second shell, thereby improving the stability of the diamond wire saw during sharpening processing in the accommodating cavity, helping to improve the reliability of the device and ensure the sharpening processing effect; when resetting is required, the second end of the support member can be pulled by the flexible member to release the supporting function of the support member, thereby avoiding interference of the support member during flipping.
[0017] Optionally, an extrusion mechanism is provided at the bottom of the first shell, and the extrusion mechanism includes an extrusion plate, a first elastic member and a driving member. One end of the driving member is provided outside the first shell, and the other end of the driving member passes through the bottom of the first shell to connect with the extrusion plate. The extrusion plate is provided in the accommodating cavity. The driving member drives the extrusion plate to move so that the extrusion plate squeezes the abrasive in the accommodating cavity. The two ends of the first elastic member are respectively connected to the extrusion plate and the bottom of the first shell.
[0018] By adopting the above technical solution, after the accommodating chamber is flipped, the extrusion plate can be pushed by the driving member, thereby reducing the carrying space of the abrasive, increasing the density of the abrasive in the accommodating chamber, and optimizing the sharpening effect; the first elastic member is used to provide auxiliary support for the extrusion plate, so that the driving member can push the extrusion plate to move; and the setting of the first elastic member helps to stably maintain the extrusion effect of the extrusion plate on the abrasive, thereby improving stability.
[0019] Optionally, a support platform is provided at one end of the first shell away from the second shell, the support platform horizontally extends out of two sides of the first shell, and the guide mechanism is provided on the support platform.
[0020] By adopting the above technical solution, the support platform provides an installation position for the guide mechanism, so that the guide mechanism can be arranged on both sides of the accommodating cavity to provide a guiding support function for the diamond wire saw.
[0021] Optionally, a pushing block is provided on the lower side of the cover plate, the supporting platform includes a horizontally arranged bottom plate and a vertically arranged side plate, the bottom plate is connected to one side of the first shell, the side plate is connected to the bottom plate, a striking mechanism is provided on the supporting platform, the striking mechanism includes a gear, a rotating shaft, a rack, a second elastic member and a flexible striking member, the end of the rotating shaft is rotatably connected to the side plate, the gear is fixedly arranged on the rotating shaft, a sliding groove is provided on the side plate, the rack is slidably connected to the sliding groove, one end of the second elastic member is connected to the rack, and the other end of the second elastic member is connected to the sliding groove, so that when the cover plate blocks the opening, the pushing block pushes the rack to compress the second elastic member, the rack is meshed with the gear, the first end of the flexible striking member is connected to the rotating shaft, the second end of the flexible striking member is arranged between the rotating shaft and the bottom plate, and the flexible striking member contacts the bottom plate, and the rotation of the rotating shaft drives the second end of the flexible striking member to rotate around the rotating shaft, so that the second end of the flexible striking member intermittently strikes the bottom plate.
[0022] By adopting the above technical solution, when the cover plate blocks the opening, the push block pushes the rack to move horizontally on the side plate, compressing the second elastic member, and the linear movement of the rack drives the gear to rotate, so that the rotating shaft relatively fixed to the gear rotates around its own axis, and then drives the flexible striking member to rotate around the rotating shaft. Since the second end of the flexible striking member can contact the bottom plate, the second end of the flexible striking member can repeatedly hit the bottom plate as the rotating shaft rotates, thereby providing a vibration effect on the bearing mechanism while blocking the opening, so that the particles with smaller particle size in the abrasive in the accommodating chamber can vibrate and deposit to the bottom of the first shell, so that after flipping, the abrasive with larger particle size and better sharpening effect can contact the diamond wire saw, thereby optimizing the sharpening effect.
[0023] Optionally, the first shell is provided with a plurality of first matching parts, and the second shell is provided with a plurality of second matching parts, and the first matching parts are arranged correspondingly to the second matching parts, so that the second matching parts cooperate with the first matching parts to form a through hole, and the through hole is used to allow the diamond wire saw to pass into and out of the accommodating cavity, and the guide mechanism includes a pay-off wheel, a take-up wheel and a plurality of guide wheels, the pay-off wheel outputs the diamond wire saw, the diamond wire saw is wound around the guide wheel, and the take-up wheel winds and retracts the diamond wire saw, the pay-off wheel, the take-up wheel and the plurality of guide wheels are arranged on both sides of the first shell, so that the diamond wire saw can be movably passed through the through hole.
[0024] By adopting the above technical solution, after the first shell and the second shell are assembled, the first matching part and the second matching part correspond to each other to form a plurality of through holes, so that the diamond wire saw can be inserted into the accommodating cavity through the through holes; after the wire is paid out by the pay-off wheel, it is inserted into the accommodating cavity through the through holes, and the conversion of the insertion direction is achieved through a plurality of guide wheels, thereby increasing the length of the diamond wire saw in the accommodating cavity and improving the processing efficiency, and the wire is taken up by the take-up wheel, so that the diamond wire saw can shuttle in the accommodating cavity to achieve blade sharpening processing.
[0025] Optionally, it also includes a material receiving mechanism, which is movably disposed below the supporting mechanism, and is used to collect the abrasive in the supporting mechanism. An inclined portion is provided in the accommodating cavity, and the inclined portion is inclined from the side wall of the second shell toward the opening, so that the abrasive is poured into the material receiving mechanism along the inclined portion.
[0026] By adopting the above technical solution, when the abrasive in the accommodating chamber has been used for a long time and the sharpening effect is not good, the accommodating chamber can be flipped so that the opening faces downward, and the material receiving mechanism is arranged below the opening to receive the abrasive; by arranging an inclined portion in the second shell, it is helpful to completely dump the abrasive in the accommodating chamber, reduce the abrasive residue in the accommodating chamber, and ensure the sharpening effect of the re-added abrasive.
[0027] In summary, the present application includes at least one of the following beneficial technical effects: 1. The supporting mechanism provides a supporting function, so that the bearing mechanism and the guiding mechanism can be integrated on the supporting mechanism. The first shell of the bearing mechanism plays the main role of bearing the abrasive, and the second shell is used to cooperate with the first shell to form a receiving cavity, and the abrasive is added into the receiving cavity through the opening, so that the abrasive is loaded through the receiving cavity; because the first shell and the second shell are detachably connected, the diamond wire saw can be placed on the first shell first, and then the second shell can be assembled and connected with the first shell, which reduces the installation difficulty of the diamond wire saw and helps to improve the efficiency of the blade sharpening process; the guiding mechanism is used to provide support and guiding for the diamond wire saw, so that the diamond wire saw can be reciprocated in the receiving cavity, so as to facilitate the single processing of a longer diamond wire saw and improve the processing efficiency; after the diamond wire saw is installed on the bearing mechanism, the opening is slidably connected through the cover plate, so that The accommodating chamber is closed, and the abrasive inside will not fall out; because the first rotating shaft and the second rotating shaft are provided on both sides of the first shell, and the first rotating shaft and the second rotating shaft are rotatably connected to the supporting mechanism, the accommodating chamber can be rotated around the axis of the first rotating shaft and the second rotating shaft to realize the flipping of the accommodating chamber, thereby improving the adequacy of the contact between the abrasive in the accommodating chamber and the diamond wire saw, which helps to improve the surface sharpening effect; and because the device performs sharpening processing after the accommodating chamber is flipped, when loading the abrasive, the amount of abrasive in the accommodating chamber can be made lower than that of the diamond wire saw, and it is only necessary to make the abrasive cover the diamond wire saw after the accommodating chamber is flipped, so that the diamond wire saw can protrude from the abrasive during initial installation, and then the diamond wire saw can be installed or replaced on the basis of the abrasive in the accommodating chamber, which improves the convenience of installation and helps to improve the efficiency of the diamond wire saw sharpening processing; 2. The limiter can be used to limit the bearing mechanism, so that the bearing mechanism can remain stable when loading and unloading abrasives and disassembling the diamond wire saw, thereby improving the processing reliability and disassembly efficiency; 3. Rotate the limit piece, and through the sliding cooperation between the slider and the slide groove, the limit piece can be used to provide a guide for the cover plate, and pre-position the cover plate so that the cover plate can be slidably connected with the second shell, thereby sealing the opening and reducing the difficulty of installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of a surface sharpening device for a diamond wire saw according to an embodiment of the present application.
[0029] Figure 2 It is a schematic diagram of the cooperation between the first shell and the second shell of an embodiment of the present application.
[0030] Figure 3 It is a top view of a diamond wire saw surface sharpening device according to an embodiment of the present application.
[0031] Figure 4 yes Figure 3 Cross-section view at AA in the middle.
[0032] Figure 5 It is a schematic diagram of the striking mechanism of an embodiment of the present application.
[0033] Description of reference numerals: 100. Diamond wire saw; 1. Support mechanism; 11. Limiting member; 2. Carrying mechanism; 21. First housing; 211. First matching portion; 22. Second housing; 221. Second matching portion; 222. Opening; 23. Cover plate; 231. Pushing block; 232. First limiting portion; 233. Second limiting portion; 24. First rotating shaft; 25. Second rotating shaft; 26. Support member; 27. Flexible member; 28. Support platform; 281. Bottom plate; 282. Side plate; 283. Sliding groove; 3. Guide mechanism; 31. Pay-off wheel; 32. Take-up wheel; 33. Guide wheel; 4. Extrusion mechanism; 41. Extrusion plate; 42. First elastic member; 43. Driving member; 5. striking mechanism; 51. gear; 52. rotating shaft; 53. rack; 54. second elastic member; 55. flexible striking member. DETAILED DESCRIPTION
[0034] The following is combined with Figure 1 -Attached Figure 5 The present application is further described in detail. In this embodiment, if not clearly specified, "connected", "connected" and "fixed" are understood in a broad sense, including fixed connection, detachable connection, connection to form an integral structure, mechanical connection, electrical connection, direct connection, indirect connection through an intermediary, internal connection and interaction between two elements, etc., which can be understood according to the specific circumstances. Unless otherwise specified, the directional words used in this application, such as "inside" and "outside", refer to the contours of the corresponding parts themselves. Unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature can include the first and second features directly contacting, and can also include the first and second features not being in direct contact but contacting through another feature between them.
[0035] like Figure 1 , Figure 2 and Figure 3 As shown, the embodiment of the present application discloses a surface sharpening device for a diamond wire saw (hereinafter referred to as "device"). The device comprises a supporting mechanism 1, a bearing mechanism 2 and a guiding mechanism 3, and is used for sharpening the surface of a diamond wire saw 100.
[0036] The support mechanism 1 provides a supporting function so that the bearing mechanism 2 and the guide mechanism 3 can be integrated on the support mechanism 1. The specific structure of the support mechanism 1 can be set as required, and can be a frame structure or a shell structure.
[0037] like Figure 1 , Figure 2 and Figure 3 As shown, the bearing mechanism 2 includes a first housing 21, a second housing 22, a cover plate 23, a first rotating shaft 24, and a second rotating shaft 25. The first housing 21 and the second housing 22 are both hollow housing structures, and the shapes and sizes of the two are matched to achieve assembly connection, forming a closure cavity for containing abrasives. The first end of the first rotating shaft 24 and the first end of the second rotating shaft 25 are respectively arranged on opposite sides of the first housing 21, and the second end of the first rotating shaft 24 and the second end of the second rotating shaft 25 are rotatably connected to the supporting mechanism 1, and the axis of the first rotating shaft 24 and the axis of the second rotating shaft 25 are located on the same straight line, so that the first housing 21 can be turned around the axis of the first rotating shaft 24 and the second rotating shaft 25.
[0038] The second housing 22 is detachably connected to the first housing 21, so that a receiving cavity is formed inside the first housing 21 and the second housing 22, and the diamond wire saw 100 is placed in the receiving cavity. The first housing 21 is turned over, so that the receiving cavity can be turned over. Since the first housing 21 and the second housing 22 are detachably connected, the diamond wire saw 100 can be placed on the first housing 21 first, and then the second housing 22 can be assembled and connected with the first housing 21, which reduces the difficulty of installing the diamond wire saw 100 and helps to improve the efficiency of the blade sharpening process. The first housing 21 of the bearing mechanism 2 plays the role of mainly carrying the abrasive. The volume of the first housing 21 can be greater than the volume of the second housing 22, so that when the diamond wire saw 100 is installed, the second housing 22 is arranged above the first housing 21, and most of the abrasive is located below the diamond wire saw 100. An opening 222 is provided at one end of the second housing 22 away from the first housing 21, and the opening 222 is used to add abrasive into the receiving cavity, so that the receiving cavity can achieve the function of loading abrasive. It is understandable that abrasives can also be added to the first housing 21 before the second housing 22 is installed. The cover plate 23 is slidably connected to the opening 222, and the cover plate 23 is used to close the accommodating cavity. The flipping of the accommodating cavity can drive a large amount of abrasives to buckle, thereby completely covering the diamond wire saw 100, so that the abrasives can sharpen the diamond wire saw 100.
[0039] like Figure 1 , Figure 2 and Figure 3As shown, the guide mechanism 3 is arranged on both sides of the supporting mechanism 2, and the diamond wire saw 100 is wound on the guide mechanism 3, which is used to provide support and guidance for the diamond wire saw 100, so that the diamond wire saw 100 can be movably inserted into the accommodating cavity. In addition, the guide mechanism 3 has a driving function, which can drive the diamond wire saw 100 to move in the accommodating cavity, thereby realizing the blade sharpening function. The setting of the guide mechanism 3 also enables the diamond wire saw 100 to be reciprocated in the accommodating cavity, thereby facilitating the single processing of a longer diamond wire saw 100 and improving the processing efficiency.
[0040] like Figure 1 , Figure 2 and Figure 3 As shown, after the diamond wire saw 100 is mounted on the supporting mechanism 2, the cover plate 23 is slidably connected to the opening 222 to close the accommodating chamber, so that the abrasive loaded inside will not fall out. Since the first rotating shaft 24 and the second rotating shaft 25 are provided on both sides of the first housing 21, and the first rotating shaft 24 and the second rotating shaft 25 are rotatably connected to the supporting mechanism 1, the accommodating chamber can be rotated around the axis of the first rotating shaft 24 and the second rotating shaft 25 to achieve the flipping of the accommodating chamber, thereby improving the adequacy of the contact between the abrasive in the accommodating chamber and the diamond wire saw 100, which helps to improve the surface sharpening effect. Furthermore, since the device performs the sharpening process after the accommodating chamber is flipped, when loading the abrasive, the amount of abrasive in the accommodating chamber can be made lower than the diamond wire saw 100. It is sufficient to flip the accommodating chamber so that the abrasive can cover the diamond wire saw 100. As a result, the diamond wire saw 100 can protrude from the abrasive during initial installation, and the diamond wire saw 100 can be installed or replaced with the abrasive in the accommodating chamber, thereby improving the convenience of installation and helping to improve the efficiency of the sharpening process of the diamond wire saw 100.
[0041] Optionally, the device further includes a material receiving mechanism, which is movably disposed below the supporting mechanism 2, and is used to collect the abrasive in the supporting mechanism 2. An inclined portion is provided in the accommodating chamber, and the inclined portion is inclined from the side wall of the second shell 22 toward the opening 222, so that the abrasive is poured out into the material receiving mechanism along the inclined portion. After the abrasive in the accommodating chamber has been used for a long time and the sharpening effect is not good, the accommodating chamber can be turned over so that the opening faces downward, and the material receiving mechanism is disposed below the opening 222 to receive the abrasive. By providing an inclined portion in the second shell 22, it is helpful to completely dump the abrasive in the accommodating chamber, reduce the abrasive residue in the accommodating chamber, and ensure the sharpening effect of the re-added abrasive. The material receiving mechanism can be a hollow box for holding abrasives.
[0042] like Figure 1 , Figure 2 and Figure 3As shown, optionally, a support platform 28 is provided at one end of the first housing 21 away from the second housing 22. The support platform 28 extends horizontally from both sides of the first housing 21, and the guide mechanism 3 is arranged on the support platform 28. The support platform 28 provides an installation position for the guide mechanism 3, so that the guide mechanism 3 can be arranged on both sides of the accommodating cavity, providing a guiding and supporting function for the diamond wire saw 100.
[0043] Optionally, the cover plate 23 is provided with a pushing block 231 , and the supporting platform 28 includes a horizontally arranged bottom plate 281 and a vertically arranged side plate 282 , the bottom plate 281 is connected to one side of the first shell 21 , and the side plate 282 is connected to a side of the bottom plate 281 away from the first shell 21 .
[0044] like Figure 1 , Figure 2 and Figure 3 As shown, a striking mechanism 5 is provided on the supporting platform 28. The striking mechanism 5 includes a gear 51, a rotating shaft 52, a rack 53, a second elastic member 54 and a flexible striking member 55. The end of the rotating shaft 52 is rotatably connected to the side plate 282, and the gear 51 is fixedly arranged on the rotating shaft 52. A sliding groove 283 is provided on the side plate 282, and the rack 53 is slidably connected to the sliding groove 283. One end of the second elastic member 54 is connected to the rack 53, and the other end of the second elastic member 54 is connected to the sliding groove 283, so that when the cover plate 23 blocks the opening 222, the push block 231 pushes the rack 53 to compress the second elastic member 54. The rack 53 is meshed with the gear 51, and the first end of the flexible striking member 55 is connected to the rotating shaft 52, and the second end of the flexible striking member 55 is arranged between the rotating shaft 52 and the bottom plate 281, and the flexible striking member 55 can contact the bottom plate 281. The rotation of the rotating shaft 52 drives the second end of the flexible striking member 55 to rotate around the rotating shaft 52, so that the second end of the flexible striking member 55 can intermittently strike the bottom plate 281 as the rotating shaft 52 rotates. The flexible striking member 55 can be a steel material with a certain deformation performance, or other structures or materials that can rotate around the rotating shaft 52 through deformation, have a certain weight, and achieve the striking effect on the bottom plate 281. It should be noted that the length of the rack 53 is set as required, so that after the cover plate 23 moves into place, there is still a large horizontal distance between the push block 231 and the rotating shaft 52, so that the flexible striking member 55 can smoothly bypass the rotating shaft 52 without being stuck by the push block 231.
[0045] When the cover plate 23 blocks the opening 222, the push block 231 pushes the rack 53 to move horizontally on the side plate 282, compressing the second elastic member 54. The linear movement of the rack 53 drives the gear 51 to rotate, so that the rotating shaft 52 fixed relatively to the gear 51 rotates around its own axis, and then drives the flexible striking member 55 to rotate around the rotating shaft 52. Since the second end of the flexible striking member 55 can contact the bottom plate 281, as the rotating shaft 52 rotates, the second end of the flexible striking member 55 can repeatedly hit the bottom plate 281, thereby providing a vibration effect to the bearing mechanism 2 while blocking the opening 222, so that the particles with smaller particle size in the abrasive in the accommodating cavity can be vibrated and deposited on the bottom of the first shell 21, so that after flipping, the abrasive with larger particle size and better sharpening effect can contact the diamond wire saw 100, optimizing the sharpening effect. A cleaning brush can be set on the side plate 282 to clean the diamond wire saw 100 and optimize the sharpening effect.
[0046] like Figure 1 , Figure 2 and Figure 3 As shown, optionally, the first housing 21 is provided with a plurality of first matching parts 211, and the second housing 22 is provided with a plurality of second matching parts 221, and the first matching parts 211 and the second matching parts 221 are arranged correspondingly, so that the second matching parts 221 and the first matching parts 211 cooperate to form a through hole, and the through hole is used to allow the diamond wire saw 100 to pass through and pass through the accommodating cavity. The guide mechanism 3 includes a pay-off wheel 31, a take-up wheel 32 and a plurality of guide wheels 33, the pay-off wheel 31 outputs the diamond wire saw 100, the diamond wire saw 100 is wound around the guide wheel 33, and the take-up wheel 32 winds and retracts the diamond wire saw 100, and the pay-off wheel 31, the take-up wheel 32 and the plurality of guide wheels 33 are arranged on both sides of the first housing 21, so that the diamond wire saw 100 can be movably passed through the through hole.
[0047] After the first shell 21 and the second shell 22 are assembled, the first matching portion 211 and the second matching portion 221 form a plurality of through holes correspondingly matched, so that the diamond wire saw 100 can be inserted into the accommodating cavity through the through holes. After the pay-off wheel 31 pays off the wire, it is inserted into the accommodating cavity through the through holes, and the change of the insertion direction is realized through the plurality of guide wheels 33, so as to increase the length of the diamond wire saw 100 in the accommodating cavity and improve the processing efficiency. The wire is taken up by the take-up wheel 32, so that the diamond wire saw 100 can shuttle in the accommodating cavity to realize the blade sharpening process. The specific structure of the pay-off wheel 31, the take-up wheel 32 and the plurality of guide wheels 33 can select the relevant wheel body structure as needed. In view of the existing relevant structure, its structure will not be described in detail here.
[0048] like Figure 1 , Figure 2 and Figure 3As shown, optionally, a limit member 11 is provided on the support mechanism 1, and two limit members 11 are provided. The two limit members 11 are respectively provided on both sides of the bearing mechanism 2, and one end of the limit member 11 is rotatably connected to the support mechanism 1, and the other end of the limit member 11 is used to abut the second shell 22 or the first shell 21, and the abutting position is not limited. The limit member 11 can be used to limit the bearing mechanism 2, so that when loading and unloading abrasives and disassembling the diamond wire saw 100, the bearing mechanism 2 remains stable, the processing reliability is improved, and the disassembly efficiency is improved. The limit member 11 can be an L-shaped structure, so that it can achieve the function of guiding the cover plate 23 after rotation.
[0049] Optionally, the stopper 11 may be provided with a slider, and the cover plate 23 may be provided with a slide groove. The surface of the stopper 11 can be flush with the surface of the second shell 22 on the side where the opening 222 is provided, so that the cover plate 23 slides onto the second shell 22 along the slide groove through the slider, and the cover plate 23 is used to block the opening 222. The stopper 11 is rotated, and the stopper 11 can be used to provide a guide for the cover plate 23 through the sliding cooperation between the slider and the slide groove, and the cover plate 23 is pre-positioned, so that the cover plate 23 can be slidably connected with the second shell 22, thereby blocking the opening 222 and reducing the difficulty of installation. At this time, the first end and the second end of the L-shaped structure limit member 11 that are perpendicular to each other are slidably connected. The first end of the limit member 11 is rotatably connected to the support mechanism 1, and the second end of the limit member 11 is slidably connected to the first end of the limit member 11, so that after the cover plate 23 is covered on the opening 222, the first end of the limit member 11 rotates, driving the second end of the limit member 11 to rotate as a whole, and causing the second end of the limit member 11 to slide upward, so that the second end of the limit member 11 can abut against the upper end of the second shell 22, thereby improving the stability of the supporting mechanism 2 when abrasives are added.
[0050] like Figure 1 and Figure 4As shown, optionally, a first limit portion 232 is provided at the first end of the cover plate 23, and a second limit portion 233 is provided at the second end of the cover plate 23. The first end of the cover plate 23 contacts the second shell 22 before the second end of the cover plate 23, and the first limit portion 232 rotates to connect the cover plate 23, so that the first limit portion 232 rotates to be perpendicular to the cover plate 23 or fits the cover plate 23, and the second limit portion 233 is perpendicular to the cover plate 23, which is used to limit the relative position of the cover plate 23 and the second shell 22. The first limit portion 232 and the second limit portion 233 are both detachably connected to the first shell 21. The provision of the first limit portion 232 and the second limit portion 233 can limit the cover plate 23 in the sliding direction, avoiding the excessive sliding amount affecting the blocking of the opening 222. In addition, through the connection between the first limit portion 232 and the second limit portion 233 and the first shell 21, the second shell 22 and the first shell 21 between the cover plate 23 and the first shell 21 can be further fixed relative to each other, thereby improving reliability. The first limiting portion 232 and the second limiting portion 233 can both be plate-shaped members, and can be locked with the first shell 21 through a locking structure; the second shell 22 and the first shell 21 can also be relatively fixed through the locking structure.
[0051] like Figure 3 and Figure 5 As shown, optionally, a support member 26 and a flexible member 27 are provided on one side of the cover plate 23 away from the second shell 22. The first end of the support member 26 is rotatably connected to the cover plate 23, and the second end of the support member 26 is connected to the flexible member 27. The support member 26 is used to pull or support the cover plate 23, and the flexible member 27 is used to pull the support member 26 to drive the second end of the support member 26 to move. When installing the cover plate 23, the sliding connection is achieved by pushing the rigid support member 26 or pulling the flexible member 27. After the accommodating cavity is flipped, the support member 26 is located below the accommodating cavity, and the support member 26 can be rotated so that the second end of the support member 26 can abut the ground, thereby achieving support for the second shell 22, so that the stability of the diamond wire saw 100 in the accommodating cavity during the blade processing is improved, which helps to improve the reliability of the device and ensure the blade processing effect; when it is necessary to reset, the second end of the support member 26 can be pulled by the flexible member 27 to release the support function of the support member 26, so as to avoid interference of the support member during flipping. The support member 26 may be a telescopic rod, and the flexible member 27 may be a rope. The lengths of the support member 26 and the flexible member 27 are set as required.
[0052] like Figure 3 , Figure 4 and Figure 5As shown, optionally, a squeezing mechanism 4 is provided at the bottom of the first housing 21, and the squeezing mechanism 4 includes a squeezing plate 41, a first elastic member 42 and a driving member 43. One end of the driving member 43 is connected to the first housing 21 and is arranged outside the first housing 21, and the other end of the driving member 43 passes through the bottom of the first housing 21 to connect the squeezing plate 41, and the squeezing plate 41 is arranged in the accommodating cavity. The driving member 43 drives the squeezing plate 41 to move, so that the squeezing plate 41 squeezes the abrasive in the accommodating cavity, and the two ends of the first elastic member 42 are respectively connected to the squeezing plate 41 and the bottom of the first housing 21. After the accommodating cavity is turned over, the squeezing plate 41 can be pushed by the driving member 43, the bearing space of the abrasive is reduced, the density of the abrasive in the accommodating cavity is increased, and the sharpening effect is optimized. The first elastic member 42 is used to provide auxiliary support for the squeezing plate 41, so that the driving member 43 can push the squeezing plate 41 to move. And the setting of the first elastic member 42 helps to keep the squeezing effect of the squeezing plate 41 on the abrasive stable and improve stability. The first elastic member 42 and the second elastic member 54 can both be springs, and their models and specifications are determined according to needs; the driving member 43 can be a cylinder, a hydraulic cylinder, an electric telescopic rod, or a screw that is threadedly connected to the first shell 21 and rotatably connected to the extrusion plate 41.
[0053] It can be understood that the device also includes necessary structures for connection, support, driving, limiting and control functions so that the device can operate normally; parameters such as the shape, size and setting quantity of each part of the device can be determined as needed to achieve the corresponding functions.
[0054] The implementation principle of a surface sharpening device for a diamond wire saw according to an embodiment of the present application is as follows: placing the diamond wire saw 100 on the first matching portion 211, pouring a certain amount of abrasive into the first shell 21, assembling and connecting the second shell 22 to the first shell 21, and continuing to pour abrasive into the opening 222 to increase the amount of abrasive. When the amount of abrasive is sufficient, the cover plate 23 is used to close the opening 222, and the installation is convenient. In the process of closing the opening 222 by the cover plate 23, the pushing block 231 can push the rack 53 to move, drive the gear 51 to rotate, and further drive the rotating shaft 52 and the flexible striking member 55 to move, so that the flexible striking member 55 can continuously strike the bottom plate 281, and through vibration, small particles in the abrasive are sunk. The accommodating cavity is flipped over, and the diamond wire saw 100 is driven to shuttle in the accommodating cavity through the guide mechanism 3 to achieve sharpening.
[0055] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A diamond wire saw surface sharpening device, It is characterized in that Used for sharpening a diamond wire saw (100), comprising: Support mechanism (1); The bearing mechanism (2) comprises a first housing (21), a second housing (22), a cover plate (23), a first rotating shaft (24) and a second rotating shaft (25); a first end of the first rotating shaft (24) and a first end of the second rotating shaft (25) are arranged on opposite sides of the first housing (21); a second end of the first rotating shaft (24) and a second end of the second rotating shaft (25) are rotatably connected to the supporting mechanism (1); an axis of the first rotating shaft (24) and an axis of the second rotating shaft (25) are located on the same straight line, so that the first housing (21) is turned around the axis of the first rotating shaft (24) and the axis of the second rotating shaft (25). The second shell (22) is detachably connected to the first shell (21), so that a receiving chamber is formed inside the first shell (21) and the second shell (22), and a diamond wire saw (100) is inserted into the receiving chamber. An opening (222) is provided at one end of the second shell (22) away from the first shell (21), and the opening (222) is used to add abrasive into the receiving chamber. The cover plate (23) is slidably connected to the opening (222), and the cover plate (23) is used to close the receiving chamber. The receiving chamber is turned over to drive the abrasive to cover the diamond wire saw (100), so that the abrasive sharpens the diamond wire saw (100); The guide mechanism (3) is arranged on both sides of the supporting mechanism (2), and the diamond wire saw (100) is wound around the guide mechanism (3) so that the diamond wire saw (100) can be movably inserted into the accommodating cavity. The guide mechanism (3) drives the diamond wire saw (100) to move in the accommodating cavity.
2. The diamond wire saw surface sharpening device according to claim 1, It is characterized in that The support mechanism (1) is provided with a limiting member (11), and two limiting members (11) are provided. The two limiting members (11) are respectively arranged on both sides of the bearing mechanism (2), one end of the limiting member (11) is rotatably connected to the support mechanism (1), and the other end of the limiting member (11) can be used to abut against the second shell (22) or the first shell (21).
3. The surface sharpening device for a diamond wire saw according to claim 2, It is characterized in that The limiting member (11) is provided with a slider, and the cover plate (23) is provided with a slide groove. The surface of the limiting member (11) can be flush with the surface of the second shell (22) on one side of which the opening (222) is provided, so that the cover plate (23) can slide along the slide groove onto the second shell (22) through the slider, and the cover plate (23) is used to block the opening (222).
4. The diamond wire saw surface sharpening device according to claim 1, It is characterized in that A first limiting portion (232) is provided at the first end of the cover plate (23), and a second limiting portion (233) is provided at the second end of the cover plate (23). The first end of the cover plate (23) contacts the second shell (22) before the second end of the cover plate (23). The first limiting portion (232) is rotatably connected to the cover plate (23) so that the first limiting portion (232) is rotated to be perpendicular to the cover plate (23) or in contact with the cover plate (23). The second limiting portion (233) is perpendicular to the cover plate (23) and is used to limit the relative position of the cover plate (23) and the second shell (22). The first limiting portion (232) and the second limiting portion (233) are both detachably connected to the first shell (21).
5. The diamond wire saw surface sharpening device according to claim 1, It is characterized in that A support member (26) and a flexible member (27) are provided on a side of the cover plate (23) away from the second shell (22); a first end of the support member (26) is rotatably connected to the cover plate (23); a second end of the support member (26) is connected to the flexible member (27); the support member (26) is used to pull or support the cover plate (23); and the flexible member (27) is used to pull the support member (26) to drive the second end of the support member (26) to move.
6. The diamond wire saw surface sharpening device according to claim 1, It is characterized in that A squeezing mechanism (4) is provided at the bottom of the first shell (21), the squeezing mechanism (4) comprising a squeezing plate (41), a first elastic member (42) and a driving member (43), one end of the driving member (43) being arranged outside the first shell (21), the other end of the driving member (43) passing through the bottom of the first shell (21) to connect with the squeezing plate (41), the squeezing plate (41) being arranged in the accommodating cavity, the driving member (43) driving the squeezing plate (41) to move so that the squeezing plate (41) squeezes the abrasive in the accommodating cavity, and the two ends of the first elastic member (42) are respectively connected to the squeezing plate (41) and the bottom of the first shell (21).
7. The diamond wire saw surface sharpening device according to claim 1, It is characterized in that A support platform (28) is provided at one end of the first shell (21) away from the second shell (22), the support platform (28) extending horizontally out of two sides of the first shell (21), and the guide mechanism (3) is provided on the support platform (28).
8. The diamond wire saw surface sharpening device according to claim 7, It is characterized in that The cover plate (23) is provided with a pushing block (231); the support platform (28) comprises a horizontally arranged bottom plate (281) and a vertically arranged side plate (282); the bottom plate (281) is connected to one side of the first shell (21); the side plate (282) is connected to the bottom plate (281); a striking mechanism (5) is provided on the support platform (28); the striking mechanism (5) comprises a gear (51), a rotating shaft (52), a rack (53), a second elastic member (54) and a flexible striking member (55); an end of the rotating shaft (52) is rotatably connected to the side plate (282); the gear (51) is fixedly arranged on the rotating shaft (52); a sliding groove (283) is provided on the side plate (282); the rack (53) is slidably connected to the sliding groove (283); the second elastic member (54) ) is connected to the rack (53), and the other end of the second elastic member (54) is connected to the sliding groove (283), so that when the cover plate (23) blocks the opening (222), the pushing block (231) pushes the rack (53) to compress the second elastic member (54), and the rack (53) is meshed with the gear (51). The first end of the flexible striking member (55) is connected to the rotating shaft (52), and the second end of the flexible striking member (55) is arranged between the rotating shaft (52) and the bottom plate (281), and the flexible striking member (55) contacts the bottom plate (281). The rotation of the rotating shaft (52) drives the second end of the flexible striking member (55) to rotate around the rotating shaft (52), so that the second end of the flexible striking member (55) intermittently strikes the bottom plate (281).
9. The diamond wire saw surface sharpening device according to claim 7, It is characterized in that The first shell (21) is provided with a plurality of first matching parts (211), and the second shell (22) is provided with a plurality of second matching parts (221). The first matching parts (211) and the second matching parts (221) are arranged correspondingly, so that the second matching parts (221) and the first matching parts (211) cooperate to form a through hole, and the through hole is used to allow the diamond wire saw (100) to pass into and out of the accommodating cavity. The guide mechanism (3) comprises a pay-off wheel (31), a take-up wheel (32), and a plurality of guide wheels (33). The pay-off wheel (31) outputs the diamond wire saw (100), the diamond wire saw (100) is wound around the guide wheel (33), and the take-up wheel (32) winds up and takes back the diamond wire saw (100). The pay-off wheel (31), the take-up wheel (32), and the plurality of guide wheels (33) are arranged on both sides of the first shell (21), so that the diamond wire saw (100) can be movably passed through the through hole.
10. The diamond wire saw surface sharpening device according to claim 1, It is characterized in that It also includes a material receiving mechanism, which is movably arranged below the supporting mechanism (2), and is used to collect abrasives in the supporting mechanism (2). An inclined portion is provided in the accommodating cavity, and the inclined portion is inclined from the side wall of the second shell (22) toward the opening (222), so that the abrasives are poured out into the material receiving mechanism along the inclined portion.
