Filter and filter heat dissipation control method
By designing fan devices and air guide plates in the filter, combining temperature detection and control systems, the precise guidance of airflow and fan speed adjustment is achieved, which solves the problem of low heat dissipation efficiency of existing filters, improves heat exchange efficiency and equipment stability sex.
Patent Information
- Application Number
- CN202411495171.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2024-12-10
AI Technical Summary
The existing filters have low heat dissipation efficiency, resulting in equipment overheating, reduced efficiency and failure, and the fan installation location does not match the power device, resulting in insufficient heat dissipation.
A filter including housing structure, fan device, air guide plate, temperature detector and control parts is designed. Through the setting of fan device and air guide plate, the real-time monitoring and control of temperature detectors are combined to achieve the accuracy of air flow. Adjustment of guide and fan speed ensures that the airflow is directly aligned with the high-temperature area and optimizes the heat dissipation path and air flow.
It effectively improves the heat exchange efficiency of the filter, reduces the temperature of the power device, extends the service life of the equipment, improves stability and energy efficiency ratio, and is suitable for high-power and high-efficiency workplaces.
Smart Images

Figure CN119110561A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of filters, and in particular to a filter and a filter heat dissipation control method. Background Art
[0002] At present, filters have the function of removing clutter and interference signals from electrical signals to ensure stable circuit operation. Filters are usually composed of components such as inductors and capacitors, which will generate a certain amount of heat when working, causing equipment overheating, reduced efficiency, and even failure. Therefore, existing filters usually use fans to dissipate the heat of each power device out of the housing to achieve the purpose of cooling and heat dissipation.
[0003] However, in the prior art filter heat dissipation design, due to the limitations of its air duct design, there are problems such as heat dissipation airflow short circuit and dead corners. The air circulation path is not smooth, and the cold and hot air are mixed, which reduces the efficiency of the heat dissipation fan and easily causes local overheating, thereby causing filter failure. In addition, the installation position and number of the heat dissipation fan in the existing design often fail to match the position and heat dissipation requirements of the power device, resulting in insufficient heat dissipation and poor heat dissipation effect of the filter. Summary of the invention
[0004] The main purpose of the present invention is to provide a filter and a filter heat dissipation control method to solve the technical problem of low heat dissipation efficiency of the filter in the prior art.
[0005] In order to achieve the above object, according to one aspect of the present invention, a filter is provided, comprising:
[0006] A housing structure and a power device, wherein the housing structure encloses a mounting cavity, and the power device is located in the mounting cavity; an air inlet and an air outlet are provided on the housing structure;
[0007] The fan device and the air guide plate are both arranged in the installation cavity, the fan blade portion of the fan device is rotatably arranged and located between the air inlet and the air outlet; at least a part of the air guide plate is movably arranged to guide the airflow blown out by the fan device;
[0008] A temperature detection component, the detection end of which is arranged on the power device and is used to detect the temperature of the power device; there are multiple temperature detection components and multiple power devices, and the multiple temperature detection components and the multiple power devices are arranged in a one-to-one correspondence.
[0009] Furthermore, the filter further comprises:
[0010] An air guide driving member, wherein a driving end of the air guide driving member is drivingly connected to the air guide plate, and the driving end of the air guide driving member is movably arranged;
[0011] The control component, the temperature detection component and the air guide driving component are all electrically connected to the control component, and the control component is used to drive the driving end of the air guide driving component to operate according to the detection result of the temperature detection component.
[0012] Further, the multiple power devices include multiple first power devices and multiple second power devices, the multiple first power devices are arranged at intervals along a preset direction; the multiple second power devices are arranged at intervals along a preset direction; the second power device is arranged on a side of the first power device close to the air guide plate, and the power of the first power device is greater than the power of the second power device;
[0013] The air guide plate has a first end and a second end that are arranged opposite to each other, the second end is located on a side of the first end close to the second power device, the second end extends into a gap between two adjacent second power devices and is spaced apart from an end of the first power device close to the second power device; and / or,
[0014] Along a preset direction, a gap between two adjacent first power devices is smaller than a gap between two adjacent second power devices.
[0015] Further, at least part of the air guide plate is arranged on a side of the fan device close to the power device; one end of the air guide plate is connected to the housing structure, the other end of the air guide plate forms at least part of the air guide plate, and the other end of the air guide plate is rotatably arranged; and / or,
[0016] The air deflector is made of polybutylene terephthalate.
[0017] Furthermore, the filter further comprises a heat dissipation fin, which is disposed on at least a portion of the power device and protrudes from a surface of at least a portion of the power device;
[0018] Wherein, the heat dissipation fins are made of aluminum alloy material; and / or,
[0019] The contact thermal resistance between the heat sink and the power device is greater than or equal to 80 W / (m·K) and less than or equal to 90 W / (m·K); and / or,
[0020] The heat dissipation fins are fixedly connected to the shell structure.
[0021] Further, the housing structure comprises a cover and a housing, and the cover and the housing are sealed and connected via a connecting piece;
[0022] Wherein, a part of the connecting member is used to be arranged in the cover, and another part of the connecting member is used to be arranged in the housing; and / or,
[0023] The housing structure further comprises a waterproof sealing portion, which is arranged at the connection between the cover and the housing; and / or,
[0024] The surface of the connecting piece is coated with anti-loosening glue.
[0025] Furthermore, an output interface is provided on one side of the housing structure, and the output interface is electrically connected to the power device; the filter further includes:
[0026] At least two positioning guide pins are used for guiding and positioning with the part to be installed; the positioning guide pins are arranged on one side of the shell structure and protrude from the shell structure; the output interface is located between one and another of the at least two positioning guide pins; one and another of the at least two positioning guide pins are arranged relative to each other.
[0027] Furthermore, the housing structure further comprises:
[0028] A heat insulation board is arranged in the installation cavity; the heat insulation board is used to enclose a heat insulation space, and the power device is used to be arranged in the heat insulation space; a heat dissipation port for air circulation is arranged on the heat insulation board; and / or,
[0029] a handle structure, disposed on one side of the housing structure and outside the mounting cavity; and / or,
[0030] The locking structure includes a locking portion for lockingly connecting with the frame; the shell structure includes a first side portion and a second side portion which are arranged opposite to each other, and the locking structure is arranged on both the first side portion and the second side portion.
[0031] According to another aspect of the present invention, a filter heat dissipation control method is provided, which is applicable to the filter provided above; the filter heat dissipation control method comprises:
[0032] Obtaining the temperatures of multiple power devices of the filter;
[0033] Determine whether the temperature of multiple power devices of the filter is greater than or equal to a preset heat dissipation temperature;
[0034] When the temperature of at least one of the multiple power devices of the filter is greater than or equal to a preset heat dissipation temperature, the blade portion of the fan device of the filter is rotated; the position of at least one of the multiple power devices of the filter is obtained, and the position of at least a portion of the air guide plate of the filter is adjusted according to the position of at least one of the multiple power devices of the filter.
[0035] Furthermore, the filter heat dissipation control method further includes:
[0036] Get the temperature of multiple power devices;
[0037] Comparing the temperatures of the plurality of power devices, and determining the power device with the highest temperature among the plurality of power devices;
[0038] The angle of the air guide plate is adjusted according to the position of the power device with the highest temperature among the multiple power devices.
[0039] By applying the technical solution of the present invention, it is possible to achieve precise guidance of the airflow through the setting of the fan device and the air guide plate, in conjunction with the setting of the temperature detection component, avoid the waste of heat dissipation resources, effectively improve the heat exchange efficiency inside the filter, reduce the temperature of the power device, and thus extend the service life of the filter. Such a setting can adjust the fan speed and airflow guidance according to the real-time load and temperature changes of the power device, ensure that the temperature of the key components remains within a safe range, improve the stability and energy efficiency of the filter, and reduce operating costs. Through this design, the filter can adjust the heat dissipation strategy according to the real-time temperature of the power device, effectively prevent the power device from overheating, and improve the heat dissipation efficiency of the filter and the service life of the power device. This filter is suitable for various occasions that require high power and high efficiency, such as data centers, communication base stations, industrial automation equipment, etc. Therefore, through the technical solution of the present invention, the technical problem of low heat dissipation efficiency of the filter in the prior art can be solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0041] Figure 1 It shows a front view of a filter provided according to the first embodiment of the present invention;
[0042] Figure 2 A side view of a filter provided according to the first embodiment of the present invention is shown;
[0043] Figure 3 A schematic structural diagram showing a partial structure of a filter provided in Embodiment 1 of the present invention is shown;
[0044] Figure 4 A side view of the filter provided in Embodiment 1 of the present invention at another viewing angle is shown;
[0045] Figure 5 A schematic diagram of the internal structure of a filter provided in Embodiment 1 of the present invention is shown;
[0046] Figure 6 The internal temperature simulation cloud diagram of the filter provided according to the first embodiment of the present invention is shown.
[0047] The above drawings include the following reference numerals:
[0048] 10. Shell structure; 11. Cover; 12. Shell;
[0049] 20. power device; 21. first power device; 22. second power device;
[0050] 30. Fan device;
[0051] 40. wind deflector; 41. first end; 42. second end;
[0052] 50. Dust filter;
[0053] 60. Output interface;
[0054] 70. Positioning guide pin;
[0055] 80. Handle structure;
[0056] 90. Locking structure;
[0057] 100. Circuit board. DETAILED DESCRIPTION
[0058] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0059] like Figures 1 to 6 As shown, a first embodiment of the present invention provides a filter, the filter includes a shell structure 10 and a power device 20, the shell structure 10 encloses an installation cavity, and the power device 20 is located in the installation cavity; the shell structure 10 is provided with an air inlet and an exhaust port. The filter also includes a fan device 30 and an air guide plate 40, the fan device 30 and the air guide plate 40 are both arranged in the installation cavity, the fan blade portion of the fan device 30 is rotatably arranged and is located between the air inlet and the exhaust port; at least part of the air guide plate 40 is movably arranged to guide the airflow blown out by the fan device 30. The filter also includes a temperature detection member, the detection end of the temperature detection member is arranged on the power device 20 and is used to detect the temperature of the power device 20; the temperature detection member and the power device 20 are both multiple, and the multiple temperature detection members and the multiple power devices 20 are arranged one-to-one.
[0060] The filter provided by the first embodiment of the present invention can achieve accurate guidance of the airflow through the setting of the fan device 30 and the air guide plate 40, in conjunction with the setting of the temperature detection member, thereby avoiding the waste of heat dissipation resources, effectively improving the heat exchange efficiency inside the filter, and reducing the temperature of the power device 20, thereby extending the service life of the filter. Such a setting can adjust the fan speed and airflow guidance according to the real-time load and temperature changes of the power device 20, ensure that the temperature of key components remains within a safe range, improve the stability and energy efficiency of the filter, and reduce operating costs. Through this design, the filter can adjust the heat dissipation strategy according to the real-time temperature of the power device 20, effectively prevent the power device 20 from overheating, and improve the heat dissipation efficiency of the filter and the service life of the power device 20. This filter is suitable for various occasions that require high power and high efficiency, such as data centers, communication base stations, industrial automation equipment, etc. Therefore, the filter provided by this embodiment can solve the technical problem of low heat dissipation efficiency of the filter in the prior art.
[0061] Specifically, the filter also includes an air guide driver and a control member, the driving end of the air guide driver is connected to the air guide plate 40, and the driving end of the air guide driver is movably arranged. The temperature detection member and the air guide driver are both electrically connected to the control member, and the control member is used to drive the driving end of the air guide driver to operate according to the detection result of the temperature detection member. With such a setting, the filter can realize intelligent heat dissipation control, which can not only automatically adjust the fan speed according to the temperature of the power device 20, but also dynamically adjust the angle of the air guide plate 40 to ensure that the airflow is directly aimed at the high temperature area, further improving the heat dissipation efficiency. It is suitable for filters that need to work in complex environments and with different power requirements, such as outdoor environments with large temperature changes or in industrial equipment with large load fluctuations.
[0062] Specifically, the air guide driving member is a motor. When the control member issues an adjustment instruction, the driving end of the motor starts to rotate. The rotation of the driving end of the motor is transmitted to the air guide plate 40 through the transmission device, thereby changing the angle of the air guide plate 40.
[0063] Specifically, the plurality of power devices 20 include a plurality of first power devices 21 and a plurality of second power devices 22, wherein the plurality of first power devices 21 are arranged at intervals along a preset direction; the plurality of second power devices 22 are arranged at intervals along a preset direction; the second power device 22 is arranged on a side of the first power device 21 close to the air guide plate 40, and the power of the first power device 21 is greater than the power of the second power device 22. The air guide plate 40 has a first end 41 and a second end 42 arranged opposite to each other, the second end 42 is located on a side of the first end 41 close to the second power device 22, the second end 42 extends into the gap between two adjacent second power devices 22 and is arranged at intervals with an end of the first power device 21 close to the second power device 22. With such an arrangement, by separately arranging the high-power first power device 21 and the low-power second power device 22, it is possible to effectively avoid heat concentration, optimize the heat dissipation path, ensure uniform distribution of heat energy, and improve overall heat dissipation efficiency and stability. The design of the air guide plate 40 can accurately guide the flow of cold air, ensuring that the cold air flows preferentially to the high-power first power device 21, thereby improving the heat exchange efficiency through the optimized air flow channel, while avoiding air flow short circuit, ensuring the uniformity and effectiveness of heat dissipation.
[0064] Specifically, the plurality of power devices 20 include a plurality of first power devices 21 and a plurality of second power devices 22, wherein the plurality of first power devices 21 are arranged at intervals along a preset direction; the plurality of second power devices 22 are arranged at intervals along a preset direction; the second power device 22 is arranged on a side of the first power device 21 close to the air guide plate 40, and the power of the first power device 21 is greater than the power of the second power device 22. Among them, along the preset direction, the gap between two adjacent first power devices 21 is smaller than the gap between two adjacent second power devices 22. With such a setting, by separating the high-power first power device 21 and the low-power second power device 22, heat concentration can be effectively avoided, the heat dissipation path can be optimized, the heat dissipation path can be ensured, the heat energy can be evenly distributed, and the overall heat dissipation efficiency and stability can be improved. The setting of the gap size can reduce the direct heat transfer between the high-power power devices 20, while allowing more air to flow through the high-power power devices 20, thereby improving the heat dissipation efficiency, reducing the risk of local overheating, and ensuring that the filter module can operate stably under high load. Such an arrangement achieves effective management and uniform distribution of heat inside the filter, improves heat dissipation efficiency, and at the same time ensures optimal utilization of cold air through precise airflow control of the air guide plate 40, reduces energy loss, and enhances equipment reliability and service life.
[0065] Specifically, at least part of the air guide plate 40 is arranged on a side of the fan device 30 close to the power device 20; one end of the air guide plate 40 is connected to the housing structure 10, and the other end of the air guide plate 40 forms at least part of the air guide plate 40, and the other end of the air guide plate 40 is rotatably arranged. With such a structural arrangement, the cooling air can be guided to flow directly to the high-power power device 20, avoiding the ineffective circulation of the airflow or the waste in the non-critical area, ensuring that the cold air can effectively and directly cool the heating element, and improving the heat dissipation efficiency. The other end of the air guide plate 40 is rotatably arranged, which means that the air guide plate 40 can dynamically adjust its angle according to the actual heat dissipation demand and temperature change. This design enables the heat dissipation system to dynamically adjust the airflow direction and flow rate according to the ambient temperature, the heat consumption change of the power device 20 and the workload, avoiding the heat dissipation dead angle, and ensuring that all power devices 20 can be properly cooled. In complex environmental conditions such as airborne and outdoor, this flexibility is particularly important and can improve the adaptability and reliability of the heat dissipation system. The connection design of the air guide plate 40 and the housing structure 10 and its rotatable characteristics, combined with temperature feedback control, can achieve more precise heat dissipation control. When the system detects that the temperature of a certain part of the power device 20 is too high, the airflow in this area can be increased by adjusting the angle of the air guide plate 40 to achieve a rapid cooling effect. This intelligent control can effectively avoid overheating and extend the service life of the equipment.
[0066] Specifically, the air guide plate 40 is made of polybutylene terephthalate (PBT). With such a configuration, the polybutylene terephthalate material has good heat resistance and mechanical strength, is suitable for filters working in high temperature and vibration environments, and prolongs the service life of the filter.
[0067] Specifically, one end of the air guide plate 40 is fixed to the inner side surface of the shell structure 10 through a transition structure.
[0068] Specifically, the filter also includes a dust filter 50, and dust filters 50 are provided at both the air inlet and the air outlet. With such a setting, the dust filter 50 can effectively prevent external dust and impurities from entering the interior of the filter, reduce the pollution and wear of the internal electronic components, maintain the unobstructed heat dissipation duct, and improve the heat dissipation efficiency. At the same time, this also helps to reduce maintenance requirements and extend the service life of the equipment. Especially in outdoor or dusty environments, the importance of the dust filter 50 is particularly prominent, which ensures that the filter can work stably under harsh conditions.
[0069] Specifically, the fan device 30 includes an inlet fan and an outlet fan, wherein the inlet fan is arranged at the air inlet, and the outlet fan is arranged at the exhaust port. With such an arrangement, by respectively arranging the inlet fan and the outlet fan at the air inlet and the exhaust port, forced air circulation can be achieved, ensuring that cold air enters from the air inlet and hot air is discharged from the exhaust port, thereby forming an effective heat dissipation duct. This layout optimizes the airflow path, avoids the mixing of cold and hot air, and improves the heat dissipation efficiency. At the same time, the independent arrangement of the inlet and outlet fans also facilitates independent control according to actual heat dissipation requirements, further improving the intelligence and flexibility of the heat dissipation device, and ensuring that the filter can effectively dissipate heat under different load and environmental conditions and maintain a stable operating temperature.
[0070] Specifically, the filter also includes a heat sink fin, which is arranged on at least part of the power device 20 and protrudes from the surface of at least part of the power device 20. The heat sink fin is made of aluminum alloy material. With such a setting, the heat sink fin made of aluminum alloy has high thermal conductivity and good thermal conductivity, and can quickly transfer the heat generated by the power device 20 to the fin surface, increase the heat dissipation area, and effectively improve the heat dissipation efficiency. In addition, the protruding design increases the contact area between the power device 20 and the ambient air, promotes heat exchange, and further enhances the heat dissipation effect.
[0071] Specifically, the filter also includes a heat sink fin, which is arranged on at least part of the power device 20 and protrudes from the surface of at least part of the power device 20. The contact thermal resistance between the heat sink fin and the power device 20 is greater than or equal to 80W / (m·K) and less than or equal to 90W / (m·K). With such a setting, by strictly controlling the contact thermal resistance value, it is ensured that there is good thermal conductivity between the heat sink fin and the power device 20. Within this thermal resistance range, the heat generated by the power device 20 can be transferred to the heat sink fin more smoothly, accelerating the heat transfer process from the power device 20 to the heat sink fin, thereby effectively reducing the temperature of the power device 20 and ensuring its stable operation in the harmonic control of the high-voltage power grid.
[0072] Specifically, the contact thermal resistance between the heat dissipation fin and the power device 20 is 82 W / (m·K).
[0073] Specifically, the filter further includes a heat sink fin, which is arranged on at least a portion of the power device 20 and protrudes from the surface of at least a portion of the power device 20. The heat sink fin is fixedly connected to the housing structure 10. With such a structural arrangement, the heat sink fin is directly fixedly connected to the housing structure 10, which can not only stabilize the position of the fin and prevent displacement in vibration or wind environments such as airborne and outdoor, but also use the housing structure 10 as an extended heat sink surface of the heat sink fin, increase the heat dissipation path, help to quickly and evenly distribute the heat to the entire housing, and use the heat dissipation capacity of the housing to assist the heat sink fin, and jointly improve the heat dissipation efficiency and stability of the entire system.
[0074] Specifically, the heat dissipation fins are connected to the housing structure 10 by screws, and the heat dissipation fins are fixed on the bottom ribs of the housing structure 10 .
[0075] In this embodiment, the housing structure 10 includes a cover 11 and a housing 12, and the cover 11 and the housing 12 are sealed and connected by a connector. Among them, a part of the connector is used to be arranged in the cover 11, and the other part of the connector is used to be arranged in the housing 12. With such a structural setting, the cover 11 and the housing 12 are sealed and connected through the connector, which not only ensures the structural integrity and stability of the device, but also prevents the connector from affecting the sealing of the housing structure 10 due to changes in the external environment (such as temperature and pressure fluctuations) by placing different parts of the connector in the cover 11 and the housing 12, thereby ensuring the operating environment of the internal electronic components, preventing external pollutants such as dust and moisture from entering, and improving the protection level and reliability of the filter heat dissipation device.
[0076] Specifically, there are multiple connecting pieces. Specifically, the connecting pieces are multiple cross recessed countersunk screws. Multiple cross recessed countersunk screws penetrate the through hole of the cover 11 and the through hole of the shell 12 from top to bottom. The through hole of the cover 11 and the through hole of the shell 12 are both provided with threads, and the cross recessed countersunk screws are tightened and positioned through threaded connection. The cross recessed countersunk screws are not protruding from the outer surface of the cover 11, and are not protruding from the outer surface of the shell 12. Specifically, there are 40 cross recessed countersunk screws.
[0077] In this embodiment, the housing structure 10 includes a cover 11 and a housing 12, and the cover 11 and the housing 12 are sealed and connected by a connector. The housing structure 10 also includes a waterproof seal, which is arranged at the connection between the cover 11 and the housing 12. With such a structural arrangement, the arrangement of the waterproof seal further enhances the sealing performance of the housing structure 10, especially under outdoor conditions, which can effectively prevent rainwater, moisture, etc. from invading the interior of the housing, protect the internal circuit and the power device 20 from being affected by the humid environment, ensure the stability and durability of the filter in harsh environments, and extend the service life of the equipment.
[0078] Specifically, the waterproof sealing part is a waterproof adhesive layer, and the waterproof sealing part is arranged around the connection between the cover 11 and the shell 12 .
[0079] In this embodiment, the housing structure 10 includes a cover 11 and a housing 12, and the cover 11 and the housing 12 are sealed and connected by a connector. Among them, the surface of the connector is coated with anti-loosening glue. With such a structural setting, the application of anti-loosening glue can effectively prevent the cover 11 and the housing 12 from loosening under the influence of factors such as vibration and temperature changes, ensure the tightness of the connector after long-term operation, and improve the stability and safety of the equipment in vibration environments such as airborne and vehicle-mounted. At the same time, the use of anti-loosening glue also simplifies the installation and maintenance process and reduces maintenance costs.
[0080] Specifically, an output interface 60 is provided on one side of the housing structure 10, and the output interface 60 is electrically connected to the power device 20. The filter also includes at least two positioning guide pins 70, and the at least two positioning guide pins 70 are used to guide and position the components to be installed. The positioning guide pins 70 are arranged on one side of the housing structure 10 and protrude from the housing structure 10. The output interface 60 is located between one and the other of the at least two positioning guide pins 70. One and the other of the at least two positioning guide pins 70 are arranged relative to each other. With such an arrangement, the direct electrical connection between the output interface 60 and the power device simplifies the circuit layout, reduces the delay and interference of the internal signal transmission, and improves the response speed and signal integrity of the filter. At the same time, the arrangement of the positioning guide pins 70 ensures the precise alignment of the filter during installation, avoids connection problems caused by mechanical errors, and improves the installation efficiency and reliability of the equipment. The relative arrangement of the two positioning guide pins 70 and the design of the output interface 60 being located in the middle make the filter directional during installation, prevent incorrect installation, and ensure the normal operation of the equipment.
[0081] Specifically, there are multiple output interfaces 60, and the multiple output interfaces 60 are arranged in an array. Specifically, there are 16 output interfaces 60.
[0082] Specifically, a communication interface and an I / O (input / output) terminal interface are disposed on one side of the housing structure 10 , and a dial switch and a status indicator light are disposed on the other side of the housing structure 10 .
[0083] Specifically, the shell structure 10 also includes a heat insulation board, which is arranged in the installation cavity. The heat insulation board is used to enclose a heat insulation space, and the power device 20 is used to be arranged in the heat insulation space. The heat insulation board is provided with a heat dissipation port for air circulation. With such a configuration, the heat insulation board effectively isolates the thermal influence of the external environment on the power device 20, especially in high temperature or large temperature difference environment, thereby protecting the stable operation of the power device 20. At the same time, it also isolates the influence of the heat-generating power device 20 on other structures in the filter. At the same time, by providing a heat dissipation port on the heat insulation board, it is ensured that the internal heat can be effectively discharged through the designed air duct structure, achieving a good balance between heat dissipation performance and heat insulation effect, and improving the overall thermal management and environmental adaptability of the filter.
[0084] Specifically, the housing structure 10 further includes a handle structure 80, which is disposed on one side of the housing structure 10 and outside the installation cavity. With such a structural arrangement, the handle structure 80 provides a convenient gripping point, which facilitates the handling and installation of the filter, especially in a narrow space. The external position design of the handle structure 80 avoids contact with internal electronic components, prevents damage to precision components during the handling of the device, and enhances the operability and safety of the device.
[0085] Specifically, the handle structure 80 is in a shape that is easy to hold, such as a semicircular, rectangular or ergonomic shape, to provide a good grip and ease of operation. The handle structure 80 is located on one side of the shell structure 10. Specifically, it is designed to be in a position that does not interfere with the internal installation cavity, ensuring the characteristics of its external setting and preventing the internal electronic components from being affected or damaged during transportation or installation. The handle structure 80 is connected to the shell structure 10 through a fixed bracket, which can be made of metal or high-strength plastic to ensure the stability and durability of the handle. The fixed bracket includes fasteners, which are used to fix it to the shell structure, while ensuring the strength of the connection point to prevent breakage or loosening when subjected to large external forces.
[0086] Specifically, the shell structure 10 also includes a locking structure 90, and the locking portion of the locking structure 90 is used to lock and connect with the rack. The shell structure 10 includes a first side portion and a second side portion that are arranged opposite to each other, and the locking structure 90 is provided on both the first side portion and the second side portion. With such a structural arrangement, the locking structure 90 is symmetrically distributed on both sides of the shell structure 10, providing a uniform mechanical fixing force, avoiding structural distortion or stress concentration that may be caused by unilateral fixing, and enhancing the connection stability between the filter and the rack. This distribution also ensures the firmware security in a vibration environment, and reduces the risk of loose connection caused by mechanical vibration under complex working conditions such as airborne and outdoor conditions.
[0087] Specifically, the locking structure 90 includes a plurality of locking pins, which are used to be locked with locking holes on the frame to achieve a quick and stable connection.
[0088] Specifically, the housing structure 10 has a length of 680 mm, a width of 538 mm, and a height of 200 mm. The total power consumption of the filter is 175 W. Specifically, the housing structure 10 is made of 6063 aluminum alloy material, and its thermal conductivity is 202 W / (m·K).
[0089] In this embodiment, the filter further includes a circuit board 100, which is disposed in the mounting cavity. Both sides of the circuit board 100 are used to connect with the power device 20. Specifically, the circuit board 100 is a printed circuit board (PCB board). The thermal conductivity of the PCB board is set to 0.173 W / (m·K).
[0090] Specifically, the power device 20 includes IGBT module components, communication module components and capacitor module components. Figure 6 As shown, according to the results of thermal simulation analysis, the maximum surface temperature of the IGBT module components is 75.8°C, which is less than 95°C, meeting the device temperature control requirements; the maximum surface temperature of the communication module components is 62.7°C, which is less than 85°C, meeting the device temperature control requirements; the maximum surface temperature of the capacitor module components is 80.5°C, which is less than 85°C, meeting the device temperature control requirements.
[0091] Embodiment 2 of the present invention provides a filter heat dissipation control method, which is applicable to the filter in Embodiment 1; the filter heat dissipation control method includes: obtaining the temperatures of multiple power devices 20 of the filter; judging whether the temperatures of the multiple power devices 20 of the filter are greater than or equal to a preset heat dissipation temperature; when the temperature of at least one of the multiple power devices 20 of the filter is greater than or equal to the preset heat dissipation temperature, rotating the fan blade portion of the fan device 30 of the filter; obtaining the position of at least one of the multiple power devices 20 of the filter, and adjusting the position of at least part of the air guide plate 40 of the filter according to the position of at least one of the multiple power devices 20 of the filter.
[0092] A filter heat dissipation control method provided by the second embodiment of the present invention can achieve accurate guidance of the airflow through the setting of the fan device 30 and the air guide plate 40, in conjunction with the setting of the temperature detection element, thereby avoiding the waste of heat dissipation resources, effectively improving the heat exchange efficiency inside the filter, and reducing the temperature of the power device 20, thereby extending the service life of the filter. Such a setting can adjust the fan speed and airflow guidance according to the real-time load and temperature changes of the power device 20, ensure that the temperature of the key components remains within a safe range, improve the stability and energy efficiency of the filter, and reduce operating costs. Through this design, the filter can adjust the heat dissipation strategy according to the real-time temperature of the power device 20, effectively prevent the power device 20 from overheating, and improve the heat dissipation efficiency of the filter and the service life of the power device 20. This filter is suitable for various occasions that require high power and high efficiency, such as data centers, communication base stations, industrial automation equipment, etc. Therefore, the filter heat dissipation control method provided by this embodiment can solve the technical problem of low heat dissipation efficiency of the filter in the prior art.
[0093] It should be noted that adjusting the position of at least a portion of the air guide plate 40 of the filter refers to adjusting the position of at least a portion of the air guide plate 40 relative to at least one of the plurality of power devices 20 .
[0094] Specifically, the filter heat dissipation control method also includes: obtaining the temperatures of multiple power devices 20; comparing the temperatures of multiple power devices 20 to determine the power device 20 with the highest temperature among the multiple power devices 20; and adjusting the angle of the air guide plate 40 according to the position of the power device 20 with the highest temperature among the multiple power devices 20. This method can ensure the maximum utilization of heat dissipation resources, and effectively avoid the waste of heat dissipation resources by accurately guiding the airflow to the power device 20 with the highest temperature, while improving the overall heat dissipation efficiency of the filter and the working stability of the power device 20. It is suitable for use in high-power, high-density electronic devices, such as high-performance servers, large-scale communication equipment or precision instruments, especially in situations where real-time monitoring and adjustment of heat dissipation strategies are required. This method can provide more accurate and efficient heat dissipation control.
[0095] It should be noted that the angle of the air guide plate 40 refers to the angle between the extension direction of the air guide plate 40 and the length direction of the filter.
[0096] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects: solve the problem that the heat generated inside the electronic device cannot be effectively removed, thereby affecting the performance, life and stability of the device. The heat dissipation fin design, air duct structure design, and heat dissipation fan layout setting are optimized through simulation analysis results.
[0097] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0098] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values of the parts and steps set forth in these embodiments do not limit the scope of the application. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0099] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0100] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0101] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of this application.
[0102] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A filter, It is characterized in that include: A housing structure (10) and a power device (20), wherein the housing structure (10) encloses a mounting cavity, and the power device (20) is located in the mounting cavity; and an air inlet and an air outlet are provided on the housing structure (10); The fan device (30) and the air guide plate (40) are both arranged in the installation cavity; the fan blade portion of the fan device (30) is rotatably arranged and is located between the air inlet and the air outlet; at least a portion of the air guide plate (40) is movably arranged to guide the airflow blown out by the fan device (30); A temperature detection component, wherein a detection end of the temperature detection component is arranged on the power device (20) and is used to detect the temperature of the power device (20); both the temperature detection component and the power device (20) are multiple, and the multiple temperature detection components and the multiple power devices (20) are arranged in a one-to-one correspondence.
2. The filter according to claim 1, It is characterized in that The filter further comprises: An air guide driving member, wherein the driving end of the air guide driving member is drivingly connected to the air guide plate (40), and the driving end of the air guide driving member is movably arranged; The temperature detecting component and the air guiding driving component are both electrically connected to the control component, and the control component is used to drive the driving end of the air guiding driving component to operate according to the detection result of the temperature detecting component.
3. The filter according to claim 1, It is characterized in that The plurality of power devices (20) include a plurality of first power devices (21) and a plurality of second power devices (22); the plurality of first power devices (21) are arranged at intervals along a preset direction; the plurality of second power devices (22) are arranged at intervals along the preset direction; the second power devices (22) are arranged on a side of the first power devices (21) close to the air guide plate (40); the power of the first power devices (21) is greater than the power of the second power devices (22); The wind deflector (40) comprises a first end (41) and a second end (42) which are arranged opposite to each other, the second end (42) being located on a side of the first end (41) close to the second power device (22), the second end (42) extending into a gap between two adjacent second power devices (22) and being spaced apart from an end of the first power device (21) close to the second power device (22); and / or, Along the preset direction, the gap between two adjacent first power devices (21) is smaller than the gap between two adjacent second power devices (22).
4. The filter according to claim 1, It is characterized in that At least part of the air guide plate (40) is arranged on a side of the fan device (30) close to the power device (20); one end of the air guide plate (40) is connected to the housing structure (10), the other end of the air guide plate (40) forms at least part of the air guide plate (40), and the other end of the air guide plate (40) is rotatably arranged; and / or, The air guide plate (40) is made of polybutylene terephthalate.
5. The filter according to claim 1, It is characterized in that The filter further comprises a heat dissipation fin, wherein the heat dissipation fin is arranged on at least a portion of the power device (20) and protrudes from a surface of at least a portion of the power device (20); Wherein, the heat dissipation fins are made of aluminum alloy material; and / or, The contact thermal resistance between the heat dissipation fin and the power device (20) is greater than or equal to 80 W / (m·K) and less than or equal to 90 W / (m·K); and / or, The heat dissipation fins are fixedly connected to the housing structure (10).
6. The filter according to claim 1, It is characterized in that The housing structure (10) comprises a cover (11) and a housing (12), wherein the cover (11) and the housing (12) are sealedly connected via a connecting piece; Wherein, a part of the connecting member is used to be arranged in the sealing cover (11), and another part of the connecting member is used to be arranged in the housing (12); and / or, The housing structure (10) further comprises a waterproof sealing portion, wherein the waterproof sealing portion is arranged at the connection between the cover (11) and the housing (12); and / or, The surface of the connecting piece is coated with anti-loosening glue.
7. The filter according to claim 1, It is characterized in that An output interface (60) is provided on one side of the housing structure (10), and the output interface (60) is electrically connected to the power device (20); the filter further comprises: At least two positioning guide pins (70) are used for guiding and positioning with the to-be-installed component; the positioning guide pins (70) are arranged on one side of the shell structure (10) and protrude from the shell structure (10); the output interface (60) is located between one and the other of the at least two positioning guide pins (70); and one and the other of the at least two positioning guide pins (70) are arranged opposite to each other.
8. The filter according to claim 1, It is characterized in that The housing structure (10) further comprises: A heat insulation board is arranged in the installation cavity; the heat insulation board is used to enclose a heat insulation space, and the power device (20) is used to be arranged in the heat insulation space; the heat insulation board is provided with a heat dissipation port for air circulation; and / or, a handle structure (80) disposed on one side of the housing structure (10) and located outside the mounting cavity; and / or A locking structure (90), wherein the locking portion of the locking structure (90) is used for locking connection with the frame; the shell structure (10) comprises a first side portion and a second side portion which are arranged opposite to each other, and the locking structure (90) is arranged on both the first side portion and the second side portion.
9. A filter heat dissipation control method, It is characterized in that A filter suitable for use in any one of claims 1 to 8; The filter heat dissipation control method comprises: Acquiring temperatures of multiple power devices of the filter; Determining whether the temperature of the plurality of power devices of the filter is greater than or equal to a preset heat dissipation temperature; When the temperature of at least one of the multiple power devices of the filter is greater than or equal to a preset heat dissipation temperature, the blade portion of the fan device of the filter is rotated; the position of at least one of the multiple power devices of the filter is obtained, and the position of at least a portion of the air guide plate of the filter is adjusted according to the position of at least one of the multiple power devices of the filter.
10. The filter heat dissipation control method according to claim 9, It is characterized in that The filter heat dissipation control method further includes: Acquiring temperatures of a plurality of power devices; Comparing the temperatures of the plurality of power devices, and determining the power device with the highest temperature among the plurality of power devices; The angle of the air guide plate is adjusted according to the position of the power device with the highest temperature among the multiple power devices.
