Waste refractory material crushing device and crushing method

Abstract

The waste refractory material crushing device comprises a base and a crushing component arranged at the top of the base, an adjusting structure is arranged at the top of the base, the adjusting structure is fixedly connected with the bottom of the crushing component, and the adjusting structure can drive the crushing component to swing in a reciprocating mode. A transmission structure is arranged on the right side of the base and can drive the adjusting structure to operate, a vibration assembly located at the bottom of the adjusting structure is arranged in the base and can make contact with the smashing component in a colliding mode, and the vibration assembly can be driven by a linkage structure to synchronously work in the operation process of the adjusting structure. The adjusting structure comprises connecting blocks fixedly connected to the two ends of the right side of the base, and shaft rods are movably connected into the connecting blocks. According to the waste refractory material crushing device, through the crushing component swinging in a reciprocating mode and the vibration assembly working synchronously, uniform and efficient crushing of waste refractory materials is achieved, and the crushing efficiency and quality are improved.

Description

Technical Field

[0001] The invention relates to the technical field of waste refractory material processing, in particular to a waste refractory material crushing device and a crushing method. Background Art

[0002] Waste refractory materials refer to refractory materials that have been used or damaged, mainly from the scrapping or damage of refractory materials in industries such as boilers, metallurgy, and chemicals. These materials have high high temperature resistance and corrosion resistance, and therefore have certain recycling value. Waste refractory materials can be classified according to different standards, and can be divided into different forms of waste refractory materials such as crushed stone, blocks, and powder according to shape and size.

[0003] For example, the patent number disclosed on the China Patent Network is: 202310126778.6, and the patent name is: A waste refractory material crushing component with a self-cleaning function, including a feeding component, a primary crushing component, a secondary crushing component and a pulverizing component, wherein the feeding component, the primary crushing component, the secondary crushing component and the pulverizing component are arranged in sequence from top to bottom. The present invention can realize the crushing of waste refractory materials by arranging a feeding component, a primary crushing component, a secondary crushing component and a pulverizing component, and the feeding component, the primary crushing component, the secondary crushing component and the pulverizing component cooperate, and the feeding process and the crushing process are both carried out inside the device, thereby effectively avoiding the splashing of the crushed materials during the crushing process to cause harm to the staff, and at the same time, the crushed materials can complete self-cleaning inside the device without the need for additional cleaning, thereby improving the crushing efficiency of the device for waste refractory materials.

[0004] However, the existing crushing components can only be crushed by high-speed rotating extrusion. The landing point of the material is fixed during the natural falling process, which causes excessive wear of the crushing rollers that frequently contact it, thus affecting the service life of the crushing components.

[0005] Therefore, it is necessary to design and modify the waste refractory crushing device and crushing method. Summary of the invention

[0006] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present invention is to provide a waste refractory material crushing device and a crushing method, which have the advantage of improving the uniformity of material feeding, and solve the problem that the existing crushing components can only be crushed by high-speed rotation and extrusion, and the landing point of the material is fixed during the natural falling process, resulting in excessive wear of the crushing rollers that frequently contact with the material, thereby affecting the service life of the crushing components.

[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a waste refractory material crushing device and crushing method, comprising a base;

[0008] A crushing component disposed on the top of the base;

[0009] An adjusting structure is provided on the top of the base, and the adjusting structure is fixedly connected to the bottom of the crushing component. The adjusting structure can drive the crushing component to swing back and forth. A transmission structure is provided on the right side of the base, and the transmission structure can drive the adjusting structure to operate. A vibration component is provided at the bottom of the adjusting structure inside the base, and the vibration component can collide and contact with the crushing component. During the operation of the adjusting structure, the linkage structure can be used to drive the vibration component to work synchronously.

[0010] As a preferred embodiment of the present invention, the adjustment structure includes connecting blocks fixedly connected to the two ends of the right side of the base, the connecting blocks are movably connected with an axle rod inside, the surface of the axle rod is fixedly connected with a supporting plate, the supporting plate extends from the side of the axle rod to between the base and the crushing component, the crushing component is fixedly connected to the top of the supporting plate, and the transmission structure can drive the supporting plate to swing.

[0011] As preferred embodiment of the present invention, the transmission structure includes a vertical plate fixedly connected to the surface of the base, the surface of the vertical plate is fixedly connected to a transmission motor, the output end of the transmission motor is fixedly connected to a worm gear, the right side of the base is fixedly connected to a bracket, the interior of the bracket is movably connected to a transmission rod through a bearing, the surface of the transmission rod is fixedly connected to a worm wheel located on one side of the worm gear, the worm wheel and the worm gear are meshed with each other, both ends of the transmission rod are fixedly connected to a rotating wheel, the outer side of the rotating wheel is fixedly connected to a sliding rod, the surface of the bearing plate is fixedly connected to a sleeve plate mounted on the surface of the sliding rod, and the sleeve plate and the sliding rod are slidably connected.

[0012] As a preferred embodiment of the present invention, the vibration assembly includes an extension plate fixedly connected to both sides of the inner wall of the base, the inner side of the extension plate is movably connected to a connecting rod through a bearing, the surface of the connecting rod is fixedly connected to a spring plate, and the side of the spring plate away from the connecting rod is fixedly connected to a rubber ball, and the rubber ball can collide with the bottom of the supporting plate during the process of following the rotation of the connecting rod.

[0013] As a preferred embodiment of the present invention, the linkage structure includes pulleys fixedly connected to the surfaces of the transmission rod and the connecting rod respectively, and the surfaces of the pulleys are sleeved with belts.

[0014] As a preferred embodiment of the present invention, a protective cover is fixedly connected to the right side of the base, and the transmission structure is located on the inner side of the protective cover.

[0015] As a preferred embodiment of the present invention, a rubber sleeve is provided on the surface of the sliding rod, and the outer surface of the rubber sleeve is in contact with the inner wall of the sleeve plate.

[0016] A waste refractory material crushing device and crushing method, comprising the following steps:

[0017] S1: The adjustment structure enables the crushing component (i.e., a breaker hammer or similar device) to reciprocate up and down or left and right as the bearing plate swings through the design of the shaft and the bearing plate. This reciprocating motion enables the crushing component to produce continuous and multi-angle impacts on the waste refractory materials, which helps to evenly crush the materials;

[0018] S2: The transmission motor converts the rotational motion into the linear reciprocating motion of the transmission rod (realized by the rotating wheel and the sliding rod) through the combination of the worm and the worm gear. This conversion mechanism ensures the stability and reliability of the transmission, enables the swinging motion of the crushing parts to be precisely controlled, and further ensures the uniformity of crushing;

[0019] S3: The vibration assembly is connected to the transmission rod through a linkage structure. When the transmission rod rotates, the vibration assembly will also rotate and vibrate. The rubber ball collides with the bottom of the bearing plate during rotation, providing additional impact and vibration effects for the crushing process. This vibration helps the flow and redistribution of materials during the crushing process, preventing the accumulation or formation of large blocks in the crushing chamber, thereby improving the uniformity of crushing.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The present invention realizes uniform and efficient crushing of waste refractory materials through reciprocating oscillating crushing parts and synchronously working vibration components, thereby improving crushing efficiency and quality.

[0022] 2. The present invention utilizes the design of the shaft rod and the bearing plate so that the crushing component can reciprocate with the swing of the bearing plate. This design not only simplifies the mechanical structure, but also enables the crushing component to more flexibly adapt to waste refractory materials of different shapes and sizes, thereby improving the flexibility and adaptability of crushing.

[0023] 3. The present invention converts the rotational motion of the motor into the reciprocating swing of the bearing plate through the combination of the transmission motor, worm, worm wheel, transmission rod, rotating wheel and sliding rod. This transmission method has the advantages of high transmission efficiency, smooth transmission and low noise, which can ensure the stable operation of the crushing parts and reduce mechanical wear.

[0024] 4. The present invention can rotate through the vibration component (including the connecting rod, the spring plate and the rubber ball) driven by the transmission rod and collide with the bottom of the bearing plate to produce a vibration effect. This vibration helps to disperse and redistribute the materials in the crushing process, prevents material accumulation and blockage, and increases the uniformity and efficiency of crushing.

[0025] 5. The present invention realizes the synchronous rotation of the transmission rod and the connecting rod through the combination of the pulley and the belt. This linkage design enables the vibration component to work synchronously with the operation of the adjustment structure, ensuring the continuity and stability of the vibration effect, and further improving the crushing efficiency and quality.

[0026] 6. The present invention not only protects the transmission structure from interference and damage from the external environment through the design of the protective cover, but also reduces the noise and safety hazards during the operation of the equipment, thereby improving the service life and safety of the equipment.

[0027] 7. The rubber sleeve provided on the surface of the slide bar of the present invention can reduce the friction and wear between the slide bar and the sleeve plate, thereby extending the service life of the equipment. At the same time, the rubber sleeve also has a certain buffering effect, which can reduce the impact of vibration and impact on the equipment and improve the stability and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the present invention;

[0029] Figure 2 It is a left-side structural schematic diagram of the present invention;

[0030] Figure 3 It is a schematic diagram of the separation structure of the present invention;

[0031] Figure 4 It is a schematic diagram of the local structure of the present invention;

[0032] Figure 5 It is a bottom view structural schematic diagram of the present invention;

[0033] Figure 6 For the present invention Figure 4 Enlarged structural diagram at A in the middle.

[0034] In the figure: 1. base; 2. crushing component; 3. adjustment structure; 4. transmission structure; 5. vibration component; 6. linkage structure; 7. connecting block; 8. shaft rod; 9. bearing plate; 10. vertical plate; 11. transmission motor; 12. worm; 13. bracket; 14. transmission rod; 15. worm gear; 16. rotating wheel; 17. sliding rod; 18. sleeve plate; 19. extension plate; 20. connecting rod; 21. spring plate; 22. rubber ball; 23. pulley; 24. belt; 25. protective cover; 26. rubber sleeve. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] like Figures 1 to 6 As shown, the present invention provides a waste refractory material crushing device and crushing method, comprising a base 1;

[0037] A crushing component 2 is arranged on the top of the base 1;

[0038] An adjusting structure 3 is arranged on the top of the base 1, and the adjusting structure 3 is fixedly connected to the bottom of the crushing component 2. The adjusting structure 3 can drive the crushing component 2 to swing back and forth. A transmission structure 4 is arranged on the right side of the base 1, and the transmission structure 4 can drive the adjusting structure 3 to operate. A vibration component 5 is arranged at the bottom of the adjusting structure 3 inside the base 1, and the vibration component 5 can collide with the crushing component 2. During the operation of the adjusting structure 3, the linkage structure 6 can be used to drive the vibration component 5 to work synchronously.

[0039] refer to Figure 3 The adjusting structure 3 includes connecting blocks 7 fixedly connected to the two ends of the right side of the base 1, the connecting blocks 7 are movably connected with a shaft rod 8 inside, and a bearing plate 9 is fixedly connected to the surface of the shaft rod 8. The bearing plate 9 extends from the side of the shaft rod 8 to between the base 1 and the crushing component 2. The crushing component 2 is fixedly connected to the top of the bearing plate 9, and the transmission structure 4 can drive the bearing plate 9 to swing.

[0040] As a technical optimization solution of the present invention, by utilizing the design of the shaft rod 8 and the supporting plate 9, the crushing component 2 can reciprocate with the swing of the supporting plate 9. This design not only simplifies the mechanical structure, but also enables the crushing component to more flexibly adapt to waste refractory materials of different shapes and sizes, thereby improving the flexibility and adaptability of crushing.

[0041] refer to Figure 6 The transmission structure 4 includes a vertical plate 10 fixedly connected to the surface of the base 1, a transmission motor 11 is fixedly connected to the surface of the vertical plate 10, a worm 12 is fixedly connected to the output end of the transmission motor 11, a bracket 13 is fixedly connected to the right side of the base 1, a transmission rod 14 is movably connected to the inside of the bracket 13 through a bearing, a worm wheel 15 located on one side of the worm 12 is fixedly connected to the surface of the transmission rod 14, the worm wheel 15 and the worm 12 are meshed with each other, both ends of the transmission rod 14 are fixedly connected to a rotating wheel 16, the outer side of the rotating wheel 16 is fixedly connected to a sliding rod 17, a sleeve plate 18 sleeved on the surface of the sliding rod 17 is fixedly connected to the surface of the bearing plate 9, and the sleeve plate 18 and the sliding rod 17 are slidably connected.

[0042] As a technical optimization solution of the present invention, the rotational motion of the motor is converted into the reciprocating swing of the supporting plate 9 through the combination of the transmission motor 11, the worm 12, the worm wheel 15, the transmission rod 14, the rotating wheel 16 and the sliding rod 17. This transmission method has the advantages of high transmission efficiency, smooth transmission, low noise, etc., which can ensure the stable operation of the crushing parts and reduce mechanical wear.

[0043] refer to Figure 5 The vibration assembly 5 includes an extension plate 19 fixedly connected to both sides of the inner wall of the base 1, the inner side of the extension plate 19 is movably connected to a connecting rod 20 through a bearing, a spring plate 21 is fixedly connected to the surface of the connecting rod 20, and a rubber ball 22 is fixedly connected to the side of the spring plate 21 away from the connecting rod 20, and the rubber ball 22 can collide with the bottom of the supporting plate 9 during the process of following the rotation of the connecting rod 20.

[0044] As a technical optimization solution of the present invention, the vibration component 5 including the connecting rod 20, the spring plate 21 and the rubber ball 22 can rotate under the drive of the transmission rod 14 and collide with the bottom of the supporting plate 9 to produce a vibration effect. This vibration helps to disperse and redistribute the materials during the crushing process, prevents material accumulation and blockage, and increases the uniformity and efficiency of the crushing.

[0045] refer to Figure 5 The linkage structure 6 includes a pulley 23 fixedly connected to the surface of the transmission rod 14 and the connecting rod 20 respectively, and a belt 24 is sleeved on the surface of the pulley 23.

[0046] As a technical optimization solution of the present invention, the synchronous rotation of the transmission rod 14 and the connecting rod 20 is achieved through the combination of the pulley 23 and the belt 24. This linkage design enables the vibration assembly 5 to work synchronously with the operation of the adjustment structure 3, ensuring the continuity and stability of the vibration effect, and further improving the crushing efficiency and quality.

[0047] refer to Figure 2 A protective cover 25 is fixedly connected to the right side of the base 1 , and the transmission structure 4 is located on the inner side of the protective cover 25 .

[0048] As a technical optimization solution of the present invention, the design of the protective cover 25 not only protects the transmission structure 4 from interference and damage from the external environment, but also reduces noise and safety hazards during equipment operation, thereby improving the service life and safety of the equipment.

[0049] refer to Figure 6 A rubber sleeve 26 is sleeved on the surface of the slide rod 17 , and the outer surface of the rubber sleeve 26 contacts the inner wall of the sleeve plate 18 .

[0050] As a technical optimization solution of the present invention, the rubber sleeve 26 sleeved on the surface of the slide rod 17 can reduce the friction and wear between the slide rod 17 and the sleeve plate 18, thereby extending the service life of the equipment. At the same time, the rubber sleeve 26 also has a certain buffering effect, which can reduce the impact of vibration and impact on the equipment, thereby improving the stability and reliability of the equipment.

[0051] A waste refractory material crushing device and crushing method, comprising the following steps:

[0052] S1: The adjusting structure 3 is designed with the shaft 8 and the bearing plate 9 so that the crushing component 2, i.e., the crushing hammer or the like, can reciprocate up and down or left and right with the swing of the bearing plate 9. This reciprocating motion can make the crushing component produce continuous and multi-angle impacts on the waste refractory material, which is conducive to the uniform crushing of the material;

[0053] S2: The transmission motor 11 converts the rotational motion into the linear reciprocating motion of the transmission rod 14 through the combination of the worm 12 and the worm wheel 15, which is realized by the rotating wheel 16 and the sliding rod 17. This conversion mechanism ensures the stability and reliability of the transmission, so that the swinging motion of the crushing parts can be accurately controlled, and further ensures the uniformity of crushing;

[0054] S3: The vibration assembly 5 is connected to the transmission rod 14 through the linkage structure 6. When the transmission rod 14 rotates, the vibration assembly 5 will also rotate and vibrate. The rubber ball 22 collides with the bottom of the bearing plate 9 during the rotation process, providing additional impact force and vibration effect for the crushing process. This vibration helps the material flow and redistribution during the crushing process, preventing the material from accumulating or forming large blocks in the crushing chamber, thereby improving the uniformity of crushing.

[0055] The working principle and use process of the present invention: The transmission motor 11 is the power source of the entire device. After the motor is started, its output end drives the worm 12 to rotate, and the worm 12 meshes with the worm wheel 15, converting the rotational motion of the worm 12 into the rotational motion of the worm wheel 15. Since the worm wheel 15 is fixed on the transmission rod 14, the rotation of the worm wheel 15 drives the rotation of the transmission rod 14, and the rotating wheels 16 at both ends of the transmission rod 14 rotate accordingly, and the sliding rod 17 outside the rotating wheel 16 also performs a circular motion accordingly. These slide bars 17 are connected to the supporting plate 9 through the sleeve plate 18. The sleeve plate 18 slides on the slide bars 17, thereby converting the rotational motion into the reciprocating swing of the supporting plate 9. The supporting plate 9 is movably connected to the connecting blocks 7 on both sides of the base 1 through the shaft rod 8, so that the supporting plate 9 can swing around the shaft rod 8. The crushing component 2 is fixedly connected to the top of the supporting plate 9. Therefore, when the supporting plate 9 swings, the crushing component 2 will also swing back and forth to crush the waste refractory materials. When the transmission rod 14 rotates, the connecting rod 20 is driven to rotate through the pulley 23 and the belt 24 of the linkage structure 6. The rotation of the connecting rod 20 causes the spring plate 21 and the rubber ball 22 to rotate accordingly. The rubber ball 22 will collide with the bottom of the supporting plate 9 during the rotation, generating a vibration effect. This vibration helps the flow and dispersion of the waste refractory materials during the crushing process, thereby improving the uniformity of the crushing. The linkage structure 6 is composed of a pulley 23 respectively fixed on the transmission rod 14 and the connecting rod 20, and a belt 24 sleeved on the pulley 23. When the transmission rod 14 rotates, the connecting rod 20 is driven to rotate synchronously through the belt 24, thereby realizing the synchronous operation of the vibration component 5 and the transmission structure 4.

[0056] In summary, the waste refractory material crushing device and crushing method realize uniform and efficient crushing of waste refractory materials through the reciprocating oscillating crushing component 2 and the synchronously working vibration component 5, thereby improving the crushing efficiency and quality.

[0057] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste refractory material crushing device, comprising a base (1); A crushing component (2) disposed on the top of the base (1); Features: The top of the base (1) is provided with an adjustment structure (3), the adjustment structure (3) is fixedly connected to the bottom of the crushing component (2), and the adjustment structure (3) can drive the crushing component (2) to swing back and forth. The right side of the base (1) is provided with a transmission structure (4), and the transmission structure (4) can drive the adjustment structure (3) to operate. The base (1) is provided with a vibration component (5) located at the bottom of the adjustment structure (3), and the vibration component (5) can collide with the crushing component (2). During the operation of the adjustment structure (3), the linkage structure (6) can be used to drive the vibration component (5) to work synchronously.

2. The waste refractory material crushing device according to claim 1 is characterized in that: The adjustment structure (3) comprises a connection block (7) fixedly connected to both ends of the right side of the base (1); the connection block (7) is movably connected to a shaft (8) inside; a bearing plate (9) is fixedly connected to the surface of the shaft (8); a side of the bearing plate (9) away from the shaft (8) extends to between the base (1) and the crushing component (2); the crushing component (2) is fixedly connected to the top of the bearing plate (9); and the transmission structure (4) is capable of driving the bearing plate (9) to swing.

3. The waste refractory material crushing device according to claim 2 is characterized in that: The transmission structure (4) comprises a vertical plate (10) fixedly connected to the surface of the base (1), a transmission motor (11) fixedly connected to the surface of the vertical plate (10), a worm (12) fixedly connected to the output end of the transmission motor (11), a bracket (13) fixedly connected to the right side of the base (1), a transmission rod (14) movably connected to the inside of the bracket (13) via a bearing, a worm wheel (15) located on one side of the worm (12) fixedly connected to the surface of the transmission rod (14), the worm wheel (15) and the worm (12) meshing with each other, both ends of the transmission rod (14) fixedly connected to a rotating wheel (16), the outer side of the rotating wheel (16) fixedly connected to a sliding rod (17), a sleeve plate (18) sleeved on the surface of the sliding rod (17) fixedly connected to the surface of the bearing plate (9), the sleeve plate (18) and the sliding rod (17) being slidably connected.

4. The waste refractory material crushing device according to claim 3 is characterized in that: The vibration assembly (5) comprises an extension plate (19) fixedly connected to both sides of the inner wall of the base (1); the inner side of the extension plate (19) is movably connected to a connecting rod (20) via a bearing; the surface of the connecting rod (20) is fixedly connected to a spring plate (21); the side of the spring plate (21) away from the connecting rod (20) is fixedly connected to a rubber ball (22); the rubber ball (22) can collide with the bottom of the supporting plate (9) during the process of following the rotation of the connecting rod (20).

5. The waste refractory material crushing device according to claim 4 is characterized in that: The linkage structure (6) comprises a pulley (23) respectively fixedly connected to the surface of the transmission rod (14) and the connection rod (20), and a belt (24) is sleeved on the surface of the pulley (23).

6. The waste refractory material crushing device according to claim 1, characterized in that: A protective cover (25) is fixedly connected to the right side of the base (1), and the transmission structure (4) is located on the inner side of the protective cover (25).

7. The waste refractory material crushing device according to claim 3 is characterized by: The surface of the sliding rod (17) is covered with a rubber sleeve (26), and the outer surface of the rubber sleeve (26) is in contact with the inner wall of the sleeve plate (18).

8. The crushing method of the waste refractory material crushing device according to claim 1, characterized in that: The following steps are involved: S1: The adjusting structure (3) is designed so that the crushing component (2) (i.e., a crushing hammer or a similar device) can reciprocate up and down or left and right as the bearing plate (9) swings. This reciprocating motion enables the crushing component to produce continuous and multi-angle impacts on the waste refractory material, which helps to evenly crush the material. S2: The transmission motor (11) converts the rotational motion into the linear reciprocating motion of the transmission rod (14) (realized by the rotating wheel (16) and the sliding rod (17)) through the combination of the worm (12) and the worm wheel (15). This conversion mechanism ensures the stability and reliability of the transmission, enables the swinging motion of the crushing parts to be precisely controlled, and further ensures the uniformity of crushing; S3: The vibration assembly (5) is connected to the transmission rod (14) through the linkage structure (6). When the transmission rod (14) rotates, the vibration assembly (5) also rotates and generates vibration. The rubber ball (22) collides with the bottom of the bearing plate (9) during the rotation process, providing additional impact force and vibration effect for the crushing process. This vibration helps the material flow and redistribution during the crushing process, preventing the material from accumulating or forming large blocks in the crushing chamber, thereby improving the uniformity of crushing.

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