Screw thread cleaning device

By designing an automated thread cleaning device, the efficient cleaning of petroleum casing is achieved by using an electrically connected control console and a variety of cleaning components, solving the problems of low cleaning efficiency and high labor intensity in the prior art, and improving the cleaning quality and automation degree.

CN119114480APending Publication Date: 2024-12-13HENGYANG KEYING STEEL PIPE CO LTD
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Patent Information

Application Number
CN202411534328.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing petroleum casing cleaning technology is inefficient and labor-intensive, making it difficult to ensure the cleaning effect, and often leads to debris residues.

Method used

Design a thread cleaning device, including a thread cleaning mechanism, a positioning mechanism and a rack, drives the oil sleeve to the thread cleaning mechanism through an electrically connected control panel, and uses the male and female ends to clean the assembly, the recycling assembly and the walking assembly It realizes automatic cleaning, including cylindrical brush head, plate brush head and cleaning liquid injection device, and the positioning mechanism achieves accurate transport through rotating rollers and longitudinal adjustment rollers.

Benefits of technology

It improves the efficiency and quality of oil casing, saves labor costs, reduces oil splash and manual recycling during the cleaning process, and achieves an improvement in the degree of automation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a screw thread cleaning device. The screw thread cleaning device comprises a screw thread cleaning mechanism, a positioning mechanism, a rack and a console, the rack is fixedly arranged on the ground, the positioning mechanism is arranged on the rack, the positioning mechanism can drive the petroleum casing pipe to the screw thread cleaning mechanisms, and the screw thread cleaning mechanisms are movably arranged at the two ends of the rack. The screw thread cleaning mechanism can clean internal threads and external threads at the end of the oil casing, and the control table is electrically connected with the screw thread cleaning mechanism and the positioning mechanism. According to the screw thread cleaning device, the screw thread cleaning mechanisms are arranged at the two ends of the rack, so that the screw thread cleaning device can clean a petroleum casing pipe located on the rack, the labor cost is saved, the cleaning efficiency is improved, and the cleaning quality is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of oil pipeline cleaning, and more specifically to a thread cleaning device. Background Art

[0002] The oil pipeline (also called pipeline, pipeline) is composed of oil pipes and their accessories, and is equipped with corresponding oil pump units according to the needs of the process flow, designed and installed into a complete pipeline system to complete the oil loading and unloading and transfer tasks. The oil pipeline system, that is, the pipeline system used to transport oil and petroleum products, is mainly composed of oil pipelines, oil stations and other auxiliary related equipment. It is one of the main equipment in the oil storage and transportation industry, and it is also the most important transportation equipment for crude oil and petroleum products. However, threaded pipes are prone to fatigue defects, so they must be inspected and repaired after a certain period of use; but before inspection, the grease, mud and other debris attached to the surface of the internal and external threads must be cleaned before flaw detection and thread appearance inspection can be carried out. Therefore, it is very important to clean the threads at both ends of the oil pipeline.

[0003] In the existing oil casing cleaning, most workers use manual brushes to clean, while handheld devices can clean automatically, which not only makes the cleaning efficiency of the oil casing low, but also makes the labor intensity of the workers extremely high, and the cleaning degree of the oil casing is also difficult to control, which often leads to incomplete cleaning.

[0004] Therefore, in view of the above problems, there is an urgent need for a cleaning device that can reduce the labor intensity of workers and improve the cleaning efficiency and cleaning effect of the oil casing. Summary of the invention

[0005] The object of the present invention is to provide a thread cleaning device. The thread cleaning device provided by the present invention can clean the oil casing located on the frame by means of a thread cleaning mechanism arranged at both ends of the frame, thereby avoiding the traditional cleaning of both ends of the oil casing by multiple workers, saving labor costs, improving cleaning efficiency, and improving cleaning quality.

[0006] To achieve the above object, the technical solution of the present invention is as follows:

[0007] A thread cleaning device, wherein the upper grinding disc is used for polishing the upper surface of a workpiece, and the thread cleaning device comprises: a thread cleaning mechanism, a positioning mechanism, a frame and a control console;

[0008] The frame is fixedly arranged on the ground, the positioning mechanism is arranged on the frame, the positioning mechanism can drive the oil casing to the thread cleaning mechanism, the thread cleaning mechanism can be movably arranged at both ends of the frame, the thread cleaning mechanism can clean the internal thread and the external thread at the end of the oil casing, and the control console is electrically connected with the thread cleaning mechanism and the positioning mechanism.

[0009] Preferably, the thread cleaning mechanism includes a male end cleaning component, a female end cleaning component, a recovery component and a travel component;

[0010] The male end cleaning component and the female end cleaning component are both connected to the recovery component to recover the cleaned oil and cleaning liquid. The male end cleaning component, the female end cleaning component and the recovery component are all arranged on the walking component. The male end cleaning component, the female end cleaning component and the walking component are all electrically connected to the control console.

[0011] Preferably, the male end cleaning assembly comprises a cylindrical brush head, a brush head height adjustment member and a cleaning liquid spraying member;

[0012] The brush head height adjustment member is fixedly arranged on the walking assembly, the cylindrical brush head is arranged at the output end of the brush head height adjustment member, the cleaning liquid injection member is arranged in the cylindrical brush head, and when the cylindrical brush head abuts against the oil casing, the cleaning liquid injection member outputs the cleaning liquid to the oil casing, and the cleaning liquid output by the cleaning liquid injection member can be recovered by the recovery assembly.

[0013] Preferably, the female end cleaning assembly comprises a scrub brush head, a brush head telescopic rod and a cleaning liquid spraying member;

[0014] The brush head telescopic rod is fixedly arranged on the walking assembly, the scrub brush head is arranged at the output end of the brush head telescopic rod, the cleaning liquid injection component is arranged in the scrub brush head, and when the scrub brush head abuts against the oil casing, the cleaning liquid injection component outputs cleaning liquid to the oil casing, and the cleaning liquid output by the cleaning liquid injection component can be recovered through the recovery component.

[0015] Preferably, the threaded cleaning mechanism also includes a pair of brush head rotating parts, the brush head telescopic rod in the female end cleaning assembly is fixedly mounted on one of the brush head rotating parts, and the other brush head rotating part is mounted on the brush head height adjustment part of the male end cleaning assembly to adjust the height position of the cylindrical brush head.

[0016] Preferably, the recovery assembly includes a recovery cover, a recovery tank, and a recovery bucket;

[0017] The recovery cover is arranged outside the male end cleaning component and the female end cleaning component, the recovery tank is arranged below the male end cleaning component and the female end cleaning component and abuts against the inner wall of the recovery cover to recover the cleaning liquid and oil splashed during the cleaning process, and the recovery tank is connected to the recovery barrel.

[0018] Preferably, the traveling assembly comprises a frame and at least four traveling wheels;

[0019] The male end cleaning component, the female end cleaning component and the recovery component are all arranged on the frame, the frame is connected with the running wheels, and the running wheels are rollingly connected with the frame.

[0020] Preferably, the positioning mechanism includes a rotating roller, a longitudinal adjustment roller and a station sensor;

[0021] The rotating roller is arranged on the frame to transmit the oil casing and is perpendicular to the frame of the frame. The longitudinal adjustment roller is arranged on the frame to adjust the position of the oil casing and is parallel to the frame of the frame. A pair of position sensors are arranged at the corresponding thread cleaning mechanism of the frame to adjust the thread cleaning mechanism according to the position of the oil casing detected by the position sensor. The position sensor, the rotating roller and the longitudinal adjustment roller are all electrically connected to the control console.

[0022] Preferably, the control console includes a PLC console, which is installed on the thread cleaning mechanism, and the PLC console is electrically connected to the positioning mechanism and the thread cleaning mechanism to control the transportation and cleaning of the oil casing.

[0023] The beneficial effects of the present invention are:

[0024] The present invention provides a thread cleaning device, which can clean the oil casing located on the frame by means of a thread cleaning mechanism arranged at both ends of a frame, thereby avoiding the traditional cleaning of both ends of the oil casing by multiple workers, saving labor costs, improving cleaning efficiency, and improving cleaning quality. In addition, a positioning mechanism arranged on the frame of the thread cleaning device enables the oil casing to be accurately and stably transported to the thread cleaning mechanism without manual participation, further improving the cleaning efficiency of the thread cleaning device, avoiding the inconvenience of transporting the oil casing, and improving the automation of the thread cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic structural diagram of a male end cleaning component of a thread cleaning device of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the female end cleaning component of the thread cleaning device of the present invention;

[0027] Figure 3 It is a schematic diagram of the structure of the recovery component of the thread cleaning device of the present invention;

[0028] Figure 4 It is a physical picture of the male end cleaning component of the thread cleaning device of the present invention;

[0029] Figure 5 This is a physical picture of the female end cleaning component of the thread cleaning device of the present invention;

[0030] Figure 6 This is a physical picture of the brush head height adjustment member of the thread cleaning device of the present invention;

[0031] Figure 7 It is a physical picture of the positioning mechanism and the frame of the thread cleaning device of the present invention;

[0032] Figure 8 It is a physical diagram of the overall structure of the thread cleaning device of the present invention.

[0033] Description of reference numerals:

[0034] 1. Male end cleaning assembly; 11. Cylindrical brush head; 12. Brush head height adjustment part;

[0035] 2. Female cleaning component; 21. Scrub brush head; 22. Brush head telescopic rod;

[0036] 3. Recovery component; 31. Recovery cover; 32. Recovery tank;

[0037] 4. Brush head rotating parts. DETAILED DESCRIPTION

[0038] Many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar modifications without violating the connotation of the present invention, so the present invention is not limited to the specific implementation disclosed below.

[0039] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0041] like Figure 1 As shown, the present invention provides a thread cleaning device, which is used for cleaning the internal and external threads at the end of a petroleum casing. The thread cleaning device comprises: a thread cleaning mechanism, a positioning mechanism, a frame and a control console; the frame is fixedly arranged on the ground, the positioning mechanism is arranged on the frame, the positioning mechanism can drive the petroleum casing to the thread cleaning mechanism, the thread cleaning mechanisms can be movably arranged at both ends of the frame, the thread cleaning mechanism can clean the internal and external threads at the end of the petroleum casing, and the control console is electrically connected to the thread cleaning mechanism and the positioning mechanism.

[0042] In this embodiment, the thread cleaning device is provided at both ends of the frame through the thread cleaning mechanism so that the thread cleaning device can clean the oil casing located on the frame, avoiding the traditional cleaning of both ends of the oil casing by multiple workers, saving labor costs, improving cleaning efficiency, and improving cleaning quality. And the structural setting of the thread cleaning mechanism can prevent the splashing of cleaning liquid and cleaning oil during the cleaning process. Furthermore, in order to make the cleaning of the oil casing more convenient, the thread cleaning device is provided with a positioning mechanism on the frame, and the oil casing on the frame is transferred by the positioning mechanism, so that the oil casing placed on the frame can be accurately and stably transferred to the thread cleaning mechanism, further improving the cleaning efficiency of the thread cleaning device and avoiding the inconvenience of transferring the oil casing.

[0043] See also Figure 1 and Figure 2 The thread cleaning mechanism includes a male end cleaning component 1, a female end cleaning component 2, a recovery component 3 and a walking component; the male end cleaning component 1 and the female end cleaning component 2 are connected to the recovery component 3 to recover the cleaned oil and cleaning liquid, the male end cleaning component 1, the female end cleaning component 2, and the recovery component 3 are all arranged on the walking component, and the male end cleaning component 1, the female end cleaning component 2, and the walking component are all electrically connected to the control console.

[0044] In this embodiment, the male end cleaning component 1 and the female end cleaning component 2 are correspondingly arranged on both sides of the frame, so that the oil casing located at the cleaning station on the frame can clean the male end thread and the female end thread at the same time, which greatly improves the cleaning efficiency of the oil casing. The setting of the recovery component 3 enables the thread cleaning device to complete the recovery of oil stains and cleaning liquid at the same time during the cleaning process, avoiding the process of manual cleaning and recovery of oil stains after cleaning, saving labor, reducing labor costs, and improving the economy of the device. Furthermore, the setting of the walking component enables the thread cleaning mechanism to adaptively adjust the cleaning positions of the male end cleaning component 1 and the female end cleaning component 2 according to the different lengths of the oil casing, thereby improving the applicability of the device.

[0045] The male end cleaning component 1 includes a cylindrical brush head 11, a brush head height adjustment member 12 and a cleaning liquid injection member; the brush head height adjustment member 12 is fixedly arranged on the walking component, the cylindrical brush head 11 is arranged at the output end of the brush head height adjustment member 12, and the cleaning liquid injection member is arranged in the cylindrical brush head 11. When the cylindrical brush head 11 abuts against the oil casing, the cleaning liquid injection member outputs cleaning liquid to the oil casing, and the cleaning liquid output by the cleaning liquid injection member can be recovered through the recovery component 3.

[0046] The female end cleaning component 2 includes a scrub brush head 21, a brush head telescopic rod 22 and a cleaning liquid spray component; the brush head telescopic rod 22 is fixedly arranged on the walking component, the scrub brush head 21 is arranged at the output end of the brush head telescopic rod 22, and the cleaning liquid spray component is arranged in the scrub brush head 21. When the scrub brush head 21 abuts against the oil casing, the cleaning liquid spray component outputs cleaning liquid to the oil casing, and the cleaning liquid output by the cleaning liquid spray component can be recovered through the recovery component 3.

[0047] In this embodiment, brush heads of different shapes are arranged in the male end cleaning component 1 and the female end cleaning component 2 to facilitate cleaning of the internal and external threads of the oil casing. In the thread cleaning mechanism, the male end cleaning component 1 cleans the external threads of the oil casing through the cylindrical brush head 11, and in the thread cleaning mechanism, the female end cleaning component 2 cleans the internal threads of the oil casing through the set plate brush. The brush heads of different shapes can achieve a better cleaning effect on the internal and external threads at both ends of the oil casing.

[0048] Moreover, the cleaning liquid spraying member is arranged on the surface of the brush head so that when the brush head contacts the surface of the oil casing, the cleaning liquid can be immediately sprayed on the surface of the oil casing, which not only improves the cleaning quality of the oil casing, but also reduces the labor intensity of the staff. There is no need for the staff to repeatedly spray the cleaning liquid, which reduces the labor cost and improves the cleaning efficiency.

[0049] In one embodiment, the cleaning liquid injection device includes: a cleaning liquid nozzle, a self-priming pump and a cleaning liquid storage box. The cleaning liquid nozzle is installed on the inner surface of the brush head. The cleaning liquid nozzle is connected to the cleaning liquid storage box placed outside the frame through the self-priming pump. In addition, the brush head telescopic rod 22 includes a driving motor and a telescopic rod. The driving motor is arranged on the walking assembly. The driving motor drives the telescopic rod to extend and retract so that the brush head can go deep into the oil casing for cleaning. The brush head height adjustment member 12 includes a bracket, a screw rod and a driving member. The bracket is fixedly arranged on the walking assembly. The bracket is provided with a threaded hole matching the screw rod. The driving member is installed on the bracket and connected to the screw rod through the threaded hole to drive the screw rod to reciprocate in the height direction of the bracket. A mounting plate is arranged on the side of the bracket close to the brush head. The mounting plate is fixedly connected to the screw rod. The cylindrical brush head 11 is arranged on the mounting plate.

[0050] In a preferred embodiment, the threaded cleaning mechanism also includes a pair of brush head rotating parts 4, the brush head telescopic rod 22 in the female end cleaning component 2 is fixedly mounted on one of the brush head rotating parts 4, and the other brush head rotating part 4 is mounted on the brush head height adjustment part 12 of the male end cleaning component 1 to adjust the height position of the cylindrical brush head 11.

[0051] See also Figure 3The recovery component 3 includes a recovery cover 31, a recovery tank 32 and a recovery bucket; the recovery cover 31 is arranged outside the male end cleaning component 1 and the female end cleaning component 2, the recovery tank 32 is arranged below the male end cleaning component 1 and the female end cleaning component 2 and abuts against the inner wall of the recovery cover 31 to recover the cleaning liquid and oil splashed during the cleaning process, and the recovery tank 32 is connected to the recovery bucket. The walking component includes a frame and at least four walking wheels; the male end cleaning component 1, the female end cleaning component 2, and the recovery component 3 are all arranged on the frame, the frame is connected to the walking wheels, and the walking wheels are rollingly connected to the frame.

[0052] In a preferred embodiment, the positioning mechanism includes a rotating roller, a longitudinal adjustment roller and a work position sensor; the rotating roller is arranged on the frame to transmit the oil casing and the rotating roller is perpendicular to the frame of the frame, the longitudinal adjustment roller is arranged on the frame to adjust the position of the oil casing and the longitudinal adjustment roller is parallel to the frame of the frame, and a pair of work position sensors are arranged at the corresponding thread cleaning mechanism of the frame to adjust the thread cleaning mechanism according to the position of the oil casing detected by the work position sensor, and the work position sensor, rotating roller and longitudinal adjustment roller are all electrically connected to the control console.

[0053] In this embodiment, the setting of the rotating roller in the positioning mechanism makes it unnecessary for the staff to manually carry the oil casing on the frame. The oil casing to be cleaned and the cleaned oil casing are transferred by the rotating roller, thereby realizing continuous cleaning of the oil casing and greatly improving the cleaning efficiency. The setting of the longitudinal adjustment roller further facilitates the alignment of the ends of the oil casing, avoiding the movement of the rotating roller during the transportation process, which causes the oil casing to be unable to align with the cleaning mechanism. In addition, the station sensor can be an infrared sensor or a pressure sensor. When the station sensor senses the position of the oil casing, the oil casing is adjusted by the rotating roller and the longitudinal adjustment roller so that the oil casing is aligned with the brush head of the cleaning mechanism, further ensuring the cleaning quality and avoiding the low cleaning quality caused by the position deviation of the oil casing.

[0054] In a preferred embodiment, the control console includes a PLC console, which is installed on the thread cleaning mechanism, and the PLC console is electrically connected to the positioning mechanism and the thread cleaning mechanism to control the transportation and cleaning of the oil casing.

[0055] Moreover, for products with heavy oil pollution, the thread cleaning device can realize two cleaning processes of rough cleaning and fine cleaning, and can self-clean the brush head to ensure the cleaning effect. Every equipment action in the whole process can be automatically controlled by the control panel.

[0056] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0057] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A thread cleaning device, which is used to clean the internal and external threads at the end of the petroleum casing. It is characterized in that The thread cleaning device comprises: a thread cleaning mechanism, a positioning mechanism, a frame and a control console; The frame is fixedly arranged on the ground, the positioning mechanism is arranged on the frame, the positioning mechanism can drive the oil casing to the thread cleaning mechanism, the thread cleaning mechanism can be movably arranged at both ends of the frame, the thread cleaning mechanism can clean the internal thread and the external thread at the end of the oil casing, and the control console is electrically connected with the thread cleaning mechanism and the positioning mechanism.

2. The thread cleaning device according to claim 1, It is characterized in that The thread cleaning mechanism includes a male end cleaning component, a female end cleaning component, a recovery component and a travel component; The male end cleaning component and the female end cleaning component are both connected to the recovery component to recover the cleaned oil and cleaning liquid. The male end cleaning component, the female end cleaning component and the recovery component are all arranged on the walking component. The male end cleaning component, the female end cleaning component and the walking component are all electrically connected to the control console.

3. The thread cleaning device according to claim 2, It is characterized in that The male end cleaning assembly includes a cylindrical brush head, a brush head height adjustment member and a cleaning liquid spray member; The brush head height adjustment member is fixedly arranged on the walking assembly, the cylindrical brush head is arranged at the output end of the brush head height adjustment member, the cleaning liquid injection member is arranged in the cylindrical brush head, and when the cylindrical brush head abuts against the oil casing, the cleaning liquid injection member outputs the cleaning liquid to the oil casing, and the cleaning liquid output by the cleaning liquid injection member can be recovered by the recovery assembly.

4. The thread cleaning device according to claim 3, It is characterized in that The female end cleaning assembly includes a scrub brush head, a brush head telescopic rod and a cleaning liquid spraying member; The brush head telescopic rod is fixedly arranged on the walking assembly, the scrub brush head is arranged at the output end of the brush head telescopic rod, the cleaning liquid injection component is arranged in the scrub brush head, and when the scrub brush head abuts against the oil casing, the cleaning liquid injection component outputs cleaning liquid to the oil casing, and the cleaning liquid output by the cleaning liquid injection component can be recovered through the recovery component.

5. The thread cleaning device according to claim 4, It is characterized in that The threaded cleaning mechanism also includes a pair of brush head rotating parts. The brush head telescopic rod in the female end cleaning component is fixedly installed on one of the brush head rotating parts, and the other brush head rotating part is installed on the brush head height adjustment part of the male end cleaning component to adjust the height position of the cylindrical brush head.

6. The thread cleaning device according to claim 2, It is characterized in that The recycling assembly includes a recycling cover, a recycling trough, and a recycling barrel; The recovery cover is arranged outside the male end cleaning component and the female end cleaning component, the recovery tank is arranged below the male end cleaning component and the female end cleaning component and abuts against the inner wall of the recovery cover to recover the cleaning liquid and oil splashed during the cleaning process, and the recovery tank is connected to the recovery barrel.

7. The thread cleaning device according to claim 2, It is characterized in that The traveling assembly includes a frame and at least four traveling wheels; The male end cleaning component, the female end cleaning component and the recovery component are all arranged on the frame, the frame is connected with the running wheels, and the running wheels are rollingly connected with the frame.

8. A thread cleaning device according to any one of claims 1 to 7, It is characterized in that The positioning mechanism includes a rotating roller, a longitudinal adjustment roller and a position sensor; The rotating roller is arranged on the frame to transmit the oil casing and is perpendicular to the frame of the frame. The longitudinal adjustment roller is arranged on the frame to adjust the position of the oil casing and is parallel to the frame of the frame. A pair of position sensors are arranged at the corresponding thread cleaning mechanism of the frame to adjust the thread cleaning mechanism according to the position of the oil casing detected by the position sensor. The position sensor, the rotating roller and the longitudinal adjustment roller are all electrically connected to the control console.

9. A thread cleaning device according to any one of claims 1 to 7, It is characterized in that The control console comprises a PLC control console which is installed on the thread cleaning mechanism, and the PLC control console is electrically connected with the positioning mechanism and the thread cleaning mechanism to control the transportation and cleaning of the oil casing.

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