Production work station for automatic press riveting and locking

By designing an automatic rivet lock-attachment production station that integrates double-sided rivet and lock-attachment, the problems of manual and semi-automatic riveting efficiency and quality consistency in the existing technology are solved, and efficient and flexible multi-variety and small-scale production is achieved. , simplifies the operation process and improves the degree of automation.

CN119114828APending Publication Date: 2024-12-13CHANGZHOU BORI ELECTRIC POWER AUTOMATION EQUIP +2
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Patent Information

Application Number
CN202411296824.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

In the prior art, manual and semi-automatic riveting efficiency and quality consistency are difficult to ensure. The application of special automatic riveting assembly lines is limited in multiple varieties and small batch production modes, and some sheet metal products need to be turned on when double-sided riveting. Influences the automated beat.

Method used

An automatic rivet lock-attachment production station integrating double-sided rivet and lock attachment is designed, including loading and unloading modules, robot modules, double-sided rivet modules and lock attachment modules, which are passed through positive rivet mechanisms and reverse pressure. The riveting mechanism realizes the riveting of the material on both front and back without turning it in one clamping, simplifying operation and improving efficiency.

Benefits of technology

It reduces labor costs, improves production efficiency, flexibly responds to product upgrades and variations, realizes automated production, simplifies the riveting action, and adapts to multiple varieties and small batch production models.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a production station for automatic press riveting and locking, and belongs to the technical field of metal plate production in the manufacturing industry. The automatic riveting device comprises a feeding and discharging module, a robot module, a double-face riveting module and a locking module. A material box is arranged on the feeding and discharging module, and the feeding and discharging module is used for lifting and transferring the material box; the robot module is matched with the feeding and discharging module, the double-face rivet pressing module and the locking and attaching module and used for grabbing and transferring materials in the feeding and discharging module, the double-face rivet pressing module and the locking and attaching module. The double-face rivet pressing module is used for conducting double-face rivet pressing on materials and comprises a movable platform, a positive rivet pressing mechanism, a negative rivet pressing mechanism, a first recognition unit, a positioning unit and a third control unit. And the locking module is used for locking the riveted materials. According to the double-sided riveting and locking device, double-sided riveting and locking are integrated, automatic feeding and discharging, double-sided riveting and locking are achieved, the labor cost is reduced, and meanwhile the influence of product upgrading and deformation on a production line can be flexibly dealt with.
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Description

Technical Field

[0001] The invention belongs to the technical field of sheet metal production in the manufacturing industry, and specifically relates to a production station for automatic riveting and locking. Background Art

[0002] In various sheet metal devices in the power industry, self-clinching nuts have been widely used.

[0003] In the existing technology, manual riveting, semi-automatic riveting stand-alone machines and special automated riveting lines are widely used. Among them, manual and semi-automatic riveting are subject to manual labor, and efficiency and quality consistency cannot be guaranteed. Special automated riveting lines can provide solutions for large quantities of single products, but with the rapid iteration of power technology and the demand for quick change of sheet metal products, the multi-variety and small batch production model has gradually replaced the traditional large-scale and single-variety production model. For this scenario, its application is limited. At the same time, when some parts need to be riveted from the front and back at the same time, most of the existing technologies use flipping operations, which require secondary positioning and clamping, affecting the automation rhythm. Summary of the invention

[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and to provide a production station for automatic riveting and locking, which integrates double-sided riveting and locking in one and has a high degree of automation.

[0005] The present invention provides the following technical solutions: A production station for automatic riveting and locking, comprising a loading and unloading module, a robot module, a double-sided riveting module and a locking module; the loading and unloading module is provided with a material box, and the loading and unloading module is used to lift and transfer the material box; the robot module cooperates with the loading and unloading module, the double-sided riveting module and the locking module, and is used to grab and transfer materials in the loading and unloading module, the double-sided riveting module and the locking module; the double-sided riveting module comprises a mobile platform, a positive riveting mechanism, a reverse riveting mechanism, a first identification unit, a positioning unit and a third control unit; the positioning unit is used to locate the material grabbed by the robot module; the mobile platform is used to carry the material and move the material to the riveting position; the first identification unit is connected to the third control unit, and is used to identify the position of the mobile platform and send the position information of the mobile platform to the third control unit; the third control unit is used to control the mobile platform to move to the riveting position according to the received position information; the positive riveting mechanism is used to perform front riveting on the material, and the reverse riveting mechanism is used to perform reverse riveting on the material; the locking module is used to lock the riveted material.

[0006] As an optional technical solution of the present invention, the loading and unloading module includes a material receiving mechanism, a transferring mechanism, a material unloading mechanism, a lifting mechanism and a first control unit; the material receiving mechanism is provided with a conveyor belt for carrying and transporting material boxes, and the lifting mechanism cooperates with the material receiving mechanism for lifting and lowering the material boxes; the transferring mechanism is used to transfer the material boxes to the material unloading mechanism, and the material unloading mechanism is provided with a conveyor belt for transporting the material boxes to the material unloading port; the first control unit is connected to the material receiving mechanism, the transferring mechanism, the material unloading mechanism and the lifting mechanism, and is used to control the lifting, transferring and unloading of the material boxes.

[0007] As an optional technical solution of the present invention, the robot module includes a robot body and a robot end; the robot body is connected to the robot end, and the operation of the robot end is controlled by a second control unit; the robot end is used to suck materials in the material box, transfer the materials for riveting and locking, and place the finished product in the material box.

[0008] As an optional technical solution of the present invention, the lower end of the mobile platform is slidably connected to the slide rail, and the movement of the mobile platform on the slide rail is controlled by a third control unit; the mobile platform includes a floating platform, a first cylinder, a positioning member, a motor and a second cylinder; the positioning member is arranged on the floating platform for positioning the material; the first cylinder is arranged on one side of the positioning member for fixing the material on the positioning member; the motor is arranged on one side of the floating platform for driving the floating platform to rotate; the second cylinder is used to lift the floating platform.

[0009] As an optional technical solution of the present invention, the positive riveting mechanism includes a front riveting unit and a front feeding unit; the front feeding unit is used to transport the screw sleeve to the front of the material, and the front riveting unit is used for riveting the screw sleeve and the front of the material.

[0010] As an optional technical solution of the present invention, the positive feeding unit includes a first vibration disk, a first upper pushing mechanism, a first feeding pipe, a first lower pushing mechanism, a supporting mechanism and a suction and riveting mechanism; the first vibration disk is connected to the first upper pushing mechanism, and is used to transport the screw sleeve to the first upper pushing mechanism; the first upper pushing mechanism, the first feeding pipe and the first lower pushing mechanism are connected in sequence, the first upper pushing mechanism pushes the screw sleeve to the pipe mouth of the first feeding pipe, and transports the screw sleeve to the first lower pushing mechanism by blowing air into the first feeding pipe; the first lower pushing mechanism is used to push the screw sleeve to the supporting mechanism; the suction and riveting mechanism is located above the supporting mechanism, and fixes the screw sleeve to the pressure head of the suction and riveting mechanism by suction.

[0011] As an optional technical solution of the present invention, the reverse riveting mechanism includes a reverse riveting unit and a reverse feeding unit; the reverse feeding unit is used to transport the screw sleeve to the reverse side of the material, and the reverse riveting unit is used for riveting the screw sleeve and the reverse side of the material.

[0012] As an optional technical solution of the present invention, the reverse feeding unit includes a second vibration disk, a second upper pushing mechanism, a second feeding pipe, a second lower pushing mechanism, a pushing mechanism and a riveting mechanism; the second vibration disk is connected to the second upper pushing mechanism, and is used to transport the hexagonal bolts to the second upper pushing mechanism; the second upper pushing mechanism, the second feeding pipe and the second lower pushing mechanism are connected in sequence, and the second upper pushing mechanism pushes the hexagonal bolts to the pipe mouth of the second feeding pipe, and transports the hexagonal bolts to the second lower pushing mechanism by blowing air into the second feeding pipe; the pushing mechanism is flush with the upper end of the riveting mechanism, and is used to cooperate with the second lower pushing mechanism to push the hexagonal bolts to the riveting mechanism.

[0013] As an optional technical solution of the present invention, the locking module includes a transfer platform, a locking unit and a nail feeding unit; the transfer platform is used to carry and transfer the riveted material; the nail feeding unit is used to transport screws to the riveted material; the locking unit is used to lock the screws and the riveted material.

[0014] As an optional technical solution of the present invention, a servo module is provided on the peripheral side of the locking unit, and the servo module is used for moving the locking unit; the locking unit includes a second identification unit and a servo electric screwdriver; the second identification unit is used to identify the position of the transfer platform and assist the transfer platform to move to the locking position; the servo electric screwdriver is used for locking.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The production station for automatic riveting and locking provided by the present invention integrates automatic loading and unloading, double-sided pressing and locking into one by arranging a loading and unloading module, a robot module, a double-sided riveting module and a locking module, thereby reducing labor costs and flexibly responding to the impact of product upgrades and modifications on the production line; the double-sided riveting module is provided with a positive riveting mechanism and a reverse riveting mechanism, so that the material can be riveted on both the front and back sides in one clamping without turning over, thereby simplifying the riveting action and improving the riveting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of a production station for automatic riveting and locking in an embodiment of the present invention; Figure 2 For the present invention Figure 1 The enlarged view of point A in the middle; Figure 3 It is a structural schematic diagram of a double-sided riveting module in an embodiment of the present invention; Figure 4 This is a schematic diagram of the structure of a mobile platform in an embodiment of the present invention; Figure 5 It is a structural schematic diagram of a positive pressure riveting mechanism in an embodiment of the present invention; Figure 6 It is a structural schematic diagram of the counter-pressure riveting mechanism in an embodiment of the present invention; Figure 7 It is a structural schematic diagram of a locking module in an embodiment of the present invention; Figure 8 For the present invention Figure 7 Enlarged view of point B in the middle.

[0017] The markings in the figure are: 1. Loading and unloading module; 2. Robot module; 3. Double-sided riveting module; 4. Locking module; 5. Material box; 6. Material; 1-1. Material receiving mechanism; 1-2. Transfer mechanism; 1-3. Unloading mechanism; 1-4. Lifting mechanism; 2-1. Robot body; 2-2. Robot end; 3-1. Mobile platform; 3-1-1. Floating platform; 3-1-2. First cylinder; 3-1-3. Positioning piece; 3-1-4. Motor; 3-1-5. Second cylinder; 3-2. Front riveting unit; 3-3. Back riveting unit; 3-4. First identification unit; 3-5. Forward feeding unit; 3-5-1. First vibration plate; 3-5-2, the first upper pushing mechanism; 3-5-3, the first feeding tube; 3-5-4, the first lower pushing mechanism; 3-5-5, the supporting mechanism; 3-5-6, the material suction and riveting mechanism; 3-6, the reverse feeding unit; 3-6-1, the second vibration plate; 3-6-2, the second upper pushing mechanism; 3-6-3, the second feeding tube; 3-6-4, the second lower pushing mechanism; 3-6-5, the pushing mechanism; 3-6-6, the riveting mechanism; 3-7, the positioning unit; 4-1, the transfer platform; 4-2, the locking unit; 4-3, the nail feeding unit; 4-2-1, the servo module; 4-2-2, the second identification unit; 4-2-3, the servo electric batch section. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.

[0019] Example 1 This embodiment provides a production station for automatic riveting and fastening. Figure 1 As shown, it includes a loading and unloading module 1, a robot module 2, a double-sided riveting module 3 and a locking module 4.

[0020] Specifically, the loading and unloading module 1 is provided with a material box 5, and the loading and unloading module 1 is used to lift and transfer the material box 5. The robot module 2 cooperates with the loading and unloading module 1, the double-sided riveting module 3 and the locking module 4, and is used to grab and transfer the material 6 in the loading and unloading module 1, the double-sided riveting module 3 and the locking module 4. The double-sided riveting module 3 is used to perform double-sided riveting on the material 6. The locking module 4 is used to lock the riveted material 6.

[0021] like Figure 3 As shown, the double-sided riveting module 3 includes a mobile platform 3-1, a positive riveting mechanism, a negative riveting mechanism, a first identification unit 3-4, a positioning unit 3-7 and a third control unit. The positioning unit 3-7 is used to locate the material 6 grasped by the robot module 2. The mobile platform 3-1 is used to carry the material 6 and move the material 6 to the riveting position. The first identification unit 3-4 is connected to the third control unit, which is used to identify the position of the mobile platform 3-1 and send the position information of the mobile platform 3-1 to the third control unit. The third control unit is used to control the mobile platform 3-1 to move to the riveting position according to the received position information. The positive riveting mechanism is used to perform positive riveting on the material 6, and the negative riveting mechanism is used to perform negative riveting on the material 6.

[0022] In this embodiment, the first recognition unit 3 - 4 uses a photosensitive coupling device CCD camera.

[0023] In this embodiment, the loading and unloading module 1, the robot module 2, the double-sided riveting module 3 and the locking module 4 are all independent modules, which can work independently or in combination. Through different combinations, a series of standardized work stations such as riveting + locking, riveting + riveting, locking + locking are formed to realize automatic loading and unloading, automatic double-sided riveting and automatic locking.

[0024] Working principle: The robot module 2 takes the material from the material box 5 on the loading and unloading module 1, places it in the positioning unit 3-7 for secondary positioning, takes two pieces of the secondary positioned material 6 and moves to the mobile platform 3-1. After the first recognition unit 3-4 recognizes and calculates, the mobile platform 3-1 moves to the positive riveting mechanism for positive riveting, and then moves to the reverse riveting mechanism for reverse riveting. After the riveting is completed, the robot module 2 takes the riveted material 6 and moves it to the locking module 4 for locking.

[0025] Example 2 This embodiment provides an implementation method of each module based on Embodiment 1.

[0026] like Figure 2 As shown, the loading and unloading module 1 includes a material receiving mechanism 1-1, a transfer mechanism 1-2, a material unloading mechanism 1-3, a lifting mechanism 1-4 and a first control unit.

[0027] Specifically, the receiving mechanism 1-1 is provided with a conveyor belt for carrying and transporting the material box 5, and the lifting mechanism 1-4 cooperates with the receiving mechanism 1-1 to lift and lower the material box 5. The transfer mechanism 1-2 is used to transfer the material box 5 to the unloading mechanism 1-3, and the unloading mechanism 1-3 is provided with a conveyor belt for transporting the material box 5 to the unloading port. The first control unit is connected to the receiving mechanism 1-1, the transfer mechanism 1-2, the unloading mechanism 1-3 and the lifting mechanism 1-4, and is used to control the lifting, transfer and unloading of the material box 5.

[0028] In this embodiment, the material receiving mechanism 1-1 and the material unloading mechanism 1-3 are both provided with conveyor belts, which can be directly connected to an automatic guided vehicle to realize material receiving and material feeding, thereby improving the degree of automation.

[0029] In this embodiment, the first control unit adopts a PLC system, which automatically lifts and transfers the material box 5 according to the control program, so as to realize automatic material replenishment, automatic transfer and automatic unloading of the tooling material box 5.

[0030] like Figure 1 As shown, the robot module 2 includes a robot body 2-1 and a robot end 2-2.

[0031] Specifically, the robot body 2-1 is connected to the robot end 2-2, and the operation of the robot end 2-2 is controlled by the second control unit. The robot end 2-2 is used to suck the material 6 in the material box 5, transfer the material 6 for riveting and locking, and place the finished product in the material box 5.

[0032] In this embodiment, the robot end 2 - 2 adopts a double-station material suction method, which can suck the riveted material 6 on one side and rotate 180° to re-insert the material 6 to be riveted.

[0033] In this embodiment, a sensing unit is provided at the robot end 2-2 to detect the air pressure of the suction nozzle in real time to realize material drop identification.

[0034] like Figure 3 and 4 As shown, the lower end of the mobile platform 3-1 is slidably connected to the slide rail, and the movement of the mobile platform 3-1 on the slide rail is controlled by the third control unit, thereby controlling the movement of the mobile platform 3-1 in the plane. The mobile platform 3-1 includes a floating platform 3-1-1, a first cylinder 3-1-2, a positioning member 3-1-3, a motor 3-1-4 and a second cylinder 3-1-5.

[0035] Specifically, the positioning member 3-1-3 is provided on the floating platform 3-1-1 and is used to position the material 6. The first cylinder 3-1-2 is provided on one side of the positioning member 3-1-3 and is used to fix the material 6 on the positioning member 3-1-3. The motor 3-1-4 is provided on one side of the floating platform 3-1-1 and is used to drive the floating platform 3-1-1 to rotate. The second cylinder 3-1-5 is used to lift the floating platform 3-1-1.

[0036] In this embodiment, the floating platform 3-1-1 adopts an elastic platform to offset the relative displacement in the vertical direction during the riveting process.

[0037] like Figure 1 As shown, the positive riveting mechanism includes a positive riveting unit 3-2 and a positive feeding unit 3-5. The positive feeding unit 3-5 is used to transport the screw sleeve to the front of the material 6, and the positive riveting unit 3-2 is used for riveting the screw sleeve and the front of the material 6.

[0038] like Figure 5 As shown, the positive feeding unit 3-5 includes a first vibration plate 3-5-1, a first upper pushing mechanism 3-5-2, a first feeding pipe 3-5-3, a first lower pushing mechanism 3-5-4, a supporting mechanism 3-5-5 and a suction riveting mechanism 3-5-6.

[0039] Specifically, the first vibration disk 3-5-1 is connected to the first upper pushing mechanism 3-5-2, and is used to transport the screw sleeve to the first upper pushing mechanism 3-5-2. The first upper pushing mechanism 3-5-2, the first feeding pipe 3-5-3 and the first lower pushing mechanism 3-5-4 are connected in sequence, and the first upper pushing mechanism 3-5-2 pushes the screw sleeve to the mouth of the first feeding pipe 3-5-3, and transports the screw sleeve to the first lower pushing mechanism 3-5-4 by blowing air into the first feeding pipe 3-5-3. The first lower pushing mechanism 3-5-4 is used to push the screw sleeve to the supporting mechanism 3-5-5. The suction riveting mechanism 3-5-6 is located above the supporting mechanism 3-5-5, and fixes the screw sleeve to the pressure head of the suction riveting mechanism 3-5-6 by suction.

[0040] Working principle of positive feeding unit 3-5: The first vibration plate 3-5-1 vibrates the screw sleeve and sends it to the first upper push mechanism 3-5-2. When the sensing system senses that there is no material at the first feeding pipe 3-5-3, the cylinder in the first upper push mechanism 3-5-2 pushes the material to the first feeding pipe 3-5-3 for standby use. After receiving the front-end signal, blow air into the first feeding pipe 3-5-3 to send the screw sleeve to the first lower push mechanism 3-5-4. The cylinder in the first lower push mechanism 3-5-4 pushes the screw sleeve to the supporting mechanism 3-5-5. After the material 6 is in place, the suction riveting mechanism 3-5-6 fixes the screw sleeve to the pressure head of the suction riveting mechanism 3-5-6 by suction, and the pressure head moves downward for riveting. The supporting mechanism 3-5-5 uses a movable shutter structure for avoidance.

[0041] like Figure 1 As shown, the reverse riveting mechanism includes a reverse riveting unit 3-3 and a reverse feeding unit 3-6. The reverse feeding unit 3-6 is used to transport the screw sleeve to the reverse side of the material 6, and the reverse riveting unit 3-3 is used for riveting the screw sleeve and the reverse side of the material 6.

[0042] like Figure 6 As shown, the reverse feeding unit 3-6 includes a second vibration plate 3-6-1, a second upper pushing mechanism 3-6-2, a second feeding tube 3-6-3, a second lower pushing mechanism 3-6-4, a top feeding mechanism 3-6-5 and a riveting mechanism 3-6-6.

[0043] Specifically, the second vibration plate 3-6-1 is connected to the second upper pushing mechanism 3-6-2, and is used to transport the hexagonal bolts to the second upper pushing mechanism 3-6-2. The second upper pushing mechanism 3-6-2, the second feeding pipe 3-6-3 and the second lower pushing mechanism 3-6-4 are connected in sequence, and the second upper pushing mechanism 3-6-2 pushes the hexagonal bolts to the mouth of the second feeding pipe 3-6-3, and transports the hexagonal bolts to the second lower pushing mechanism 3-6-4 by blowing air into the second feeding pipe 3-6-3. The pushing mechanism 3-6-5 is flush with the upper end of the riveting mechanism 3-6-6, and is used to cooperate with the second lower pushing mechanism 3-6-4 to push the hexagonal bolts to the riveting mechanism 3-6-6.

[0044] Working principle of reverse feeding unit 3-6: The second vibration plate 3-6-1 sends the hexagonal bolt to the second upper push mechanism 3-6-2. When the sensing system senses that there is no material at the second feeding tube 3-6-3, the second upper push mechanism 3-6-2 pushes the hexagonal bolt to the second feeding tube 3-6-3 for standby use. After receiving the front-end signal, blow air into the second feeding tube 3-6-3 to send the hexagonal bolt to the second lower push mechanism 3-6-4. The second lower push mechanism 3-6-4 pushes the hexagonal bolt and pushes the hexagonal bolt to the upper end of the riveting mechanism 3-6-6 through the push mechanism 3-6-5. Then the push mechanism 3-6-5 descends, and the hexagonal bolt stays in the riveting mechanism 3-6-6 to prepare for riveting. After the riveting of material 6 is completed, the push mechanism 3-6-5 returns to its position.

[0045] like Figure 7 and 8 As shown, the locking module 4 includes a transfer platform 4-1, a locking unit 4-2 and a nail feeding unit 4-3.

[0046] Specifically, the transfer platform 4-1 is used to carry and transfer the riveted material 6. The nail feeding unit 4-3 is used to deliver screws to the riveted material 6. The locking unit 4-2 is used to lock the screws and the riveted material 6.

[0047] Furthermore, a servo module 4-2-1 is provided around the locking unit 4-2, and the servo module 4-2-1 is used for moving the locking unit 4-2. The locking unit 4-2 includes a second identification unit 4-2-2 and a servo electric screwdriver 4-2-3. The second identification unit 4-2-2 is used to identify the position of the transfer platform 4-1 and assist the transfer platform 4-1 to move to the locking position. The servo electric screwdriver 4-2-3 is used for locking.

[0048] In this embodiment, the transfer platform 4-1 uses a linear guide rail to achieve movement. The second recognition unit 4-2-2 uses a photosensitive coupling device CCD camera.

[0049] Working principle: The material 6 is placed in the material box 5, and the material box 5 is placed on the receiving module 1-1 by an automatic guided vehicle or manually, and is sent to the lifting position of the receiving module 1-1 by a conveyor belt. The lifting mechanism 1-4 drives the lifting position to drive the material box 5 to lift to the working position. The robot body 2-1 uses the second control unit to control the robot end 2-2 to suck two pieces of material 6 from the material box 5, and detects the suction nozzle air pressure in real time to realize the material drop identification. After identification, it is placed in the positioning unit 3-7 for secondary positioning, and after positioning, the material 6 is sucked again and moved to the mobile platform 3-1. The material 6 is placed on the positioning piece 3-1-3, and the first cylinder 3-1-2 automatically clamps the material 6. After the first identification unit 3-4 performs identification calculation, the third control unit controls the mobile platform 3-1 to move and rotate in the plane respectively until it reaches the riveting position. The positive feeding unit 3-5 feeds up, the front riveting unit 3-2 completes the front riveting, the reverse feeding unit 3-6 feeds down, and the reverse riveting unit 3-4 completes the reverse riveting. After the riveting is completed, the first cylinder 3-1-2 is automatically released. The robot body 2-1 controls the robot end 2-2 to absorb the riveted material 6 in the mobile platform 3-1, and puts the material 6 to be riveted after rotation. The robot body 2-1 controls the robot end 2-2 to move to the transfer platform 4-1 of the locking module 4, absorbs two pieces of riveted materials 6, and rotates the robot end 2-2 to place the riveted materials 6 to be locked on the transfer platform 4-1. The transfer platform 4-1 moves to the working position, the servo module 4-2-1 realizes the movement of the locking unit 4-2 in the horizontal and vertical directions, and the second recognition unit 4-2-2 calculates the distance error. The nail feeding unit 4-3 is responsible for automatic nail feeding, and the servo electric screwdriver 4-2-3 performs the locking action to realize automatic locking. The robot body 2-1 controls the robot end 2-2 to absorb the locked material 6 in the transfer platform 4-1 of the locking module 4, and puts the material 6 to be locked at the same time. The robot body 2-1 controls the robot end 2-2 to move to the loading and unloading module 1, puts the finished product into the material box 5, and simultaneously sucks and replaces the processed material 6. After all the materials 6 in the material box 5 are processed, the material box 5 is moved to the lowering position by the transfer mechanism 1-2, lowered to the conveyor belt of the unloading mechanism 1-3 through the lifting mechanism 1-4, and sent to the unloading port, and unloading is completed by manual or automatic guided vehicle.

[0050] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0051] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0052] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A production station for automatic riveting and fastening, characterized in that: It comprises a loading and unloading module (1), a robot module (2), a double-sided riveting module (3) and a locking module (4); The loading and unloading module (1) is provided with a material box (5), and the loading and unloading module (1) is used to lift and transfer the material box (5); The robot module (2) cooperates with the loading and unloading module (1), the double-sided riveting module (3) and the locking module (4) to grasp and transfer materials (6) in the loading and unloading module (1), the double-sided riveting module (3) and the locking module (4); The double-sided riveting module (3) comprises a mobile platform (3-1), a positive riveting mechanism, a negative riveting mechanism, a first identification unit (3-4), a positioning unit (3-7) and a third control unit; the positioning unit (3-7) is used to position the material (6) grasped by the robot module (2); the mobile platform (3-1) is used to carry the material (6) and move the material (6) to a riveting position; the first identification unit (3-4) is connected to the third control unit and is used to identify the position of the mobile platform (3-1) and send the position information of the mobile platform (3-1) to the third control unit; the third control unit is used to control the mobile platform (3-1) to move to the riveting position according to the received position information; the positive riveting mechanism is used to perform front riveting on the material (6), and the negative riveting mechanism is used to perform back riveting on the material (6); The locking module (4) is used to lock the riveted material (6).

2. The production station for automatic riveting and locking according to claim 1, characterized in that: The loading and unloading module (1) comprises a material receiving mechanism (1-1), a transfer mechanism (1-2), a material unloading mechanism (1-3), a lifting mechanism (1-4) and a first control unit; The material receiving mechanism (1-1) is provided with a conveyor belt for carrying and transporting the material box (5), and the lifting mechanism (1-4) cooperates with the material receiving mechanism (1-1) to be used for lifting and lowering the material box (5); The transfer mechanism (1-2) is used to transfer the material box (5) to the unloading mechanism (1-3); the unloading mechanism (1-3) is provided with a conveyor belt used to transport the material box (5) to the unloading port; The first control unit is connected to the material receiving mechanism (1-1), the transfer mechanism (1-2), the material unloading mechanism (1-3) and the lifting mechanism (1-4), and is used to control the lifting, transfer and unloading of the material box (5).

3. The production station for automatic riveting and fastening according to claim 1, characterized in that: The robot module (2) comprises a robot body (2-1) and a robot end (2-2); The robot body (2-1) is connected to the robot end (2-2), and the operation of the robot end (2-2) is controlled by a second control unit; The robot end (2-2) is used to suck the material (6) in the material box (5), transfer the material (6) for riveting and locking, and place the finished product in the material box (5).

4. The production station for automatic riveting and locking according to claim 1, characterized in that: The lower end of the mobile platform (3-1) is slidably connected to a slide rail, and the movement of the mobile platform (3-1) on the slide rail is controlled by a third control unit; The mobile platform (3-1) comprises a floating platform (3-1-1), a first cylinder (3-1-2), a positioning member (3-1-3), a motor (3-1-4) and a second cylinder (3-1-5); The positioning member (3-1-3) is arranged on the floating platform (3-1-1) and is used to position the material (6); the first cylinder (3-1-2) is arranged on one side of the positioning member (3-1-3) and is used to fix the material (6) on the positioning member (3-1-3); the motor (3-1-4) is arranged on one side of the floating platform (3-1-1) and is used to drive the floating platform (3-1-1) to rotate; and the second cylinder (3-1-5) is used to lift the floating platform (3-1-1).

5. The production station for automatic riveting and locking according to claim 1, characterized in that: The positive pressure riveting mechanism comprises a positive pressure riveting unit (3-2) and a positive feeding unit (3-5); The front feeding unit (3-5) is used to transport the screw sleeve to the front side of the material (6), and the front riveting unit (3-2) is used to perform riveting on the screw sleeve and the front side of the material (6).

6. The production station for automatic riveting and locking according to claim 5, characterized in that: The positive feeding unit (3-5) comprises a first vibration plate (3-5-1), a first upper pushing mechanism (3-5-2), a first feeding pipe (3-5-3), a first lower pushing mechanism (3-5-4), a supporting mechanism (3-5-5) and a material suction riveting mechanism (3-5-6); The first vibration plate (3-5-1) is connected to the first upper pushing mechanism (3-5-2) and is used to transport the screw sleeve to the first upper pushing mechanism (3-5-2); the first upper pushing mechanism (3-5-2), the first feeding pipe (3-5-3) and the first lower pushing mechanism (3-5-4) are connected in sequence, the first upper pushing mechanism (3-5-2) pushes the screw sleeve to the pipe mouth of the first feeding pipe (3-5-3), and transports the screw sleeve to the first lower pushing mechanism (3-5-4) by blowing air into the first feeding pipe (3-5-3); The first downward pushing mechanism (3-5-4) is used to push the screw sleeve to the supporting mechanism (3-5-5); the material suction and riveting mechanism (3-5-6) is located above the supporting mechanism (3-5-5) and fixes the screw sleeve to the pressure head of the material suction and riveting mechanism (3-5-6) by suction.

7. The production station for automatic riveting and fastening according to claim 1, characterized in that: The reverse riveting mechanism comprises a reverse riveting unit (3-3) and a reverse feeding unit (3-6); The reverse feeding unit (3-6) is used to transport the screw sleeve to the reverse side of the material (6), and the reverse side riveting unit (3-3) is used to rivet the screw sleeve and the reverse side of the material (6).

8. The production station for automatic riveting and locking according to claim 7, characterized in that: The reverse feeding unit (3-6) comprises a second vibration plate (3-6-1), a second upper pushing mechanism (3-6-2), a second feeding pipe (3-6-3), a second lower pushing mechanism (3-6-4), a pushing mechanism (3-6-5) and a riveting mechanism (3-6-6); The second vibration plate (3-6-1) is connected to the second upper pushing mechanism (3-6-2) and is used to transport the hexagonal bolts to the second upper pushing mechanism (3-6-2); the second upper pushing mechanism (3-6-2), the second feeding pipe (3-6-3) and the second lower pushing mechanism (3-6-4) are connected in sequence, and the second upper pushing mechanism (3-6-2) pushes the hexagonal bolts to the pipe mouth of the second feeding pipe (3-6-3), and transports the hexagonal bolts to the second lower pushing mechanism (3-6-4) by blowing air into the second feeding pipe (3-6-3); The push-up mechanism (3-6-5) is arranged flush with the upper end of the riveting mechanism (3-6-6) and is used to cooperate with the second push-down mechanism (3-6-4) to push the hexagonal bolt to the riveting mechanism (3-6-6).

9. The production station for automatic riveting and locking according to claim 1, characterized in that: The locking module (4) comprises a transfer platform (4-1), a locking unit (4-2) and a nail feeding unit (4-3); The transfer platform (4-1) is used to carry and transfer the riveted material (6); the nail delivery unit (4-3) is used to deliver screws to the riveted material (6); and the locking unit (4-2) is used to lock the screws and the riveted material (6).

10. The production station for automatic riveting and locking according to claim 9, characterized in that: A servo module (4-2-1) is provided on the peripheral side of the locking unit (4-2), and the servo module (4-2-1) is used for the movement of the locking unit (4-2); The locking unit (4-2) comprises a second identification unit (4-2-2) and a servo electric screwdriver (4-2-3); The second identification unit (4-2-2) is used to identify the position of the transfer platform (4-1) and assist the transfer platform (4-1) to move to the locking position; the servo electric screwdriver (4-2-3) is used to perform locking.

Citation Information

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