Processing equipment for photovoltaic module frame

Abstract

The invention discloses processing equipment for a photovoltaic module frame, the processing equipment comprises a saw cutting equipment supporting seat and saw cutting equipment, the saw cutting equipment supporting seat is used for supporting the saw cutting equipment, a workbench is fixedly connected above the saw cutting equipment supporting seat, a bench vice is fixedly connected above the workbench, and the bench vice is fixedly connected above the saw cutting equipment supporting seat. The bench vice is used for clamping and fixing a frame of a photovoltaic module needing to be sawn, a rotating bearing is rotationally connected to the lower portion of the workbench, supporting beams are fixedly connected to the two sides of the upper portion of the rotating bearing, a cross beam is fixedly connected to the upper portions of the two supporting beams, a threaded hole is formed in the cross beam, and a clamping groove is formed in the lower portion of the cross beam. And the cross beam 6 is in meshed connection with a screw rod through the threaded hole. The screw rod is connected with a first bearing frame in a penetrating mode, the first bearing frame is fixedly connected with a fixing plate, and the center of the fixing plate is fixedly connected with a first pin shaft. The first pin shaft is fixedly connected with a first gear and a saw blade assembly. The device solves the problems that saw blades of existing photovoltaic module frame machining equipment are prone to being damaged, and the machining efficiency is low.

Description

Technical Field

[0001] The invention relates to the technical field of frame processing, and in particular to processing equipment for a photovoltaic module frame. Background Art

[0002] As an important part of solar photovoltaic modules, the photovoltaic frame is mainly used to fix, support and protect photovoltaic glass and cells, and also plays a certain role in sealing and insulation. With the continuous growth of global demand for renewable energy, the market is in urgent need of high-quality, high-performance and high-efficiency photovoltaic frame processing equipment. The existing photovoltaic module frame processing equipment mainly includes stamping equipment and sawing equipment. Among them, the existing sawing equipment needs to work all the time, which will cause the saw blade to be more easily damaged due to overheating of the equipment, and the sawing operation has a single angle, and the replacement of the saw blade delays the work progress. Therefore, a photovoltaic module frame processing equipment is provided to solve the problems of temperature increase and saw blade damage during sawing operations. Summary of the invention

[0003] The purpose of the present invention is to provide a photovoltaic module frame processing device to solve the problems raised in the above background technology.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: The first aspect of the present invention is a processing device for a photovoltaic module frame, comprising a sawing device support seat, a sawing device, a motor, a bearing frame and a saw blade library, wherein the motor comprises motor 1, motor 2, motor 3, motor 4 and motor 5; The bearing frame includes a first bearing frame and a second bearing frame.

[0005] The sawing equipment support is used to support the sawing equipment, a workbench is fixedly connected above the sawing equipment support seat, a bench vise is fixedly connected above the workbench, the bench vise is used to clamp and fix the frame of the photovoltaic component to be sawed, a large pulley is fixedly connected to the lead screw of the bench vise, a V-belt is arranged in the groove of the large pulley, the V-belt is used to drive the large pulley to rotate, a positioning plate is fixedly connected above the workbench, the positioning plate is an L-shaped steel plate, the vertical plate part of the positioning plate is fixedly connected to motor 1, the rotating shaft of the motor 1 is fixedly connected to a small pulley, and the small pulley is rotatably connected to the large pulley through the V-belt in the groove.

[0006] A rotating bearing is rotatably connected below the workbench. The rotating bearing is a ring-shaped component with teeth on half of its side. Support beams are fixedly connected to the two sides above the rotating bearing. A crossbeam is fixedly connected above the two support beams. A threaded hole is provided inside the crossbeam. The crossbeam is meshed with a screw through the threaded hole. The screw passes through and is connected to a bearing frame 1. The bearing frame 1 is fixedly connected to a fixing plate. A pin is fixedly connected to the center of the fixing plate.

[0007] The pin shaft 1 is fixedly connected with the gear 1 and the saw blade assembly.

[0008] The gear one is meshedly connected with the gear two, the gear two is fixedly connected with the pin shaft two, the pin shaft two penetrates and is rotatably connected with the fixed plate, the end of the pin shaft two is fixedly connected with a worm gear, the worm gear is meshedly connected with the surface of the screw, the back of the fixed plate is fixedly connected with the motor two, the rotating shaft of the motor two is penetrated and connected with the fixed plate, the rotating shaft of the motor two is fixedly connected with the gear three, and the gear three is meshedly connected with the gear two.

[0009] The saw blade assembly includes a saw blade, a gasket and a flange. The flange is fixedly connected to the main shaft of motor 1. The flange is bolted to the saw blade. The gasket is bolted between the flange and the saw blade.

[0010] The rear of the fixed plate is connected to a bearing frame 2, a bearing is fixedly connected inside the bearing frame 2, the bearing is fixedly connected to the outer surface of the screw, the screw is rotatably connected to the bearing frame 2, and a drill chuck is fixedly connected to the end of the screw, which can be used to install and lock the drill bit.

[0011] The two ends of the fixed plate are fixedly connected with a sliding fixing frame, the sliding fixing frame is a U-shaped plate with a protrusion on the inner wall, the sliding fixing frame is slidably connected above the support beam, the surface of the support beam has a groove, and the groove of the support beam and the protrusion of the sliding fixing frame are inlaid.

[0012] The toothed portion of the rotating bearing is meshedly connected with a driving gear, and the driving gear is fixedly connected to a motor three. The driving gear rotates with the rotation of the main shaft of the motor three, and the motor three is fixedly connected to the rear of the sawing equipment support seat; the motor three is electrically connected to a controller, and the controller is fixedly connected to the side of the sawing equipment support seat, and the controller is electrically connected to the motor one and the motor two.

[0013] Two guide plates are fixedly connected to the upper side of the sawing equipment support seat, and the guide plates are used to locate the direction of the material. A roller is fixedly installed between the two guide plates, and the roller is used to transport the material.

[0014] A nozzle is fixedly connected to the side of the sawing equipment support seat, the nozzle is connected to a hose, the nozzle is connected to a liquid pump through the hose, the liquid pump has a liquid suction port and a liquid outlet, the liquid outlet of the liquid pump is connected to the nozzle, the liquid suction port of the liquid pump is connected to a liquid tank, and the liquid tank is fixedly installed inside the sawing equipment support seat.

[0015] The saw blade magazine includes a rotation center and a saw blade magazine mounting frame, the saw blade magazine mounting frame is used to support the saw blade magazine, the saw blade magazine mounting frame is fixedly connected to the saw cutting equipment support seat, two electric slide rails are fixedly connected to the saw blade magazine mounting frame, the electric slide rails are controlled by a controller, a slide bar is slidably connected between the two electric slide rails, the slide bar can slide on the electric slide rails, a motor four is fixedly connected in front of the slide bar, the rotating shaft of the motor four passes through the slide bar, the rotating shaft of the motor four is fixedly connected to the rotation center, the motor four is controlled by the controller, and five automatic nut installers are fixedly connected to the rear of the rotation center.

[0016] The automatic nut installer includes an upper threaded plate and a base plate, a large bearing is fixedly connected to the center of the base plate, the large bearing is fixedly connected to a driving shaft, the driving shaft is rotatably connected to the base plate, the driving shaft is fixedly connected to a large gear, the large gear is meshingly connected to four small gears, each of the small gears is fixedly connected to a driven shaft, the driven shaft is fixedly connected to a small bearing, the small bearing is fixedly connected to the base plate, the driven shaft is rotatably connected to the base plate, one end of the driven shaft has a square protrusion, the base plate is bolted to an upper threaded plate, the upper threaded plate is used to fix each bearing and gear, and the driven shaft is through-connected to the upper threaded plate.

[0017] A motor five is fixedly connected to the other side of the bottom plate, a rotating shaft of the motor five is fixedly connected to the driving shaft, and the motor five is controlled by a controller.

[0018] The other end of the driven shaft is fixedly connected with a screw wrench, one end of the screw wrench has a square depression, the depression of the screw wrench cooperates with the protrusion of the driven shaft, the central part of the upper tooth plate is fixedly connected with an automatic vacuum suction cup, the automatic vacuum suction cup is controlled by a controller, when the motor five is started, the rotating shaft drives the driving shaft to rotate, the driving shaft drives the large gear to rotate, and the large gear drives the small gear to rotate, thereby realizing the synchronous rotation of the screw wrenches driven by the four driven shafts.

[0019] There are conveyor belts corresponding to the entrances of the two guide plates. The conveyor belts are electric conveyor belts controlled by a controller.

[0020] The present invention further describes that the through hole inside the flange is provided with threads.

[0021] The present invention further states that the nozzle can be bent at will, and the liquid outlet needs to be directed to the working part of the workbench during operation.

[0022] The second aspect of the present invention provides a processing method for processing equipment for photovoltaic component frames, including: adding materials to a conveyor belt, the conveyor belt conveys the materials to an entrance formed by two guide plates, and the controller controls the conveyor belt to stop when the material advances the required sawing length. At this time, the material is between two vises, and motor 1 starts the small pulley on the rotating shaft to rotate, and the small pulley drives the large pulley to rotate through the V-belt, and the movable jaws of the vise approach the material. After clamping the material, motor 1 is closed, and motor 2 is started to drive gear 3 to rotate, gear 3 drives gear 2 and a turbine to rotate, and the turbine drives the screw to rotate, and the screw is connected to the crossbeam through a thread, driving the fixed plate and the saw blade to move downward, and at the same time gear 2 drives gear 1 and the saw blade assembly to rotate to complete the sawing work.

[0023] Furthermore, the method includes, when it is detected that the working temperature rises to a fixed threshold, sending an electrical signal to the control console to control the liquid pump to suck out the cutting fluid inside the liquid tank, and spray the cutting fluid to the working area of ​​the saw blade and the material through the nozzle after pressurization.

[0024] Further, the method includes that when it is detected that the saw blade is damaged, or the temperature sensor on the workbench detects that the working temperature rises to a higher threshold, the controller receives a signal from the temperature sensor and the intelligent monitoring device, the controller controls the second motor to start the saw blade to move toward the beam, when the sliding fixed frame contacts the beam, the second motor is turned off, the saw blade stops, and the controller controls the fourth motor to drive the rotation center to rotate; As the swivel center rotates, when the automatic nut installer without a saw blade on the automatic vacuum suction cup rotates to the lowest position, the swivel center stops rotating. At this time, the saw blade on the sawing device and the lowest automatic nut installer are on the same horizontal plane. The controller controls the electric slide rail to make the slide bar slide backward. When the screw wrench is embedded with the bolt head on the saw blade of the sawing device, the slide bar stops moving. At this time, the suction cup on the automatic vacuum suction cup contacts the saw blade. The controller controls the automatic vacuum suction cup to suck the saw blade. The motor five is started, driving the four screw wrenches to rotate at the same time to loosen the bolts. The slide bar slides forward and returns to the original position and stops automatically. At this time, the saw blade to be replaced leaves the sawing device and returns to the saw blade library. The rotation center continues to rotate, and when the saw blade to be replaced rotates to the lowest point, it stops rotating, and the slide bar slides backward. When the bolt on the screw wrench contacts the screw hole on the pad, the slide bar stops moving, and the motor five starts to drive the screw wrench to rotate, fixing the saw blade to the flange, and the controller controls the automatic vacuum suction cup to release the saw blade, and the slide bar drives the saw blade magazine to return to its original position and stop, and the automatic replacement of the saw blade is completed.

[0025] Furthermore, the method includes, when the material needs to be cut at multiple angles, starting the motor three through the controller, the rotating shaft of the motor three drives the driving gear to rotate, the driving gear drives the rotating bearing through gear transmission, the rotating bearing drives the saw blade to rotate, the workbench does not move, and when the saw blade rotates to the required angle relative to the workbench, the motor three is turned off, and the multi-angle sawing operation is completed.

[0026] Furthermore, the method includes, when the drilling operation needs to start, placing the saw blade on the saw blade assembly back into the saw blade library, placing the material to be drilled on the bench vise, installing the drill bit on the drill chuck, starting the control motor 2, and driving the drill bit to rotate through the transmission of the gear 3, the turbine and the gear 2, while the screw drives the drill bit to move downward to complete the drilling operation at the designated position.

[0027] Furthermore, the method includes the following beneficial effects compared with the prior art: the present invention adopts a saw blade rotating device to control the angle of the saw blade within a certain angle, thereby solving the problem that traditional sawing equipment cannot saw at multiple angles; by spraying cutting fluid at the sawing point, the problem that traditional sawing equipment is damaged by high temperature during operation; by automatically rotating the saw blade library and replacing the saw blade, the problem that traditional sawing equipment needs to manually replace the saw blade and the efficiency is solved; by automatically rotating the saw blade library and replacing the saw blade, the problem that traditional sawing equipment needs to manually replace the saw blade and the efficiency is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 is a schematic diagram of the overall front structure of an embodiment of the present invention; Figure 2 is a schematic diagram of the overall back structure of an embodiment of the present invention; Figure 3 2. It is a schematic diagram of a bench vise driving structure according to an embodiment of the present invention; Figure 4 is a schematic diagram of a fixed plate transmission structure according to an embodiment of the present invention; Figure 5is a side cross-sectional view of a saw blade assembly and installation according to an embodiment of the present invention; Figure 6 is a schematic diagram of a cutting fluid injection structure according to an embodiment of the present invention; Figure 7 Schematic diagram of the tool magazine structure of an embodiment of the present invention; Figure 8 is a front view of an automatic nut installer according to an embodiment of the present invention; Fig. 9 1 is a schematic diagram of the internal structure of an automatic nut installer according to an embodiment of the present invention; Fig.10 It is a schematic diagram of the connection structure of the embodiment of the present invention and the conveyor belt; In the figure: 1, sawing equipment support base; 2, workbench; 3, bench vise; 301, small pulley; 302, V-belt; 303, large pulley; 4, rotating bearing; 5, support beam; 6, cross beam; 7, sliding fixed frame; 8, fixed plate; 9, saw blade assembly; 91, saw blade; 92, gasket; 93, flange; 10, motor; 101, motor one; 102, motor two; 103, motor three; 104, motor four; 105, motor five; 11. Screw; 12. Bearing frame; 121. Bearing frame 1; 122. Bearing frame 2; 13. Positioning plate; 14. Driving gear; 15. Controller; 16. Nozzle; 17. Hose; 18. Liquid pump; 19. Liquid tank; 20. Guide plate; 21. Roller; 22. Rotation center; 23. Saw blade magazine mounting frame; 24. Automatic nut installer; 241. Upper tooth plate; 242. Bottom plate; 243. Driving shaft; 244. Large bearing; 245. Large gear; 246. Small gear; 247. Small bearing; 248. Driven shaft; 249. Screw wrench; 2410. Automatic vacuum suction cup; 25. Conveyor belt; 26. Electric slide rail; 27. Slide rod; 28. Drill chuck; 29. ​​Gear one; 30. Gear two; 31. Worm gear; 32. Gear three. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1 — Fig.10The present invention provides a technical solution: a processing device for a photovoltaic module frame, including a sawing device support seat 1, a sawing device, a motor 10, a bearing frame 12 and a saw blade library.

[0031] The direction in which the material enters is set to the front of the sawing equipment, and the direction in which the sawed material exits is set to the rear of the sawing equipment.

[0032] The motor 10 includes a motor 1 101 , a motor 2 102 , a motor 3 103 , a motor 4 104 and a motor 5 105 .

[0033] The bearing frame 12 includes a bearing frame 1 121 and a bearing frame 2 122 .

[0034] like Figure 1-Figure 5 As shown, the sawing equipment support seat 1 is used to support the sawing equipment, and a workbench 2 is fixedly connected to the top of the sawing equipment support seat 1, and a bench vise 3 is fixedly connected to the top of the workbench 2. The bench vise 3 is used to clamp and fix the frame of the photovoltaic module to be sawed, and a large pulley 303 is fixedly connected to the lead screw of the bench vise 3. A V-belt 302 is arranged in the groove of the large pulley 303, and the V-belt 302 is used to drive the large pulley 303 to rotate. A positioning plate 13 is fixedly connected to the top of the workbench 2. The positioning plate 13 is an L-shaped steel plate, and the vertical plate part of the positioning plate 13 is fixedly connected to the motor 101. The rotating shaft of the motor 101 is fixedly connected to the small pulley 301. A V-belt 302 is arranged in the groove of the small pulley 301. When the motor 101 is started, the rotating shaft rotates to drive the small pulley 301 to rotate. The small pulley 301 drives the large pulley 303 to rotate through the V-belt 302. The large pulley 303 drives the lead screw of the bench vise 3 to rotate, thereby moving the movable jaw of the bench vise 3.

[0035] A rotating bearing 4 is rotatably connected below the workbench 2. The rotating bearing 4 is a ring-shaped component with teeth on one side. Support beams 5 are fixedly connected to the upper sides of the rotating bearing 4. A crossbeam 6 is fixedly connected to the upper sides of the two support beams 5. A threaded hole is provided inside the crossbeam 6. The crossbeam 6 is meshed with a screw 11 through the threaded hole. The screw 11 is connected through a bearing frame 12-1. The bearing frame 12-1 is fixedly connected to a fixing plate 8. A pin 1 is fixedly connected to the center of the fixing plate 8.

[0036] The pin shaft 1 is fixedly connected with a gear 29 and a saw blade assembly 9.

[0037] The gear one 29 is meshedly connected with the gear two 30, and the gear two 30 is fixedly connected with the pin shaft two, and the pin shaft two penetrates and is rotatably connected with the fixed plate 8, and the end of the pin shaft two is fixedly connected with a worm gear 31, and the worm gear 31 is meshedly connected with the surface of the screw rod 11, and the back of the fixed plate 8 is fixedly connected with the motor two 102, and the rotating shaft of the motor two 102 penetrates and is connected with the fixed plate 8, and the rotating shaft of the motor two 102 is fixedly connected with the gear three 32, and the gear three 32 is meshedly connected with the gear two 30.

[0038] The saw blade assembly 9 includes a saw blade 91, a gasket 92 and a flange 93. The flange 93 is fixedly connected to the main shaft of the motor 101. The flange 93 is bolted to the saw blade 91. The gasket 92 is bolted between the flange 93 and the saw blade 91.

[0039] A bearing frame 122 is connected to the rear of the fixed plate 8, a bearing is fixedly connected inside the bearing frame 122, the bearing is fixedly connected to the outer surface of the screw 11, the screw 11 is rotatably connected to the bearing frame 122, and a drill chuck 28 is fixedly connected to the end of the screw 11, and the drill chuck 28 can be used to install and lock the drill bit.

[0040] The two ends of the fixed plate 8 are fixedly connected with a sliding fixed frame 7, the sliding fixed frame 7 is a U-shaped plate with a protrusion on its inner wall, the sliding fixed frame 7 is slidably connected above the support beam 5, the surface of the support beam 5 is provided with a groove, the groove of the support beam 5 and the protrusion of the sliding fixed frame 7 are inlaid, the motor 2 102 is started, the rotating shaft of the motor 2 102 drives the gear 3 32 to rotate, the gear 3 32 drives the gear 2 30 and the turbine 31 to rotate, the turbine 31 drives the screw 11 to rotate, the screw 11 is connected to the crossbeam 6 through a thread, drives the fixed plate 8 to move up and down, the gear 2 30 drives the gear 1 29 and the saw blade assembly 9 to rotate.

[0041] The toothed portion of the rotating bearing 4 is meshedly connected with a driving gear 14, and the driving gear 14 is fixedly connected to a motor three 103. The driving gear 14 rotates with the rotation of the main shaft of the motor three 103, and the motor three 103 is fixedly connected to the rear of the sawing equipment support seat 1; the motor three 103 is electrically connected to a controller 15, and the controller 15 is fixedly connected to the side of the sawing equipment support seat 1, and the controller 15 is electrically connected to the motor one 101 and the motor two 102.

[0042] Two guide plates 20 are fixedly connected to the upper side of the sawing equipment support seat 1. The guide plates 20 are used to locate the direction of the material. A roller 21 is fixedly installed between the two guide plates 20. The roller 21 is used to transport the material.

[0043] See also Figure 6A nozzle 16 is fixedly connected to the side of the sawing equipment support seat 1, and the nozzle 16 is connected to a hose 17. The nozzle 16 is connected to a liquid pump 18 through the hose 17. The liquid pump 18 has a liquid suction port and a liquid outlet. The liquid outlet of the liquid pump 18 is connected to the nozzle 16, and the liquid suction port of the liquid pump 18 is connected to a liquid tank 19. The liquid tank 19 is fixedly installed inside the sawing equipment support seat 1.

[0044] See also Figure 7 The saw blade magazine includes a rotation center 22 and a saw blade magazine mounting frame 23. The saw blade magazine mounting frame 23 is used to support the saw blade magazine. The saw blade magazine mounting frame 23 is fixedly connected to the sawing equipment support seat 1. Two electric slide rails 26 are fixedly connected to the saw blade magazine mounting frame 23. The electric slide rails 26 are controlled by the controller 15. A slide bar 27 is slidably connected between the two electric slide rails 26. The slide bar 27 can slide on the electric slide rail 26. A motor 104 is fixedly connected in front of the slide bar 27. The rotating shaft of the motor 104 passes through the slide bar 27. The rotating shaft of the motor 104 is fixedly connected to the rotation center 22. The motor 104 is controlled by the controller 15. Five automatic nut installers 24 are fixedly connected to the rear of the rotation center 22.

[0045] See also Figure 8-9 The automatic nut installer 24 includes an upper tooth plate 241 and a base plate 242. A large bearing 244 is fixedly connected to the center of the base plate 242. The large bearing 244 is fixedly connected to a driving shaft 243. The driving shaft 243 is rotatably connected to the base plate 242. The driving shaft 243 is fixedly connected to a large gear 245. The large gear 245 is meshed with four small gears 246. Each of the small gears 246 is fixedly connected to a driven shaft 248. The driven shaft 248 is fixedly connected to a small bearing 247. The small bearing 247 is fixedly connected to the base plate 242. The driven shaft 248 is rotatably connected to the base plate 242. One end of the driven shaft 248 has a square protrusion. The base plate 242 is bolted to an upper tooth plate 241. The upper tooth plate 241 is used to fix each bearing and gear. The driven shaft 248 is connected to the upper tooth plate 241 through.

[0046] A motor 5 105 is fixedly connected to the other side of the base plate 242 . The rotating shaft of the motor 5 10-5 is fixedly connected to the driving shaft 243 . The motor 5 105 is controlled by the controller 15 .

[0047] The other end of the driven shaft 248 is fixedly connected with a screw wrench 249, and one end of the screw wrench 249 has a square depression, and the depression of the screw wrench 249 cooperates with the protrusion of the driven shaft 248. The central part of the upper tooth plate 241 is fixedly connected with an automatic vacuum suction cup 2410, and the automatic vacuum suction cup 2410 is controlled by the controller 15. When the motor 5 105 is started, the rotating shaft drives the driving shaft 243 to rotate, and the driving shaft 243 drives the large gear 245 to rotate, and the large gear 245 drives the small gear 246 to rotate, thereby realizing that the four driven shafts 248 drive the screw wrench 249 to rotate synchronously.

[0048] See also Fig.10 There are conveyor belts 25 at the entrances of the two guide plates 20 , and the conveyor belts 25 are electric conveyor belts controlled by the controller 15 .

[0049] Embodiment 1: In this embodiment, the processing equipment is operated, and sawing work is performed by sawing equipment to achieve efficient sawing.

[0050] Specifically, materials are added to the conveyor belt 25, and the conveyor belt 25 conveys the materials to the entrance formed by the two guide plates 20. The controller 15 controls the conveyor belt 25 to stop when the materials move forward the required sawing length. At this time, the materials are between the two vises 3, and the motor 101 starts the small pulley 301 on the rotating shaft to rotate. The small pulley 301 drives the large pulley 303 to rotate through the V-belt 302. The movable jaws of the vise 3 approach the material. After clamping the material, the motor 101 is closed, and the motor 2 102 is started to drive the gear 3 32 to rotate, and the gear 3 32 drives the gear 2 30 and the turbine 31 to rotate. The turbine 31 drives the screw 11 to rotate. The screw 11 is connected to the crossbeam 6 through a thread, and drives the fixed plate 8 and the saw blade 91 to move downward. At the same time, the gear 2 30 drives the gear 1 29 and the saw blade assembly 9 to rotate to complete the sawing work.

[0051] When the sawing work is completed, the motor 2 102 stops. After the motor 2 102 is restarted, the rotation shaft of the motor 2 102 reverses. Through the transmission of the gear 3 32, the gear 2 30 and the gear 1 29, the saw blade 91 slowly returns to the original position, the motor 2 102 is turned off, and the motor 1 101 is started at the same time. The movable jaws of the bench vise 3 are released, and the part that has been sawed is taken away by the staff or transmitted to the next process.

[0052] The above steps can realize the sawing work of the sawing equipment and improve the sawing efficiency through the conveyor belt 25 and the bench vise 3.

[0053] Embodiment 2: Based on embodiment 1, the sawing device also has a rotation function, which controls the angle of the saw blade within a certain angle, thereby solving the problem that traditional sawing devices cannot saw at multiple angles.

[0054] Specifically, when the material needs to be cut at multiple angles, the motor three 103 is turned on through the controller 15, and the rotating shaft of the motor three 103 drives the active gear 14 to rotate. The active gear 14 drives the rotating bearing 4 through the gear transmission, and the rotating bearing 4 drives the saw blade 91 to rotate. The workbench 2 does not move. When the saw blade 91 rotates to the required angle relative to the workbench 2, the motor three 103 is turned off, and the multi-angle sawing operation is completed.

[0055] Embodiment 3: Based on embodiment 1, the sawing equipment also has the function of cooling the saw blade and the material cut. During sawing operation, the cutting fluid is sprayed at the sawing point to solve the problem of traditional sawing equipment damaging the saw blade due to high temperature during operation.

[0056] Specifically, when the sawing work starts, the opening of the nozzle 16 faces the saw blade 91 and the material sawing position, and the control console 15 controls the liquid pump 18 to suck out the cutting fluid in the liquid tank 19 and then spray it out through the nozzle 16.

[0057] Embodiment 4: Based on embodiment 1, the sawing device also has the function of automatically switching saw blades 91. After sawing, the saw blade library automatically rotates to replace the saw blade 91, solving the problem of low efficiency in traditional sawing equipment that saw blades need to be replaced manually.

[0058] The workbench 2 is provided with a temperature sensor and an intelligent monitoring device. When the working temperature on the workbench 2 becomes high, or the surface of the saw blade 91 is damaged, the controller 15 will receive signals from the temperature sensor and the intelligent monitoring device. The controller 15 controls the motor 2 102 to start and drive the saw blade 91 to move toward the beam 6. When the sliding fixing frame 7 contacts the beam 6, the motor 2 102 is turned off, the saw blade 91 stops, and the controller 15 controls the motor 4 104 to drive the rotation center 22 to rotate.

[0059] As the rotation center 22 rotates, when the automatic nut installer 24 without the saw blade 91 on the automatic vacuum suction cup 2410 rotates to the bottom, the rotation center 22 stops rotating. At this time, the saw blade 91 on the sawing equipment and the lowest automatic nut installer 24 are on the same horizontal plane. The controller 15 controls the electric slide rail 26 to make the slide bar 27 slide backward. When the screw wrench 249 is embedded with the bolt head on the saw blade 91 of the sawing equipment, the slide bar 27 stops moving. At this time, the suction cup on the automatic vacuum suction cup 2410 contacts the saw blade 91. The controller 15 controls the automatic vacuum suction cup 2410 to suck the saw blade 91, and the motor 105 starts, driving the four screw wrenches 249 to rotate at the same time to loosen the bolts. The slide bar 27 slides forward and returns to the original position and stops automatically. At this time, the saw blade 91 to be replaced leaves the sawing equipment and returns to the saw blade library.

[0060] The rotation center 22 continues to rotate, and when the saw blade 91 to be replaced rotates to the lowest point, it stops rotating, and the slide bar 27 slides backward. When the bolt on the screw wrench 249 contacts the screw hole on the pad 92, the slide bar 27 stops moving, and the motor 5 105 starts to drive the screw wrench 249 to rotate, fixing the saw blade to the flange 93. The controller 15 controls the automatic vacuum suction cup 2410 to release the saw blade 91, and the slide bar 27 drives the tool magazine to return to its original position and stop, and the automatic replacement of the saw blade 91 is completed.

[0061] Embodiment 5: Based on Embodiment 1 and Embodiment 4, the sawing equipment also has a drilling function. The drill bit is installed through the drill chuck 28, and the material is drilled through high-speed rotation, which solves the problem of single function of traditional sawing equipment. The saw blade library automatically rotates and replaces the saw blade 91, which solves the problem of low efficiency of traditional sawing equipment that manual saw blade replacement is required.

[0062] Specifically, when the drilling operation begins, the saw blade 91 on the saw blade assembly 9 is put back into the saw blade library, the material to be drilled is placed on the bench vise 3, the drill bit is installed on the drill chuck 28, and the control motor 2 102 is started. Through the transmission of gear 3 32, turbine 31 and gear 2 30, the drill bit rotates while the screw 11 drives the drill bit to move downward to complete the drilling operation at the specified position.

[0063] When the drilling operation is completed, the motor 2 102 is restarted, and the screw 11 drives the drill bit to return to the original position. The drilling operation and the sawing operation can be completed in the same process for the same material.

[0064] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0065] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A photovoltaic module frame processing device, comprising a sawing device support seat (1), a sawing device, a motor (10), a bearing frame (12) and a saw blade magazine, characterized in that: The direction of material entry is set to the front of the sawing equipment, and the direction of material exit after sawing is set to the rear of the sawing equipment; The motor (10) comprises a motor 1 (101), a motor 2 (102), a motor 3 (103), a motor 4 (104) and a motor 5 (105); The bearing frame (12) comprises a first bearing frame (121) and a second bearing frame (122); The sawing equipment support (1) is used to support the sawing equipment. A workbench (2) is fixedly connected to the top of the sawing equipment support seat (1). A bench vise (3) is fixedly connected to the top of the workbench (2). The bench vise (3) is used to clamp and fix the frame of the photovoltaic module to be sawed. A large belt pulley (303) is fixedly connected to the lead screw of the bench vise (3). A V-belt (302) is arranged in the groove of the large belt pulley (303). The V-belt (302) is used to drive the large belt pulley (303) to rotate. A positioning plate (13) is fixedly connected to the top of the workbench (2). The positioning plate (13) is an L-shaped steel plate. A motor 1 (101) is fixedly connected to the vertical plate portion of the positioning plate (13). A small belt pulley (301) is fixedly connected to the rotating shaft of the motor 1 (101). The small belt pulley (301) is rotationally connected to the large belt pulley (303) through the V-belt (302) in the groove. A rotating bearing (4) is rotatably connected to the lower side of the workbench (2), and the rotating bearing (4) is a ring-shaped component with teeth on one side. Support beams (5) are fixedly connected to the upper sides of the rotating bearing (4), and a cross beam (6) is fixedly connected to the upper sides of the two support beams (5). A threaded hole is provided inside the cross beam (6), and the cross beam (6) is meshedly connected to a screw rod (11) through the threaded hole. The screw rod (11) is connected to a bearing frame 1 (121) through which the bearing frame 1 (121) is fixedly connected to a fixing plate (8), and a pin shaft 1 is fixedly connected to the center of the fixing plate (8); The pin shaft 1 is fixedly connected to a gear 1 (29) and a saw blade assembly (9); The gear one (29) is meshingly connected with the gear two (30), the gear two (30) is fixedly connected with the pin shaft two, the pin shaft two is penetrated and rotatably connected with the fixed plate (8), the end of the pin shaft two is fixedly connected with the worm gear (31), the worm gear (31) is meshingly connected with the surface of the screw rod (11), the rear of the fixed plate (8) is fixedly connected with the motor two (102), the rotating shaft of the motor two (102) is penetrated and connected with the fixed plate (8), the rotating shaft of the motor two (102) is fixedly connected with the gear three (32), and the gear three (32) is meshingly connected with the gear two (30); The saw blade assembly (9) comprises a saw blade (91), a gasket (92) and a flange (93); the flange (93) is fixedly connected to the main shaft of the motor 1 (101); the flange (93) is bolted to the saw blade (91); and the gasket (92) is bolted between the flange (93) and the saw blade (91); The rear of the fixed plate (8) is connected to a second bearing frame (122), a bearing is fixedly connected inside the second bearing frame (122), the bearing is fixedly connected to the outer surface of the screw rod (11), the screw rod (11) is rotatably connected to the second bearing frame (122), and a drill chuck (28) is fixedly connected to the end of the screw rod (11), and the drill chuck (28) is used to install and lock the drill bit; The two ends of the fixed plate (8) are fixedly connected to a sliding fixed frame (7), the sliding fixed frame (7) is a U-shaped plate with a protrusion on its inner wall, the sliding fixed frame (7) is slidably connected above the support beam (5), the surface of the support beam (5) has a groove, and the groove of the support beam (5) and the protrusion of the sliding fixed frame (7) are inlaid; The toothed portion of the rotating bearing (4) is meshedly connected with a driving gear (14), the driving gear (14) being fixedly connected with a motor three (103), the driving gear (14) rotating with the rotation of the main shaft of the motor three (10-3), the motor three (103) being fixedly connected to the rear of the sawing equipment support seat (1); the motor three (103) is electrically connected with a controller (15), the controller (15) being fixedly connected to the side of the sawing equipment support seat (1), the controller (15) being electrically connected with the motor one (101) and the motor two (102); Two guide plates (20) are fixedly connected above the sawing equipment support seat (1), and the guide plates (20) are used to locate the direction of the material. A roller (21) is fixedly installed between the two guide plates (20), and the roller (21) is used to transport the material. A nozzle (16) is fixedly connected to the side of the sawing equipment support seat (1), the nozzle (16) is connected to a rubber hose (17), the nozzle (16) is connected to a liquid pump (18) via the rubber hose (17), the liquid pump (18) has a liquid suction port and a liquid discharge port, the liquid discharge port of the liquid pump (18) is connected to the nozzle (16), the liquid suction port of the liquid pump (18) is connected to a liquid tank (19), and the liquid tank (19) is fixedly mounted inside the sawing equipment support seat (1); The saw blade magazine comprises a rotation center (22) and a saw blade magazine mounting frame (23), wherein the saw blade magazine mounting frame (23) is used to support the saw blade magazine, wherein the saw blade magazine mounting frame (23) is fixedly connected to a sawing equipment support seat (1), wherein two electric slide rails (26) are fixedly connected to the saw blade magazine mounting frame (23), wherein the electric slide rails (26) are controlled by a controller (15), wherein a slide bar (27) is slidably connected between the two electric slide rails (26), wherein the slide bar (27) can slide on the electric slide rails (26), wherein a motor four (104) is fixedly connected in front of the slide bar (27), wherein a rotating shaft of the motor four (104) passes through the slide bar (27), wherein a rotating shaft of the motor four (104) is fixedly connected to the rotation center (22), wherein the motor four (104) is controlled by the controller (15), and wherein five automatic nut installers (24) are fixedly connected to the rear of the rotation center (22); The automatic nut installer (24) comprises an upper tooth plate (241) and a bottom plate (242); a large bearing (244) is fixedly connected to the center of the bottom plate (242); a driving shaft (243) is fixedly connected to the large bearing (244); the driving shaft (243) is rotatably connected to the bottom plate (242); the driving shaft (243) is fixedly connected to a large gear (245); the large gear (245) is meshingly connected to four small gears (246); each of the small gears (246) is fixedly connected to the bottom plate (242); A driven shaft (248) is connected, the driven shaft (248) is fixedly connected to a small bearing (247), the small bearing (247) is fixedly connected to a base plate (242), the driven shaft (248) is rotatably connected to the base plate (242), one end of the driven shaft (248) has a square protrusion, the base plate (242) is bolted to an upper tooth plate (241), the upper tooth plate (241) is used to fix each bearing and gear, and the driven shaft (248) is connected to the upper tooth plate (241) through and through; A motor five (105) is fixedly connected to the other side of the bottom plate (242); a rotating shaft of the motor five (105) is fixedly connected to a driving shaft (243); and the motor five (105) is controlled by a controller (15); The other end of the driven shaft (248) is fixedly connected to a screw wrench (249), one end of the screw wrench (249) has a square depression, the depression of the screw wrench (249) cooperates with the protrusion of the driven shaft (248), the central part of the upper tooth plate (241) is fixedly connected to an automatic vacuum suction cup (2410), the automatic vacuum suction cup (2410) is controlled by a controller (15), when the motor five (105) is started, the rotating shaft drives the driving shaft (243) to rotate, the driving shaft (243) drives the large gear (245) to rotate, and the large gear (245) drives the small gear (246) to rotate, so that the four driven shafts (248) drive the screw wrenches (249) to rotate synchronously; Conveyor belts (25) are provided at the entrances of the two guide plates (20) respectively. The conveyor belts (25) are electric conveyor belts, and the conveyor belts (25) are controlled by a controller (15).

2. A photovoltaic module frame processing device according to claim 1, characterized in that: The through hole inside the flange (93) is provided with threads.

3. The photovoltaic module frame processing equipment according to claim 1, characterized in that: The nozzle (16) can be bent at will, and when working, the liquid outlet needs to be directed toward the working part of the workbench (2).

4. A photovoltaic module frame processing device according to claim 1, characterized in that: A force sensor is provided at the fixed jaw of the bench vise (3); when the pressure sensed by the force sensor reaches a certain threshold, the motor 1 (101) is controlled to stop automatically.

5. The photovoltaic module frame processing equipment according to claim 1, characterized in that: The threads at the connection between the screw rod (11) and the drill chuck (28) are tight, while the threads at the connection between the screw rod (11) and the drill chuck (28) are sparse.

6. A method for processing a photovoltaic module frame processing device as claimed in any one of claims 1 to 5, characterized in that: By adding material to the conveyor belt (25), the conveyor belt (25) conveys the material to the entrance formed by the two guide plates (20). The controller (15) controls the conveyor belt (25) to stop when the material moves forward to the required sawing length. At this time, the material is between the two bench vises (3). The motor 1 (101) starts the small pulley (301) on the rotating shaft to rotate. The small pulley (301) drives the large pulley (303) to rotate through the V-belt (302). The movable jaws of the bench vise (3) approach the material to clamp it. After the material is tightened, the motor 1 (101) is turned off, and the motor 2 (102) is started to drive the gear 3 (32) to rotate, and the gear 3 (32) drives the gear 2 (30) and the turbine (31) to rotate, and the turbine (31) drives the screw (11) to rotate, and the screw (11) drives the fixed plate (8) and the saw blade (91) to move downward through the threaded connection with the crossbeam (6), and at the same time, the gear 2 (30) drives the gear 1 (29) and the saw blade assembly (9) to rotate, thereby completing the sawing work.

7. The method according to claim 6, characterized in that: The workbench (2) is provided with a temperature sensor, and when it detects that the working temperature rises to a fixed threshold value, an electrical signal is sent to the control console (15), thereby controlling the liquid pump (18) to suck out the cutting fluid in the liquid tank (19), and after pressurization, the cutting fluid is sprayed through the nozzle (16) to the working area of ​​the saw blade (91) and the material.

8. The method according to claim 6, characterized in that: The workbench (2) is provided with an intelligent monitoring device. When it is detected that the saw blade (91) is damaged, or the temperature sensor on the workbench (2) detects that the working temperature rises to a higher threshold, the controller (15) receives signals from the temperature sensor and the intelligent monitoring device, and the controller (15) controls the second motor (102) to start and drive the saw blade (91) to move toward the crossbeam (6). When the sliding fixing frame (7) contacts the crossbeam (6), the second motor (102) is turned off, the saw blade (91) stops, and the controller (15) controls the fourth motor (104) to drive the rotation center (22) to rotate. As the rotation center (22) rotates, when the automatic nut installer (24) without a saw blade (91) on the automatic vacuum suction cup (2410) rotates to the bottom, the rotation center (22) stops rotating. At this time, the saw blade (91) on the sawing device and the bottom automatic nut installer (24) are on the same horizontal plane. The controller (15) controls the electric slide rail (26) to slide the slide bar (27) backward. When the screw wrench (249) is aligned with the saw blade (91) of the sawing device, the screw wrench (249) is rotated to the bottom. ) is inserted into the bolt head, the slide bar (27) stops moving, and the suction cup on the automatic vacuum suction cup (2410) contacts the saw blade (91). The controller (15) controls the automatic vacuum suction cup (2410) to suck the saw blade (91), and the motor five (105) is started to drive the four screw wrenches (249) to rotate and loosen the bolts at the same time. The slide bar (27) slides forward and returns to the original position and stops automatically. At this time, the saw blade (91) to be replaced leaves the sawing device and returns to the saw blade library; The rotation center (22) continues to rotate and stops rotating when the saw blade (91) to be replaced rotates to the lowest position. The slide bar (27) slides backward. When the bolt on the screw wrench (249) contacts the screw hole on the pad (92), the slide bar (27) stops moving. The motor five (105) starts to drive the screw wrench (249) to rotate, fixing the saw blade (91) to the flange (93). The controller (15) controls the automatic vacuum suction cup (2410) to release the saw blade (91), and the slide bar (27) drives the saw blade magazine to return to the original position and stop, and the automatic replacement of the saw blade (91) is completed.

9. The method according to claim 6, characterized in that: When the material is to be sawn at multiple angles, the controller (15) turns on the motor three (103), the rotating shaft of the motor three (103) drives the driving gear (14) to rotate, the driving gear (14) drives the rotating bearing (4) through gear transmission, the rotating bearing (4) drives the saw blade (91) to rotate, and the workbench (2) remains stationary. When the saw blade (91) rotates to a required angle relative to the workbench (2), the motor three (103) is turned off, and the multi-angle sawing operation is completed.

10. The method according to claim 6, characterized in that: When the drilling operation is to be started, the saw blade (91) on the saw blade assembly (9) is placed back into the saw blade magazine, the material to be drilled is placed on the bench vise (3), the drill bit is mounted on the drill chuck (28), the control motor 2 (102) is started, and the drill bit is driven to rotate through the transmission of the gear 3 (32), the turbine (31) and the gear 2 (30), while the screw (11) drives the drill bit to move downward, completing the drilling operation at the designated position.

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