A diffusion plate welding and lamination production method and production device

Through a fully automated production process, using elevators, manipulators, rubber rollers, CCD cameras and AOI detection devices, a seamless connection from loading to unloading of the diffusion plate is achieved, solving the problems of low efficiency and unstable quality in traditional production, and improving the automation level of the production line and product consistency.

CN119115310BActive Publication Date: 2025-09-26DONGGUAN WEIMENGDA ELECTROSTATIC EQUIP CO LTD +1
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Patent Information

Application Number
CN202411245273.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-09-26
Estimated Expiration
2044-09-06

AI Technical Summary

Technical Problem

Traditional diffusion plate production methods rely on manual operations, resulting in low production efficiency and unstable quality. In addition, the existing automated equipment has a low degree of automation and cannot achieve full process automation, affecting production line efficiency and product consistency.

Method used

A fully automated production process is adopted, with elevators and manipulators working together to load materials, rubber rollers and ion wind rods cleaning the plates, CCD cameras and UVW correction devices for precise positioning, AOI inspection and laminating and unloading devices to achieve seamless connection from loading to unloading, ensuring the cleanliness of the plate surface and the quality of welding.

Benefits of technology

The full process automation of diffusion plate production has been achieved, which improves loading efficiency, ensures welding quality and consistency, reduces labor costs, and improves the overall efficiency and market competitiveness of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of diffusion plate production, and in particular to a diffusion plate welding and bonding production method and production device, comprising the following steps: S1, loading, S2, double-sided dust removal, S3, welding and bonding, S4, AOI inspection and S5, laminating and unloading. The present invention achieves seamless connection from loading to unloading by introducing a fully automated production process, effectively solving many problems in traditional production methods. In the loading link, by configuring multiple elevators and manipulators to absorb different plates at the same time, the loading efficiency is significantly improved, the waiting time is reduced, and the overall production speed is increased. The double-sided dust removal device utilizes rubber rollers and ion wind rods to effectively remove dust and static electricity on the surface of the plate, providing a clean surface condition for subsequent welding and ensuring welding quality. The welding and bonding device ensures the position accuracy of the plate during the welding process through precise positioning and photo correction, avoiding poor welding caused by position offset.
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Description

Technical Field

[0001] The present invention relates to the technical field of diffusion plate production, and in particular to a diffusion plate welding and laminating production method and a production device. Background Art

[0002] In modern manufacturing, diffuser panels are an important component of optoelectronic display and lighting equipment. The degree of automation and efficiency of their production process directly affect the quality and market competitiveness of products.

[0003] Traditional diffuser plate production methods rely primarily on manual labor, which not only leads to low production efficiency and unstable quality, but also increases the possibility of human error. Due to the cumbersome and complex operation process, workers are prone to fatigue during long hours of work, further affecting the consistency and quality of the product. In addition, with the increasing market demand for diffuser plates, the production capacity of traditional production lines has been unable to meet the requirements of fast delivery, restricting the production capacity and market responsiveness of enterprises. Therefore, it is particularly important to develop an efficient and automated welding and bonding production method to improve production efficiency, reduce labor costs, and ensure product consistency and high quality. As a result, various automated equipment and methods have been gradually introduced into the production process of diffuser plates. Although some automated devices have been applied to actual production, most still have low levels of automation and poor coordination between equipment. These devices are often only able to complete a single production step and cannot achieve full process automation from loading to finished product discharge, resulting in limited improvement in the overall efficiency of the production line. In addition, the accuracy and stability of existing automated equipment in key links such as cleaning, welding, and testing still need to be improved. Summary of the Invention

[0004] In view of the shortcomings of the prior art, the present invention provides a diffusion plate welding and lamination production method and production device, which solves the problems raised in the background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a diffusion plate welding and lamination production method, comprising the following steps:

[0006] S1, loading: three different plates are transported by three elevators and manipulators installed on the welding and bonding production device to the first belt conveyor line at the same time;

[0007] S2, double-sided dust removal: Four rubber rollers are installed on the front and back of the first belt conveyor line to clean the surface of the plate. Ion wind bars are installed in front and behind the first belt conveyor line to eliminate static electricity. After cleaning, the plate is centered by the first positioning device installed at the end of the first belt conveyor line;

[0008] S3, welding and bonding: The plate that has been dusted on both sides and centered is sucked up by a robot suction cup frame set on the welding and bonding device, and then the plate is photographed and positioned by a CCD camera set on the robot suction cup frame. The photo positioning result is corrected by a UVW correction device set on the CCD camera, and then the corrected plate is stacked on the platform set on the welding and bonding device for pre-welding. After the pre-welding is completed, the pre-welded plate is fed to the glass pressure-maintaining cylinder set on the platform through the platform for plate pressure maintenance and pressurization, and then fully welded by four welding heads set around the glass pressure-maintaining cylinder; after the full welding is completed, the fully welded plate is fed to the unloading position through the platform;

[0009] S4, AOI inspection: The plates after welding and bonding are conveyed through a second belt conveyor line set at the end of the welding and bonding device, and the plates are visually inspected by 2-4 cameras set above the second belt conveyor line;

[0010] S5, laminating and unloading: According to the AOI inspection results, the defective products detected are unloaded and stacked through the unloading device set at the end of the second belt conveyor line, and the qualified products detected are centered by the second positioning device set at the end of the second belt conveyor line, and then laminated by the laminating device set behind the second positioning device. Finally, the qualified products after lamination are collected and stacked by the collecting device set behind the laminating device.

[0011] As a preferred embodiment of the present invention, the welding and bonding device includes fully automatic upper and lower working platforms for flexibly conveying and welding the welding and bonding process, thereby realizing assembly line processing of the diffusion plate.

[0012] As a preferred embodiment of the present invention, in step S1, three elevators and manipulators can load three different plates at the same time, thereby realizing rapid loading of multiple plates and improving production efficiency.

[0013] As a preferred embodiment of the present invention, in step S2, the surface of the plate is cleaned by arranging four rubber rollers on the front and back sides of the first belt conveyor line, and ion wind bars are provided in front and behind the first belt conveyor line to eliminate static electricity, which can effectively remove dust, impurities and static electricity on the surface of the plate, and provide a clean plate surface for the subsequent welding and bonding process.

[0014] As a preferred embodiment of the present invention, in step S3, the plate is sucked up by a robot suction cup frame, and then the plate is photographed and positioned by a CCD camera, and the photographed positioning result is corrected by a UVW correction device, so as to achieve precise positioning of the plate and provide an accurate position reference for subsequent pre-welding and full welding.

[0015] As a preferred embodiment of the present invention, in step S3, the pre-welded plate is fed to the glass pressure-maintaining cylinder through the platform to maintain the plate pressure and pressurize the plate, and then fully welded through four welding heads, which can effectively avoid positional deviation of the plate during welding and ensure welding quality and efficiency.

[0016] As a preferred embodiment of the present invention, in step S4, by setting 2-4 cameras above the second belt conveyor line to perform visual inspection of the plates, the surface quality of the plates after welding and bonding can be comprehensively and efficiently detected, providing a reliable basis for subsequent sorting.

[0017] A diffusion plate welding and lamination production device, comprising:

[0018] Loading device: includes three elevators and manipulators, used to simultaneously absorb and feed three different types of plates to the first belt conveyor line;

[0019] Double-sided dust removal device: includes four rubber rollers on the front and back of the first belt conveyor line for cleaning the surface of the plate, and ion wind bars arranged before and after the first belt conveyor line for eliminating static electricity. It also includes a first positioning device at the end of the first belt conveyor line for centering the plate after cleaning.

[0020] Welding and bonding device: includes a robotic suction cup holder for sucking up the plates, a CCD camera for taking photos and positioning, and a UVW correction device for correcting the positioning results. It also includes a platform for pre-welding, a glass pressure-maintaining cylinder for maintaining and pressurizing the plates, and four welding heads for full welding.

[0021] AOI inspection device: including a second belt conveyor line for conveying welded and bonded plates, and 2-4 cameras arranged above the second belt conveyor line for visual inspection of the plate surface quality;

[0022] Laminating and unloading device: includes a unloading device for screening defective products according to the AOI inspection results and unloading and stacking them, as well as a second positioning device for centering the qualified products, a laminating device for laminating the qualified products after positioning, and a collecting device for collecting the qualified products after lamination and stacking them.

[0023] As a preferred embodiment of the present invention, the welding and bonding device includes fully automatic upper and lower working platforms for flexibly conveying and welding the welding and bonding process, thereby realizing assembly line processing of the diffusion plate.

[0024] As a preferred embodiment of the present invention, the loading device, double-sided dust removal device, welding and bonding device, AOI detection device and laminating and unloading device are arranged in sequence to realize the full-process automated production of the diffusion plate from loading to unloading.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] The present invention provides a diffusion plate welding and lamination production method and production device:

[0027] 1) The diffusion plate welding and bonding production device of the present invention, by introducing a fully automated production process, achieves seamless connection from loading to unloading, effectively solving many problems in traditional production methods. In the loading process, by configuring multiple elevators and manipulators to simultaneously absorb different plates, the loading efficiency is significantly improved, waiting time is reduced, and the overall production speed is increased. The double-sided dust removal device uses rubber rollers and ion wind rods to effectively remove dust and static electricity from the surface of the plate, providing a clean surface condition for subsequent welding and ensuring welding quality. The welding bonding device ensures the position accuracy of the plate during the welding process through precise positioning and photo correction, avoiding poor welding caused by position offset, and improving the reliability and consistency of welding.

[0028] 2) The introduction of AOI inspection devices and laminating and blanking devices makes the quality inspection and subsequent processing of finished products more efficient. The AOI inspection device uses a high-precision camera to perform comprehensive visual inspection of the welded plates, quickly identifying surface defects and unqualified products, ensuring that every diffuser plate shipped meets the quality standards. The laminating and blanking device laminates qualified products for protection based on the inspection results and automatically stacks them, simplifying the subsequent packaging and transportation processes. Through specific optimization and improvement, the automation level and production efficiency of the entire production line have been significantly improved, reducing labor costs and human intervention in the production process, forming an efficient and reliable diffuser plate production line, greatly improving the company's production capacity and market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 This is one of the structural diagrams of the present invention;

[0031] Figure 3 It is a schematic diagram of the local structure of the present invention;

[0032] Figure 4 This is one of the partial structural diagrams of the present invention;

[0033] Figure 5 This is the second schematic diagram of the partial structure of the present invention;

[0034] Figure 6 This is the third schematic diagram of the local structure of the present invention.

[0035] In the figure: 1. Elevator; 2. Robot; 3. First belt conveyor line; 4. Rubber roller; 5. Ion wind rod; 6. First positioning device; 7. Robot suction cup frame; 8. CCD camera; 9. Correction device; 10. Platform; 11. Glass pressure-maintaining cylinder; 12. Welding head; 13. Second belt conveyor line; 14. Camera; 15. Unloading device; 16. Second positioning device; 17. Laminating device; 18. Collecting device; 19. Platform body; 101. Loading device; 102. Double-sided dust removal device; 103. Welding and bonding device; 104. Detection device; 105. Laminating and unloading device. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] The terms "first," "second," and the like in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than that illustrated or described herein, and that the objects distinguished by "first," "second," and the like are generally of the same type, and do not limit the number of objects; for example, the first object can be one or more. In addition, the term "and / or" in the specification and claims refers to at least one of the connected objects, and the character " / " generally indicates that the objects connected are in an "or" relationship.

[0038] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0039] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed connection or disposition, detachable connection or disposition, or integral connection or disposition. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0040] like Figures 1-6 As shown, the present invention provides a diffusion plate welding and lamination production method, comprising the following steps:

[0041] S1, loading: three different plates are transported by three elevators 1 and a manipulator 2 installed on the welding and bonding production device, sucking and feeding the plates to the first belt conveyor line 3 at the same time;

[0042] Specifically, during the welding and lamination production of diffusion plates, three elevators 1 and a robot 2 work together to achieve an efficient loading process. The elevator 1 is responsible for lifting different types of plates to the appropriate height, while the robot 2 accurately picks up the plates and delivers them to the first belt conveyor line 3. This enables the simultaneous loading of multiple plates, significantly improving the loading efficiency and flexibility of the production line.

[0043] S2, double-sided dust removal: Four rubber rollers 4 are set on the front and back of the first belt conveyor line 3 to clean the surface of the plate. Ion wind bars 5 are installed in front and behind the first belt conveyor line 3 to eliminate static electricity. After cleaning, the plate is centered by a first positioning device 6 set at the end of the first belt conveyor line 3;

[0044] Specifically, the double-sided dust removal step is a key link in ensuring the cleanliness of the plate surface. Four rubber rollers 4 are set on the front and back sides of the first belt conveyor line 3. The rubber rollers 4 remove dust and impurities on the surface of the plate through rotational friction. At the same time, ion wind bars 5 are arranged in front and behind the conveyor line to eliminate static electricity and further reduce dust adhesion. The cleaned plate is centered by the first positioning device 6 to ensure the accuracy of subsequent processing.

[0045] S3, welding and bonding: The plate after double-sided dust removal and centering is sucked by the manipulator suction cup frame 7 provided on the welding and bonding device 103, and then the plate is photographed and positioned by the CCD camera 8 provided on the manipulator suction cup frame 7, and the photographed positioning result is corrected by the UVW correction device 9 provided on the CCD camera 8, and then the corrected plate is stacked on the platform 10 provided on the welding and bonding device 103 for pre-welding. After the pre-welding is completed, the pre-welded plate is fed to the glass pressure-maintaining cylinder 11 provided on the platform 10 through the platform 10 for plate pressure-maintaining and pressurizing, and then fully welded by the four welding heads 12 provided around the glass pressure-maintaining cylinder 11; after the full welding is completed, the fully welded plate is fed to the unloading position through the platform 10;

[0046] Specifically, the welding and bonding step is the core of the entire production process. The robot suction cup frame 7 absorbs the cleaned and positioned plate, the CCD camera 8 takes a picture of the plate to locate it, and the UVW correction device 9 makes precise position corrections based on the photographic results. The corrected plate is stacked on the platform 10 for pre-welding. After the pre-welding is completed, the plate is sent to the glass pressure-maintaining cylinder 11 for pressure maintenance and pressurization to ensure that the position of the plate is stable during the welding process. Subsequently, the four welding heads 12 fully weld the plate to ensure welding quality and strength.

[0047] S4, AOI inspection: The welded and bonded plates are conveyed by a second belt conveyor line 13 provided at the end of the welding and bonding device 103, and the plates are visually inspected by 2-4 cameras 14 provided above the second belt conveyor line 13;

[0048] Specifically, the AOI inspection step transmits the welded and bonded plates through the second belt conveyor line 13, and uses 2-4 cameras 14 to perform visual inspection on the plates. Multiple cameras 14 can capture subtle defects on the surface of the plates, such as poor welding, bubbles or impurities, to ensure that product quality meets the standards.

[0049] S5, laminating and unloading: According to the AOI inspection results, the defective products detected are unloaded and stacked through the unloading device 15 set at the end of the second belt conveyor line 13, and the qualified products detected are centered by the second positioning device 16 set at the end of the second belt conveyor line 13, and then laminated by the laminating device 17 set behind the second positioning device 16. Finally, the qualified products after lamination are collected and stacked by the collecting device 18 set behind the laminating device 17.

[0050] Specifically, the laminating and blanking steps are classified and processed according to the AOI inspection results. Defective products are blanked and stacked through the blanking device 15, while qualified products are centered through the second positioning device 16, and then coated and protected through the laminating device 17. Finally, the qualified products after lamination are collected and stacked through the collecting device 18, completing the entire production process.

[0051] In this embodiment, the welding and bonding device 103 includes a fully automatic upper and lower working platform body 19, which is used for flexible transportation and welding of the welding and bonding process, thereby realizing the assembly line processing of the diffusion plate.

[0052] Specifically, the fully automatic upper and lower working platforms 19 in the welding and bonding device 103 are key components for realizing the assembly line processing of the diffusion plate. The platform body 19 is designed for flexible transportation and welding processing, and can accurately operate the plate at different heights and angles. Through automated control, the platform body 19 can efficiently complete the steps of pre-welding, pressure maintenance and pressurization, and full welding of the plate to ensure welding quality and production efficiency. In addition, the modular design of the platform body 19 makes it easy to maintain and upgrade, and adapt to the production needs of diffusion plates of different specifications and types.

[0053] In this embodiment: in step S1, three elevators 1 and manipulators 2 can load three different plates at the same time, thereby realizing rapid loading of multiple plates and improving production efficiency.

[0054] Specifically, the coordinated work of the three elevators 1 and the manipulator 2 enables rapid loading of a variety of plates. The elevator 1 lifts different types of plates to an appropriate height, and the manipulator 2 accurately absorbs the corresponding plates and sends them to the first belt conveyor line 3. This not only improves the loading efficiency, but also increases the flexibility of the production line, making it able to adapt to plates of different specifications and types, thereby improving overall production efficiency.

[0055] In this embodiment: In step S2, the surface of the plate is cleaned by arranging four rubber rollers 4 on the front and back sides of the first belt conveyor line 3, and ion wind bars 5 are provided in front and behind the first belt conveyor line 3 to eliminate static electricity, which can effectively remove dust, impurities and static electricity on the surface of the plate, and provide a clean plate surface for the subsequent welding and bonding process.

[0056] Specifically, by arranging four rubber rollers 4 on the front and back sides of the first belt conveyor line 3, the surface of the plate can be effectively cleaned. The rotating friction of the rubber rollers 4 can remove dust and impurities on the surface of the plate, ensuring the cleanliness of the plate surface. At the same time, the ion wind bars 5 arranged before and after the conveyor line further reduce the adhesion of dust by eliminating static electricity, providing a clean plate surface for the subsequent welding and bonding process, ensuring welding quality and product performance.

[0057] In this embodiment: in step S3, the plate is sucked up by the robot suction cup frame 7, and then the plate is photographed and positioned by the CCD camera 8, and the photographic positioning result is corrected by the UVW correction device 9, so that the plate can be accurately positioned, providing an accurate position reference for subsequent pre-welding and full welding.

[0058] Specifically, the coordinated work of the manipulator suction cup frame 7, the CCD camera 8 and the UVW correction device 9 realizes the precise positioning of the plate. After the manipulator suction cup frame 7 absorbs the plate, the CCD camera 8 takes a photo of the plate to locate it and capture the precise position information of the plate. The UVW correction device 9 performs precise position correction based on the photo results to ensure that the position of the plate is accurate during the pre-welding and full welding processes, thereby improving the accuracy and quality of welding.

[0059] In this embodiment: in step S3, the pre-welded plate is fed to the glass pressure-maintaining cylinder 11 through the platform 10 to maintain the plate pressure and pressurize the plate, and then fully welded through the four welding heads 12, which can effectively avoid positional deviation of the plate during the welding process and ensure welding quality and efficiency.

[0060] Specifically, the coordinated work of the platform 10, the glass pressure-maintaining cylinder 11 and the four welding heads 12 ensures the stability and quality of the welding process. The pre-welded plates are sent to the glass pressure-maintaining cylinder 11 for pressure maintenance and pressurization to ensure the stability of the position of the plates during the welding process and avoid positional displacement. Subsequently, the four welding heads 12 fully weld the plates to ensure the uniformity and strength of the welding, thereby improving the welding quality and production efficiency of the products.

[0061] In this embodiment: in step S4, by setting 2-4 cameras 14 above the second belt conveyor line 13 to perform visual inspection on the plate, the surface quality of the plate after welding and bonding can be comprehensively and efficiently detected, providing a reliable basis for subsequent sorting.

[0062] Specifically, by setting 2-4 cameras 14 above the second belt conveyor line 13, the surface quality of the plate after welding and bonding can be comprehensively and efficiently detected. Multiple cameras 14 can capture subtle defects on the surface of the plate, such as poor welding, bubbles or impurities, etc. Through visual inspection technology, it is ensured that the product quality meets the standards. The use of AOI detection method not only improves the accuracy of detection, but also speeds up the detection speed, providing a reliable basis for subsequent sorting.

[0063] A diffusion plate welding and lamination production device, comprising:

[0064] The loading device 101 includes three elevators 1 and a manipulator 2, which is used to simultaneously suck and feed three different types of plates to the first belt conveyor line 3;

[0065] Double-sided dust removal device 102: includes four rubber rollers 4 arranged on the front and back sides of the first belt conveyor line 3 for cleaning the surface of the plate, and ion wind bars 5 arranged in front and behind the first belt conveyor line 3 for eliminating static electricity, and also includes a first positioning device 6 arranged at the end of the first belt conveyor line 3 for centering the plate after cleaning;

[0066] Welding and bonding device 103: includes a robot suction cup frame 7 for sucking the plate, a CCD camera 8 for photographing and positioning, and a UVW correction device 9 for correcting the photographic positioning results. It also includes a platform 10 for pre-welding, a glass pressure-maintaining cylinder 11 for maintaining and pressurizing the plate, and four welding heads 12 for full welding;

[0067] AOI inspection device 104: includes a second belt conveyor line 13 for conveying welded and bonded plates, and 2-4 cameras 14 arranged above the second belt conveyor line 13 for visually inspecting the surface quality of the plates;

[0068] The laminating and unloading device 105 includes a unloading device 15 for screening defective products according to the AOI detection results and unloading and stacking them, a second positioning device 16 for centering the qualified products, a laminating device 17 for laminating the qualified products after positioning, and a collecting device 18 for collecting the qualified products after lamination and stacking them.

[0069] Specifically, the diffusion plate welding and bonding production device includes a loading device 101, a double-sided dust removal device 102, a welding and bonding device 103, an AIO detection device 104 and a laminating and unloading device 105. Multiple devices are arranged in sequence to realize full-process automated production from loading to unloading. The loading device 101 realizes rapid loading of various plates through three elevators 1 and a manipulator 2. The double-sided dust removal device 102 ensures the cleanliness of the plate surface through a rubber roller 4 and an ion wind rod 5. The welding and bonding device 103 realizes precise welding of the plates through a manipulator suction cup frame 7, a CCD camera 8, a UVW correction device 9, a platform 10, a glass pressure maintaining cylinder 11 and a welding head 12. The AIO detection device 104 performs visual inspection on the plates after welding and bonding through a camera 14. The laminating and unloading device 105 classifies defective products and qualified products according to the inspection results to ensure product quality.

[0070] In this embodiment, the welding and bonding device 103 includes a fully automatic upper and lower working platform body 19, which is used for flexible transportation and welding of the welding and bonding process, thereby realizing the assembly line processing of the diffusion plate.

[0071] Specifically, the fully automatic upper and lower working platforms 19 within the welding and laminating device 103 are the core components that enable streamlined processing of diffuser panels. The platforms 19 provide flexible transport and welding operations, enabling precise manipulation of panels at varying heights and angles. Through automated control, the platforms 19 efficiently complete pre-welding, pressure-maintaining, and full welding steps, ensuring weld quality and production efficiency. Furthermore, the modular design of the platforms 19 facilitates maintenance and upgrades, adapting to the production needs of diffuser panels of varying specifications and types.

[0072] In this embodiment, a loading device 101, a double-sided dust removal device 102, a welding and bonding device 103, an AOI detection device 104 and a laminating and unloading device 105 are sequentially arranged to realize the full-process automated production of the diffusion plate from loading to unloading.

[0073] Specifically, the loading device 101, the double-sided dust removal device 102, the welding and bonding device 103, the AOI detection device 104 and the laminating and unloading device 105 are arranged in sequence to form a complete automated production line, ensuring the automation of the entire process from plate loading to final product unloading, reducing manual intervention, and improving production efficiency and product quality. The collaborative work between each device ensures the smoothness and efficiency of the production process, and realizes high-quality and high-efficiency production of diffusion plates.

[0074] It should be noted that, in this article, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be noted that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0075] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. A diffusion plate welding and lamination production method, characterized in that: The following steps are involved: S1, loading: three different plates are transported by simultaneously sucking and feeding the plates to the first belt conveyor line (3) through three elevators (1) and a manipulator (2) provided on the welding and bonding production device; S2, double-sided dust removal: four rubber rollers (4) are provided on the front and back sides of the first belt conveyor line (3) to clean the surface of the plate, and ion wind rods (5) are provided in front and behind the first belt conveyor line (3) to eliminate static electricity. After cleaning, the plate is centered by a first positioning device (6) provided at the end of the first belt conveyor line (3); S3, welding and bonding: the plate after double-sided dust removal and centering is sucked by a manipulator suction cup frame (7) arranged on the welding and bonding device (103), and then the plate is photographed and positioned by a CCD camera (8) arranged on the manipulator suction cup frame (7), and the photographed positioning result is corrected by a UVW correction device (9) arranged on the CCD camera (8), and then the corrected plate is stacked on a platform (10) arranged on the welding and bonding device (103) for pre-welding. After the pre-welding is completed, the pre-welded plate is fed to a glass pressure-maintaining cylinder (11) arranged on the platform (10) through the platform (10) for plate pressure-maintaining and pressurizing, and then fully welded by four welding heads (12) arranged around the glass pressure-maintaining cylinder (11); after the full welding is completed, the fully welded plate is fed to the unloading position through the platform (10); S4, AOI inspection: conveying the welded and bonded plates through a second belt conveyor line (13) arranged at the end of the welding and bonding device (103), and performing visual inspection on the plates through 2-4 cameras (14) arranged above the second belt conveyor line (13); S5, laminating and unloading: According to the AOI detection results, the defective products detected are unloaded and stacked through the unloading device (15) set at the end of the second belt conveyor line (13), and the qualified products detected are centered by the second positioning device (16) set at the end of the second belt conveyor line (13), and then laminated by the laminating device (17) set behind the second positioning device (16). Finally, the qualified products after lamination are collected and stacked by the collecting device (18) set behind the laminating device (17).

2. The method for producing a diffusion plate by welding and laminating according to claim 1, characterized in that: The welding and laminating device (103) comprises fully automatic upper and lower working platforms (19) for flexibly conveying and welding during welding and laminating processing.

3. A diffusion plate welding and laminating production device, used for the diffusion plate welding and laminating production method according to any one of claims 1-2, characterized in that: include: A loading device (101): comprising three elevators (1) and a manipulator (2), for simultaneously sucking and feeding three different plates to a first belt conveyor line (3); A double-sided dust removal device (102): comprising four rubber rollers (4) arranged on the front and back sides of the first belt conveyor line (3) for cleaning the surface of the plate, and ion wind rods (5) arranged before and after the first belt conveyor line (3) for eliminating static electricity, and also comprising a first positioning device (6) arranged at the end of the first belt conveyor line (3) for centering the plate after cleaning; The welding and bonding device (103) includes a manipulator suction cup frame (7) for sucking the plate, a CCD camera (8) for photographing and positioning, and a UVW correction device (9) for correcting the photographing and positioning result, and also includes a platform (10) for pre-welding, a glass pressure-maintaining cylinder (11) for pressurizing the plate, and four welding heads (12) for full welding. An AOI inspection device (104) includes a second belt conveyor line (13) for conveying the welded and bonded plates, and 2 to 4 cameras (14) arranged above the second belt conveyor line (13) for visually inspecting the surface quality of the plates. The laminating and unloading device (105) comprises a unloading device (15) for screening defective products according to the AOI detection results and unloading and stacking them, a second positioning device (16) for centering the qualified products, a laminating device (17) for laminating the qualified products after positioning, and a collecting device (18) for collecting the qualified products after lamination and stacking them.

4. The diffusion plate welding and bonding production device according to claim 3, characterized in that: The welding and laminating device (103) comprises fully automatic upper and lower working platforms (19) for flexibly conveying and welding during welding and laminating processing.

5. The diffusion plate welding and bonding production device according to claim 3, characterized in that: The loading device (101), double-sided dust removal device (102), welding and bonding device (103), AOI detection device (104) and laminating and unloading device (105) are arranged in sequence to realize the full-process automated production of the diffusion plate from loading to unloading.

Citation Information

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