Welding equipment for sensor machining
By using a combination of water circulation cooling and air cooling in sensor welding equipment, rapid cooling solves the problem of high temperature after sensor welding, improves processing efficiency and reduces manpower.
Patent Information
- Application Number
- CN202411635953.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The surface temperature of existing sensors is high after welding, which makes staff susceptible to scalding, and it takes a certain amount of time to wait for natural cooling, reducing processing efficiency.
A welding equipment for sensor processing is designed. The water circulation cooling component and air cooling mechanism are used to quickly cool the welding sensor. The cold water of ice is pumped into the spiral conveying water pipe through the pumping pump. The air cooling mechanism blows the cold air to the welding. To avoid wind force affecting welding effect with wind direction adjustment mechanism.
It realizes rapid cooling of the sensor surface, shortens cooling time, improves work efficiency, and reduces manpower investment.
Smart Images

Figure CN119115341A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sensor processing, and in particular to welding equipment for sensor processing. Background Art
[0002] A sensor is a detection device that can sense the information being measured and convert the sensed information into electrical signals or other required forms of information output according to certain rules to meet the requirements of information transmission, processing, storage, display, recording and control.
[0003] Welding is a processing method that combines welded parts by heating or pressurizing, or both. According to the different states of the metal during the welding process, welding methods can be divided into three categories: fusion welding, pressure welding and brazing. Among them, arc welding is the most commonly used in fusion welding. Sensor processing requires the use of welding equipment to weld components.
[0004] After welding, the surface temperature of the existing sensor becomes high. When the staff touches the welding part of the sensor, they are easily burned due to the high surface temperature. It takes a certain amount of time to wait for it to cool down naturally before taking it, which reduces the processing efficiency of the sensor.
[0005] Therefore, it is necessary to invent a sensor processing welding equipment to solve the above problems. Summary of the invention
[0006] The object of the present invention is to provide a sensor processing welding device to solve the problem in the above background technology that the sensor surface after welding cannot be quickly cooled down.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: A sensor processing welding device, comprising an equipment bracket, a longitudinal adjustment component is fixedly installed on the top of the equipment bracket, a lateral adjustment mechanism is arranged on the inner side of the longitudinal adjustment component, an automatic lifting component is connected below the lateral adjustment mechanism, an automatic position adjustment mechanism is arranged below the automatic lifting component, a waste collection box is arranged below the automatic position adjustment mechanism, a wind direction adjustment mechanism is arranged on one side of the automatic position adjustment mechanism, a wind cooling mechanism is arranged on one side of the wind direction adjustment mechanism, a water circulation cooling component is arranged on one side of the wind cooling mechanism, an automatic ice feeding component is arranged above the water circulation cooling component, and a blocking component is arranged inside the automatic ice feeding component; the wind direction adjustment mechanism comprises a mounting frame fixed on the top of the equipment bracket, a third driving cylinder is fixedly installed on the top of the mounting frame, a side plate is fixed on the bottom end of the third driving cylinder, a second guide rod is connected inside the side plate, and a rack plate is fixed on the side of the side plate; the wind cooling mechanism comprises an exhaust hood arranged on one side of the mounting frame, and the side of the exhaust hood is opened There are multiple groups of air outlet holes, four groups of support columns are fixed on the outside of the exhaust hood, the four groups of support columns are fixed on the side of the equipment bracket, the side of the exhaust hood away from the air outlet is fixedly connected with an air supply pipe, one end of the air supply pipe is installed with a fixed air cylinder; the water circulation cooling component includes a water storage tank arranged on one side of the fixed air cylinder, the side of the water storage tank is connected with a water suction pipe, the end of the water suction pipe away from the water storage tank is connected to the side of the water pump, the side of the water pump away from the water suction pipe is connected with a spiral water delivery pipe, the spiral water delivery pipe is installed on the fixed air cylinder Inside the air duct, the end of the spiral water delivery pipe is fixedly connected to the side of the water tank, a temperature sensor is installed on the outside of the water tank, an inlet is opened on the top of the water tank, and a drain pipe is connected to the side of the water tank away from the pumping pipe; the automatic ice feeding assembly includes an insulation box fixedly connected above the inlet, a door-shaped mounting frame is arranged on the outside of the insulation box, a fourth driving cylinder is fixed to the side of the door-shaped mounting frame, one end of the fourth driving cylinder is fixedly connected to a cross-shaped mounting plate, and a push block is fixed to the side of the cross-shaped mounting plate.
[0008] Preferably, the longitudinal adjustment component includes a first driving cylinder fixed on the top of the equipment bracket, a movable frame is fixed at one end of the first driving cylinder, two groups of first guide rods are connected to the inside of the movable frame, and the two groups of first guide rods are fixed in grooves opened on the top of the equipment bracket.
[0009] Preferably, the lateral adjustment mechanism includes a first drive motor fixed on the outside of the movable frame, the first drive motor is connected to a first threaded screw through a drive shaft, one end of the first threaded screw is connected to a first bearing, the outer wall of the first threaded screw is connected to a first screw nut, the first screw nut is installed inside the fixed frame, a first sliding hole is opened inside the fixed frame, and a first limiting sliding column is connected inside the first sliding hole.
[0010] Preferably, the automatic lifting assembly includes a second driving motor fixed on the top of the fixed frame, the second driving motor is connected to a second threaded screw through a driving shaft, one end of the second threaded screw is connected to a second bearing, the outer wall of the second threaded screw is connected to a second screw nut, the second screw nut is installed inside the guide plate, four groups of connecting rods are fixed to the bottom of the guide plate, the external connection of the connecting rods is provided with a limiting slide groove, the four groups of connecting rods are fixed to the top of the connecting base plate, and a welding head is fixed to the bottom of the connecting base plate.
[0011] Preferably, the automatic position adjustment mechanism includes a third drive motor fixedly installed on the side of the equipment bracket, the third drive motor is connected to a left and right rotating screw through a drive shaft, one end of the left and right rotating screw is connected to a third bearing, and the outer walls of the left and right rotating screws are connected to two groups of third screw nuts, and the two groups of third screw nuts are respectively installed inside the F-shaped movable frame.
[0012] Preferably, the automatic position adjustment mechanism also includes two groups of second sliding holes opened inside the F-shaped movable frame, the second sliding holes are connected to the inside of the second limiting sliding column, a second driving cylinder is fixed to the top of the F-shaped movable frame, a pressure plate is fixed to the bottom end of the second driving cylinder, a sensor weldment body is arranged below the pressure plate, and a group of welding accessories are arranged on the inner side of the F-shaped movable frame.
[0013] Preferably, the wind direction adjustment mechanism also includes a gear connected to the side of the rack plate, and there are multiple groups of gears, which are linearly distributed on the side of the rack plate, and the multiple groups of gears are meshed and connected with the rack plate. A rotating shaft is fixed inside the gear, and both ends of the rotating shaft are respectively connected to fourth bearings, and a wedge-shaped guide plate is fixed to the outer wall of the rotating shaft.
[0014] Preferably, the air cooling mechanism further comprises an air inlet pipe fixedly connected to the side of the fixed air cylinder, and an end of the air inlet pipe away from the fixed air cylinder is fixedly connected to an exhaust fan.
[0015] Preferably, the automatic ice feeding assembly also includes two groups of third guide rods connected inside the cross-shaped mounting plate, a sliding groove is provided on the side of the insulation box, the inner diameter of the sliding groove is the same as the outer diameter of the pushing block, the sliding groove is slidably connected to the pushing block, a feeding port is provided at the bottom of the insulation box, an insulation sealing cover is connected to the top of the insulation box, and two groups of support frame plates are fixedly connected to the outside of the insulation box.
[0016] Preferably, the material blocking assembly comprises a fixed shaft installed inside the thermal insulation box, a torsion spring is arranged outside the fixed shaft, and a material blocking plate is arranged outside the torsion spring.
[0017] Technical effects and advantages of the present invention: 1. After the welding equipment is used to weld the sensor, the present invention uses a water circulation cooling component to quickly cool the wind flow in the fixed wind tube, starts the water pump, and pumps the cold water containing ice cubes in the water storage tank into the spiral conveying water pipe through the water pumping pipe, so that the wind passing around the spiral conveying water pipe is quickly cooled down, so that the wind temperature in the fixed wind tube is reduced, so that the air cooling mechanism can blow out cold wind, so that the welded sensor can be quickly cooled down; 2. After the welding operation is performed on the sensor by the welding equipment, the present invention quickly cools down the welded sensor through the air cooling mechanism, operates the exhaust fan, and makes the exhaust fan draw the external wind force into the fixed wind tube through the air inlet pipe, and then the wind force passes through the spiral conveying water pipe to quickly reduce its temperature, so as to achieve the effect of cold wind, and then the cold wind is conveyed to the exhaust hood through the air conveying pipe, and finally the wind is discharged through the multiple groups of air outlets provided in the exhaust hood, and the wind is adjusted by the wind direction adjustment mechanism, and finally blown to the welded sensor, so that the welded sensor can be quickly cooled, thereby shortening the cooling time and improving the work efficiency; 3. When the welding equipment is used to weld the sensor, the wind direction adjustment mechanism is used to adjust the direction of the cold air. When the sensor weldment body and the welding accessories are welded, the third driving cylinder is operated to drive the side plate to move downward, so that the side plate drives the rack plate to move downward, and the rack plate drives multiple sets of gears to rotate, so that the multiple sets of gears drive the wedge-shaped guide plates to flip upward through the multiple sets of rotating shafts, so that the directions of the multiple sets of wedge-shaped guide plates are upward, so that the cold air will not blow directly to the welding place, so as to avoid the welding effect being affected by the wind force during the welding operation. When the welding is completed, the third driving cylinder is operated again to flip the multiple sets of wedge-shaped guide plates to a horizontal position, so that the cold air can pass through the space between the multiple sets of wedge-shaped guide plates, so as to quickly cool the welding point; 4. Before welding the sensor with welding equipment, the longitudinal position of the welding head can be adjusted by the longitudinal adjustment component. The first driving cylinder is operated so that the first driving cylinder drives the movable frame to move longitudinally and horizontally through the internal telescopic shaft. The movable frame is connected to a transverse adjustment mechanism, and an automatic lifting component is connected below the transverse adjustment mechanism. The welding head is installed at the bottom of the automatic lifting component, so that the welding head can be adjusted longitudinally and horizontally. 5. Before the welding equipment is used to weld the sensor, the lateral position of the welding head can be adjusted by the lateral adjustment assembly, and the first driving motor is operated so that the first driving motor drives the first threaded screw to rotate through the driving shaft, and the first threaded screw drives the fixed frame to make lateral horizontal movement through the first screw nut, and the fixed frame drives the automatic lifting assembly to make lateral horizontal movement, so that the automatic lifting assembly drives the welding head installed below to make lateral horizontal movement, so that the lateral horizontal position of the welding head can be changed, so as to facilitate the accurate positioning of the welding point; 6. When the sensor is welded, the welding head is lowered to a certain height by the automatic lifting assembly, and the sensor weldment body and the welding accessories are welded. The second drive motor is operated to drive the second threaded screw to rotate, and the second threaded screw drives the guide plate to move downward through the second screw nut. The guide plate drives the connecting bottom plate to move downward through four groups of connecting rods. The bottom of the connecting bottom plate is fixed with a welding head, so that the welding head can be lowered to the welding position and the welding operation is realized; 7. Before the sensor is welded, the sensor weldment body is docked with the welding accessories through the automatic position adjustment mechanism, and the third drive motor is operated so that the third drive motor drives the left and right screws to rotate through the drive shaft, and the left and right screws drive the two groups of F-shaped moving frames to move toward each other through the two groups of third screw nuts. The two groups of F-shaped moving frames are respectively fixed with second drive cylinders, and the second drive cylinder drives the pressure plate to move downward through the telescopic shaft, and the sensor weldment body and the welding accessories are respectively fixed on the two groups of F-shaped moving frames. In this way, when the two groups of F-shaped moving frames move toward each other, the sensor weldment body and the welding accessories are aligned, thereby facilitating the welding operation of the welding head; 8. When the sensor is welded, the present invention automatically adds the ice cubes in the insulation box into the water tank through the automatic ice feeding assembly, and operates the fourth driving cylinder so that the fourth driving cylinder pushes the cross-shaped mounting plate to move into the sliding groove opened in the insulation box through the telescopic shaft. A pushing block is fixed to the side of the cross-shaped mounting plate, so that the cross-shaped mounting plate drives the pushing block to slide in the sliding groove, and the pushing block pushes the ice cube to lift the baffle plate, so that the ice cube slides into the discharge port, and then falls from the discharge port to the entrance opened at the top of the water storage tank, thereby achieving the effect of automatically dropping ice cubes, without the need for manual dropping of ice cubes, which can reduce the manpower burden. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 The figure is a schematic diagram of the overall structure of a welding device for sensor processing according to the present invention.
[0020] Figure 2 This is a disassembled view of the longitudinal adjustment component and the lateral adjustment mechanism of a welding device for sensor processing according to the present invention.
[0021] Figure 3 This is a disassembled view of the automatic lifting component of a welding device for sensor processing according to the present invention.
[0022] Figure 4 The present invention is a schematic diagram of the structure of an automatic position adjustment mechanism of a welding device for sensor processing.
[0023] Figure 5 The present invention is a schematic structural diagram of a rapid cooling mechanism of a welding device for sensor processing.
[0024] Figure 6 The present invention is a schematic structural diagram of a wind direction adjustment mechanism and an exhaust hood of a sensor processing welding device.
[0025] Figure 7 This is a disassembled diagram of a wind direction adjustment mechanism of a welding device for sensor processing according to the present invention.
[0026] Figure 8 The present invention is a schematic structural diagram of an air cooling mechanism and a water circulation cooling assembly of a sensor processing welding device.
[0027] Fig. 9 This is a disassembled diagram of an automatic ice feeding assembly of a welding device for sensor processing according to the present invention.
[0028] Fig.10 This is a disassembled view of a material blocking assembly of a welding device for sensor processing according to the present invention.
[0029] In the figure: 1. Equipment support; 2. Longitudinal adjustment assembly; 201. First driving cylinder; 202. Movable frame; 203. First guide rod; 3. Transverse adjustment mechanism; 301. First driving motor; 302. First threaded screw; 303. First bearing; 304. First screw nut; 305. Fixed frame; 306. First sliding hole; 307. First limit sliding column; 4. Automatic lifting assembly; 401. Second driving motor; 402. Second threaded screw; 403. Second bearing; 404. Second screw nut; 4 05, guide plate; 406, connecting rod; 407, limit slide; 408, connecting bottom plate; 409, welding head; 5, automatic position adjustment mechanism; 501, third drive motor; 502, left and right screw; 503, third bearing; 504, third screw nut; 505, F-shaped moving frame; 506, second sliding hole; 507, second limit slide column; 508, second drive cylinder; 509, pressure plate; 510, sensor weldment body; 511, welding accessories; 6, waste collection box; 7, wind direction adjustment mechanism; 7 01, installation frame; 702, third driving cylinder; 703, side plate; 704, second guide rod; 705, rack plate; 706, gear; 707, rotating shaft; 708, fourth bearing; 709, wedge-shaped guide plate; 8, air cooling mechanism; 801, exhaust hood; 802, air outlet; 803, support column; 804, air duct; 805, fixed air duct; 806, air inlet pipe; 807, exhaust fan; 9, water circulation cooling assembly; 901, water storage tank; 902, water extraction pipe; 903, water extraction pump; 904, spiral Type water delivery pipe; 905, temperature sensor; 906, inlet; 907, drain pipe; 10, automatic ice feeding assembly; 1001, insulation box; 1002, door-shaped mounting frame; 1003, fourth driving cylinder; 1004, cross-shaped mounting plate; 1005, third guide rod; 1006, push block; 1007, sliding groove; 1008, feed port; 1009, insulation sealing cover; 1010, support frame plate; 11, material blocking assembly; 1101, fixed shaft; 1102, torsion spring; 1103, material blocking plate. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0032] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] The present invention provides Figure 1-10A sensor processing welding device shown in the figure includes an equipment bracket 1, and a longitudinal adjustment component 2 is fixedly installed on the top of the equipment bracket 1, wherein the longitudinal adjustment component 2 plays a role in adjusting the longitudinal horizontal position of the welding head 409. A transverse adjustment mechanism 3 is arranged on the inner side of the longitudinal adjustment component 2, wherein the transverse adjustment mechanism 3 plays a role in adjusting the transverse horizontal position of the welding head 409. An automatic lifting component 4 is connected below the transverse adjustment mechanism 3, wherein the automatic lifting component 4 plays a role in automatically adjusting the height of the welding head 409, thereby facilitating the welding work of the welding head 409. An automatic position adjustment mechanism 5 is arranged below the automatic lifting component 4, wherein the automatic position adjustment mechanism 5 plays a role in facilitating the butt welding of the sensor weldment body 510 and the welding accessory 511. A waste chip collection box 6 is arranged below the automatic position adjustment mechanism 5, wherein the waste chip collection box 6 plays a role in collecting waste chips generated during welding. A wind direction adjustment mechanism 7 is arranged on one side of the automatic position adjustment mechanism 5, wherein the wind direction adjustment mechanism 7 plays a role in adjusting the blowing direction of the cold wind. A wind cooling mechanism 8 is provided on one side of the wind direction adjustment mechanism 7, wherein the wind cooling mechanism 8 reduces the temperature of the sensor surface after welding by cold wind. A water circulation cooling component 9 is provided on one side of the wind cooling mechanism 8, wherein the water circulation cooling component 9 plays the role of cooling the airflow flowing in the fixed wind tube 805. An automatic ice feeding component 10 is provided above the water circulation cooling component 9, wherein the automatic ice feeding component 10 plays the role of automatically adding ice cubes to the water storage tank 901. A material blocking component 11 is provided inside the automatic ice feeding component 10, wherein the material blocking component 11 plays the role of preventing ice cubes from sliding out of the heat preservation box 1001; the wind direction adjustment mechanism 7 includes a mounting frame 701 fixed on the top of the equipment bracket 1, wherein the mounting frame 701 plays the role of installing the wind direction adjustment mechanism 7. A third driving cylinder 702 is fixedly installed on the top of the mounting frame 701, wherein the third driving cylinder 702 plays the role of driving the side plate 703 to move up and down. A side plate 703 is fixed to the bottom end of the third driving cylinder 702, wherein the side plate 703 plays the role of driving the rack plate 705 to move up and down. A second guide rod 704 is connected to the inside of the side plate 703, wherein the second guide rod 704 plays the role of guiding the movement of the side plate 703. A rack plate 705 is fixed to the side of the side plate 703, wherein the rack plate 705 plays the role of driving the multiple sets of gears 706 to rotate; the air cooling mechanism 8 includes an exhaust hood 801 arranged on one side of the installation frame 701, wherein the exhaust hood 801 plays the role of exhausting cold air. Multiple sets of air outlet holes 802 are provided on the side of the exhaust hood 801, wherein the multiple sets of air outlet holes 802 play the role of exhausting air. Four sets of support columns 803 are fixed to the outside of the exhaust hood 801, wherein the four sets of support columns 803 play the role of fixing the exhaust hood 801. Four groups of support columns 803 are fixed on the side of the equipment support 1 , and an air supply pipe 804 is fixedly connected to the side of the exhaust hood 801 away from the air outlet 802 , wherein the air supply pipe 804 serves to transport cold air into the exhaust hood 801 .A fixed air cylinder 805 is installed at one end of the air delivery pipe 804, wherein the fixed air cylinder 805 allows the wind to cool inside it; the water circulation cooling component 9 includes a water storage tank 901 arranged on one side of the fixed air cylinder 805, wherein the water storage tank 901 plays the role of storing and providing circulating cold water. A pumping pipe 902 is connected to the side of the water storage tank 901, wherein the pumping pipe 902 plays the role of pumping the cold water in the water storage tank 901 into the pumping pump 903. The end of the pumping pipe 902 away from the water storage tank 901 is connected to the side of the pumping pump 903, wherein the pumping pump 903 plays the role of pumping water. The side of the pumping pump 903 away from the pumping pipe 902 is connected to a spiral water delivery pipe 904, wherein the spiral water delivery pipe 904 allows cold water to pass through it, so that the airflow around it can be quickly cooled, thereby achieving the effect of cold wind. The spiral water delivery pipe 904 is installed inside the fixed wind tube 805, and the end of the spiral water delivery pipe 904 is fixedly connected to the side of the water storage tank 901. A temperature sensor 905 is installed on the outside of the water storage tank 901, wherein the temperature sensor 905 plays a role in sensing the temperature change inside the water storage tank 901. When the temperature measured by the temperature sensor 905 rises to a certain level, ice cubes are automatically added through the ice cube automatic feeding assembly 10. An inlet 906 is opened at the top of the water storage tank 901, wherein the inlet 906 allows the ice cubes in the insulation box 1001 to fall into the water storage tank 901. The side of the water storage tank 901 away from the water pumping pipe 902 is connected with a drain pipe 907, wherein the drain pipe 907 serves to discharge excess water; the automatic ice feeding assembly 10 includes an insulated box 1001 fixedly connected above the inlet 906, wherein the insulated box 1001 is made of heat-insulating materials, and serves to store ice cubes and keep them warm, thereby extending the storage time of multiple ice cubes. A door-shaped mounting frame 1002 is arranged on the outside of the insulated box 1001, wherein the door-shaped mounting frame 1002 serves to fix the fourth driving cylinder 1003. The side of the door-shaped mounting frame 1002 is fixed with the fourth driving cylinder 1003, wherein the fourth driving cylinder 1003 serves to drive the cross-shaped mounting plate 1004 to perform telescopic movement. One end of the fourth driving cylinder 1003 is fixedly connected with a cross-shaped mounting plate 1004, wherein the cross-shaped mounting plate 1004 serves to drive the push block 1006 to perform telescopic movement. A push block 1006 is fixed to the side of the cross-shaped mounting plate 1004 , wherein the push block 1006 serves to push the ice cubes into the discharge port 1008 .
[0035] Before welding the sensor with welding equipment, the longitudinal position of the welding head 409 can be adjusted by the longitudinal adjustment component 2. The longitudinal adjustment component 2 includes a first driving cylinder 201 fixed on the top of the equipment bracket 1. A movable frame 202 is fixed at one end of the first driving cylinder 201. Two groups of first guide rods 203 are connected inside the movable frame 202. The two groups of first guide rods 203 are fixed in the grooves opened on the top of the equipment bracket 1. The first driving cylinder 201 drives the movable frame 202 to move longitudinally and horizontally through the telescopic shaft. The movable frame 202 plays the role of installing the first driving motor 301. The first guide rod 203 plays the role of guiding the movable frame 202 to move.
[0036] In this solution, before welding the sensor with welding equipment, the transverse position of the welding head 409 can be adjusted by the transverse adjustment mechanism 3. The transverse adjustment mechanism 3 includes a first drive motor 301 fixed outside the movable frame 202. The first drive motor 301 is connected to the first threaded screw 302 through a drive shaft. One end of the first threaded screw 302 is connected to a first bearing 303. The outer wall of the first threaded screw 302 is connected to a first screw nut 304. The first screw nut 304 is installed inside the fixed frame 305. The fixed frame 305 is provided with a first sliding hole 306. The first sliding hole 306 is connected to the first limit slide column 307. The first drive motor 301 drives the first threaded screw 302 to rotate through the drive shaft. The first threaded screw 302 plays the role of driving the first screw nut 304 to make transverse horizontal movement. The first bearing 303 allows the first threaded screw 302 to rotate inside it. The first screw nut 304 plays the role of driving the fixed frame 305 to make transverse horizontal movement. The first sliding hole 306 allows the first limiting sliding post 307 to slide inside the first sliding hole 306. The first limiting sliding post 307 guides the fixed frame 305 to move.
[0037] In this solution, when welding the sensor with welding equipment, the height of the welding head 409 is adjusted by the automatic lifting component 4, which includes a second driving motor 401 fixed on the top of the fixed frame 305, the second driving motor 401 is connected to the second threaded screw 402 through the driving shaft, one end of the second threaded screw 402 is connected to the second bearing 403, the outer wall of the second threaded screw 402 is connected to the second screw nut 404, the second screw nut 404 is installed inside the guide plate 405, four groups of connecting rods 406 are fixed at the bottom of the guide plate 405, the outer part of the connecting rod 406 is connected to the limited position slide groove 407, the four groups of connecting rods 406 are fixed at the top of the connecting bottom plate 408, and the welding head 409 is fixed at the bottom of the connecting bottom plate 408. Among them, the second driving motor 401 drives the second threaded screw 402 to rotate through the driving shaft. The second threaded screw 402 plays the role of driving the second screw nut 404 to move up and down. The second bearing 403 allows the second threaded screw 402 to rotate inside it. The second lead screw nut 404 plays the role of driving the guide plate 405 to move up and down. The guide plate 405 plays the role of driving the four groups of connecting rods 406 to move up and down. The four groups of connecting rods 406 play the role of driving the connecting bottom plate 408 to move up and down. The limiting slide groove 407 allows the four groups of connecting rods 406 to slide within the limiting position. The connecting bottom plate 408 plays the role of fixing the welding head 409. The welding head 409 plays the role of welding the sensor weldment body 510 and the welding accessories 511.
[0038] When welding the sensor with welding equipment, the sensor weldment body 510 is connected to the welding accessory 511 through the automatic position adjustment mechanism 5. The automatic position adjustment mechanism 5 includes a third drive motor 501 fixedly installed on the side of the equipment bracket 1. The third drive motor 501 is connected to a left and right rotating screw 502 through a drive shaft. One end of the left and right rotating screw 502 is connected to a third bearing 503. The outer wall of the left and right rotating screw 502 is connected to two groups of third screw nuts 504. The two groups of third screw nuts 504 are respectively installed inside the F-shaped movable frame 505. The automatic position adjustment mechanism 5 also includes two groups of second sliding holes 506 provided inside the F-shaped moving frame 505, the second sliding holes 506 are connected to the second limiting sliding column 507, the top of the F-shaped moving frame 505 is fixed with a second driving cylinder 508, the bottom of the second driving cylinder 508 is fixed with a pressing plate 509, the lower end of the pressing plate 509 is provided with a sensor welding body 510, and the inner side of one group of F-shaped moving frames 505 is provided with a welding accessory 511. Among them, the third driving motor 501 drives the left and right rotating screws 502 to rotate through the driving shaft. The left and right rotating screws 502 play the role of driving the two groups of third screw nuts 504 to move toward or in the opposite direction. The two groups of third screw nuts 504 play the role of driving the two groups of F-shaped moving frames 505 to move toward or in the opposite direction. One group of F-shaped moving frames 505 plays the role of fixing the sensor welding body 510, and the other group of F-shaped moving frames 505 plays the role of fixing the welding accessories 511. The second sliding hole 506 allows the second limiting slide post 507 to slide inside the second sliding hole 506. The second limiting slide post 507 guides the movement of the two groups of F-shaped moving frames 505. The second driving cylinder 508 drives the pressing plate 509 to move downward. The pressing plate 509 presses and fixes the sensor weldment body 510 or the welding accessory 511.
[0039] When welding the sensor with welding equipment, the wind direction adjustment mechanism 7 is used to adjust the wind direction of the cold wind blown out. The wind direction adjustment mechanism 7 also includes a gear 706 connected to the side of the rack plate 705. The gears 706 have multiple groups, and the multiple groups of gears 706 are linearly distributed on the side of the rack plate 705. The multiple groups of gears 706 are meshed and connected with the rack plate 705. A rotating shaft 707 is fixed inside the gear 706. The two ends of the rotating shaft 707 are respectively connected to the fourth bearing 708. The outer wall of the rotating shaft 707 is fixed with a wedge-shaped guide plate 709. Among them, the gear 706 plays a role in driving the rotating shaft 707 to rotate. The rotating shaft 707 plays a role in driving the wedge-shaped guide plate 709 to rotate. The two groups of fourth bearings 708 allow the rotating shaft 707 to rotate inside them. The wedge-shaped guide plate 709 plays a role in guiding the direction of the cold wind.
[0040] In this solution, when welding the sensor with welding equipment, the temperature of the welding point is quickly cooled down by the air cooling mechanism 8, and the air cooling mechanism 8 also includes an air inlet pipe 806 fixedly connected to the side of the fixed air cylinder 805, and an exhaust fan 807 is fixedly connected to the end of the air inlet pipe 806 away from the fixed air cylinder 805. The air inlet pipe 806 plays the role of drawing wind into the fixed air cylinder 805. The exhaust fan 807 provides power for exhausting air.
[0041] In this solution, when welding the sensor with welding equipment, ice cubes can be automatically added through the automatic ice cube feeding assembly 10. The automatic ice cube feeding assembly 10 also includes two sets of third guide rods 1005 connected inside the cross-shaped mounting plate 1004. A sliding groove 1007 is provided on the side of the heat preservation box 1001. The inner diameter of the sliding groove 1007 is the same as the outer diameter of the push block 1006. The sliding groove 1007 is slidably connected to the push block 1006. A discharge port 1008 is provided at the bottom of the heat preservation box 1001. A heat preservation sealing cover 1009 is connected to the top of the heat preservation box 1001. Two sets of support frame plates 1010 are fixedly connected to the outside of the heat preservation box 1001. Among them, the third guide rod 1005 plays a role in guiding the movement of the cross-shaped mounting plate 1004. The sliding groove 1007 allows the push block 1006 to slide inside it. The discharge port 1008 plays a role in discharging ice cubes. The heat-insulating sealing cover 1009 seals the heat-insulating box 1001. The two groups of supporting frame plates 1010 fix the heat-insulating box 1001.
[0042] When welding the sensor with welding equipment, the blocking assembly 11 can prevent the ice from moving automatically. The blocking assembly 11 includes a fixed shaft 1101 installed inside the heat preservation box 1001, a torsion spring 1102 is arranged outside the fixed shaft 1101, and a blocking plate 1103 is arranged outside the torsion spring 1102. The fixed shaft 1101 allows the blocking plate 1103 to rotate on its outer wall. The torsion spring 1102 allows the blocking plate 1103 to deform and rotate outside. When the blocking plate 1103 is pushed by an external force, the torsion spring 1102 is deformed. When the blocking plate 1103 is no longer subjected to force, the torsion spring 1102 is deformed and reset, so that the blocking plate 1103 returns to its original position. The blocking plate 1103 plays a role in preventing the ice from sliding automatically, thereby achieving the effect of limiting the ice.
[0043] Working principle: first start the water pump 903, and pump the cold water containing ice cubes in the water tank 901 into the spiral water delivery pipe 904 through the water pumping pipe 902, so that the wind passing around the spiral water delivery pipe 904 quickly cools down, thereby causing the air flow temperature in the fixed wind tube 805 to drop rapidly; then operate the exhaust fan 807, so that the exhaust fan 807 draws the external wind force into the fixed wind tube 805 through the air inlet pipe 806, and then the wind passes through the spiral water delivery pipe 904, causing its temperature to drop rapidly, thus achieving the effect of cold wind; then the cold wind is transported to the exhaust hood 801 through the air delivery pipe 804, and finally the air is discharged through the multiple groups of air outlet holes 802 opened in the exhaust hood 801; Then operate the third driving cylinder 702 so that the third driving cylinder 702 drives the side plate 703 to move upward, so that the side plate 703 drives the rack plate 705 to move upward, so that the rack plate 705 drives the multiple sets of gears 706 to rotate, so that the multiple sets of gears 706 drive the multiple sets of wedge-shaped guide plates 709 to flip to a horizontal position through the multiple sets of rotating shafts 707, so that the wind coming out of the multiple sets of air outlet holes 802 is blown onto the sensor weldment body 510 after welding through the guide of the multiple sets of wedge-shaped guide plates 709, so that the high temperature on its surface can be quickly cooled, making it convenient for workers to quickly take out the materials without burning their hands, thereby greatly shortening the cooling time and improving the work efficiency of the welding process.
[0044] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A welding device for sensor processing, comprising a device bracket (1), characterized in that: A longitudinal adjustment component (2) is fixedly mounted on the top of the equipment support (1); a transverse adjustment mechanism (3) is arranged on the inner side of the longitudinal adjustment component (2); an automatic lifting component (4) is connected below the transverse adjustment mechanism (3); an automatic position adjustment mechanism (5) is arranged below the automatic lifting component (4); a waste collection box (6) is arranged below the automatic position adjustment mechanism (5); a wind direction adjustment mechanism (7) is arranged on one side of the automatic position adjustment mechanism (5); a wind cooling mechanism (8) is arranged on one side of the wind direction adjustment mechanism (7); a water circulation cooling component (9) is arranged on one side of the wind cooling mechanism (8); an automatic ice feeding component (10) is arranged above the water circulation cooling component (9); a material blocking component (11) is arranged inside the automatic ice feeding component (10); The wind direction adjustment mechanism (7) comprises a mounting frame (701) fixed on the top of the equipment bracket (1); a third driving cylinder (702) is fixedly mounted on the top of the mounting frame (701); a side plate (703) is fixed to the bottom end of the third driving cylinder (702); a second guide rod (704) is connected to the inside of the side plate (703); and a rack plate (705) is fixed to the side of the side plate (703); The air cooling mechanism (8) comprises an exhaust hood (801) arranged on one side of the installation frame (701), a plurality of groups of air outlet holes (802) are provided on the side of the exhaust hood (801), four groups of support columns (803) are fixed to the outside of the exhaust hood (801), the four groups of support columns (803) are fixed to the side of the equipment bracket (1), an air supply pipe (804) is fixedly connected to the side of the exhaust hood (801) away from the air outlet holes (802), and a fixed air cylinder (805) is installed at one end of the air supply pipe (804); The water circulation cooling component (9) comprises a water storage tank (901) arranged on one side of the fixed wind tube (805); a water pumping pipe (902) is connected to the side of the water storage tank (901); one end of the water pumping pipe (902) away from the water storage tank (901) is connected to the side of a water pump (903); a spiral water delivery pipe (904) is connected to the side of the water pump (903) away from the water pumping pipe (902); the spiral water delivery pipe (904) is installed inside the fixed wind tube (805); the end of the spiral water delivery pipe (904) is fixedly connected to the side of the water storage tank (901); a temperature sensor (905) is installed on the outside of the water storage tank (901); an inlet (906) is provided on the top of the water storage tank (901); and a drain pipe (907) is connected to the side of the water storage tank (901) away from the water pumping pipe (902); The automatic ice feeding assembly (10) comprises an insulation box (1001) fixedly connected above the inlet (906), a door-shaped mounting frame (1002) being arranged on the outside of the insulation box (1001), a fourth driving cylinder (1003) being fixedly connected to the side of the door-shaped mounting frame (1002), one end of the fourth driving cylinder (1003) being fixedly connected to a cross-shaped mounting plate (1004), and a push block (1006) being fixedly connected to the side of the cross-shaped mounting plate (1004).
2. A sensor processing welding device according to claim 1, characterized in that: The longitudinal adjustment component (2) comprises a first driving cylinder (201) fixed on the top of the equipment support (1), a movable frame (202) being fixed on one end of the first driving cylinder (201), two groups of first guide rods (203) being connected inside the movable frame (202), and the two groups of first guide rods (203) being fixed in a groove opened on the top of the equipment support (1).
3. A sensor processing welding device according to claim 2, characterized in that: The lateral adjustment mechanism (3) comprises a first drive motor (301) fixedly arranged outside the movable frame (202); the first drive motor (301) is connected to a first threaded screw (302) via a drive shaft; one end of the first threaded screw (302) is connected to a first bearing (303); an outer wall of the first threaded screw (302) is connected to a first screw nut (304); the first screw nut (304) is mounted inside a fixed frame (305); a first sliding hole (306) is provided inside the fixed frame (305); and a first limiting sliding column (307) is connected inside the first sliding hole (306).
4. A sensor processing welding device according to claim 3, characterized in that: The automatic lifting component (4) comprises a second driving motor (401) fixed at the top of the fixing frame (305); the second driving motor (401) is connected to a second threaded screw (402) via a driving shaft; one end of the second threaded screw (402) is connected to a second bearing (403); the outer wall of the second threaded screw (402) is connected to a second screw nut (404); the second screw nut (404) is mounted inside the guide plate (405); four groups of connecting rods (406) are fixed to the bottom of the guide plate (405); the outside of the connecting rods (406) are connected to a limiting sliding groove (407); the four groups of connecting rods (406) are fixed to the top of a connecting bottom plate (408); and a welding head (409) is fixed to the bottom of the connecting bottom plate (408).
5. The sensor processing welding equipment according to claim 1, characterized in that: The automatic position adjustment mechanism (5) comprises a third drive motor (501) fixedly mounted on a side of the equipment support (1); the third drive motor (501) is connected to a left-right rotating lead screw (502) via a drive shaft; one end of the left-right rotating lead screw (502) is connected to a third bearing (503); the outer wall of the left-right rotating lead screw (502) is connected to two sets of third lead screw nuts (504); the two sets of third lead screw nuts (504) are respectively mounted inside an F-shaped moving frame (505).
6. A sensor processing welding device according to claim 5, characterized in that: The automatic position adjustment mechanism (5) further comprises two groups of second sliding holes (506) provided inside the F-shaped movable frame (505), the inside of the second sliding holes (506) being connected with a second limiting sliding column (507), a second driving cylinder (508) being fixed at the top of the F-shaped movable frame (505), a pressing plate (509) being fixed at the bottom of the second driving cylinder (508), a sensor weldment body (510) being provided below the pressing plate (509), and a welding accessory (511) being provided on the inner side of a group of the F-shaped movable frames (505).
7. A sensor processing welding device according to claim 1, characterized in that: The wind direction adjustment mechanism (7) further comprises a gear (706) arranged on a side surface of the rack plate (705), wherein the gear (706) comprises a plurality of groups, the plurality of groups of gears (706) being linearly distributed on the side surface of the rack plate (705), the plurality of groups of gears (706) being meshingly connected with the rack plate (705), a rotating shaft (707) being fixed inside the gear (706), both ends of the rotating shaft (707) being respectively connected to fourth bearings (708), and a wedge-shaped guide plate (709) being fixed to the outer wall of the rotating shaft (707).
8. The sensor processing welding equipment according to claim 1, characterized in that: The air cooling mechanism (8) further comprises an air inlet pipe (806) fixedly connected to a side surface of the fixed air cylinder (805), and an end of the air inlet pipe (806) away from the fixed air cylinder (805) is fixedly connected to an exhaust fan (807).
9. The sensor processing welding equipment according to claim 1, characterized in that: The automatic ice feeding assembly (10) further comprises two groups of third guide rods (1005) which are connected to the inside of the cross-shaped mounting plate (1004); a sliding groove (1007) is provided on the side of the heat preservation box (1001); the inner diameter of the sliding groove (1007) is the same as the outer diameter of the pushing block (1006); the sliding groove (1007) is slidably connected to the pushing block (1006); a feeding port (1008) is provided at the bottom of the heat preservation box (1001); a heat preservation sealing cover (1009) is connected to the top of the heat preservation box (1001); and two groups of support frame plates (1010) are fixedly connected to the outside of the heat preservation box (1001).
10. The sensor processing welding equipment according to claim 1, characterized in that: The material blocking assembly (11) comprises a fixed shaft (1101) installed inside the heat preservation box (1001), a torsion spring (1102) is arranged outside the fixed shaft (1101), and a material blocking plate (1103) is arranged outside the torsion spring (1102).
Citation Information
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