A fully automatic folder assembly and forming device

Abstract

The present invention discloses a fully automatic folder assembly and forming device, which includes a first workbench, a second workbench, and a first feeding component; on the first workbench, a first feeding area, a second feeding area, a stamping area, and a first discharging area are sequentially arranged along the advancing direction of the workpiece; on the second feeding component, a transfer area, a third feeding area, a riveting area, a reed assembly area, a fourth feeding area, a bending area, and a second discharging area are sequentially arranged along the advancing direction of the workpiece; the workpiece passes through the fixed binding rod feeding component, the bottom plate feeding component, the stamping component, and the first discharging component in sequence, realizing the feeding and stamping assembly and forming of the fixed binding rod and the bottom plate; the workpiece then passes through the swing rod feeding component, the riveting component, the reed cutting and installation component, the movable binding rod feeding component, and the bending component, and realizes the full-automatic installation and assembly of the folder through the first workbench and the second workbench, reducing manual labor and effectively improving the production efficiency of the folder.

Description

Technical Field

[0001] The present invention relates to the field of folder production and assembly equipment, and particularly relates to a fully automatic folder assembly and forming equipment. Background Art

[0002] Existing folders are mostly made of metals such as stainless steel. During the production process, stainless steel sheets need to be stamped into shape, and then other parts are installed on the stainless steel sheets by means of riveting, hinging, welding, stamping, etc. The whole process has many steps and requires a large number of workers, so the work efficiency is not high. Moreover, the existing automated production equipment has a low level of automation and occupies a large area. Summary of the Invention

[0003] In view of this, the purpose of the present invention is to provide a fully automatic folder assembly and forming equipment to solve the above problems.

[0004] To solve the above technical problems, the technical solution of the present invention is: a fully automatic folder assembly and forming equipment, including a first workbench, a second workbench, and a first feeding component connected between the first workbench and the second workbench; the first workbench is a rotary workbench, and a first loading area, a second loading area, a stamping area, and a first unloading area are sequentially arranged on the first workbench along the advancing direction of the workpiece; a fixed binding rod loading component corresponding to the position of the first loading area is arranged beside the first workbench; a bottom plate loading component corresponding to the position of the second loading area is arranged beside the first workbench; a stamping component corresponding to the position of the stamping area is arranged beside the first workbench; a first unloading component corresponding to the position of the first unloading area is arranged beside the first workbench; a second feeding component corresponding to the position of the first feeding component is arranged on the second workbench, and a transfer area, a third loading area, a riveting area, a reed assembly area, a fourth loading area, a bending area, and a second unloading area are sequentially arranged on the second feeding component along the advancing direction of the workpiece; a transfer component corresponding to the transfer area is arranged on the second workbench, a swing rod loading component corresponding to the position of the third loading area is arranged on the second workbench, a riveting component corresponding to the position of the riveting area is arranged on the second workbench, a reed cutting and installing component corresponding to the position of the reed assembly area is arranged on the second workbench, a movable binding rod loading component corresponding to the position of the fourth loading area is arranged on the second workbench, a bending component corresponding to the position of the bending area is arranged on the second workbench, and a second unloading component corresponding to the position of the second unloading area is arranged on the second workbench.

[0005] Furthermore, a number of bottom molds adapted to the shape of the workpiece are annularly arrayed on the first workbench; the bottom molds are circulated and moved between the first loading area, the second loading area, the stamping area, and the first unloading area by the rotation of the first workbench; alignment grooves are formed on the sides of the bottom molds, and first cylinders are arranged on one side of the fixed binding rod loading component, the bottom plate loading component, and the stamping component facing the alignment grooves, and a limiting plate adapted to the shape of the alignment grooves is arranged on the movable end of the first cylinder.

[0006] Furthermore, pneumatic handling claws are arranged on the fixed binding rod loading component, the transfer component, the swing rod loading component, the movable binding rod loading component, and the second unloading component for handling corresponding workpieces.

[0007] Furthermore, the fixed binding rod loading component includes an inclined Y-shaped downward chute, a second cylinder arranged beside the Y-shaped downward chute, a shunting slider arranged on the movable part of the second cylinder, and a first vibrating feeding tray arranged beside the Y-shaped downward chute and having an output end communicating with the Y-shaped downward chute; the bottom plate loading component includes an inclined first chute, a mounting plate arranged on the first chute, a third cylinder fixedly mounted on the mounting plate, and a movable stop rod hinged beside the mounting plate and located above the first chute; one end of the movable stop rod is hinged to the movable part of the third cylinder, and the two ends of the movable stop rod extend outward toward the workpiece to form limiting parts.

[0008] Furthermore, a card slot for clamping and fixing the fixed binding rod is also arranged beside the bottom mold. When the bottom mold rotates and faces the fixed binding rod loading component, the card slot corresponds to the bottom position of the Y-shaped downward chute; when the bottom mold rotates and faces the stamping component, the stamping abutting end on the stamping component is located directly above the fixed binding rod; the first unloading component includes a second downward chute with one end facing the bottom mold and the other end facing the first feeding component, a fourth cylinder arranged above the second downward chute, and a push plate arranged on the movable end of the fourth cylinder.

[0009] Further, the swing rod feeding assembly includes a second vibrating feeding tray, a third downward chute, a third feeding assembly, a first limiting platform, a fourth downward chute, a fifth downward chute, and a second limiting platform; the third downward chute is connected between the output end of the second vibrating feeding tray and the third feeding assembly, the first limiting platform is arranged on both sides of the third feeding assembly for adjusting the angle of the workpiece; the fourth downward chute is arranged above the first limiting platform, and a plurality of abutting wheels are limited in the fourth downward chute, and a lifting assembly is arranged at the bottom of the first limiting platform for pushing the first limiting platform to rise and enabling the abutting wheels to be sleeved with the workpiece; the fifth downward chute is connected between the third feeding assembly and the second limiting platform; the riveting assembly is aligned with the axis of the abutting wheel on the workpiece.

[0010] Further, the reed cutting and installing assembly includes a T-shaped blanking chute, a first pushing slider and a second pushing slider respectively arranged in the blanking chute, a first pushing cylinder and a second pushing cylinder respectively arranged beside the first pushing slider and the second pushing slider, a reed cutting mechanism arranged above the blanking chute, a reed reel arranged beside the reed, and a feeding assembly arranged between the reed cutting mechanism and the reed reel; the reed is wound on the reed reel, and one end enters the reed cutting mechanism by the continuous pushing of the feeding assembly, and the reed is cut into single reeds by the reed cutting mechanism and enters the blanking chute, and enters the reed installation position on the workpiece bottom plate and is clamped and fixed by the sequential pushing of the first pushing slider and the second pushing slider.

[0011] Further, the movable binding rod feeding assembly includes a sixth downward chute, and movable binding rods are arrayed and placed on the sixth downward chute, and the pneumatic handling claw is arranged above the bottom of the sixth downward chute, and the movable binding rod is moved from the bottom of the sixth downward chute to the bending part of the workpiece by the pneumatic handling claw.

[0012] Further, the bending assembly includes a fifth cylinder, a first lever assembly, a first guide rail, a first sliding table, a forming rod, a sixth cylinder, a second guide rail, and a second sliding table; the first sliding table is limited and fixed in the first guide rail, the first lever assembly is arranged at the end of the first guide rail, the first lever assembly is arranged on the second workbench, one end of the first lever assembly is hinged to the movable end of the fifth cylinder, and the other end is hinged to the first sliding table; the forming rod is arranged on the first sliding table and corresponds to the bending part of the workpiece; the second guide rail is arranged on the other side of the workpiece, the second sliding table is limited in the second guide rail, the sixth cylinder is fixedly installed on the second workbench, and the movable end of the sixth cylinder is hinged to the second sliding table.

[0013] Furthermore, the pneumatic handling claw includes a vertical frame, a third guide rail, a linear slider, a seventh cylinder, a lifting cylinder, and a pneumatic claw; the vertical frame is arranged on the second workbench, the third guide rail is arranged on the vertical frame, the seventh cylinder is arranged on one side of the third guide rail, the linear slider is arranged in the third guide rail and fixedly connected to the movable end of the seventh cylinder, the lifting cylinder is fixedly installed on the linear slider, the pneumatic claws are arranged in pairs on the movable end of the lifting cylinder, and the shapes and positions of the pneumatic claws correspond to those of the workpiece.

[0014] The technical effects of the present invention are mainly reflected as follows: The workpiece successively enters the fixed binding rod feeding assembly, the bottom plate feeding assembly, the stamping assembly, and the first discharging assembly, respectively realizing the feeding and stamping assembly forming of the fixed binding rod and the bottom plate. Moreover, the first workbench adopts a rotary workbench, making the equipment occupy a smaller area and having a high degree of automation, effectively improving the work efficiency; the workpiece then passes through the swing rod feeding assembly, the riveting assembly, the reed cutting and installation assembly, the movable binding rod feeding assembly, and the bending assembly, successively realizing the riveting and fixing of the swing rod, the cutting and installation of the reed, and the feeding and bending hinge of the movable binding rod; thus, the full-automatic installation and assembly of the folder are realized through the first workbench and the second workbench, with a high degree of automation, reducing manual labor, and effectively improving the production efficiency of the folder. Description of the Drawings

[0015] Figure 1 is a three-dimensional view of the present invention;

[0016] Figure 2 is Figure 1 a top view of

[0017] Figure 3 is a three-dimensional view of the first workbench;

[0018] Figure 4 is a partial view of the fixed binding rod feeding assembly;

[0019] Figure 5 is a partial view of the bottom plate feeding assembly;

[0020] Figure 6 is a partial view of the first discharging assembly;

[0021] Figure 7 is a three-dimensional view of the second workbench;

[0022] Figure 8 is a three-dimensional view of the swing rod feeding assembly;

[0023] Figure 9 is a three-dimensional view of the bending assembly;

[0024] Figure 10 is a partial view of the reed cutting and installation assembly

[0025] Figure 11 is a perspective view of the workpiece;

[0026] Figure 12 is a perspective view of the pneumatic handling claw.

[0027] The reference numerals are: 1 - the first workbench, 11 - the first loading area, 12 - the second loading area, 13 - the stamping area, 14 - the first unloading area, 15 - the fixed binding rod loading assembly, 151 - the Y-shaped lower chute, 152 - the second cylinder, 153 - the shunt slider, 154 - the first vibrating loading tray, 16 - the bottom plate loading assembly, 161 - the first chute, 162 - the mounting plate, 163 - the third cylinder, 164 - the movable stop rod, 165 - the limiting part, 17 - the stamping assembly, 18 - the first unloading assembly, 181 - the second lower chute, 182 - the fourth cylinder, 183 - the push plate, 19 - the bottom die, 191 - the alignment groove, 192 - the first cylinder, 193 - the limiting plate, 194 - the clamping groove, 2 - the second workbench, 21 - the third loading area, 22 - the riveting area, 23 - the fourth loading area, 24 - the bending area, 25 - the swing rod loading assembly, 251 - the second vibrating loading tray, 252 - the third lower chute, 253 - the third feeding assembly, 254 - the first limiting platform, 255 - the fourth lower chute, 256 - the fifth lower chute, 257 - the second limiting platform, 26 - the riveting assembly, 27 - the reed cutting and installing assembly, 271 - the unloading chute, 272 - the first pushing slider, 273 - the second pushing slider, 274 - the first pushing cylinder, 275 - the second pushing cylinder, 276 - the reed cutting mechanism, 277 - the reed reel, 278 - the feeding assembly, 28 - the movable binding rod loading assembly, 281 - the sixth lower chute, 282 - the movable binding rod, 29 - the bending assembly, 291 - the fifth cylinder, 292 - the first lever assembly, 293 - the first guide rail, 294 - the first sliding table, 295 - the forming rod, 296 - the sixth cylinder, 297 - the second guide rail, 298 - the second sliding table, 201 - the reed assembly area, 3 - the first feeding assembly, 4 - the second feeding assembly, 5 - the transfer area, 51 - the transfer assembly, 6 - the second unloading area, 61 - the second unloading assembly, 7 - the pneumatic handling claw, 71 - the vertical frame, 72 - the third guide rail, 73 - the linear slider, 74 - the seventh cylinder, 75 - the lifting cylinder, 76 - the pneumatic claw, 81 - the bottom plate, 82 - the fixed binding rod, 83 - the swing rod, 84 - the abutting wheel, 85 - the reed, 86 - the movable binding rod, 87 - the bending part. Detailed Embodiment

[0028] The following further details the specific embodiments of the present invention in conjunction with the accompanying drawings, so that the technical solutions of the present invention are easier to understand and master.

[0029] In this embodiment, it should be understood that the orientation or positional relationship indicated by terms such as "middle", "upper", "lower", "top", "right side", "left end", "above", "back", "middle part", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.

[0030] In addition, in this specific embodiment, if the connection or fixing method between components is not specifically described, the connection or fixing method can be bolt fixing, pin fixing, or pin shaft connection, etc., which are commonly used in the prior art. Therefore, it will not be elaborated in this embodiment.

[0031] The present invention provides a fully automatic folder assembly and forming device, such as Figure 1-11As shown in the figure, it includes a first workbench 1, a second workbench 2, and a first feeding component 3 connected between the first workbench 1 and the second workbench 2; the first workbench 1 is a rotary workbench, and through the rotation action of the first workbench 1, the workpiece is driven into each station for processing and assembly. Along the advancing direction of the workpiece on the first workbench 1, there are successively arranged a first loading area 11, a second loading area 12, a stamping area 13, and a first unloading area 14; beside the first workbench 1, there is a fixed binding rod loading component 15 corresponding to the position of the first loading area 11; beside the first workbench 1, there is a base plate loading component 16 corresponding to the position of the second loading area 12; beside the first workbench 1, there is a stamping component 17 corresponding to the position of the stamping area 13; beside the first workbench 1, there is a first unloading component 18 corresponding to the position of the first unloading area 14. The workpiece successively enters the fixed binding rod loading component 15, the base plate loading component 16, the stamping component 17, and the first unloading component 18, respectively realizing the loading and stamping assembly forming of the fixed binding rod 82 and the base plate 81. And the first workbench 1 adopts a rotary workbench, making the floor area occupied by the equipment smaller and having a high degree of automation, effectively improving the work efficiency; on the second workbench 2, there is a second feeding component 4 corresponding to the position of the first feeding component 3. Along the advancing direction of the workpiece on the second feeding component 4, there are successively arranged a transfer area 5, a third loading area 21, a riveting area 22, a reed assembly area 201, a fourth loading area 23, a bending area 24, and a second unloading area 6; on the second workbench 2, there is a transfer component 51 corresponding to the transfer area 5; on the second workbench 2, there is a swing rod 83 loading component 25 corresponding to the position of the third loading area 21; on the second workbench 2, there is a riveting component 26 corresponding to the riveting area 22; on the second workbench 2, there is a reed cutting and installation component 27 corresponding to the reed assembly area 201; on the second workbench 2, there is a movable binding rod loading component 28 corresponding to the position of the fourth loading area 23; on the second workbench 2, there is a bending component 29 corresponding to the bending area 24; on the second workbench 2, there is a second unloading component 61 corresponding to the second unloading area 6. The workpiece successively realizes the riveting and fixing of the swing rod 83, the cutting and installation of the reed 85, and the loading and bending hinge of the movable binding rod 86 through the swing rod 83 loading component 25, the riveting component 26, the reed cutting and installation component 27, the movable binding rod loading component 28, and the bending component 29; thus, the full-automatic installation and assembly of the folder are realized through the first workbench 1 and the second workbench 2.

[0032] Further, a number of bottom molds 19 whose shapes are adapted to the shape of the workpiece are annularly arrayed on the first workbench 1; the bottom molds 19 are rotated by the first workbench 1 to cyclically move between the first loading area 11, the second loading area 12, the stamping area 13, and the first unloading area 14; a positioning groove 191 is formed on the side surface of the bottom mold 19, and a first air cylinder 192 is disposed on one side of the fixed binding rod loading assembly 15, the bottom plate loading assembly 16, and the stamping assembly 17 facing the positioning groove 191. A limiting plate 193 whose shape is adapted to the shape of the positioning groove 191 is disposed on the movable end of the first air cylinder 192. When the workpiece is driven into different working areas by the rotation of the first workbench 1, the first air cylinder 192 is extended to make the limiting edge approach and abut against the positioning groove 191, so that the bottom mold 19 on the first workbench 1 can be directly opposite to the corresponding working area, and at this time, the first workbench 1 cannot rotate, thereby improving the stability during processing; subsequently, the first air cylinder contracts to make the limiting plate 193 away from the positioning groove 191. At this time, the first workbench 1 can continue to rotate, enabling the workpiece to enter the next working station.

[0033] Further, the fixed binding rod loading assembly 15, the transfer assembly 51, the swing rod 83 loading assembly 25, the movable binding rod loading assembly 28, and the second unloading assembly 61 are all provided with pneumatic handling claws 7 for handling the corresponding workpieces.

[0034] Further, the fixed binding rod feeding assembly 15 includes an inclined Y-shaped downward chute 151, a second air cylinder 152 disposed beside the Y-shaped downward chute 151, a shunting slider 153 disposed on the movable part of the second air cylinder 152, and a first vibrating feeding tray 154 disposed beside the Y-shaped downward chute 151 and having an output end communicating with the Y-shaped downward chute 151. The fixed binding rod 82 enters the Y-shaped downward chute 151 through the first vibrating feeding tray 154. The shunting slider 153 is pushed to move back and forth by a second air pipe, so as to correspondingly push two fixed binding rods 82 to slide out from the bottom of the Y-shaped downward chute 151 at different times and be limited and fixed to the side surface of the bottom die 19. The bottom plate feeding assembly 16 includes an inclined first chute 161, a mounting plate 162 disposed on the first chute 161, a third air cylinder 163 fixedly mounted on the mounting plate 162, and a movable stop rod 164 hinged beside the mounting plate 162 and located above the first chute 161. One end of the movable stop rod 164 is hinged to the movable part of the third air cylinder 163, and both ends of the movable stop rod 164 extend outward toward the workpiece to form a limiting part 165. The bottom plate 81 is disposed in the first chute 161 and slides downward. The third air cylinder 163 pushes one end of the movable stop rod 164 into the first chute 161, so that the bottom plate 81 is blocked by the movable stop rod 164. When the third air cylinder 163 contracts to drive one end of the movable stop rod 164 to move upward, the limiting part 165 at the other end enters the first chute 161 under the action of the hinge, so that a single bottom plate 81 can continue to slide downward, while other bottom plates 81 are blocked by the limiting part 165, thereby realizing the single feeding of the bottom plates 81.

[0035] Further, a clamping groove 194 for clamping and fixing the fixed binding rod 82 is further disposed beside the bottom die 19. When the bottom die 19 rotates and faces the fixed binding rod feeding assembly 15, the clamping groove 194 corresponds to the bottom position of the Y-shaped downward chute 151. When the bottom die 19 rotates and faces the stamping assembly 17, the stamping abutting end on the stamping assembly 17 is located directly above the fixed binding rod 82. The first blanking assembly 18 includes a second downward chute 181 with one end facing the bottom die 19 and the other end facing the first feeding assembly 3, a fourth air cylinder 182 disposed above the second downward chute 181, and a push plate 183 disposed on the movable end of the fourth air cylinder 182. By contracting the fourth air pipe, the workpiece is pushed to slide off the bottom die 19, enter the second downward chute 181, and enter the first feeding assembly 3 by using the second downward chute 181.

[0036] Further, the swing rod feeding assembly 25 includes a second vibrating feeding tray 251, a third downward chute 252, a third feeding assembly 253, a first limiting platform 254, a fourth downward chute 255, a fifth downward chute 256 and a second limiting platform 257; the third downward chute 252 is connected between the output end of the second vibrating feeding tray 251 and the third feeding assembly 253, and the first limiting platform 254 is arranged on both sides of the third feeding assembly 253 for adjusting the angle of the workpiece, adjusting the swing rod 83 in the vertical state to the horizontal state, and using the first limiting platform 254 to support the swing rod 83, so as to facilitate the installation of the abutting wheel 84; the fourth downward chute 255 is arranged above the first limiting platform 254, and a plurality of abutting wheels 84 are limited in the fourth downward chute 255, and a lifting assembly is arranged at the bottom of the first limiting platform 254 for pushing the first limiting platform 254 to rise and enabling the abutting wheel 84 to be sleeved with the workpiece; the fifth downward chute 256 is connected between the third feeding assembly 253 and the second limiting platform 257; the riveting assembly 26 is aligned with the axis of the abutting wheel 84 on the workpiece, and through the operation of the riveting assembly 26, the abutting wheel 84 is riveted to the workpiece.

[0037] Further, the reed cutting and installing assembly 27 includes a T-shaped blanking chute 271, a first pushing slider 272 and a second pushing slider 273 respectively arranged in the blanking chute 271, a first pushing cylinder 274 and a second pushing cylinder 275 respectively arranged beside the first pushing slider 272 and the second pushing slider 273, a reed cutting mechanism 276 arranged above the blanking chute 271, a reed reel 277 arranged beside the reed 85, and a feeding assembly 278 arranged between the reed cutting mechanism 276 and the reed reel 277; the reed 85 is wound on the reed reel 277, and one end enters the reed cutting mechanism 276 through the continuous pushing of the feeding assembly 278, the reed 85 is cut into single reeds 85 by the reed cutting mechanism 276 and enters the blanking chute 271, and is pushed into the installation position of the reed 85 on the workpiece bottom plate 81 and clamped and fixed by the sequential pushing of the first pushing slider 272 and the second pushing slider 273.

[0038] Further, the movable binding rod feeding assembly 28 includes a sixth downward chute 281, and movable binding rods 86 are arrayed and placed on the sixth downward chute 281, and the pneumatic handling claw 7 is arranged above the bottom of the sixth downward chute 281, and the movable binding rods 86 are moved from the bottom of the sixth downward chute 281 to the bent portion 87 of the workpiece by the pneumatic handling claw 7.

[0039] Further, the bending assembly 29 includes a fifth cylinder 291, a first lever assembly 292, a first guide rail 293, a first sliding table 294, a forming rod 295, a sixth cylinder 296, a second guide rail 297 and a second sliding table 298; the first sliding table 294 is limited and fixed within the first guide rail 293, the first lever assembly 292 is disposed at the end of the first guide rail 293, the first lever assembly 292 is disposed on the second workbench 2, one end of the first lever assembly 292 is hinged to the movable end of the fifth cylinder 291, and the other end is hinged to the first sliding table 294; the forming rod 295 is disposed on the first sliding table 294 and corresponds to the bending portion 87 of the workpiece; the second guide rail 297 is disposed on the other side of the workpiece, the second sliding table 298 is limited within the second guide rail 297, the sixth cylinder 296 is fixedly installed on the second workbench 2, and the movable end of the sixth cylinder 296 is hinged to the second sliding table 298; by extending the fifth cylinder 291 and the sixth cylinder 296, the first sliding table 294 and the second sliding table 298 are respectively close to the front and back sides of the workpiece, and the bending portion 87 of the workpiece is pressed by the forming rod 295, so that the bending portion 87 is bent into an arc shape for realizing the articulated movable binding rod 86.

[0040] Further, as Figure 12 shown, the pneumatic handling claw 7 includes a vertical frame 71, a third guide rail 72, a linear slider 73, a seventh cylinder 74, a lifting cylinder 75, and a pneumatic claw 76; the vertical frame 71 is disposed on the second workbench 2, the third guide rail 72 is disposed on the vertical frame 71, the seventh cylinder 74 is disposed on one side of the third guide rail 72, the linear slider 73 is disposed within the third guide rail 72 and fixedly connected to the movable end of the seventh cylinder 74, the lifting cylinder 75 is fixedly installed on the linear slider 73, the pneumatic claws 76 are arranged in pairs on the movable end of the lifting cylinder 75, and the pneumatic claws 76 correspond to the shape and position of the workpiece.

[0041] The technical effects of the present invention are mainly reflected as follows: the workpiece successively enters the fixed binding rod feeding assembly, the bottom plate feeding assembly, the stamping assembly and the first blanking assembly, respectively realizing the feeding and stamping assembly molding of the fixed binding rod and the bottom plate, and the first workbench adopts a rotary workbench, making the floor area of the equipment smaller and the degree of automation higher, effectively improving the work efficiency; the workpiece then passes through the swing rod feeding assembly, the riveting assembly, the reed cutting and installing assembly, the movable binding rod feeding assembly and the bending assembly, successively realizing the riveting and fixing of the swing rod, the reed cutting and installing, and the feeding and bending articulation of the movable binding rod; thus, the full-automatic installation and assembly of the folder are realized through the first workbench and the second workbench, with a high degree of automation, reducing manual labor and effectively improving the production efficiency of the folder.

[0042] Certainly, the above are only typical examples of the present invention. In addition, the present invention may have many other specific implementation manners. Any technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection required by the present invention.

Claims

1. A fully automatic folder assembly and molding equipment, characterized in that: It includes a first workbench, a second workbench, and a first feeding assembly connected between the first workbench and the second workbench; the first workbench is a rotating workbench, and the first loading area, the second loading area, the stamping area and the first unloading area are sequentially arranged on the first workbench along the direction in which the workpiece moves; a fixed binding rod loading assembly corresponding to the position of the first loading area is arranged on the side of the first workbench; a bottom plate loading assembly corresponding to the position of the second loading area is arranged on the side of the first workbench; a stamping assembly corresponding to the position of the stamping area is arranged on the side of the first workbench; a first unloading assembly corresponding to the position of the first unloading area is arranged on the side of the first workbench; a second feeding assembly corresponding to the position of the first feeding assembly is arranged on the second workbench The second feeding assembly is provided with a transfer area, a third loading area, a riveting area, a spring assembly area, a fourth loading area, a bending area and a second unloading area in sequence along the forward direction of the workpiece; the second workbench is provided with a transfer assembly corresponding to the transfer area, the second workbench is provided with a swing arm loading assembly corresponding to the third loading area, the second workbench is provided with a riveting assembly corresponding to the riveting area, the second workbench is provided with a spring cutting and installation assembly corresponding to the spring assembly area, the second workbench is provided with a movable binding rod loading assembly corresponding to the fourth loading area, the second workbench is provided with a bending assembly corresponding to the bending area, and the second workbench is provided with a second unloading assembly corresponding to the second unloading area; The first workbench is provided with a plurality of bottom molds in a circular array, the shapes of which are adapted to the shapes of the workpieces; the bottom molds are cyclically moved between the first loading area, the second loading area, the stamping area and the first unloading area by the rotation of the first workbench; a positioning groove is provided on the side of the bottom mold, the fixed binding rod loading assembly, the bottom plate loading assembly and the stamping assembly are all provided with a first cylinder on the side facing the positioning groove, and a limiting plate with a shape adapted to the shape of the positioning groove is provided on the movable end of the first cylinder; The rocker arm loading assembly includes a second vibrating loading tray, a third sliding groove, a third feeding assembly, a first limit platform, a fourth sliding groove, a fifth sliding groove and a second limit platform; the third sliding groove is connected between the output end of the second vibrating loading tray and the third feeding assembly, and the first limit platform is arranged on both sides of the third feeding assembly for adjusting the angle of the workpiece; the fourth sliding groove is arranged above the first limit platform, and a plurality of abutment wheels are arranged in the fourth sliding groove for limiting the position, and a lifting assembly is arranged at the bottom of the first limit platform for pushing the first limit platform to rise and making the abutment wheel engage with the workpiece; the fifth sliding groove is connected between the third feeding assembly and the second limit platform; the riveting assembly is directly opposite to the axis of the abutment wheel on the workpiece.

2. The fully automatic folder assembly and molding equipment according to claim 1, characterized in that: The fixed binding rod loading assembly, the transfer assembly, the swing rod loading assembly, the movable binding rod loading assembly and the second unloading assembly are all provided with pneumatic handling claws for handling corresponding workpieces.

3. The fully automatic folder assembly and molding equipment according to claim 2, characterized in that: The fixed binding rod feeding assembly includes an inclined Y-shaped sliding groove, a second cylinder arranged beside the Y-shaped sliding groove, a diverter slider arranged on the movable part of the second cylinder, and a first vibrating feeding plate arranged beside the Y-shaped sliding groove and the output end of which is connected to the Y-shaped sliding groove; the bottom plate feeding assembly includes an inclined first sliding groove, a mounting plate arranged on the first sliding groove, a third cylinder fixedly mounted on the mounting plate, and a movable gear rod hingedly mounted beside the mounting plate and located above the first sliding groove; one end of the movable gear rod is hinged to the movable part of the third cylinder, and both ends of the movable gear rod extend outward toward the workpiece to form a limiting part.

4. The fully automatic folder assembly and molding equipment as claimed in claim 3, characterized in that: A slot for clamping and fixing the fixed binding rod is also provided on the side of the bottom mold. When the bottom mold rotates and faces the fixed binding rod feeding assembly, the slot corresponds to the bottom position of the Y-shaped sliding groove; when the bottom mold rotates and faces the stamping assembly, the stamping abutment end on the stamping assembly is located directly above the fixed binding rod; the first unloading assembly includes a second sliding groove with one end facing the bottom mold and the other end facing the first feeding assembly, a fourth cylinder arranged above the second sliding groove, and a push plate arranged on the movable end of the fourth cylinder.

5. The fully automatic folder assembly and molding equipment according to claim 2, characterized in that: The reed cutting installation assembly includes a T-shaped feeding trough, a first pushing slider and a second pushing slider respectively arranged in the feeding trough, a first pushing cylinder and a second pushing cylinder respectively arranged beside the first pushing slider and the second pushing slider, a reed cutting mechanism arranged above the feeding trough, a reed coiling rack arranged beside the reed, and a feeding assembly arranged between the reed cutting mechanism and the reed coiling rack; The reed is rolled on the reed roll rack, and one end is continuously pushed into the reed cutting mechanism by the feeding assembly. The reed is then cut into individual reeds by the reed cutting mechanism and enters the feeding chute. The reed is pushed successively by the first pushing slider and the second pushing slider into the reed installation position on the workpiece bottom plate and is clamped and fixed.

6. The fully automatic folder assembly and molding equipment according to claim 2, characterized in that: The movable binding rod loading assembly includes a sixth sliding groove, on which movable binding rods are placed in an array, and the pneumatic transport claw is arranged above the bottom of the sixth sliding groove. The movable binding rod is moved from the bottom of the sixth sliding groove to the bending portion of the workpiece by the pneumatic transport claw.

7. The fully automatic folder assembly and molding equipment according to claim 2, characterized in that: The bending assembly includes a fifth cylinder, a first lever assembly, a first guide rail, a first slide, a forming rod, a sixth cylinder, a second guide rail and a second slide; the first slide is limited and fixed in the first guide rail, the first lever assembly is arranged at the end of the first guide rail, the first lever assembly is arranged on the second workbench, one end of the first lever assembly is hinged to the movable end of the fifth cylinder, and the other end is hinged to the first slide; the forming rod is arranged on the first slide and corresponds to the position of the bending portion of the workpiece; the second guide rail is arranged on the other side of the workpiece, the second slide is limited in the second guide rail, the sixth cylinder is fixedly installed on the second workbench, and the movable end of the sixth cylinder is hinged to the second slide.

8. The fully automatic folder assembly and molding device according to claim 2, characterized in that: The pneumatic carrying claw includes a vertical frame, a third guide rail, a linear slider, a seventh cylinder, a lifting cylinder, and a pneumatic claw; the vertical frame is arranged on the second workbench, the third guide rail is arranged on the vertical frame, the seventh cylinder is arranged on one side of the third guide rail, the linear slider is arranged in the third guide rail and is fixedly connected to the movable end of the seventh cylinder, the lifting cylinder is fixedly installed on the linear slider, and the pneumatic claws are arranged in pairs on the movable ends of the lifting cylinders, and the pneumatic claws correspond to the shape and position of the workpiece.

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