An automatic chamfering device for spherical lenses

By designing the automatic chamfering device of spherical lenses, and using technical means such as vacuum nozzles, rotating motors and telescopic cylinders, the automatic absorption, flip and chamfering of spherical lenses are achieved, solving the problems of low chamfering efficiency and insufficient precision in the existing technology, and achieving efficient and accurate automated chamfering.

CN119115711BActive Publication Date: 2025-03-11CRYLIGHT PHOTONICS INC
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Patent Information

Application Number
CN202411612655.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-11
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

In the prior art, the chamfer of spherical lenses mainly relies on manual handheld, resulting in insufficient chamfer accuracy and low efficiency, and easy to hurt your fingers when rotating at high speed, which cannot meet the requirements of automated production and production capacity.

Method used

An automated chamfering device for spherical lenses is designed, including a lens flip mechanism, a lens absorbing mechanism and a lens chamfering mechanism. Automatic absorption and flip of the spherical lens is achieved through the vacuum nozzle and the three-coordinate moving assembly, combining the rotating motor and telescopic cylinder to achieve automatic chamfering.

Benefits of technology

It improves the efficiency and accuracy of chamfering of spherical lenses, reduces labor costs, and effectively avoids finger damage, meeting the needs of automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of optical lens milling, and provides an automatic chamfering device for spherical lenses, comprising: a lens flipping mechanism, a lens suction mechanism and a lens chamfering mechanism; the lens flipping mechanism comprises a support platform, a first rotating drive component, a first spur gear, a second spur gear, a first telescopic driving component, a second telescopic driving component, a first connecting rod, a second connecting rod, a flip fixture support, a first sliding rod, a second sliding rod, a first lens clamp and a second lens clamp; the lens suction mechanism comprises a three-coordinate moving component, a vacuum suction nozzle and a suction nozzle support; the lens chamfering mechanism comprises a grinding cup, a vertical rotating shaft and a second rotating drive component. The beneficial effect of the present invention is that the vacuum suction nozzle first automatically sucks the spherical lens, the grinding cup chamfers the spherical lens, with the cooperation of the first spur gear and the second spur gear, the first lens clamp and the second lens clamp clamp the spherical lens left and right, and the flip fixture support automatically flips the spherical lens, thereby improving the chamfering efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of optical lens milling, and in particular to an automatic chamfering device for a spherical lens. Background Art

[0002] Spherical lenses, also known as spherical lenses, have spherical surfaces on both sides; or one side is spherical and the other side is flat. The lens processing involves the chamfering process, which is also called chamfering. At present, the chamfering of spherical lenses is mainly done manually by hand, using semi-automatic chamfering equipment such as milling machines. The staff holds the spherical lens and tilts it before contacting it with the grinding wheel of the milling machine. The grinding wheel first mills and cuts the edge of one side of the spherical lens to form a chamfer, and then manually flips the spherical lens, and the grinding wheel mills and cuts the edge of the other side of the spherical lens to form a chamfer. The chamfering accuracy of this operation is insufficient and the efficiency is low. The grinding wheel is easy to hurt fingers when rotating at high speed. It cannot meet the requirements of automated production and production capacity.

[0003] Therefore, how to automatically absorb the spherical lens for chamfering, automatically flip the spherical lens, and improve the chamfering efficiency is a technical problem that needs to be solved urgently in this field. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide an automatic chamfering device for spherical lenses, which can automatically absorb the spherical lenses for chamfering and automatically flip the spherical lenses to improve the chamfering efficiency.

[0005] The present invention is implemented as follows: a spherical lens automatic chamfering device, comprising:

[0006] Lens flipping mechanism, lens suction mechanism and lens chamfering mechanism;

[0007] The lens flipping mechanism comprises a support platform, a first rotating drive assembly, a first spur gear, a second spur gear, a first telescopic drive assembly, a second telescopic drive assembly, a first connecting rod, a second connecting rod, a flipping fixture support platform, a first sliding rod, a second sliding rod, a first lens clamp block and a second lens clamp block;

[0008] The flip fixture support platform has a left baffle and a right baffle, a through hole is formed between the left baffle and the right baffle, the first lens clamping block and the second lens clamping block are both slidably connected to the through hole, the first lens clamping block is close to the left baffle, the second lens clamping block is close to the right baffle, the left baffle is formed with a left sliding hole, and the right baffle is formed with a right sliding hole;

[0009] The first slide bar passes through the left slide hole, the right end of the first slide bar is fixedly connected to the first lens clamp, the left end of the first slide bar is fixedly connected to the right end of the first connecting rod, the left end of the first connecting rod is rotatably connected to the telescopic end of the first telescopic drive assembly, the first connecting rod is also fixedly connected to the center of the first spur gear, and the first telescopic drive assembly is fixedly arranged on the left part of the support platform;

[0010] The second sliding rod passes through the right sliding hole, the left end of the second sliding rod is fixedly connected to the second lens clamping block, the right end of the second sliding rod is fixedly connected to the left end of the second connecting rod, the right end of the second connecting rod is rotatably connected to the telescopic end of the second telescopic driving assembly, and the second telescopic driving assembly is fixedly arranged on the right part of the support platform;

[0011] The first rotary drive assembly is fixedly arranged on the left part of the support platform, the rotating end of the first rotary drive assembly is fixedly connected to the center of the second spur gear, and the first spur gear is meshedly connected with the second spur gear;

[0012] The lens suction mechanism comprises a three-coordinate moving assembly, a vacuum suction nozzle and a suction nozzle support, wherein the vacuum suction nozzle is mounted on the suction nozzle support, and the suction nozzle support is connected to the support platform via the three-coordinate moving assembly;

[0013] The lens chamfering mechanism comprises a grinding cup, a vertical rotating shaft and a second rotating driving assembly, wherein the second rotating driving assembly is fixedly arranged in the middle of the supporting platform, and the grinding cup and the second rotating driving assembly are connected via the vertical rotating shaft.

[0014] Furthermore, the lens suction mechanism also includes a spring pin, a vertical guide rod, a first connecting plate and a second connecting plate, the first connecting plate is fixedly arranged at the upper end of the suction nozzle support, the second connecting plate is slidably arranged at the lower end of the suction nozzle support, the vacuum suction nozzle is fixedly arranged on the second connecting plate, the first connecting plate is provided with a guide hole, the lower end of the vertical guide rod is fixedly arranged on the second connecting plate, the upper end of the vertical guide rod passes through the guide hole, and the spring pin is installed between the first connecting plate and the second connecting plate.

[0015] Furthermore, the first rotary drive assembly and the second rotary drive assembly are both rotary motors, and the first telescopic drive assembly and the second telescopic drive assembly are both telescopic cylinders.

[0016] Furthermore, the flip fixture support has a first dovetail positioning block and a second dovetail positioning block, the first lens clamp has a first dovetail positioning groove, the second lens clamp has a second dovetail positioning groove, the first dovetail positioning block is slidably connected to the first dovetail positioning groove, and the second dovetail positioning block is slidably connected to the second dovetail positioning groove.

[0017] Furthermore, the lens flipping mechanism includes a first compression spring and a second compression spring, the first compression spring is sleeved on the first slide rod and is also located between the left baffle plate and the first lens clamp, and the second compression spring is sleeved on the second slide rod and is also located between the right baffle plate and the second lens clamp.

[0018] Furthermore, the lens flipping mechanism also includes a first sleeve and a second sleeve, the left port of the first sleeve is fixedly connected to the first telescopic drive assembly, the first connecting rod can enter and exit the right port of the first sleeve, the right port of the second sleeve is fixedly connected to the second telescopic drive assembly, and the second connecting rod can enter and exit the left port of the second sleeve.

[0019] Furthermore, the grinding cup is a conical structure that is larger at the top and smaller at the bottom.

[0020] Furthermore, it also includes a lens placement box, and the lens placement box is fixedly connected to the support platform.

[0021] Furthermore, the three-coordinate moving component is a gantry robot.

[0022] Furthermore, the right side surface of the first lens clamping block and the left side surface of the second lens clamping block are both arc surfaces.

[0023] Compared with the background technology, the beneficial effects of the present invention are: 1. The vacuum suction nozzle of the lens suction mechanism moves in the X, Y, and Z three-axis directions through the three-coordinate moving component, and the vacuum suction nozzle automatically sucks the first surface of the spherical lens first, transports the spherical lens to the grinding cup of the lens chamfering mechanism, chamfers the edge of the second surface of the spherical lens, and then transports the spherical lens to the flipping fixture base of the lens flipping mechanism, and then with the help of the cooperation of the first spur gear and the second spur gear, the first lens clamp and the second lens clamp clamp the spherical lens left and right, and the flipping fixture base automatically flips the spherical lens so that the second surface of the spherical lens faces upward, and the vacuum suction nozzle automatically sucks the second surface of the spherical lens again, and then transports the spherical lens to the grinding cup, chamfers the edge of the first surface of the spherical lens, thereby improving the chamfering efficiency; compared with manual hand grinding of spherical lenses, the present invention greatly improves the chamfering capacity, reduces labor costs, and effectively avoids finger injuries.

[0024] 2. Adding a spring pin effectively provides a certain downward pressure on the spherical lens. At the same time, due to the elastic deformation of the spring pin, it provides a buffering effect, reduces the hard-to-hard pressure between the spherical lens and the grinding cup, and avoids the spherical lens from cracking.

[0025] 3. Adding a vertical guide rod between the spring pins can avoid uneven force on the spring pins on both sides, which will cause the vacuum nozzle plane below to have an inclination angle, thus affecting the flatness of the lens; it helps to make the milling degree of each spherical lens consistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.

[0027] Figure 1 It is a structural schematic diagram of the automatic chamfering device for spherical lenses of the present invention.

[0028] Figure 2 Schematic diagram of the structure of the lens flipping mechanism in the embodiment of the present invention.

[0029] Figure 3 It is a schematic diagram of the connection between the first lens clamping block, the second lens clamping block lens and the flip fixture support platform in an embodiment of the present invention.

[0030] Figure 4 It is a schematic cross-sectional view of the connection between the first connecting rod, the first sliding rod, the first spur gear, and the second spur gear in an embodiment of the present invention.

[0031] Figure 5 It is a structural schematic diagram of the lens suction mechanism in an embodiment of the present invention.

[0032] Figure 6 2 is a schematic cross-sectional view of the structure of the lens chamfering mechanism in an embodiment of the present invention.

[0033] Figure 7 It is a schematic diagram of placing a spherical lens between a first lens clamp and a second lens clamp in an embodiment of the present invention using a vacuum suction nozzle.

[0034] Figure 8 It is a schematic diagram of the flip fixture support platform flipping the spherical lens 180° in the embodiment of the present invention.

[0035] Fig. 9 Schematic diagram of chamfering a spherical lens by a grinding cup in an embodiment of the present invention.

[0036] Fig.10 Schematic diagram of the position of the lens placement box on the support platform in an embodiment of the present invention.

[0037] Reference numerals: lens flip mechanism 1; support platform 11; first rotation drive assembly 12; first spur gear 13; second spur gear 14; first telescopic drive assembly 15; second telescopic drive assembly 16; first connecting rod 17; second connecting rod 18; flip fixture support platform 19; left baffle 191; right baffle 192; through hole 193; first dovetail positioning block 194; second dovetail positioning block 195; first sliding rod 110; second sliding rod 111; first lens clamp 112; second lens clamp 113; first compression spring 114; second compression spring 115; first sleeve 116; second sleeve 117;

[0038] Lens suction mechanism 2; three-coordinate moving assembly 21; vacuum suction nozzle 22; suction nozzle support 23; spring pin 24; vertical guide rod 25; first connecting plate 26; second connecting plate 27; lens chamfering mechanism 3; grinding cup 31; vertical rotating shaft 32; second rotating drive assembly 33; enclosure 34; lens placement box 4; spherical lens 5; first surface 51; second surface 52. DETAILED DESCRIPTION

[0039] The embodiment of the present invention provides an automatic chamfering device for spherical lenses, which overcomes the disadvantage of manually holding a spherical lens for chamfering in the background art; it realizes the technical effects of automatically sucking up a spherical lens for chamfering, automatically flipping the spherical lens, improving chamfering efficiency, reducing labor costs, and effectively avoiding injuries to fingers.

[0040] The overall idea of ​​the technical solution of the embodiment of the present invention is as follows:

[0041] The spherical lens is first placed in a lens placement box, with the first side of the spherical lens facing upward and the second side facing downward; the vacuum nozzle of the lens suction mechanism moves to the position of the lens placement box, sucks the first side of a spherical lens, takes the spherical lens out of the lens placement box, and then transports the spherical lens to the grinding cup position of the lens chamfering mechanism, the spherical lens moves downward, and the periphery of the second side of the spherical lens contacts the grinding cup in a rotating state, and the chamfer of the second side is formed through milling and cutting by the grinding cup; then the spherical lens moves upward and is transported to the flipping fixture support platform of the lens flipping mechanism, the first telescopic driving assembly and the second telescopic driving assembly respectively clamp the spherical lens with the first lens clamping block and the second lens clamping block, and at the same time, sliding occurs between the first spur gear and the second spur gear; then Afterwards, the first rotating drive assembly drives the second spur gear to rotate, and the first spur gear rotates with the second spur gear, so that the flipping fixture support, the first lens clamp, the second lens clamp, and the spherical lens are flipped at the same time, so that the second side of the spherical lens faces upward; the vacuum suction nozzle of the lens suction mechanism moves to the position of the flipping fixture support, sucks the second side of the spherical lens, the first telescopic driving assembly and the second telescopic driving assembly respectively release the spherical lens from the first lens clamp and the second lens clamp, and the vacuum suction nozzle transports the spherical lens to the grinding cup position again, the periphery of the first side of the spherical lens contacts the grinding cup in a rotating state, and is milled and cut by the grinding cup to form a chamfer on the first side, and finally the lens suction mechanism puts the chamfered spherical lens back into the lens placement box.

[0042] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0043] See also Figures 1 to 10 , a preferred embodiment of the present invention.

[0044] An automatic chamfering device for a spherical lens, comprising:

[0045] A lens flipping mechanism 1, a lens suction mechanism 2 and a lens chamfering mechanism 3;

[0046] The lens flipping mechanism 1 comprises a support platform 11, a first rotating driving assembly 12, a first spur gear 13, a second spur gear 14, a first telescopic driving assembly 15, a second telescopic driving assembly 16, a first connecting rod 17, a second connecting rod 18, a flipping fixture support platform 19, a first sliding rod 110, a second sliding rod 111, a first lens clamping block 112 and a second lens clamping block 113;

[0047] The flip fixture support 19 has a left baffle 191 and a right baffle 192, a through hole 193 is opened between the left baffle 191 and the right baffle 192, the first lens clamp 112 and the second lens clamp 113 are both slidably connected to the through hole 193, the first lens clamp 112 is close to the left baffle 191, the second lens clamp 113 is close to the right baffle 192, the left baffle 191 is opened with a left sliding hole, and the right baffle 192 is opened with a right sliding hole;

[0048] The first slide bar 110 passes through the left slide hole, the right end of the first slide bar 110 is fixedly connected to the first lens clamp 112, the left end of the first slide bar 110 is fixedly connected to the right end of the first connecting rod 17, the left end of the first connecting rod 17 is rotatably connected to the telescopic end of the first telescopic driving assembly 15, the first connecting rod 17 is also fixedly connected to the center of the first spur gear 13, and the first telescopic driving assembly 15 is fixedly arranged on the left part of the support platform 11;

[0049] The second slide bar 111 passes through the right slide hole, the left end of the second slide bar 111 is fixedly connected to the second lens clamp 113, the right end of the second slide bar 111 is fixedly connected to the left end of the second connecting rod 18, the right end of the second connecting rod 18 is rotatably connected to the telescopic end of the second telescopic driving assembly 16, and the second telescopic driving assembly 16 is fixedly arranged on the right part of the support platform 11;

[0050] The first rotary drive assembly 12 is fixedly disposed on the left side of the support platform 11, the rotating end of the first rotary drive assembly 12 is fixedly connected to the center of the second spur gear 14, and the first spur gear 13 is meshedly connected to the second spur gear 14;

[0051] The lens suction mechanism 2 includes a three-coordinate moving assembly 21, a vacuum suction nozzle 22 and a suction nozzle support 23, wherein the vacuum suction nozzle 22 is mounted on the suction nozzle support 23, and the suction nozzle support 23 is connected to the support platform 11 through the three-coordinate moving assembly 21;

[0052] The lens chamfering mechanism 3 includes a grinding cup 31 , a vertical shaft 32 and a second rotation drive assembly 33 . The second rotation drive assembly 33 is fixedly disposed in the middle of the support platform 11 . The grinding cup 31 and the second rotation drive assembly 33 are connected via the vertical shaft 32 .

[0053] The beneficial effect of the present invention is that the vacuum suction nozzle 22 of the lens suction mechanism 2 moves in the X, Y, and Z three-axis directions through the three-coordinate moving component 21, the vacuum suction nozzle 22 first automatically sucks the first surface 51 of the spherical lens 5, transports the spherical lens 5 to the grinding cup 31 of the lens chamfering mechanism 3, chamfers the edge of the second surface 52 of the spherical lens 5, and then transports the spherical lens 5 to the flip fixture support 19 of the lens flipping mechanism 1, and then with the cooperation of the first spur gear 13 and the second spur gear 14, the first lens clamp 112 and the second lens clamp 113 clamp the spherical lens 5 left and right, and the flip fixture support 19 automatically flips the spherical lens 5 so that the second surface 52 of the spherical lens faces upward, the vacuum suction nozzle 22 automatically sucks the second surface 52 of the spherical lens 5, and then transports the spherical lens 5 to the grinding cup 31, chamfers the edge of the first surface 51 of the spherical lens 5, thereby improving the chamfering efficiency; compared with manual hand grinding of the spherical lens 5, the present invention greatly improves the chamfering capacity, reduces labor costs, and effectively avoids hurting fingers.

[0054] Before flipping the spherical lens 5, the first rotating drive assembly 12 does not work, the vacuum nozzle 22 is connected to the vacuum tube, the vacuum nozzle 22 sucks the first surface 51 of the spherical lens 5, and then the spherical lens 5 is placed between the first lens clamp 112 and the second lens clamp 113. The telescopic end of the first telescopic drive assembly 15 extends to the right, pushing the first connecting rod 17 to move horizontally to the right, and the first connecting rod 17 drives the first straight gear 13 and the first sliding rod 110 to move horizontally to the right, so that the first lens clamp 112 moves toward the spherical lens 5. The second spur gear 14 is closer to the spherical lens 5, and the thickness of the second spur gear 14 is greater than that of the first spur gear 13. The telescopic end of the second telescopic drive assembly 16 extends to the left, pushing the second connecting rod 18 to move horizontally to the left. The second connecting rod 18 drives the second sliding rod 111 to move horizontally to the left, so that the second lens clamp 113 moves closer to the spherical lens 5, so that the first lens clamp 112 and the second lens clamp 113 clamp the spherical lens 5 together. The vacuum nozzle 22 is separated from the spherical lens 5, and the first surface 51 of the spherical lens 5 is facing upward and the second surface 52 is facing downward.

[0055] Start flipping the spherical lens 5; the first lens clamp 112 and the second lens clamp 113 remain in a clamped state, the rotating end of the first rotating drive assembly 12 drives the second spur gear 14, and the second spur gear 14 causes the first spur gear 13 to rotate, and the first spur gear 13 drives the first connecting rod 17, the first sliding rod 110, the first lens clamp 112, the flip fixture support 19, the second lens clamp 113, the second sliding rod 111 and the second connecting rod 18 to rotate, thereby flipping the spherical lens 5 180°. At this time, the second surface 52 of the spherical lens 5 faces upward and the first surface 51 faces downward; the vacuum suction nozzle 22 approaches and sucks the second surface 52 of the spherical lens 5 again. The telescopic end of the first telescopic drive assembly 15 retracts, and the telescopic end of the second telescopic drive assembly 16 retracts, so that the first lens clamp 112 and the second lens clamp 113 release the spherical lens 5.

[0056] The spherical lens 5 is chamfered; the vacuum suction nozzle 22 places the spherical lens 5 on the grinding cup 31, and the edge of the first surface 51 or the edge of the second surface 52 of the spherical lens 5 contacts the grinding cup 31. The vacuum suction nozzle 22 maintains suction, and then starts the second rotating drive assembly 33. The rotating grinding cup 31 mills and cuts the spherical lens 5 to form a chamfer, and finally the vacuum suction nozzle 22 removes the spherical lens 5 from the grinding cup 31. The support table 11 is equipped with a surrounding plate 34, and the grinding cup 31 is located in the surrounding plate 34.

[0057] The lens suction mechanism 2 also includes a spring pin 24, a vertical guide rod 25, a first connecting plate 26 and a second connecting plate 27. The first connecting plate 26 is fixedly arranged at the upper end of the suction nozzle support 23, the second connecting plate 27 is slidably arranged at the lower end of the suction nozzle support 23, the vacuum suction nozzle 22 is fixedly arranged at the second connecting plate 27, the first connecting plate 26 is provided with a guide hole, the lower end of the vertical guide rod 25 is fixedly arranged at the second connecting plate 27, the upper end of the vertical guide rod 25 passes through the guide hole, and the spring pin 24 is installed between the first connecting plate 26 and the second connecting plate 27. The beneficial effect of this technical solution is that the spring pin 24 is added to effectively provide a certain downward pressure to the spherical lens 5, and due to the elastic deformation of the spring pin 24, a buffering effect is provided, thereby reducing the hard-to-hard pressure between the spherical lens 5 and the grinding cup 31, and preventing the spherical lens 5 from cracking. Adding a vertical guide rod 25 between the spring pins 24 can avoid uneven force on the spring pins 24 on both sides, which will cause the plane of the vacuum nozzle 22 below to have an inclination angle, thereby affecting the flatness of the spherical lens; it helps to make the milling degree of each spherical lens 5 consistent. There are two spring pins 24, which are located on both sides of the vertical guide rod 25.

[0058] The first rotary drive assembly 12 and the second rotary drive assembly 33 are both rotary motors, and the first telescopic drive assembly 15 and the second telescopic drive assembly 16 are both telescopic cylinders.

[0059] The flip fixture support 19 has a first dovetail positioning block 194 and a second dovetail positioning block 195, the first lens clamp 112 has a first dovetail positioning groove, the second lens clamp 113 has a second dovetail positioning groove, the first dovetail positioning block 194 is slidably connected to the first dovetail positioning groove, and the second dovetail positioning block 195 is slidably connected to the second dovetail positioning groove. The beneficial effect of this technical solution is that it helps the first lens clamp 112 and the second lens clamp 113 to slide stably on the flip fixture support 19.

[0060] The lens flipping mechanism 1 includes a first compression spring 114 and a second compression spring 115. The first compression spring 114 is sleeved on the first slide bar 110 and is also located between the left baffle plate 191 and the first lens clamp 112. The second compression spring 115 is sleeved on the second slide bar 111 and is also located between the right baffle plate 192 and the second lens clamp 113. The beneficial effect of this technical solution is that when the first compression spring 114 and the second compression spring 115 are both in the reset state, it helps the first lens clamp 112 and the second lens clamp 113 to stably clamp the spherical lens 5, and prevents the first lens clamp 112 and the second lens clamp 113 from loosening due to external vibration of the telescopic ends of the first telescopic driving assembly 15 and the second telescopic driving assembly 16.

[0061] The lens flipping mechanism 1 further comprises a first sleeve 116 and a second sleeve 117, wherein the left end of the first sleeve 116 is fixedly connected to the first telescopic drive assembly 15, the first connecting rod 17 can enter and exit the right end of the first sleeve 116, the right end of the second sleeve 117 is fixedly connected to the second telescopic drive assembly 16, and the second connecting rod 18 can enter and exit the left end of the second sleeve 117. The beneficial effect of this technical solution is that the first sleeve 116 plays a role in preventing external dust from entering the connection between the first telescopic drive assembly 15 and the first connecting rod 17, and the second sleeve 117 plays a role in preventing external dust from entering the connection between the second telescopic drive assembly 16 and the second connecting rod 18; when the spherical lens 5 needs to be flipped, the first connecting rod 17 and the second connecting rod 18 are prevented from getting stuck.

[0062] The grinding cup 31 is a conical structure that is larger at the top and smaller at the bottom.

[0063] It also includes a lens placement box 4, which is fixedly connected to the support platform 11.

[0064] The three-coordinate moving component 21 is a gantry robot.

[0065] The right side surface of the first lens clamping block 112 and the left side surface of the second lens clamping block 113 are both arc surfaces.

[0066] The working method of the present invention is as follows: (1) A five-axis gantry robot is equipped with a vacuum suction nozzle 22, which grabs the spherical lens 5 from the lens placement box 4 and then moves it to the top of the grinding cup 31; (2) The gantry robot causes the vacuum suction nozzle 22 to press downward vertically, and through the elastic deformation of the spring pin 24, after the spherical lens 5 contacts the grinding cup 31, the spring pin 24 generates a certain downward pressure on the spherical lens 5; (3) After the edge of the second surface 52 of the spherical lens 5 contacts the surface of the grinding cup 31, the second rotating motor drives the grinding cup 31 located below to rotate, and the edge of the second surface 52 of the spherical lens 5 is milled and cut to form a chamfer on the second surface; (4) The gantry robot causes the vacuum suction nozzle 22 to rise vertically and drive the spherical lens 5, and the vacuum suction nozzle 22 is moved to the top of the spherical lens 5 through the gantry robot, and the two telescopic cylinders respectively drive the first lens clamp 112 and the second lens clamp 113 to clamp The spherical lens 5, the first rotating motor is started, so that the flipping fixture support 19 and the spherical lens 5 are flipped 180 degrees together, the second surface 52 of the spherical lens 5 faces upward, and the first surface 51 faces downward; the vacuum suction nozzle 22 moves downward again to absorb the spherical lens 5, the first lens clamp 112 and the second lens clamp 113 release the spherical lens 5, and the vacuum suction nozzle 22 moves with the spherical lens 5 to the top of the grinding cup 31, and the gantry robot moves the vacuum suction nozzle 22 vertically downward. After the edge of the first surface 51 of the spherical lens 5 contacts the surface of the grinding cup 31, the second rotating motor drives the grinding cup 31 to rotate so as to mill and cut the edge of the first surface 51 of the spherical lens 5 to form a chamfer of the first surface; (5) After completion, the gantry robot lifts the vacuum suction nozzle 22 and the spherical lens 5 vertically, and then returns to the position of the lens placement box 4; the chamfered spherical lens 5 is placed back into the lens placement box 4.

[0067] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. An automatic chamfering device for spherical lenses, characterized in that: include: Lens flipping mechanism, lens suction mechanism and lens chamfering mechanism; The lens flipping mechanism comprises a support platform, a first rotating drive assembly, a first spur gear, a second spur gear, a first telescopic drive assembly, a second telescopic drive assembly, a first connecting rod, a second connecting rod, a flipping fixture support platform, a first sliding rod, a second sliding rod, a first lens clamp block and a second lens clamp block; The flip fixture support platform has a left baffle and a right baffle, a through hole is opened between the left baffle and the right baffle, the first lens clamp block and the second lens clamp block are both slidably connected to the through hole, the first lens clamp block is close to the left baffle, the second lens clamp block is close to the right baffle, the left baffle is opened with a left sliding hole, and the right baffle is opened with a right sliding hole; The first slide bar passes through the left slide hole, the right end of the first slide bar is fixedly connected to the first lens clamp, the left end of the first slide bar is fixedly connected to the right end of the first connecting rod, the left end of the first connecting rod is rotatably connected to the telescopic end of the first telescopic drive assembly, the first connecting rod is also fixedly connected to the center of the first spur gear, and the first telescopic drive assembly is fixedly arranged on the left part of the support platform; The second sliding rod passes through the right sliding hole, the left end of the second sliding rod is fixedly connected to the second lens clamping block, the right end of the second sliding rod is fixedly connected to the left end of the second connecting rod, the right end of the second connecting rod is rotatably connected to the telescopic end of the second telescopic driving assembly, and the second telescopic driving assembly is fixedly arranged on the right part of the support platform; The first rotary drive assembly is fixedly arranged on the left part of the support platform, the rotating end of the first rotary drive assembly is fixedly connected to the center of the second spur gear, and the first spur gear is meshedly connected with the second spur gear; The lens suction mechanism comprises a three-coordinate moving assembly, a vacuum suction nozzle and a suction nozzle support, wherein the vacuum suction nozzle is mounted on the suction nozzle support, and the suction nozzle support is connected to the support platform via the three-coordinate moving assembly; The lens chamfering mechanism comprises a grinding cup, a vertical rotating shaft and a second rotating driving assembly, wherein the second rotating driving assembly is fixedly arranged in the middle of the supporting platform, and the grinding cup and the second rotating driving assembly are connected via the vertical rotating shaft; A lens placement box, the lens placement box is fixedly connected to the support platform; The spherical lens is first placed in a lens placement box, with the first side of the spherical lens facing upward and the second side facing downward; the vacuum nozzle of the lens suction mechanism moves to the position of the lens placement box, sucks the first side of a spherical lens, takes the spherical lens out of the lens placement box, and then transports the spherical lens to the grinding cup position of the lens chamfering mechanism, the spherical lens moves downward, and the periphery of the second side of the spherical lens contacts the grinding cup in a rotating state, and the chamfer of the second side is formed through milling and cutting by the grinding cup; then the spherical lens moves upward and is transported to the flipping fixture support platform of the lens flipping mechanism, the first telescopic driving assembly and the second telescopic driving assembly respectively clamp the spherical lens with the first lens clamping block and the second lens clamping block, and at the same time, sliding occurs between the first spur gear and the second spur gear; then Afterwards, the first rotating drive assembly drives the second spur gear to rotate, and the first spur gear rotates with the second spur gear, so that the flipping fixture support, the first lens clamp, the second lens clamp, and the spherical lens are flipped at the same time, so that the second side of the spherical lens faces upward; the vacuum suction nozzle of the lens suction mechanism moves to the position of the flipping fixture support, sucks the second side of the spherical lens, the first telescopic driving assembly and the second telescopic driving assembly respectively release the spherical lens from the first lens clamp and the second lens clamp, and the vacuum suction nozzle transports the spherical lens to the grinding cup position again, the periphery of the first side of the spherical lens contacts the grinding cup in a rotating state, and is milled and cut by the grinding cup to form a chamfer on the first side, and finally the lens suction mechanism puts the chamfered spherical lens back into the lens placement box.

2. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The lens suction mechanism also includes a spring pin, a vertical guide rod, a first connecting plate and a second connecting plate. The first connecting plate is fixedly arranged at the upper end of the suction nozzle support, and the second connecting plate is slidably arranged at the lower end of the suction nozzle support. The vacuum suction nozzle is fixedly arranged on the second connecting plate. The first connecting plate is provided with a guide hole. The lower end of the vertical guide rod is fixedly arranged on the second connecting plate. The upper end of the vertical guide rod passes through the guide hole. The spring pin is installed between the first connecting plate and the second connecting plate.

3. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The first rotating drive assembly and the second rotating drive assembly are both rotating motors, and the first telescopic drive assembly and the second telescopic drive assembly are both telescopic cylinders.

4. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The flip fixture support has a first dovetail positioning block and a second dovetail positioning block, the first lens clamp has a first dovetail positioning groove, the second lens clamp has a second dovetail positioning groove, the first dovetail positioning block is slidably connected to the first dovetail positioning groove, and the second dovetail positioning block is slidably connected to the second dovetail positioning groove.

5. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The lens flipping mechanism includes a first compression spring and a second compression spring. The first compression spring is sleeved on the first slide bar and is also located between the left baffle plate and the first lens clamp. The second compression spring is sleeved on the second slide bar and is also located between the right baffle plate and the second lens clamp.

6. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The lens flipping mechanism also includes a first sleeve and a second sleeve, the left port of the first sleeve is fixedly connected to the first telescopic drive assembly, the first connecting rod can enter and exit the right port of the first sleeve, the right port of the second sleeve is fixedly connected to the second telescopic drive assembly, and the second connecting rod can enter and exit the left port of the second sleeve.

7. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The grinding cup is a conical structure with a larger top and a smaller bottom.

8. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The three-coordinate moving component is a gantry robot.

9. The automatic chamfering device for spherical lenses according to claim 1, characterized in that: The right side surface of the first lens clamping block and the left side surface of the second lens clamping block are both arc surfaces.

Citation Information

Patent Citations

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