Structural thermal control integrated force bearing piece
By designing integrated structural thermal control load bearing parts in spacecraft, and using technologies such as capillary and honeycomb cores, the problem of increasing temperature difference caused by contact thermal resistance in non-integrated spacecraft structures is solved, and more efficient thermal control and Increased intensity.
Patent Information
- Application Number
- CN202411407133.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-10
AI Technical Summary
The existing non-integrated spacecraft structure-thermal control system has contact thermal resistance problems, which leads to an increase in the temperature difference between the equipment and the spacecraft structure, increasing the heat dissipation area and thermally compensated heating power requirements.
Design a structural thermal control integrated load bearing member, including the liquid injection end cap and the thermal control working fluid channel in the main body, provide liquid thermal control working fluid flow through capillaries, enhance heat transfer capacity, and strengthen the plate and frame parts and Honeycomb cores improve structure strength and reliability.
It reduces the contact thermal resistance between the equipment and the spacecraft structure, reduces the heat dissipation area and thermally compensated heating power requirements, and improves the thermal control performance and strength of the structure.
Smart Images

Figure CN119117301A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of aerospace technology, and in particular to a structural thermal control integrated load-bearing component. Background Art
[0002] Generally speaking, spacecraft can be divided into two parts: payload and spacecraft platform. Spacecraft platform generally includes attitude and orbit control subsystem, structure and mechanism subsystem, thermal control subsystem, power subsystem and measurement and control and digital management subsystem. Generally, each subsystem is responsible for different research and development units, and the system general, mechanical general and electrical general are responsible for the top-level design of the spacecraft platform.
[0003] In the existing non-integrated spacecraft structure-thermal control system, the thermal control subsystem designs thermal control devices such as heat pipes, temperature equalizers, fluid circuits or phase change energy storage plates according to the temperature control requirements of each subsystem, and proposes the layout requirements of the thermal control devices; the mechanical overall completes the spacecraft configuration and layout design according to the layout requirements proposed by the thermal control subsystem and other subsystems; the structure and mechanism subsystem then completes the detailed structural design based on the configuration and layout design and combined with the mechanical performance requirements. This non-integrated spacecraft structure-thermal control system can meet the requirements of structure, thermal control functions and performance indicators, but its disadvantage is that it increases the contact thermal resistance. Specifically, in the existing non-integrated spacecraft structure-thermal control system, the thermal control device is installed between the spacecraft structure and the equipment. The heat generated by the equipment is first transferred from the single-machine equipment to the thermal control device, and then from the thermal control device to the spacecraft structure. There is contact thermal resistance between the stand-alone equipment and the thermal control device, and between the thermal control device and the spacecraft structure, that is, there are two contact thermal resistances, which leads to an increase in the temperature difference between the stand-alone equipment and the spacecraft structure, thereby increasing the heat dissipation area requirement of the spacecraft system and increasing the thermal compensation heating power requirement. Summary of the invention
[0004] The purpose of the present application is to provide a structural thermal control integrated load-bearing component in view of at least one technical problem involved in the background technology.
[0005] In order to achieve the above objectives, this application adopts the following technical solutions:
[0006] The present application provides a structural thermal control integrated load-bearing component, comprising a liquid injection end cover and a main body, wherein one or more thermal control working fluid grooves with a length direction being a first direction are formed in the main body, a port on one side of each of the thermal control working fluid grooves in the first direction is sealed, and a port on the other side of each of the thermal control working fluid grooves is sealed and connected to the liquid injection end cover so as to inject thermal control working fluid into each of the thermal control working fluid grooves through the liquid injection end cover, the main body has a mounting surface, the first direction is parallel to the mounting surface, and a distribution direction of each of the thermal control working fluid grooves is parallel to the mounting surface, and a distribution direction of each of the thermal control working fluid grooves is a second direction.
[0007] Optionally, the thermal control working fluid channel includes a main channel portion and a plurality of capillaries, the cross-section of the main channel portion is circular, and the capillaries are evenly distributed in the circumferential direction of the main channel portion, and the thermal control working fluid channel also includes a plurality of connecting slits that are all connected to the main channel portion, and each of the connecting slits is connected to each of the capillaries in a one-to-one manner.
[0008] The beneficial effect of this technical solution is that the capillary provides a driving force for the flow of liquid thermal control medium, so that the liquid thermal control medium can flow in the channel, thereby enhancing the heat transfer capacity of the structural thermal control integrated load-bearing member. Optionally, the injection end cover includes a cover plate portion and an injection pipe fixed to the cover plate portion, a liquid injection hole is formed on the cover plate portion, the length direction of the injection pipe is parallel to the first direction, and the cover plate portion is sealed and connected to each of the thermal control medium channels;
[0009] The injection end cover comprises a plurality of injection pipes, a plurality of injection holes are formed on the cover plate portion, each of the injection holes is arranged in the second direction, and each of the injection holes is connected to each of the thermal control medium channels, and each of the injection pipes is installed in each of the injection holes in a one-to-one correspondence; or,
[0010] The injection end cover comprises an injection tube, and a injection hole is formed on the cover plate portion. The injection hole is communicated with the thermal control medium channel, and the injection tube is installed at the injection hole.
[0011] The beneficial effect of this technical solution is that when multiple thermal control working fluid grooves are provided, multiple injection pipes and multiple injection holes are provided, the thermal control working fluid can be respectively added to each thermal control working fluid groove through each injection pipe; when only one thermal control working fluid groove is provided, the thermal control working fluid can be added to the thermal control working fluid groove through one injection pipe and one injection hole.
[0012] Optionally, the structural thermal control integrated load-bearing component provided in the present application further includes a protective cap arranged at the port of the injection tube, and the protective cap is used to prevent the port of the injection tube from directly colliding with the outside world.
[0013] The beneficial effect of this technical solution is that after the thermal control medium is filled into the thermal control medium channel through the injection pipe, the injection pipe is protected by a protective cap to prevent the injection pipe from being damaged and causing the thermal control medium to flow out of the injection pipe.
[0014] Optionally, the structural thermal control integrated load-bearing component provided in the present application also includes a reinforced plate frame portion, which includes a base plate, and a plurality of longitudinal ribs and a plurality of transverse ribs that are vertically fixed to the base plate, the base plate is arranged parallel to the mounting surface, and one side surface of the main body is fixedly connected to the base plate in the second direction, the transverse ribs extend in the second direction, the transverse ribs are fixedly connected to the main body, the longitudinal ribs extend in the first direction, and the ends of the transverse ribs away from the main body are fixedly connected to the longitudinal ribs.
[0015] The beneficial effect of this technical solution is that the strength of the structural thermal control integrated load-bearing component is further improved by arranging a reinforced plate frame portion, and the structural thermal control integrated load-bearing component is unfolded in a plate shape as a whole by connecting the main body and the bottom plate, so as to adapt to specific working conditions and environments. The strength of the structural thermal control integrated load-bearing component is improved from multiple directions through longitudinal reinforcement and multiple transverse reinforcements, so that the structural thermal control integrated load-bearing component has higher reliability.
[0016] Optionally, the structural thermal control integrated load-bearing component provided in the present application includes two of the reinforced plate frame parts, and the two reinforced plate frame parts are respectively located on opposite sides of the main body in the second direction.
[0017] The beneficial effect of this technical solution is that by setting two reinforced plate frame parts, the area that the structural thermal control integrated load-bearing component can cover as a plate-like structure as a whole is increased, thereby improving the ability of the structural thermal control integrated load-bearing component to reinforce the equipment structure, and further improving the strength and reliability of the structural thermal control integrated load-bearing component.
[0018] Optionally, the structural thermal control integrated load-bearing component provided in the present application further includes a honeycomb core, a mounting groove is provided on the honeycomb core, the main body is provided in the mounting groove, and the main body and the honeycomb core are bonded by structural adhesive.
[0019] The beneficial effect of this technical solution is that the main body and the honeycomb core together form a honeycomb-shaped load-bearing structure, so that the structural thermal control integrated load-bearing parts have strong load-bearing capacity and good thermal control performance. In addition, the advantage of the honeycomb sandwich structure is that the surface-to-mass ratio is high, the mass per area is lighter, and the launch cost is saved.
[0020] Optionally, the structural thermal control integrated load-bearing component provided in the present application further includes an upper skin and a lower skin, the honeycomb core is plate-shaped, the mounting groove passes through the honeycomb core in a direction perpendicular to the honeycomb core, the upper skin covers the top surface of the honeycomb core and the mounting surface, and the lower skin covers the bottom surface of the honeycomb core and the plate surface of the main body arranged away from the mounting surface.
[0021] The beneficial effect of this technical solution is that: in this way, the structural thermal control integrated load-bearing parts form a honeycomb sandwich structure as a whole, which has good load-bearing capacity and thermal control ability, and is more suitable for the installation of equipment with a plate-like bottom surface.
[0022] Optionally, the structural thermal control integrated load-bearing component provided in the present application also includes a bracket fixedly connected to the main body, the main body is located above the bracket, the mounting surface is a plane on the main body that is away from the bracket, a weight-reducing groove is formed on the bracket, and the injection end cover and the weight-reducing groove are located on the same side of the main body in the first direction.
[0023] Optionally, in the first direction, the mounting surface gradually slopes downward from one end close to the liquid injection end cover to the other end of the mounting surface.
[0024] The beneficial effect of this technical solution is that the inclination of the installation surface can adapt to the equipment of the corresponding structure, thereby meeting the installation angle requirements of the structure or equipment.
[0025] The technical solution provided by this application can achieve at least one of the following beneficial effects:
[0026] The structural thermal control integrated load-bearing member provided in the present application, as the spacecraft structure itself or a part of the spacecraft structure, is used to install equipment. The heat generated by the equipment is directly transferred to the structural thermal control integrated load-bearing member, without the need to provide a separate thermal control device between the spacecraft structure and the equipment. As a result, there is only one contact thermal resistance between the equipment and the spacecraft structure, making it difficult for the temperature difference between a single device and the spacecraft structure to increase, thereby reducing the spacecraft system's heat dissipation area requirements and reducing the thermal compensation heating power requirements.
[0027] The additional technical features and advantages of the present application will be more clearly explained in the following description, or can be understood through the specific practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the specific implementation methods of the present application, the following is a brief introduction to the drawings required for the description of the specific implementation methods. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 A schematic diagram of the three-dimensional structure of an implementation method of a structural thermal control integrated load-bearing member provided in an embodiment of the present application;
[0030] Figure 2 A schematic diagram of an exploded structure of an implementation of a structural thermal control integrated load-bearing member provided in an embodiment of the present application;
[0031] Figure 3 A schematic diagram of the three-dimensional structure of another implementation of the structural thermal control integrated load-bearing member provided in an embodiment of the present application;
[0032] Figure 4 A schematic diagram of an exploded structure of another implementation of the structural thermal control integrated load-bearing member provided in an embodiment of the present application;
[0033] Figure 5 A schematic diagram of a partially exploded structure of another implementation of a structural thermal control integrated load-bearing member provided in an embodiment of the present application;
[0034] Figure 6 A schematic diagram of the three-dimensional structure of a third implementation of the structural thermal control integrated load-bearing member provided in an embodiment of the present application;
[0035] Figure 7 A schematic diagram of the exploded structure of a third implementation of the structural thermal control integrated load-bearing member provided in an embodiment of the present application;
[0036] Figure 8 A partial three-dimensional structural schematic diagram of an implementation manner of the main body provided in an embodiment of the present application.
[0037] Reference numerals:
[0038] 01. Liquid injection end cover; 02. Main body;
[0039] 03. Transverse reinforcement; 04. Longitudinal reinforcement;
[0040] 05. Bottom plate; 06. Sealing end cover;
[0041] 07. Thermal control medium channel; 08. Liquid injection pipe;
[0042] 09. Cover plate; 10. Liquid injection hole;
[0043] 11. Mounting hole; 12. Upper skin;
[0044] 13. Honeycomb core; 14. Lower skin;
[0045] 16. Embedded parts; 17. Mounting slot;
[0046] 18. Mounting surface; 19. Bracket;
[0047] 20. Weight reduction groove; 21. Capillary tube;
[0048] 22. Main channel portion; 23. Connecting seam. DETAILED DESCRIPTION
[0049] The technical solution of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
[0050] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0051] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0052] The embodiments of the present invention will be described in detail below with reference to specific examples.
[0053] Example 1
[0054] like Figure 1 to Figure 2 As shown, the present application provides a structural thermal control integrated load-bearing member, including a liquid injection end cover 01 and a main body 02, wherein one or more thermal control working fluid channels 07 with a length direction being a first direction are formed in the main body 02, and a port on one side of each thermal control working fluid channel 07 in the first direction is sealed, and a port on the other side of each thermal control working fluid channel 07 is sealed and connected to the liquid injection end cover 01, so as to inject thermal control working fluid into each thermal control working fluid channel 07 through the liquid injection end cover 01, and the main body 02 has a mounting surface 18, and the first direction is parallel to the mounting surface 18, and the distribution direction of each thermal control working fluid channel 07 is parallel to the mounting surface 18, and the distribution direction of each thermal control working fluid channel 07 is a second direction.
[0055] In the embodiment of the present application, the number of the thermal control medium channels 07 is preferably 1 to 10, for example, it can be 4, 5, 6, 7, 8 or 9, preferably 8. In the embodiment of the present application, preferably, the main body of the structural thermal control integrated load-bearing member is manufactured by casting, 3D printing or milling with a shallow depth. At this time, the port of the thermal control medium channel 07 away from the injection end cover can be directly manufactured to be sealed. Of course, the sealing end cover 06 can also be used to seal the thermal control medium channel 07, and the sealing end cover 06 and the injection end cover 01 are welded and sealed with the main body 02; the mechanical loads on the structural thermal control integrated load-bearing member include: at least one of static load, periodic vibration load, transient vibration load, impact load and random vibration load; a mounting hole 11 for connecting to the equipment and to the adjacent structure is set on the main body 02.
[0056] The structural thermal control integrated load-bearing member provided in the present application, as the spacecraft structure itself or a part of the spacecraft structure, is used to install equipment. The heat generated by the equipment is directly transferred to the structural thermal control integrated load-bearing member, without the need to provide a separate thermal control device between the spacecraft structure and the equipment. As a result, there is only one contact thermal resistance between the equipment and the spacecraft structure, making it difficult for the temperature difference between a single device and the spacecraft structure to increase, thereby reducing the spacecraft system's heat dissipation area requirements and reducing the thermal compensation heating power requirements.
[0057] Alternatively, if Figure 8 As shown, the thermal control medium channel 07 includes a main channel portion 22 and a plurality of capillaries 21. The cross section of the main channel portion 22 is circular. The capillaries 21 are evenly distributed in the circumferential direction of the main channel portion 22. The thermal control medium channel 07 also includes a plurality of connecting slits 23 connected to the main channel portion 22. Each of the connecting slits 23 is connected to each of the capillaries 21 in a one-to-one correspondence. The capillaries 21 provide a driving force for the flow of liquid thermal control medium, so that the liquid thermal control medium can flow in the thermal control medium channel 07, thereby enhancing the heat transfer capacity of the structural thermal control integrated load-bearing member. In the embodiment of the present application, the capillary 21 refers to a tube that can produce an obvious capillary phenomenon. The capillary phenomenon refers to the phenomenon that the liquid on the inside of a thin tubular object overcomes gravity and rises or falls due to the difference between cohesion and adhesion. In the embodiment of the present application, the number of the capillaries 21 can be 10 to 20, for example, 12, 14, 16 or 18, preferably 14.
[0058] Optionally, the injection end cover 01 includes a cover plate portion 09 and an injection pipe 08 fixed on the cover plate portion 09, an injection hole 10 is formed on the cover plate portion 09, the length direction of the injection pipe 08 is parallel to the first direction, and the cover plate portion 09 is sealed and connected to each of the thermal control medium channels 07;
[0059] The injection end cover 01 includes a plurality of injection pipes 08, and a plurality of injection holes 10 are formed on the cover plate portion 09, each of the injection holes 10 is arranged in the second direction, and each of the injection holes 10 is connected to each of the thermal control medium channels 07, and each of the injection pipes 08 is installed in each of the injection holes 10 in a one-to-one correspondence;
[0060] or,
[0061] The injection end cover 01 includes an injection pipe 08 . A injection hole 10 is formed on the cover plate portion 09 . The injection hole 10 is connected to the thermal control medium channel 07 . The injection pipe 08 is installed in the injection hole 10 .
[0062] In this way, when multiple thermal control working fluid grooves 07 are provided, multiple injection pipes 08 and multiple injection holes 10 are provided, thermal control working fluid can be respectively added to each thermal control working fluid groove 07 through each injection pipe 08; when only one thermal control working fluid groove 07 is provided, thermal control working fluid can be added to the thermal control working fluid groove 07 through one injection pipe 08 and one injection hole 10.
[0063] In the embodiment of the present application, each of the injection holes 10 and each of the thermal control medium channels 07 may be connected in a one-to-one correspondence, or each of the thermal control medium channels 07 may be divided into a plurality of groups, wherein each of the thermal control medium channels 07 in the group is partially connected, and each of the thermal control medium channels 07 in each group shares a injection pipe 08, for example, Figure 2 As shown, the eight thermal control medium channels 07 can be divided into four groups, and four injection pipes 08 are provided accordingly. The thermal control medium channels 07 of each group are partially connected, and the thermal control medium channels 07 in the group share one injection pipe 08 .
[0064] Optionally, the structural thermal control integrated load-bearing member provided in the embodiment of the present application also includes a protective cap arranged at the port of the injection pipe 08, and the protective cap is used to prevent the port of the injection pipe 08 from directly colliding with the outside world. After the thermal control working medium is filled into the thermal control working medium channel through the injection pipe 08, the injection pipe 08 is protected by the protective cap to prevent the injection pipe 08 from being damaged and causing the thermal control working medium to flow out of the injection pipe 08. In the embodiment of the present application, when there are multiple injection pipes 08, the protective cap is mainly arranged to protect the port of the injection pipe 08 that is at risk of collision. Of course, when there is no risk of structural interference, the protective cap may not be provided.
[0065] Optionally, the structural thermal control integrated load-bearing member provided in the embodiment of the present application further includes a reinforcing plate frame portion, the reinforcing plate frame portion includes a base plate 05, and a plurality of longitudinal ribs 04 and a plurality of transverse ribs 03 vertically fixed to the base plate 05, the base plate 05 is arranged parallel to the mounting surface 18, and a side surface of the main body 02 is fixedly connected to the base plate 05 in the second direction, the transverse ribs 03 extend in the second direction, the transverse ribs 03 are fixedly connected to the main body 02, the longitudinal ribs 04 extend in the first direction, and the ends of the transverse ribs 03 away from the main body 02 are fixedly connected to the longitudinal ribs 04. In the embodiment of the present application, several refers to one or more. It can be understood that when there are multiple transverse ribs 03, each of the transverse ribs 03 is arranged in the first direction. In this way, the strength of the structural thermal control integrated load-bearing component is further improved by setting a reinforced plate frame portion, and the structural thermal control integrated load-bearing component is connected to the base plate 05 through the main body 02, so that the structural thermal control integrated load-bearing component is unfolded in a plate shape as a whole, and thus adapts to specific working conditions. Through a number of longitudinal ribs 04 and a number of transverse ribs 03, the strength of the structural thermal control integrated load-bearing component is improved from multiple directions, so that the structural thermal control integrated load-bearing component has higher reliability.
[0066] Optionally, the structural thermal control integrated load-bearing member provided in the embodiment of the present application includes two of the reinforcing plate frame parts, and the two reinforcing plate frame parts are respectively located on opposite sides of the main body 02 in the second direction. By setting two reinforcing plate frame parts, the area that the structural thermal control integrated load-bearing member as a whole can cover as a plate-like structure is increased, thereby improving the ability of the structural thermal control integrated load-bearing member to enhance the structure of the equipment, and further improving the strength and reliability of the structural thermal control integrated load-bearing member. In the embodiment of the present application, the thickness of the transverse rib 03 and the longitudinal rib 04 are preferably 1.5 mm. Preferably, the main body 02 is formed by milling, and the material is magnesium alloy. Different working fluids are added to each adjacent thermal control working fluid groove 07. For example, if ammonia is added to one thermal control working fluid groove 07, then n-hexadecane (paraffin) is added to the other thermal control working fluid groove 07, and n-hexadecane (paraffin) working fluid is preferably a mixed expanded graphite thermal conductive reinforcement material.
[0067] Example 2
[0068] like Figures 3 to 5As shown, the structural thermal control integrated load-bearing member provided in this embodiment refers to the embodiment 1, except that this embodiment further includes a honeycomb core 13, a mounting groove 17 is provided on the honeycomb core 13, the main body 02 is provided in the mounting groove 17, and the main body 02 is fixedly connected to the honeycomb core 13. In this way, the main body 02 and the honeycomb core 13 together form a honeycomb-shaped load-bearing structure, so that the structural thermal control integrated load-bearing member has a strong load-bearing capacity and good thermal control performance. In addition, the advantage of the honeycomb sandwich structure is that the surface-to-mass ratio is high, the same area mass is lighter, and the launch cost is saved.
[0069] Optionally, the structural thermal control integrated load-bearing member provided in the embodiment of the present application further includes an upper skin 12 and a lower skin 14, the honeycomb core 13 is plate-shaped, the mounting groove 17 penetrates the honeycomb core 13 in a direction perpendicular to the honeycomb core 13, the upper skin 12 covers the top surface of the honeycomb core 13 and the mounting surface 18, and the lower skin 14 covers the bottom surface of the honeycomb core 13 and the plate surface of the main body 02 that is away from the mounting surface 18. In this way, the structural thermal control integrated load-bearing member forms a honeycomb sandwich structure as a whole (which can be a flat plate or an arc plate), which has good load-bearing capacity and thermal control capabilities, and is more suitable for the installation of equipment with a plate-shaped bottom surface. In the embodiment of the present application, the honeycomb core 13, each skin and the main body 02 are bonded by structural adhesive, and the embedded part 16 is used to provide a mounting hole for installing equipment or assembling structures. In the embodiment of the present application, preferably, the upper and lower surfaces of the main body 02 are provided with mounting holes and mounting surfaces; in the embodiment of the present application, the "upper" and "lower" in the upper skin 12 and the lower skin 14 refer to the upper and lower positions of the main body 02 during the processing of the sandwich structure, that is, the lower skin 14 is first placed on the processing tooling, and then the honeycomb core is laid on the lower skin 14, the honeycomb core is opened to place embedded parts, and then the skin 12 is covered, that is, the upper and lower positions during the processing. Preferably, the wall thickness of the main body 02 is 1mm, and a 1mm thick reinforcement structure is arranged inside. The main body 02 is formed by milling, and the material of the main body 02 is aluminum alloy. Of course, the mounting groove 17 can also be a non-through groove, that is, there is a thinned honeycomb core 13 under the mounting groove 17. This form can be used when heat does not need to be transferred from one side of the upper skin 12 or the lower skin 14 to the other side, so that the honeycomb core 13 is lighter.
[0070] Example 3
[0071] like Figure 6 to Figure 7As shown, the structural thermal control integrated load-bearing member provided in this embodiment refers to Example 1, except that this embodiment does not use an ordinary sealing end cap 06 to reduce leakage through the sealing end cap 06, that is, to achieve the purpose of reducing leakage rate, increasing service life and reliability. This embodiment also includes a bracket 19 fixedly connected to the main body 02, the main body 02 is located above the bracket 19, the mounting surface 18 is a plane on the main body 02 that is away from the bracket 19, and a weight reduction groove 20 is formed on the bracket 19. In the first direction, the injection end cap 01 and the weight reduction groove 20 are located on the same side of the main body 02. In the embodiment of the present application, preferably, the weight reduction groove 20 runs through the bracket 19. Optionally, in the first direction, the mounting surface 18 gradually tilts downward from one end close to the injection end cap 01 to the other end of the mounting surface 18. The tilting of the mounting surface 18 can adapt to the equipment of the corresponding structure, thereby meeting the installation angle requirements of the structure or equipment. In the embodiment of the present application, the wall thickness of the bracket 19 is preferably 5 mm, the main body 02 is formed by casting, the main body 02 material is aluminum alloy, and polyethylene glycol working fluid is added. The polyethylene glycol working fluid is preferably a mixed foam copper thermal conductive enhanced material.
[0072] Compared with the existing non-integrated spacecraft structure-thermal control system, the structural thermal control integrated load-bearing parts provided in the embodiments of the present application are responsible for providing sealing performance and meeting mechanical requirements at the same time, so only a part of the structural weight exists, which will not lead to an increase in the weight of the spacecraft system.
[0073] Compared with the existing non-integrated spacecraft structure-thermal control system, the structural thermal control integrated load-bearing component provided in the embodiment of the present application, in addition to avoiding the increase in thermal compensation heating power caused by the increase in contact thermal resistance as mentioned above, can utilize the heat storage function of the structural thermal control integrated load-bearing component to reduce the impact of space thermal environment fluctuations on the temperature stability of equipment such as star sensors, without increasing the heat dissipation surface of the equipment, and will not lead to an increase in compensatory heating power at low temperatures.
[0074] Compared with the existing non-integrated spacecraft structure-thermal control system, the structural thermal control integrated load-bearing parts provided in the embodiments of the present application only need to ensure equipment installation space, and will not cause the envelope size of the spacecraft system to increase.
[0075] The structural thermal control integrated load-bearing component provided in the embodiment of the present application has a main body 02 wall and reinforcing rib thickness of 0.5 mm to 7 mm.
[0076] The structural thermal control integrated load-bearing component provided in the embodiment of the present application has a main body 02 whose molding process adopts at least one of milling, gluing, riveting, screwing, casting, and additive manufacturing.
[0077] The structural thermal control integrated load-bearing component provided in the embodiment of the present application has a main body 02 made of at least one of aluminum alloy, magnesium alloy, titanium alloy, steel, magnesium-lithium alloy, and aluminum-lithium alloy.
[0078] The structural thermal control integrated load-bearing member provided in the embodiment of the present application has a main body 02 and a liquid injection end cover 01 which are sealed by welding, one or more thermal control working fluids are added and sealed at the liquid injection end cover 01 to form a sealing structure required for the thermal control function.
[0079] The structural thermal control integrated load-bearing component provided in the embodiment of the present application has a sealing structure designed as a pressure vessel and can adapt to the pressure difference between the inside and outside of the sealing structure in the ground environment and the on-orbit vacuum environment.
[0080] The structural thermal control integrated load-bearing member provided in the embodiment of the present application, the thermal control working fluid is at least one of helium, hydrogen, neon, nitrogen, oxygen, ammonia, freon, water, mercury, cesium, potassium, sodium, lithium, silver, methane, ethane, pentane, heptane, propylene, acetone, methanol, ethanol, ethylene glycol, ethylene glycol aqueous solution, perfluorotriethylamine, crystalline hydrated salt, molten salt, paraffin, organic acid, organic acid amide, organic ester and organic polymer.
[0081] The structural thermal control integrated load-bearing component provided in the embodiment of the present application, the material used for the sealing structure meets the compatibility requirements of the thermal control working medium.
[0082] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. Structural thermal control integrated load-bearing component, characterized in that: It includes an injection end cover and a main body, wherein one or more thermal control fluid grooves with a length direction in a first direction are formed in the main body, a port on one side of each thermal control fluid groove is sealed in the first direction, and a port on the other side of each thermal control fluid groove is sealed and connected to the injection end cover so as to inject thermal control fluid into each thermal control fluid groove through the injection end cover, and the main body has a mounting surface, the first direction is parallel to the mounting surface, and the distribution direction of each thermal control fluid groove is parallel to the mounting surface, and the distribution direction of each thermal control fluid groove is a second direction.
2. The structural thermal control integrated load-bearing member according to claim 1, characterized in that: The thermal control working medium channel includes a main channel portion and a plurality of capillaries, the cross section of the main channel portion is circular, and the capillaries are evenly distributed in the circumferential direction of the main channel portion. The thermal control working medium channel also includes a plurality of connecting slits connected to the main channel portion, and each of the connecting slits is connected to each of the capillaries in a one-to-one correspondence.
3. The structural thermal control integrated load-bearing member according to claim 1, characterized in that: The injection end cover comprises a cover plate portion and an injection tube fixed on the cover plate portion, an injection hole is formed on the cover plate portion, the length direction of the injection tube is parallel to the first direction, and the cover plate portion is sealed and connected to each of the thermal control medium channels; The injection end cover comprises a plurality of injection pipes, a plurality of injection holes are formed on the cover plate portion, each of the injection holes is arranged in the second direction, and each of the injection holes is connected to each of the thermal control medium channels, and each of the injection pipes is installed in each of the injection holes in a one-to-one correspondence; or, The injection end cover comprises an injection tube, and a injection hole is formed on the cover plate portion. The injection hole is communicated with the thermal control medium channel, and the injection tube is installed at the injection hole.
4. The structural thermal control integrated load-bearing member according to claim 3, characterized in that: It also includes a protective cap arranged on the port of the injection tube, and the protective cap is used to prevent the port of the injection tube from directly colliding with the outside world.
5. The structural thermal control integrated bearing member according to any one of claims 1 to 4, characterized in that: It also includes a reinforcing plate frame portion, which includes a bottom plate, and longitudinal ribs and transverse ribs that are vertically fixed to the bottom plate, the bottom plate is arranged parallel to the mounting surface, one side surface of the main body is fixedly connected to the bottom plate in the second direction, the transverse ribs extend in the second direction, the transverse ribs are fixedly connected to the main body, the longitudinal ribs extend in the first direction, and the ends of the transverse ribs away from the main body are fixedly connected to the longitudinal ribs.
6. The structural thermal control integrated load-bearing member according to claim 5, characterized in that: It comprises two reinforcing plate frame parts, and the two reinforcing plate frame parts are respectively located on two opposite sides of the main body in the second direction.
7. The structural thermal control integrated bearing member according to any one of claims 1 to 4, characterized in that: It also includes a honeycomb core, a mounting groove is arranged on the honeycomb core, the main body is arranged in the mounting groove, and the main body is fixedly connected to the honeycomb core.
8. The structural thermal control integrated load-bearing member according to claim 7, characterized in that: It also includes an upper skin and a lower skin, the honeycomb core is plate-shaped, the mounting groove penetrates the honeycomb core in a direction perpendicular to the honeycomb core, the upper skin covers the top surface of the honeycomb core and the mounting surface, and the lower skin covers the bottom surface of the honeycomb core and the plate surface of the main body arranged away from the mounting surface.
9. The structural thermal control integrated bearing member according to any one of claims 1 to 4, characterized in that: It also includes a bracket fixedly connected to the main body, the main body is located above the bracket, the mounting surface is a plane on the main body that is away from the bracket, a weight-reducing groove is formed on the bracket, and the injection end cover and the weight-reducing groove are located on the same side of the main body in the first direction.
10. The structural thermal control integrated load-bearing member according to claim 9, characterized in that: In the first direction, the mounting surface gradually slopes downward from one end close to the liquid injection end cover to the other end of the mounting surface.
Citation Information
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