Automatic centering mechanism for conveyor belt and centering method of automatic centering mechanism
By introducing belt detection parts and deviation correction detection parts into the automatic centering mechanism of the conveyor belt, combined with rotatable mounting support and thread correction parts, the problems of belt deformation and wear at the splicing are solved, and the belt tensioning pressure is achieved consistently The improvement of performance and deviation correction efficiency extends the service life of the belt.
Patent Information
- Application Number
- CN202411568181.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-11-05
AI Technical Summary
The automatic centering mechanism of the conveyor belt is not convenient for adaptation, debugging, tightening and fine adjustment. The belt is inconsistent in the axial tightening of the conveyor roller surface, making it difficult to detect and avoid wear at the splicing, resulting in poor belt deformation and deviation correction adjustment, which may cause deviation and damage.
An automatic centering mechanism including belt detection parts, deviation correction radius adjustment parts, deviation correction detection parts and splicing detection parts is designed. The belt deformation detection is realized using rotatable mounting support parts, transmission support parts, thread correction parts and pressure sensors. and correct deviation adjustment to reduce wear at the splicing and ensure consistent belt tensioning pressure.
It realizes timely correction of belt deformation, reduces damage during the correction process, improves the service life of the belt, ensures conveying stability and safety, and simplifies operation difficulty.
Smart Images

Figure CN119117552A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of conveyor deviation correction, in particular to an automatic centering mechanism for a conveyor belt and a centering method thereof. Background Art
[0002] In industrial production, conveyors are common conveying equipment. Their main structure is to use rollers to drive belts to transport materials. This method is widely used due to its direct and efficient advantages. However, due to the soft structure of the belt and factors such as errors during splicing, it is normal for the belt to have certain deviations. Especially for heavy-load conveyors, a centering corrector is required for continuous correction during the conveying process. The current automatic centering mechanism of the conveyor belt is not convenient for adapting, debugging, tightening and fine-tuning the belt. After long-term use, the belt's accuracy decreases and deformation occurs, resulting in different circumferences at both ends, resulting in inconsistent axial tightening of the belt on the surface of the conveyor roller, which is easy to cause gradual deviations during the operation of the belt. At the same time, the correction adjustment is not well visualized, and it is not convenient to display the belt deformation parameters. When correcting the belt, the traditional correction roller causes greater damage to the edge of the belt. At the same time, the splicing buckles of the belt are rubbed for a long time, which will also cause wear and even breakage, making it inconvenient to detect and avoid the splicing of the belt.
[0003] Therefore, we propose an automatic centering mechanism for conveyor belts and a centering method thereof. Summary of the invention
[0004] The object of the present invention is to provide an automatic centering mechanism for a conveyor belt and a centering method thereof, so as to solve the problems raised in the above background technology that the current automatic centering mechanism for a conveyor belt is not convenient for adapting, debugging, tightening and fine-tuning the belt, the axial tightening degree of the belt on the surface of the conveyor roller is not consistent, and it is not convenient to detect and avoid the splicing of the belt.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automatic centering mechanism for a conveyor belt, comprising a mounting support, a belt detection member mounted on the mounting support, and the belt detection member is used to detect belt deformation; a transmission support is mounted on the mounting support; the transmission support is used to drive the belt; a correction radius adjustment member is mounted on the transmission support; the correction radius adjustment member is used to adjust the transmission radius of the transmission support; a correction detection member is mounted on the mounting support; the correction detection member is used to detect the deviation direction of the belt; a threaded correction member is mounted on the mounting support; the threaded correction member is used to fit the bottom of the belt for correction; a splicing detection member is mounted on the correction detection member; the splicing detection member is used to reduce wear at the splicing of the belt; the mounting support comprises: a roller frame and a rotating adapter plate, a rotating adapter plate is rotatably mounted on the middle part of the roller frame, and the rotating adapter plate is used to be mounted on the conveyor frame by bolts.
[0006] Preferably, the correction radius adjustment component includes: a radius adjustment screw and an extrusion column, and handles are respectively provided at both ends of the radius adjustment screw; the radius adjustment screw is threadedly connected to the transmission support roller; an extrusion column is fixedly installed in the middle of the radius adjustment screw, and the two sides of the extrusion column are inclined structures; the inclined surfaces on both sides of the extrusion column respectively extrude and fit the fine-tuning bumps; the extrusion column is used to extrude and fine-tune a circle of the expansion plate.
[0007] Preferably, the deviation correction detection component includes: a detection frame, an extrusion slider and a micro switch, the detection frame is fixedly installed on the roller frame by bolts; the extrusion sliders are slidably installed at both ends of the detection frame; the ends of the extrusion slider are arc-shaped structures; micro switches are fixedly installed at both ends of the detection frame by brackets; the ends of the micro switch are in contact with the extrusion slider; the two extrusion sliders are used to detect the deviation of the conveyor belt.
[0008] Preferably, the mounting support also includes: a magnetic connection frame, a fitting spring, a display and an electromagnet, and two magnetic connection frames are fixedly mounted on the roller frame; fitting springs are respectively fixedly mounted on the two magnetic connection frames; two displays are fixedly mounted on the roller frame; electromagnets are respectively fixedly mounted on the two magnetic connection frames, and the two electromagnets are respectively located inside the two fitting springs.
[0009] Preferably, the splicing detection component includes: a detection mounting shell and a lifting column, the detection mounting shell is fixedly mounted on the side of the detection frame by bolts; a lifting column is slidably mounted on the detection mounting shell; the lifting column is used to be squeezed downward by the belt connecting buckle; the height of the detection mounting shell is lower than the height of the lower edges of the two extrusion sliders.
[0010] Preferably, the belt detection component includes: a deformation detection mounting plate, a pressure sensor and a positioning bolt, the deformation detection mounting plate is fixedly installed on the bottom of the roller frame by bolts; two pressure sensors are fixedly installed on the inner side of the deformation detection mounting plate, and the ends of the two pressure sensors are respectively attached to the rotating adapter plate; two positioning bolts are threadedly connected on the deformation detection mounting plate, and the ends of the two positioning bolts are respectively attached to the rotating adapter plate; the two pressure sensors are used to detect the consistency of the tension force of the belt on both sides of the roller frame; the two pressure sensors are electrically connected to two displays respectively.
[0011] Preferably, the threaded correction part includes: a correction swing arm, a drive motor, a correction roller and a spiral protrusion, two correction swing arms are rotatably installed on the roller frame; drive motors are fixedly installed on the two correction swing arms respectively; correction rollers are fixedly installed on the output shafts of the two drive motors respectively, and the ends of the two correction rollers are rotatably fitted together; spiral protrusions are fixedly installed on the two correction rollers respectively, and both spiral protrusions are rubber anti-slip structures; the bottoms of the two correction swing arms are both iron structures; the two electromagnets are respectively used to magnetically attract the two correction swing arms; the spiral protrusion is used to fit on the bottom of the conveyor belt; and the two micro switches are respectively electrically connected to the two drive motors.
[0012] Preferably, the transmission support member includes: a transmission support roller, an expansion plate, a fine-tuning protrusion, a rubber sleeve and a limiting magnet, the transmission support roller is rotatably installed on the roller frame; a circle of expansion plates is slidably inserted on the transmission support roller, and the two ends of the circle of expansion plates are respectively made of iron metal; two fine-tuning protrusions are fixedly installed on the inner side of the circle of expansion plates; the side surfaces of the two circles of fine-tuning protrusions are both inclined structures; a rubber sleeve is sleeved on the outer side of the transmission support roller; a rubber sleeve is inserted into the outer side of the circle of expansion plates; two limiting magnets are fixedly installed on the inner side of the transmission support roller, and the two limiting magnets are respectively magnetically connected to the two ends of the expansion plate; the limiting magnet is used to limit the end of a circle of expansion plates.
[0013] Preferably, the splicing detection component also includes: an anti-accidental touch spring and a delay switch, the anti-accidental touch spring is sleeved inside the detection mounting shell; the anti-accidental touch spring is located below the lifting column; a delay switch is fixedly installed inside the detection mounting shell, and the end of the delay switch is located below the lifting column; the delay switch is electrically connected to two electromagnets.
[0014] A method for automatic centering of conveyor belts:
[0015] a. When the belt passes through the detection frame and deviates and squeezes the extrusion slider, the micro switch is pressed, and the micro switch controls the drive motor in the direction of deviation to stop, while the drive motor in the opposite direction continues to drive the deviation correction roller to drive the spiral protrusion to rotate, and the belt is pulled back by the rubber bolt;
[0016] b. Rotate the radius adjustment screw to drive the extrusion column to move, squeeze the fine-tuning bump on the corresponding side, and after the fine-tuning bump on the inclined surface is compressed, the extrusion expansion plate rotates, controlling the rubber sleeve to produce an inclined tension belt.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention adopts a belt detection member in conjunction with a rotatable mounting support member, which can be used to detect belt deformation and facilitate adjustment, thereby preventing the problem of conveying deviation caused by belt deformation and relying solely on the correction wheel to correct the deviation, which may cause great damage to the belt. The belt deformation problem can be corrected in time for centering, which is more direct and reliable. One end of a circle of expansion plates can expand outward to form an inclination to adapt to the deformation of the belt, ensuring that the tensioning pressure of the belt is consistent during operation, thereby reducing its deviation. The expandable expansion plate adopted in this structure can cooperate with a rubber sleeve to ensure stable conveying, and can also use the rubber sleeve to increase the fit with the belt. The expansion plate on the relatively loose side of the belt is expanded and adapted, with high fine-tuning accuracy. At the same time, with the detection of a pressure sensor, the adjustment is more flexible and the operation difficulty is low. The adaptation of a deformed belt also increases the service life of the belt.
[0019] The use of correction detection parts is efficient and direct in correction. At the same time, the threaded correction parts can be used to prevent damage to the belt edge. The spiral protrusions can be used to correct the deviation quickly without squeezing the belt edge. The spiral structure of the spiral protrusions can also clean impurities on the belt transmission surface.
[0020] By using splicing detection parts, the joints of the belts can be inspected, especially for belts that are connected by snap buckles or stitching. The splicing parts can be automatically controlled to avoid the threaded correcting parts from wearing the splicing parts, reducing safety hazards and providing better protection. It can prevent the correcting wheels from wearing the joints for a long time during the correction process, which may cause the belt connection strength to decrease or even break. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of an automatic centering mechanism for a conveyor belt of the present invention;
[0022] Figure 2 It is a schematic diagram of the bottom structure of an automatic centering mechanism for a conveyor belt of the present invention;
[0023] Figure 3 A cross-sectional view of the internal structure of an automatic centering mechanism for a conveyor belt according to the present invention;
[0024] Figure 4 This is a schematic diagram of the structure of the mounting support member of the present invention;
[0025] Figure 5 For the present invention Figure 2 A magnified view of the structure of the middle B region;
[0026] Figure 6 It is a schematic diagram of the structure of the transmission support member of the present invention;
[0027] Figure 7 It is a schematic diagram of the expansion plate structure of the present invention;
[0028] Figure 8 This is a schematic diagram of the structure of the deviation correction detection component of the present invention;
[0029] Fig. 9 This is a schematic diagram of the structure of the thread deviation correcting member of the present invention;
[0030] Fig.10 For the present invention Figure 3 A magnified view of the structure of the middle C region;
[0031] Fig.11 For the present invention Figure 3 A magnified view of the structure of the middle D region;
[0032] Fig.12 This is a cross-sectional view of the structure of the deviation correction radius adjustment member of the present invention.
[0033] In the figure: 1. Mounting support; 101. Roller frame; 102. Rotating adapter plate; 103. Magnetic connection frame; 104. Fitting spring; 105. Display; 106. Electromagnet; 2. Belt detection member; 201. Deformation detection mounting plate; 202. Pressure sensor; 203. Positioning bolt; 3. Transmission support member; 301. Transmission support roller; 302. Expansion plate; 3021. Fine-tuning bump; 303. Rubber sleeve; 304. Limiting magnet Iron; 4. Deflection correction radius adjustment part; 401. Radius adjustment screw; 402. Extrusion column; 5. Deflection correction detection part; 501. Detection frame; 502. Extrusion slider; 503. Micro switch; 6. Threaded deflection correction part; 601. Deflection correction swing arm; 6011. Drive motor; 602. Deflection correction roller; 603. Spiral protrusion; 7. Splicing detection part; 701. Detection installation shell; 702. Lifting column; 703. Anti-accidental touch spring; 704. Delay switch. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Example 1: Please refer to Figure 1-Figure 12 As shown:
[0036] The present invention provides a technical solution: an automatic centering mechanism for a conveyor belt, comprising a mounting support 1, a belt detection member 2 is mounted on the mounting support 1, and the belt detection member 2 is used to detect belt deformation; a transmission support 3 is mounted on the mounting support 1; the transmission support 3 is used to drive the belt; a correction radius adjustment member 4 is mounted on the transmission support 3; the correction radius adjustment member 4 is used to adjust the transmission radius of the transmission support 3; a correction detection member 5 is mounted on the mounting support 1; the correction detection member 5 is used to detect the deviation direction of the belt; a threaded correction member 6 is mounted on the mounting support 1; the threaded correction member 6 is used to fit the bottom of the belt for correction; a splicing detection member 7 is mounted on the correction detection member 5; the splicing detection member 7 is used to reduce the wear at the splicing of the belt; the mounting support 1 comprises: a roller frame 101 and a rotating adapter plate 102, a rotating adapter plate 102 is rotatably mounted on the middle part of the roller frame 101, and the rotating adapter plate 102 is used to be mounted on the conveyor frame by bolts.
[0037] Among them, the mounting support 1 also includes: a magnetic connection frame 103, a fitting spring 104, a display 105 and an electromagnet 106. Two magnetic connection frames 103 are fixedly installed on the roller frame 101; the fitting springs 104 are respectively fixedly installed on the two magnetic connection frames 103; two displays 105 are fixedly installed on the roller frame 101; the two magnetic connection frames 103 are respectively fixedly installed with electromagnets 106, and the two electromagnets 106 are respectively located inside the two fitting springs 104; the belt detection component 2 includes: a deformation detection mounting plate 201, a pressure sensor 202 and a positioning bolt 203. The SC-10N pressure sensor 202 and its matching display 105 can be used. The deformation detection mounting plate 201 is fixedly installed on the bottom of the roller frame 101 by bolts; two pressure sensors 202 are fixedly installed on the inner side of the deformation detection mounting plate 201, and the two The ends of the pressure sensors 202 are respectively attached to the rotating adapter plate 102; two positioning bolts 203 are threadedly connected to the deformation detection mounting plate 201, and the ends of the two positioning bolts 203 are respectively attached to the rotating adapter plate 102; the two pressure sensors 202 are used to detect the consistency of the tension force of the belt on both sides of the roller frame 101; the two pressure sensors 202 are electrically connected to the two displays 105 respectively; the belt detection member 2 is used in conjunction with the rotatable mounting support member 1 to detect the deformation of the belt, which is convenient for subsequent adjustment and prevents the problem of greater damage to the belt by only relying on the correction wheel for conveying deviation caused by belt deformation. The belt deformation problem can be corrected in time, which is more direct and reliable. The two pressure sensors 202 are used to detect the tightening and fitting pressure difference of the belt at both ends of the transmission support roller 301 in real time, which is convenient for the staff to adjust and the digital display is more intuitive.
[0038] Among them, the transmission support member 3 includes: a transmission support roller 301, an expansion plate 302, a fine-tuning protrusion 3021, a rubber sleeve 303 and a limiting magnet 304. The transmission support roller 301 is rotatably installed on the roller frame 101; a circle of expansion plates 302 are slidably inserted on the transmission support roller 301, and the two ends of the circle of expansion plates 302 are respectively made of iron metal; two fine-tuning protrusions 3021 are fixedly installed on the inner side of the circle of expansion plates 302; the sides of the two circles of fine-tuning protrusions 3021 are both inclined structures; a rubber sleeve 303 is sleeved on the outer side of the transmission support roller 301; the rubber sleeve 303 is inserted into the outer side of the circle of expansion plates 302; two limiting magnets 304 are fixedly installed on the inner side of the transmission support roller 301, and two The limiting magnets 304 are magnetically connected to the two ends of the expansion plate 302; the limiting magnets 304 are used to limit the ends of the expansion plate 302 in a circle; the correction radius adjustment member 4 includes: a radius adjustment screw 401 and an extrusion column 402, and handles are respectively provided at both ends of the radius adjustment screw 401; the radius adjustment screw 401 is threadedly connected to the transmission support roller 301; an extrusion column 402 is fixedly installed in the middle of the radius adjustment screw 401, and the two sides of the extrusion column 402 are inclined structures; the inclined surfaces on both sides of the extrusion column 402 are respectively pressed and fitted with the fine-tuning protrusions 3021; the extrusion column 402 is used to squeeze and fine-tune the expansion plate 302 in a circle, and the correction radius adjustment member 4 is used in conjunction with the transmission support member 3 to drive the expansion plate 302 in a circle. The end expands outward to form an inclination to adapt to the deformation of the belt, ensure that the tensioning pressure of the belt is consistent during operation, and reduce its deviation. The expandable expansion plate 302 used in this structure can cooperate with the rubber sleeve 303 to ensure stable transportation, and the rubber sleeve 303 can be used to increase the fit with the belt. A circle of expansion plate 302 can expand and adapt the expansion plate 302 on the relatively loose side of the belt according to needs, with high fine-tuning accuracy. At the same time, with the detection of the pressure sensor 202, the adjustment is more flexible and the operation difficulty is low. The adaptation of the deformed belt also helps to increase the service life of the belt. The deformed side of the belt will be relatively loose, that is, the circumference of the two sides of the belt is inconsistent, and the positioning screw is rotated out. When bolt 203 is engaged, roller frame 101 loses its limit position. At this time, the belt on the side with relatively large tension will pull and drive roller frame 101 to rotate. At this time, pressure sensor 202 detects pressure in real time and displays the value through display 105. The extrusion column 402 is driven to move by rotating radius adjustment screw 401. At this time, one end of expansion plate 302 is squeezed out, and the rubber sleeve 303 can be controlled to produce an inclination. At this time, the belt on the relatively loose side will be tensioned, and the corresponding roller frame 101 will also be restored to be aligned with the deformation detection mounting plate 201. The values displayed on the two displays 105 will also be closer, and can be adjusted according to the degree of belt deformation, ensuring that the belt is stably transported and moved, the overall structure is more reasonable, and the adjustment and control are simple.
[0039] Among them, the correction detection part 5 includes: a detection frame 501, an extrusion slider 502 and a micro switch 503. The detection frame 501 is fixedly installed on the roller frame 101 by bolts; the extrusion sliders 502 are slidably installed at both ends of the detection frame 501; the ends of the extrusion sliders 502 are arc-shaped structures; the micro switches 503 are fixedly installed at both ends of the detection frame 501 through brackets; the ends of the micro switches 503 fit the extrusion sliders 502; the two extrusion sliders 502 are used to detect the deviation of the conveyor belt; the threaded correction part 6 includes: a correction swing arm 601, a drive motor 6011, a correction roller 602 and a spiral protrusion 603, and two correction swing arms 601 are rotatably installed on the roller frame 101; the two correction swing arms 601 are respectively fixedly installed with drive motors 6011; the output shafts of the two drive motors 6011 are respectively fixedly installed with correction rollers 602, and the ends of the two correction rollers 602 rotate Fitting; spiral protrusions 603 are fixedly installed on the two deviation correction rollers 602, and the two spiral protrusions 603 are both rubber anti-skid structures; the bottoms of the two deviation correction swing arms 601 are both iron structures; the two electromagnets 106 are used to magnetically attract the two deviation correction swing arms 601; the spiral protrusions 603 are used to fit on the bottom of the conveyor belt; the two micro switches 503 are electrically connected to the two drive motors 6011 respectively, and the deviation correction detection part 5 is adopted to correct the deviation efficiently and directly, and the threaded deviation correction part 6 can be used to prevent damage to the belt edge. The spiral spiral protrusions 603 are used to correct the deviation quickly and will not squeeze the belt edge. During the belt conveying process, the slider 502 is squeezed and touched, and then the micro switch 503 is squeezed. At this time, the micro switch 503 will control the drive motor 6011 in the deviation direction to stop rotating, thereby realizing the deviation correction work, and the spiral structure of the spiral protrusion 603 also plays a cleaning role.
[0040] Embodiment 2, on the basis of embodiment 1, the splicing detection part 7 comprises: a detection installation shell 701 and a lifting column 702, the detection installation shell 701 is fixedly installed on the side of the detection frame 501 by bolts; a lifting column 702 is slidably installed on the detection installation shell 701; the lifting column 702 is used to be squeezed down by the belt connecting buckle; the height of the detection installation shell 701 is lower than the height of the lower edges of the two extrusion sliders 502; the splicing detection part 7 also comprises: an anti-false touch spring 703 and a delay switch 704, the anti-false touch spring 703 is sleeved inside the detection installation shell 701; the anti-false touch spring 703 is located below the lifting column 702; a delay switch 704 is fixedly installed inside the detection installation shell 701, and the end of the delay switch 704 is located below the lifting column 702; the delay switch 704 is electrically connected to two electromagnets 106, and the splicing detection part 7 is used to detect the seams of the belt. Detection, especially for belts connected by buckles or sewed connections, the joints can realize automatic control of the threaded correcting parts 6 to avoid, to avoid the threaded correcting parts 6 from wearing the joints, can increase the service life of the belt, the protection effect is better, and the problem of reduced belt connection strength or even breakage caused by long-term wear of the joints by the correcting wheels during the correction process is prevented. The structure detection is direct, and the bulge at the buckle connection of the non-welded belt is utilized. The control is precise and does not affect the threaded correcting parts 6 in correcting the belt at any other position. During the operation of the belt, when the belt buckle passes through the lifting column 702, the raised buckle will squeeze the lifting column 702 to move down and press the delay switch 704. At this time, the delay switch 704 can control the electromagnet 106 to pass the electromagnetic suction correction swing arm 601. At this time, the correction swing arm 601 will drive the correction roller 602 to press down and no longer fit the belt to avoid damage to the buckle.
[0041] A method for automatic centering of conveyor belts:
[0042] a. When the belt passes through the detection frame 501 and the belt deviates and squeezes and touches the squeezing slider 502, the micro switch 503 is pressed, and the micro switch 503 controls the drive motor 6011 in the direction of the deviation to stop rotating, while the drive motor 6011 in the opposite direction continues to drive the deviation correction roller 602 to drive the spiral protrusion 603 to rotate, and the belt is pulled back by the rubber bolt;
[0043] b. The rotating radius adjustment screw 401 drives the extrusion column 402 to move, extruding the fine-tuning bump 3021 on the corresponding side. After the fine-tuning bump 3021 on the inclined surface is compressed, the extrusion expansion plate 302 rotates, controlling the rubber sleeve 303 to produce an inclined tension belt.
[0044] The working principle of this embodiment is as follows: the rotating adapter plate 102 is installed on the conveyor frame through the bolts. When the deviation correction belt needs to be adjusted, the positioning bolt 203 is rotated and unscrewed, and the roller frame 101 loses its limit. At this time, the belt on the side with relatively large tension will pull and drive the roller frame 101 to rotate. At this time, the pressure sensor 202 detects the pressure in real time and displays the value through the display 105. Once the value deviation of the two displays 105 is large, the extrusion column 402 can be driven to move by rotating the radius adjustment screw 401 to fine-tune the pressure value to the side with smaller pressure value. The protrusion 3021 moves and squeezes the fine-tuning protrusion 3021 on the corresponding side. After the fine-tuning protrusion 3021 on the inclined surface is compressed, it drives the expansion plate 302 to separate from the limiting magnet 304 on the corresponding side, and the limiting magnet 304 on the other side plays a limiting role. At this time, one end of the expansion plate 302 is squeezed out, and the rubber sleeve 303 can be controlled to have an inclination in a "truncated cone" shape. At this time, the belt on the relatively loose side will be tightened, and the corresponding roller frame 101 will also be restored to be aligned with the deformation detection mounting plate 201, and the values displayed on the two displays 105 will also be closer, which can be based on The belt passes through the detection frame 501. During the belt conveying process, if the belt deviates, it will squeeze the contact and squeeze slider 502, and then squeeze the micro switch 503. At this time, the micro switch 503 will control the drive motor 6011 in the direction of the deviation to stop rotating, while the opposite drive motor 6011 continues to drive the deviation correction roller 602 to drive the spiral protrusion 603 to rotate, and the rubber bolt is used to pull back the belt to achieve deviation correction. During the operation of the belt, when the belt buckle passes the lifting column 702, the protruding buckle will squeeze the lifting column 702. After moving downward and compressing the anti-accidental touch spring 703, press the delay switch 704. At this time, the delay switch 704 can control the electromagnet 106 to pass the electromagnetic suction correction swing arm 601. At this time, the correction swing arm 601 will drive the correction roller 602 to press down and no longer fit the belt. After the correction roller 602 passes through the joint at the delay switch 704, the electromagnet 106 is powered off, and the fitting spring 104 will elastically squeeze the correction swing arm 601 to control the correction roller 602 to fit the belt. At the same time, under the compression of the anti-accidental touch spring 703, the lifting column 702 will also move up and reset.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A conveyor belt automatic centering mechanism, comprising a mounting support (1), a belt detection member (2) being mounted on the mounting support (1), characterized in that: The belt detection member (2) is used to detect belt deformation; a transmission support member (3) is installed on the mounting support member (1); the transmission support member (3) is used to drive the belt; A deviation correction radius adjustment member (4) is installed on the transmission support member (3); the deviation correction radius adjustment member (4) is used to adjust the transmission radius of the transmission support member (3); A deviation correction detection component (5) is installed on the installation support (1); the deviation correction detection component (5) is used to detect the deviation direction of the belt; A threaded deviation correcting member (6) is installed on the mounting support member (1); the threaded deviation correcting member (6) is used to fit on the bottom of the belt to correct deviation; A splicing detection component (7) is installed on the deviation correction detection component (5); the splicing detection component (7) is used to reduce wear at the splicing portion of the belt; The mounting support (1) comprises: a roller frame (101) and a rotating adapter plate (102); the rotating adapter plate (102) is rotatably mounted in the middle of the roller frame (101), and the rotating adapter plate (102) is used to be mounted on a conveyor frame by means of bolts.
2. The automatic centering mechanism for conveyor belt according to claim 1, characterized in that: The mounting support (1) further comprises: a magnetic connection frame (103), a fitting spring (104), a display (105) and an electromagnet (106); two magnetic connection frames (103) are fixedly mounted on the roller frame (101); the two magnetic connection frames (103) are respectively fixedly mounted with a fitting spring (104); two displays (105) are fixedly mounted on the roller frame (101); the two magnetic connection frames (103) are respectively fixedly mounted with an electromagnet (106), and the two electromagnets (106) are respectively located inside the two fitting springs (104).
3. The automatic centering mechanism for conveyor belt according to claim 2, characterized in that: The belt detection component (2) comprises: a deformation detection mounting plate (201), a pressure sensor (202) and a positioning bolt (203); the deformation detection mounting plate (201) is fixedly mounted on the bottom of the roller frame (101) by means of bolts; two pressure sensors (202) are fixedly mounted on the inner side of the deformation detection mounting plate (201), and the ends of the two pressure sensors (202) are respectively attached to the rotating adapter plate (102); two positioning bolts (203) are threadedly connected to the deformation detection mounting plate (201), and the ends of the two positioning bolts (203) are respectively attached to the rotating adapter plate (102); the two pressure sensors (202) are used to detect the consistency of the tension force of the belt on both sides of the roller frame (101); and the two pressure sensors (202) are respectively electrically connected to two displays (105).
4. The automatic centering mechanism for conveyor belt according to claim 2, characterized in that: The transmission support member (3) comprises: a transmission support roller (301), an expansion plate (302), a fine-tuning protrusion (3021), a rubber sleeve (303) and a limiting magnet (304); the transmission support roller (301) is rotatably mounted on the roller frame (101); a circle of expansion plates (302) is slidably inserted on the transmission support roller (301), and the two ends of the circle of expansion plates (302) are respectively made of iron metal; two fine-tuning protrusions are respectively fixedly mounted on the inner side of the circle of expansion plates (302) (3021); the sides of the two circles of fine-tuning protrusions (3021) are both inclined structures; the outer side of the transmission support roller (301) is sleeved with a rubber sleeve (303); the outer side of a circle of the expansion plate (302) is inserted into the rubber sleeve (303); two limiting magnets (304) are fixedly installed on the inner side of the transmission support roller (301), and the two limiting magnets (304) are magnetically connected to the two ends of the expansion plate (302) respectively; the limiting magnets (304) are used to limit the ends of a circle of the expansion plate (302).
5. The automatic centering mechanism for conveyor belt according to claim 4, characterized in that: The deviation correction radius adjustment member (4) comprises: a radius adjustment screw (401) and a squeeze column (402), wherein handles are respectively provided at both ends of the radius adjustment screw (401); the radius adjustment screw (401) is threadedly connected to the transmission support roller (301); a squeeze column (402) is fixedly installed in the middle of the radius adjustment screw (401), and both sides of the squeeze column (402) are inclined surface structures; the inclined surfaces on both sides of the squeeze column (402) are respectively pressed and fitted with the fine-tuning protrusions (3021); and the squeeze column (402) is used to squeeze and fine-tune one circle of the expansion plate (302).
6. The automatic centering mechanism for conveyor belt according to claim 5, characterized in that: The deviation correction detection component (5) comprises: a detection frame (501), an extrusion slider (502) and a micro switch (503); the detection frame (501) is fixedly mounted on the roller frame (101) by means of bolts; the extrusion sliders (502) are slidably mounted at both ends of the detection frame (501); the ends of the extrusion sliders (502) are arc-shaped structures; the micro switches (503) are fixedly mounted at both ends of the detection frame (501) by means of brackets; the ends of the micro switches (503) are in contact with the extrusion sliders (502); and the two extrusion sliders (502) are used to detect conveyor belt deviation.
7. The automatic centering mechanism for conveyor belt according to claim 6, characterized in that: The threaded deviation-correcting member (6) comprises: a deviation-correcting swing arm (601), a drive motor (6011), a deviation-correcting roller (602) and a spiral protrusion (603); two deviation-correcting swing arms (601) are rotatably mounted on the roller frame (101); the two deviation-correcting swing arms (601) are respectively fixedly mounted with a drive motor (6011); the output shafts of the two drive motors (6011) are respectively fixedly mounted with a deviation-correcting roller (602), and the ends of the two deviation-correcting rollers (602) are rotatably mounted on the roller frame (101); The two deflection correcting rollers (602) are respectively fixedly mounted with spiral protrusions (603), and both spiral protrusions (603) are rubber anti-skid structures; the bottoms of the two deflection correcting swing arms (601) are both iron structures; the two electromagnets (106) are respectively used to magnetically attract the two deflection correcting swing arms (601); the spiral protrusions (603) are used to fit on the bottom of the conveyor belt; and the two micro switches (503) are respectively electrically connected to the two drive motors (6011).
8. The automatic centering mechanism for conveyor belt according to claim 6, characterized in that: The splicing detection component (7) comprises: a detection installation shell (701) and a lifting column (702); the detection installation shell (701) is fixedly installed on the side of the detection frame (501) by means of bolts; the lifting column (702) is slidably installed on the detection installation shell (701); the lifting column (702) is used to be squeezed downward by the belt connecting buckle; the height of the detection installation shell (701) is lower than the height of the lower edges of the two squeezing sliders (502).
9. The automatic centering mechanism for conveyor belt according to claim 8, characterized in that: The splicing detection component (7) further comprises: an anti-false touch spring (703) and a delay switch (704); the anti-false touch spring (703) is sleeved inside the detection installation shell (701); the anti-false touch spring (703) is located below the lifting column (702); a delay switch (704) is fixedly installed inside the detection installation shell (701), and an end of the delay switch (704) is located below the lifting column (702); the delay switch (704) is electrically connected to two electromagnets (106).
10. A method for automatically centering a conveyor belt, using an automatic centering mechanism for a conveyor belt as claimed in claim 7, characterized in that: The steps include: a. When the belt passes through the detection frame (501) and deviates and squeezes and touches the squeezing slider (502), the micro switch (503) is pressed, and the micro switch (503) controls the drive motor (6011) in the direction of the deviation to stop rotating, while the drive motor (6011) in the opposite direction continues to drive the deviation correction roller (602) to drive the spiral protrusion (603) to rotate, and the belt is pulled back by the rubber bolt; b. The rotating radius adjustment screw (401) drives the extrusion column (402) to move, extruding the fine-tuning bump (3021) on the corresponding side. After the fine-tuning bump (3021) on the inclined surface is compressed, the extrusion expansion plate (302) rotates, controlling the rubber sleeve (303) to produce an inclined tension belt.
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