A high-speed transport line for quick freezing device and working method thereof

By designing the high -speed transport line of the quick -frozen limit mechanism of the hollow structure and the horn -shaped feeding groove, the problem of uneven freezing is solved, and the all -round frozen and efficient frozen effects are achieved.

CN119117555BActive Publication Date: 2025-01-24SIFANG TECH GRP CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411612888.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-01-24
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

In existing quick-freezing equipment, frozen products cannot fully contact the air conditioner during the transportation process, resulting in uneven freezing and a decrease in speed, affecting the freezing effect.

Method used

A high -speed transportation line, including a high -frozen -free positioning mechanism and a horn -shaped feeding groove with a hollow structure. The air -conditioning can be freely circulated from any height and direction to ensure that the material is in all -round contact with the air -conditioning.

Benefits of technology

It achieves all-round quick freezing, improves the freezing effect and air intake efficiency, can handle materials of different volumes at the same time, automatically sorts, unloads and stratifies, shortening the quick freezing preparation time and reducing the number of quick freezing times.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119117555B_ABST
    Figure CN119117555B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of material transportation, and in particular to a high-speed transportation line for a quick-freezing device and a working method thereof. It comprises a conveyor belt body, on which a plurality of groups of material conveying units are arranged at equal intervals along its own length direction, and the material conveying units comprise a plurality of groups of material discharge trays arranged at equal intervals, and a horn-shaped material discharge hopper groove is provided at the center of the material discharge tray; a plurality of groups of quick-freezing limit mechanisms are arranged at equal intervals along the vertical direction at the bottom of the material discharge hopper groove, and the diameters of the plurality of groups of quick-freezing limit mechanisms decrease successively from top to bottom. When the present invention is in quick-freezing operation, cold air can directly act on the material to be quick-frozen from any height and any direction, so that the cold air can flow freely, and all-round quick-freezing can be achieved without turning over the material, thereby improving the air intake efficiency, and improving the freezing effect while improving the compatibility.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of material transportation, and in particular relates to a high-speed transportation line for a quick-freezing device and a working method thereof. Background Art

[0002] In order to realize the automated freezing operation of quick-freezing equipment, a dedicated transport line is required to transport batches of materials to be quick-frozen to the freezing equipment.

[0003] After searching, the patent document with the cited announcement number CN116605620B and the announcement date September 6, 2024, entitled "A self-cleaning conveyor for frozen products", includes a conveying mechanism, a cleaning mechanism, and a support assembly for supporting the conveying mechanism and the cleaning mechanism; wherein: the support assembly includes a first side plate, a second side plate, and a bottom collecting assembly, the bottom collecting assembly is configured as a square trough with an upward opening, a baffle is provided inside the bottom collecting assembly, the baffle divides the bottom collecting assembly into a collection chamber located below the scraper top plate and a cleaning chamber located below the cleaning assembly, and the left and right tops of the bottom collecting assembly are respectively fixedly connected with the first side plate and the second side plate which are symmetrically arranged. The above embodiment has a simple structure, and the torsion spring can push the scraper movable plate to squeeze toward one side of the conveyor belt, which greatly enhances the contact pressure with the conveyor belt, improves the scraping effect, and can make adaptive adjustments according to the thickness of the conveyor belt, which is conducive to reducing the load of subsequent cleaning.

[0004] However, the above embodiment still has the following defects:

[0005] When the conveyor passes through the freezing equipment, since the frozen products are laid flat on the conveyor, the cold air cannot come into full contact with the frozen products, resulting in uneven freezing and a decrease in the freezing speed, which affects the freezing effect. Summary of the invention

[0006] In view of the above problems, the present invention provides a high-speed transport line for a quick-freezing device, comprising a conveyor belt body, on which a plurality of groups of material conveying units are arranged at equal intervals along the length direction thereof, the material conveying units comprising a plurality of groups of material discharge trays arranged at equal intervals, a material discharge hopper groove of a trumpet-shaped structure being provided at the center of the material discharge tray; a plurality of groups of quick-freezing limiting mechanisms are arranged at equal intervals along the vertical direction at the bottom of the material discharge hopper groove, the diameters of the plurality of groups of quick-freezing limiting mechanisms are reduced from top to bottom; and two adjacent groups of the quick-freezing limiting mechanisms are connected to each other by a plurality of groups of anti-leakage strips;

[0007] Each group of quick-freezing limit mechanisms is arranged to decrease in size from top to bottom, so that objects of different volumes can be transported and quick-frozen at the same time. Each group of quick-freezing limit mechanisms is hollowed out, and combined with the gaps between each group of anti-leakage strips, the quick-freezing limit mechanisms are open as a whole, allowing cold air to flow freely, and cold air can act on objects from any angle and height.

[0008] Furthermore, the inner diameter of the top of the lower hopper trough is larger than the inner diameter of the bottom; and a spiral air guide groove is provided on the inner wall of the lower hopper trough, and the spiral air guide groove is a spiral structure.

[0009] Furthermore, the quick-freezing limit mechanism includes an upper limit ring and a lower limit ring, the diameter of the lower limit ring is smaller than that of the upper limit ring, and the central axis of the lower limit ring coincides with the central axis of the upper limit ring; and a plurality of side stop tubes are distributed in a circular array between the upper limit ring and the lower limit ring.

[0010] Furthermore, a central ball is provided on the central axis of the lower limit ring, and a plurality of groups of transverse tubes are distributed in a circular array around the central ball. A crescent tube is hinged at one end of the transverse tube close to the central axis of the lower limit ring, and the side cross-section of the crescent tube is a fan-shaped structure; the other end of the crescent tube is connected to a spring, and the other end of the spring is installed on the central ball.

[0011] Furthermore, the distance between two adjacent groups of transverse tubes on each group of the quick-freezing limiting mechanism is smaller than the distance between two adjacent groups of transverse tubes on the upper group of quick-freezing limiting mechanism.

[0012] Furthermore, a loading unit is provided directly above the input end of the conveyor belt body, and the loading unit includes an inclined unloading plate, and the lower end of the unloading plate is located directly above the conveyor belt body; the other end of the unloading plate is connected to a vertically arranged loading box, and a plurality of groups of material feeding grooves are arranged at equal intervals on the inner wall of the bottom of the unloading plate, the number of the material feeding grooves is the same as the number of unloading trays on the same group of material conveying units, and the spacing between two adjacent groups of the material feeding grooves is the same as the spacing between two adjacent groups of unloading hopper grooves.

[0013] Furthermore, a feeding plate is provided in the feeding channel, and a plurality of groups of feeding holes are arranged on the feeding plate at equal intervals along its length direction, and the number of the same group of feeding holes is the same as the number of quick-freezing limit mechanisms. The spacing between two adjacent groups of the feeding holes is the same as the spacing between two adjacent groups of material conveying units; the inner diameters of the plurality of groups of the feeding holes increase in equal increments from one side close to the feeding box to the other side.

[0014] Furthermore, two groups of straight through plates are symmetrically arranged at the edges of both sides of the top of each group of the material feeding troughs, and the straight through plates are connected to an inclined through plate at an angle at the port near one end of the loading box, and the other end of each group of the inclined through plates is connected to the inclined through plate on the adjacent group of material feeding troughs.

[0015] Furthermore, a material-pickling mechanism is provided at the junction of the oblique through plate and the straight through plate; the two groups of material-pickling mechanisms on the same group of the material-feeding through grooves rotate in relative directions; a power transmission component is provided on the unloading plate, and each group of the material-pickling mechanism is transmission-connected to the output end of the power transmission component;

[0016] A group of vertical rods are installed at the bottom of each group of feeding plates, a vibration motor is arranged at the bottom of the unloading plate, and each group of vertical rods is drivingly connected to the output end of the vibration motor.

[0017] A method for operating a high-speed transport line for a quick-freezing device, the method comprising:

[0018] Put the materials to be quick-frozen into the lower hopper troughs of each group in order from small to large in volume;

[0019] The material to be quick-frozen falls into the quick-freezing limit mechanism below through the lower hopper slot. When the gap on the quick-freezing limit mechanism is larger than the diameter of the material to be quick-frozen, the material to be quick-frozen will fall directly until it falls on a set of quick-freezing limit mechanisms corresponding to its own volume.

[0020] After each group of quick-freezing limiting mechanisms has a group of materials to be quick-frozen of corresponding volume, the conveyor belt body is started to transport each group of materials to be quick-frozen to the quick-freezing equipment for quick freezing;

[0021] Cold air blows from all heights and directions into the quick-freezing limit mechanism of the hollow structure and acts on each group of materials to be quick-frozen;

[0022] After the quick freezing work is completed, the conveyor belt body is started to transport the materials to be quick frozen out of the quick freezing equipment to obtain finished quick frozen materials.

[0023] The beneficial effects of the present invention are:

[0024] 1. Place materials of different volumes in the order of small to large in each group of quick-freezing limiter mechanism from bottom to top according to the above method, so as to improve the compatibility of the conveyor line. Then, they enter the cavity of the quick-freezing equipment along with the conveyor belt body. Since the quick-freezing limiter mechanism is a hollow structure and there are gaps between each group of anti-leakage strips, the cold air can directly act on the materials to be quick-frozen from any height and any direction, so that the cold air can flow freely. There is no need to turn over the materials, and all-round quick freezing can be achieved, thereby improving the air intake efficiency, and improving the compatibility while also improving the freezing effect.

[0025] 2. After the quick-frozen material falls, it is transported by the conveyor belt body to the bottom of the adjacent group of vertical pipes, and then the one-way valve controls a group of slightly larger quick-frozen materials to fall. Then repeat the above actions until there is quick-frozen material on each group of quick-freezing limit mechanisms. In this way, the automatic classification, automatic unloading, and automatic stratification of different volumes can be achieved, and the function of simultaneously transmitting and quick-freezing multiple layers of quick-frozen materials can be met without manual classification and placement, thereby shortening the quick-freezing preparation time and reducing the number of quick-freezing times, thereby improving the quick-freezing efficiency and meeting the needs of rapid transportation.

[0026] 3. Inject condensed liquid into the central ball, each group of horizontal tubes, crescent tubes and side baffles. When the material to be quick-frozen enters the cavity of the quick-freezing equipment, the condensed liquid absorbs cold air and applies the cold air to the junction between it and the material to be quick-frozen. When the material to be quick-frozen is a special-shaped material with a groove, the central ball will fit exactly with the groove. No matter what the shape of the material to be quick-frozen is, the material to be quick-frozen can be completely in contact with the cold source. At the same time, the condensed liquid is used to ensure that the junction between the material to be quick-frozen and the material can still contact the cold source, thereby avoiding dead corners in all directions.

[0027] 4. The two groups of rotating rods on both sides of the same group of material feeding slots rotate in opposite directions. When the quick-frozen materials are blocked at the junction of the straight plate and the oblique plate due to orientation problems, the rotating turntable and the material-digging teeth are used to continuously stir the quick-frozen materials until they can enter the material feeding slots, thereby improving the smoothness of the loading work.

[0028] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 A schematic structural diagram of a transport line according to an embodiment of the present invention is shown.

[0031] Figure 2 A schematic diagram showing the connection between a conveyor belt body and various groups of material conveying units according to an embodiment of the present invention is shown.

[0032] Figure 3A schematic structural diagram of a material conveying unit according to an embodiment of the present invention is shown.

[0033] Figure 4 A schematic diagram of an exploded view of a limiting component and a feed tray according to an embodiment of the present invention is shown.

[0034] Figure 5 A schematic structural diagram of a position limiting component according to an embodiment of the present invention is shown.

[0035] Figure 6 A schematic structural diagram of a conveyor belt body in operation according to an embodiment of the present invention is shown.

[0036] Figure 7 A schematic structural diagram of a loading unit according to an embodiment of the present invention is shown.

[0037] Figure 8 A schematic bottom cross-sectional view of a loading unit according to an embodiment of the present invention is shown.

[0038] Fig. 9 A schematic diagram of an exploded view of a blanking plate and each group of feeding plates according to an embodiment of the present invention is shown.

[0039] Fig.10 The embodiment of the present invention is shown Fig. 9 Enlarged schematic diagram within circle A in the middle.

[0040] In the figure: 100, conveyor belt body; 110, middle through groove; 200, material conveying unit; 201, connecting rod; 210, unloading plate; 211, unloading hopper groove; 220, spiral air guide groove; 230, quick freezing limit mechanism; 231, upper limit ring; 232, lower limit ring; 233, side stop tube; 234, center ball; 235, horizontal tube; 236, crescent tube; 240, leakproof strip; 300, loading Unit; 310, unloading plate; 311, loading box; 312, loading port; 320, power transmission component; 330, bottom box; 331, vibration motor; 332, vibration frame; 333, vertical pole; 340, feeding channel; 350, straight plate; 351, oblique plate; 360, material shifting mechanism; 361, rotating rod; 362, rotating disk; 363, material shifting teeth; 370, feeding plate; 371, unloading hole. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] The embodiment of the present invention provides a high-speed transport line for a quick freezing device, for example, Figure 1 and Figure 2 As shown, it includes a conveyor belt body 100, and a central through groove 110 is provided on the central axis of the conveyor belt body 100 in the length direction.

[0043] Several groups of material conveying units 200 are arranged in the middle through groove 110 at equal intervals along the length direction of the conveyor belt body 100. The material conveying units 200 are used to convey the material to be quick-frozen.

[0044] A loading unit 300 is disposed just above the input end of the middle through slot 110 . The loading unit 300 is used to transport materials into each group of material transport units 200 .

[0045] For example, Figure 3 and Figure 4 As shown, the material conveying unit 200 includes two groups of connecting rods 201, which are symmetrically arranged on the inner walls of both sides of the central through slot 110, and a plurality of groups of material trays 210 are arranged at equal intervals between the two groups of connecting rods 201. A horn-shaped material tray 211 is provided at the center of the material tray 210, and the inner diameter of the top of the material tray 211 is larger than the inner diameter of the bottom. A spiral air guide groove 220 is provided on the inner wall of the material tray 211, and the spiral air guide groove 220 is a spiral structure.

[0046] Exemplarily, a limiting component is provided at the bottom of the lower hopper trough 211, and the limiting component includes a plurality of groups of quick-freezing limiting mechanisms 230 arranged at equal intervals in the vertical direction, and the diameters of the plurality of groups of quick-freezing limiting mechanisms 230 decrease from top to bottom. Two adjacent groups of quick-freezing limiting mechanisms 230 are connected to each other through a plurality of groups of anti-leakage strips 240, and the plurality of groups of anti-leakage strips 240 on the same horizontal line are distributed in a ring array.

[0047] For example, Figure 5 As shown, the quick-freezing limit mechanism 230 includes an upper limit ring 231 and a lower limit ring 232. The diameter of the lower limit ring 232 is smaller than that of the upper limit ring 231, and the central axis of the lower limit ring 232 coincides with the central axis of the upper limit ring 231. A plurality of side stop tubes 233 are distributed in an annular array between the upper limit ring 231 and the lower limit ring 232. A central ball 234 is provided on the central axis of the lower limit ring 232. A plurality of transverse tubes 235 are distributed in an annular array around the central ball 234. A crescent tube 236 is hingedly connected to one end of the transverse tube 235 close to the central axis of the lower limit ring 232. The side cross section of the crescent tube 236 is a fan-shaped structure. A spring is connected to the other end of the crescent tube 236, and the other end of the spring is mounted on the central ball 234.

[0048] Specifically, the distance between two adjacent groups of transverse tubes 235 on each group of the quick-freezing limiting mechanism 230 is smaller than the distance between two adjacent groups of transverse tubes 235 on the upper group of quick-freezing limiting mechanism 230 .

[0049] First, condensed liquid is injected into the central ball 234, each group of horizontal tubes 235, the crescent tube 236 and the side baffle tube 233. When the material to be quick-frozen enters the cavity of the quick-freezing equipment, the condensed liquid absorbs the cold air and applies the cold air to the junction between it and the material to be quick-frozen. During quick freezing, since one section of the conveyor belt body 100 is located in the cavity of the quick freezing equipment, it is only necessary to place the materials to be quick frozen in each group of discharge trays 210 in the order of small first and large later. When the small-volume materials to be quick frozen fall first, since the distance between the two adjacent groups of transverse tubes 235 on each group of quick freezing limiting mechanisms 230 is smaller than the distance between the two adjacent groups of transverse tubes 235 on the upper group of quick freezing limiting mechanisms 230, they will fall directly from the gap between the transverse tubes 235 of the upper quick freezing limiting mechanisms 230 to the bottom group of quick freezing limiting mechanisms 230, and be guided by the transverse tubes 235 to the center ball 234 at the center. When the materials to be quick frozen are special-shaped materials with grooves (such as vegetables and fruits with holes at the bottom), the center ball 234 will be exactly located in the holes. No matter what the shape of the materials to be quick frozen is, they can be fully in contact with the cold source to avoid dead corners. Then, materials of different volumes are placed in each group of quick-freezing limiting mechanisms 230 from bottom to top in order from small to large according to the above method.

[0050] For example, Figure 6 As shown, the conveyor belt body 100 enters the cavity of the quick freezing equipment. Since the quick freezing limit mechanism 230 is a hollow structure composed of an upper limit ring 231, a lower limit ring 232 and a plurality of side stop tubes 233, the cold air can directly act on the material to be quick frozen from any height and any direction, so that the cold air can flow freely and all-round quick freezing can be achieved without turning the material.

[0051] For example, Figure 7 , Figure 8 and Fig. 9 As shown, the loading unit 300 includes an inclined unloading plate 310, one end of which is lower in height and is located directly above the middle through slot 110, and the other end of the unloading plate 310 is connected to a vertically arranged loading box 311, and a loading port 312 is provided on the top of the loading box 311. A plurality of groups of material delivery slots 340 are arranged at equal intervals on the inner wall at the bottom of the unloading plate 310, and the number of the material delivery slots 340 is the same as the number of the unloading trays 210 on the same group of material conveying units 200, and the spacing between two adjacent groups of the material delivery slots 340 is the same as the spacing between two adjacent groups of unloading hopper slots 211.

[0052] Exemplarily, a feeding plate 370 is provided in the feeding channel 340, and a plurality of groups of feeding holes 371 having the same number as the quick-freezing limiting mechanism 230 are arranged at equal intervals along the length direction of the feeding plate 370, and the spacing between two adjacent groups of the feeding holes 371 is the same as the spacing between two adjacent groups of material conveying units 200. The inner diameters of the plurality of groups of the feeding holes 371 increase in equal increments from one side close to the upper material box 311 to the other side. The bottom of each group of the feeding holes 371 is connected to a group of vertical pipes, and a one-way valve is provided at the bottom of the vertical pipes.

[0053] Exemplarily, two groups of straight through plates 350 are symmetrically arranged at the two side edges of the top of each group of the material feeding troughs 340, and the straight through plates 350 are connected to an inclined oblique through plate 351 at a port near one end of the loading box 311, and the other end of each group of the oblique through plates 351 is connected to the oblique through plate 351 on the adjacent group of material feeding troughs 340.

[0054] Exemplarily, a material shifting mechanism 360 is provided at the junction of the oblique plate 351 and the straight plate 350. The two groups of material shifting mechanisms 360 on the same group of the material feeding slots 340 rotate in relative directions. The unloading plate 310 is provided with a power transmission component 320, and each group of the material shifting mechanisms 360 is transmission-connected to the output end of the power transmission component 320.

[0055] Exemplarily, a group of vertical rods 333 are installed at the bottom of each group of the feeding plates 370, and the bottom of the vertical rods 333 extends to the bottom of the unloading plate 310. A bottom box 330 is provided at the bottom of the unloading plate 310, and a vibration motor 331 is installed in the bottom box 330 along the horizontal direction. The output end of the vibration motor 331 is transmission-connected to a vibration frame 332, and the bottom of each group of the vertical rods 333 is installed on the vibration frame 332.

[0056] For example, Fig.10 As shown, the material shifting mechanism 360 includes a vertically arranged rotating rod 361, on which a plurality of groups of rotating disks 362 are arranged at equal intervals in the vertical direction, and on the side walls of each group of rotating disks 362, a plurality of groups of material shifting teeth 363 are distributed in a circular array.

[0057] The material to be quick-frozen is poured into the loading box 311 as a whole, and moves toward the side of the material feeding channel 340 as the unloading plate 310 tilts. Since the height of the unloading plate 310 is lower than that of the loading box 311, the material to be quick-frozen avoids the problem of stacking each other after entering the unloading plate 310. Then, it is guided by the inclined plate 351 and the movement of each group of rotating disks 362 and material-shifting teeth 363 to quickly come to the material feeding plate 370, and falls into the vertical pipes below each group of unloading holes 371 according to its own volume, and is controlled by the one-way valve at the bottom so that only one group of the same volume of material to be quick-frozen falls each time.

[0058] After the quick-frozen material falls, it is transported by the conveyor belt body 100 to the bottom of the adjacent group of vertical pipes, and then the one-way valve controls a group of slightly larger quick-frozen materials to fall. Then repeat the above actions until there is quick-frozen material on each group of quick-freezing limiter mechanisms 230. In this way, the automatic classification, automatic unloading, and automatic stratification of different volumes can be achieved, and the function of simultaneously transmitting and quick-freezing multiple layers of quick-frozen materials can be met without manual classification and placement, thereby shortening the quick-freezing preparation time and reducing the number of quick-freezing times, thereby improving the quick-freezing efficiency and meeting the needs of rapid transportation.

[0059] The vibration motor 331 drives the vibration frame 332 to vibrate, and then the vibration frame 332 transfers kinetic energy to each group of vertical rods 333, and then each group of vertical rods 333 drives a corresponding group of feeding plates 370 to vibrate. When the material to be quick-frozen comes onto the feeding plate 370, the vibration force generated by the feeding plate 370 can move quickly, avoiding the batch of material to be quick-frozen from being blocked in the feeding channel 340, thereby improving the smoothness of the feeding work.

[0060] The above embodiments have the following beneficial effects:

[0061] 1. Place materials of different volumes in the order of small to large in each group of quick-freezing limiting mechanisms 230 from bottom to top according to the above method, so as to improve the compatibility of the conveyor line. Then, they enter the cavity of the quick-freezing equipment along with the conveyor belt body 100. Since the quick-freezing limiting mechanism 230 is a hollow structure and there are gaps between each group of anti-leakage strips 240, the cold air can directly act on the materials to be quick-frozen from any height and any direction, so that the cold air can flow freely. There is no need to turn over the materials, and all-round quick freezing can be achieved, thereby improving the air intake efficiency, and improving the compatibility while also improving the freezing effect.

[0062] 2. After the quick-frozen material falls, it is transported by the conveyor belt body 100 to the bottom of the adjacent group of vertical pipes, and then the one-way valve controls a group of slightly larger materials to be quick-frozen to fall. Then repeat the above actions until there are materials to be quick-frozen on each group of quick-freezing limiter mechanisms 230. In this way, the automatic classification, automatic unloading, and automatic stratification of different volumes can be achieved, and the function of simultaneously transmitting and quick-freezing multiple layers of materials to be quick-frozen can be met, without manual classification and placement, thereby shortening the quick-freezing preparation time and reducing the number of quick-freezing times, thereby improving the quick-freezing efficiency and meeting the needs of rapid transportation.

[0063] 3. Condensed liquid is injected into the central ball 234, each group of transverse tubes 235, the crescent tube 236 and the side baffle tube 233. When the material to be quick-frozen enters the cavity of the quick-freezing equipment, the condensed liquid absorbs cold air and applies the cold air to the junction between it and the material to be quick-frozen. When the material to be quick-frozen is a special-shaped material with a groove, the central ball 234 will fit exactly with the groove. No matter what the shape of the material to be quick-frozen is, the material to be quick-frozen can be completely in contact with the cold source. At the same time, the condensed liquid is used to ensure that the junction between the material to be quick-frozen and the material can still contact the cold source, thereby avoiding dead corners in all directions.

[0064] 4. The two groups of rotating rods 361 on both sides of the same group of material feeding grooves 340 rotate in opposite directions. When the material to be quick-frozen is blocked at the junction of the straight plate 350 and the oblique plate 351 due to orientation problems, the rotating turntable 362 and the material-moving teeth 363 are used to continuously move the material to be quick-frozen until it can enter the material feeding grooves 340, thereby improving the smoothness of the feeding work.

[0065] 5. When the cold air is blown down from above the material to be quick-frozen and passes through the lower hopper groove 211, since the lower hopper groove 211 is a trumpet-shaped structure and the spiral air guide groove 220 is spirally distributed on its inner wall, the cold air will move in a spiral shape in the lower hopper groove 211, gradually gather, and then blow to the material to be quick-frozen below. This improves the cold air blowing effect and the freezing efficiency.

[0066] Based on the above-mentioned high-speed transport line for quick freezing device, the embodiment of the present invention further proposes a working method of the transport line. Exemplarily, the working method includes:

[0067] Pour the material to be quick-frozen into the loading box as a whole, and move it toward the side of the feeding channel as the unloading plate tilts;

[0068] The batch of materials to be quick-frozen are evenly divided and placed on each group of feeding plates. The vibration motor is started to drive each group of feeding plates to vibrate, so that the materials to be quick-frozen are quickly moved to the lower feeding plate away from the side of the feeding box;

[0069] When the volume of the material to be quick-frozen is larger than the diameter of a group of feeding holes, the material to be quick-frozen will pass quickly in the vibration until it encounters a group of feeding holes with the same diameter as its own volume, at which time the material to be quick-frozen enters the group of vertical pipes;

[0070] The one-way valves on each group of vertical pipes are started at the same time, and the discharge holes with different apertures simultaneously discharge the materials to be quick-frozen to the corresponding groups of discharge trays below. Each group of one-way valves discharges the same quantity each time, so that materials of different volumes to be quick-frozen can be discharged in batches at the same time.

[0071] The material to be quick-frozen falls through the lower hopper slot to the quick-freezing limit mechanism below. When the distance between two adjacent sets of horizontal tubes is greater than the diameter of the material to be quick-frozen, the material to be quick-frozen will fall directly until it falls on a set of quick-freezing limit mechanisms corresponding to its own volume.

[0072] After the same set of limiting components has been placed through all the aperture discharge holes and each corresponding set of quick-freezing limiting mechanisms has a set of materials to be quick-frozen of corresponding volumes, the conveyor belt body is started to transport each set of materials to be quick-frozen to the quick-freezing equipment for quick freezing;

[0073] Cold air blows from all heights and directions into the quick-freezing limit mechanism of the hollow structure and acts on each group of materials to be quick-frozen;

[0074] After the quick freezing work is completed, the conveyor belt body is started to transport the materials to be quick frozen out of the quick freezing equipment to obtain finished quick frozen materials.

[0075] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A high-speed transport line for a quick-freezing device, comprising a conveyor belt body (100), on which a plurality of groups of material conveying units (200) are arranged at equal intervals along the length direction thereof, characterized in that: The material conveying unit (200) comprises a plurality of groups of material discharge trays (210) arranged at equal intervals, wherein a horn-shaped material discharge hopper groove (211) is provided at the center of the material discharge tray (210); a plurality of groups of quick-freezing limiting mechanisms (230) are arranged at equal intervals in a vertical direction at the bottom of the material discharge hopper groove (211), wherein the diameters of the plurality of groups of quick-freezing limiting mechanisms (230) decrease from top to bottom; and two adjacent groups of the quick-freezing limiting mechanisms (230) are connected to each other via a plurality of groups of anti-leakage strips (240); Each group of quick-freezing limiting mechanisms (230) is arranged to decrease in size from top to bottom, so that objects of different volumes can be transported and quick-frozen at the same time. Each group of quick-freezing limiting mechanisms (230) is hollowed out, and the gaps between each group of anti-leakage strips (240) are matched so that the quick-freezing limiting mechanisms (230) are in an open state as a whole, allowing cold air to flow freely, and the cold air can act on the object from any angle and height.

2. A high-speed transport line for a quick freezing device according to claim 1, characterized in that: The inner diameter of the top of the lower hopper groove (211) is greater than the inner diameter of the bottom; and a spiral air guide groove (220) is provided on the inner wall of the lower hopper groove (211), and the spiral air guide groove (220) is a spiral structure.

3. The high-speed transport line for a quick freezing device according to claim 1, characterized in that: The quick-freezing limit mechanism (230) comprises an upper limit ring (231) and a lower limit ring (232); the diameter of the lower limit ring (232) is smaller than that of the upper limit ring (231), and the central axis of the lower limit ring (232) coincides with the central axis of the upper limit ring (231); and a plurality of groups of side stop tubes (233) are distributed in a ring array between the upper limit ring (231) and the lower limit ring (232).

4. A high-speed transport line for a quick freezing device according to claim 3, characterized in that: A central ball (234) is provided on the central axis of the lower limiting ring (232), and a plurality of groups of transverse tubes (235) are distributed in a ring array around the central ball (234); one end of the transverse tube (235) close to the central axis of the lower limiting ring (232) is hinged with a crescent tube (236), and the side cross-section of the crescent tube (236) is a fan-shaped ring structure; the other end of the crescent tube (236) is connected to a spring, and the other end of the spring is installed on the central ball (234); one end of the transverse tube (235) away from the central axis of the lower limiting ring (232) is fixedly connected to a corresponding group of side stop tubes (233).

5. The high-speed transport line for a quick freezing device according to claim 1, characterized in that: The distance between two adjacent groups of transverse tubes (235) on each group of the quick-freezing limiting mechanism (230) is smaller than the distance between two adjacent groups of transverse tubes (235) on the upper group of quick-freezing limiting mechanism (230).

6. A high-speed transport line for a quick freezing device according to claim 1, characterized in that: A loading unit (300) is provided just above the input end of the conveyor belt body (100), and the loading unit (300) comprises an inclined unloading plate (310), and the lower end of the unloading plate (310) is located just above the conveyor belt body (100); the other end of the unloading plate (310) is connected to a vertically arranged loading box (311), and a plurality of groups of material feeding grooves (340) are arranged at equal intervals on the inner wall of the bottom of the unloading plate (310), the number of the material feeding grooves (340) is the same as the number of unloading trays (210) on the same group of material conveying units (200), and the spacing between two adjacent groups of the material feeding grooves (340) is the same as the spacing between two adjacent groups of unloading hopper grooves (211).

7. A high-speed transport line for a quick freezing device according to claim 6, characterized in that: A material feeding plate (370) is provided in the material feeding channel (340), and a plurality of groups of material discharge holes (371) are arranged at equal intervals along the length direction of the material feeding plate (370), the number of which is the same as the number of the quick-freezing limiting mechanism (230), and the spacing between two adjacent groups of the material discharge holes (371) is the same as the spacing between two adjacent groups of material conveying units (200); the inner diameters of the plurality of groups of the material discharge holes (371) increase in equal increments from one side close to the loading box (311) to the other side.

8. A high-speed transport line for a quick freezing device according to claim 7, characterized in that: Two groups of straight-through plates (350) are symmetrically arranged at the edges of both sides of the top of each group of the material-carrying through grooves (340); an inclined through plate (351) is connected to the port of the straight-through plate (350) at one end close to the loading box (311); and the other end of each group of the inclined through plates (351) is connected to the inclined through plate (351) on the adjacent group of material-carrying through grooves (340).

9. A high-speed transport line for a quick freezing device according to claim 8, characterized in that: A material shifting mechanism (360) is provided at the junction of the oblique plate (351) and the straight plate (350); two groups of material shifting mechanisms (360) on the same group of material feeding slots (340) rotate in relative directions; a power transmission component (320) is provided on the unloading plate (310), and each group of the material shifting mechanisms (360) is transmission-connected to the output end of the power transmission component (320); A group of vertical rods (333) are installed at the bottom of each group of the feeding plates (370), a vibration motor (331) is provided at the bottom of the unloading plate (310), and each group of the vertical rods (333) is transmission-connected to the output end of the vibration motor (331).

10. A working method for a high-speed transport line for a quick freezing device according to any one of claims 1 to 9, characterized in that: The working method comprises: Put the materials to be quick-frozen into the lower hopper troughs of each group in order from small to large in volume; The material to be quick-frozen falls into the quick-freezing limit mechanism below through the lower hopper slot. When the gap on the quick-freezing limit mechanism is larger than the diameter of the material to be quick-frozen, the material to be quick-frozen will fall directly until it falls on a set of quick-freezing limit mechanisms corresponding to its own volume. After each group of quick-freezing limiting mechanisms has a group of materials to be quick-frozen of corresponding volume, the conveyor belt body is started to transport each group of materials to be quick-frozen to the quick-freezing equipment for quick freezing; Cold air blows from all heights and directions into the quick-freezing limit mechanism of the hollow structure and acts on each group of materials to be quick-frozen; After the quick freezing work is completed, the conveyor belt body is started to transport the materials to be quick frozen out of the quick freezing equipment to obtain finished quick frozen materials.

Citation Information

Patent Citations

  • A self-cleaning conveyor for frozen products

    CN116605620B

  • Device for chinese yam quick-freeze is carried

    CN204568621U

  • Material conveyor

    CN211003472U