Bottle preform arraying machine

By using the embryo return method of the whole-row embryo return conveyor belt in the whole-row embryo return conveyor, the problem of the embryo return of the bottle embryo return machine in the prior art is solved, and a more efficient embryo loading and embryo arresting is achieved. Reduce the height of the entire machine and is suitable for places where the height limit of the factory building is limited.

CN119117621APending Publication Date: 2024-12-13KUKO FUJIAN MASCH IND CO LTD
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Patent Information

Application Number
CN202411306803.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The existing bottle blower's whole-row resurfacing method is easy to accumulate and trap embryos, and has requirements for the height of the return embryo drop point and recycling point, which leads to the uneven drop of the bottle embryos and the inability to effectively complete the embryos.

Method used

The embryo return method of the whole-row embryo conveyor belt is adopted. By setting up a re-embryo bucket at the bottom of the output end of the single-channel whole-row head, the embryo conveyor mechanism is installed side by side with the single-channel whole-row head, the embryo return conveyor belt is used to reverse the bottle embryo. Transfer to the input end of the entire column head, instead of the original return tube or return slide method, and reduce the height of the entire column machine.

Benefits of technology

It effectively avoids the phenomenon of uneven drop of bottles, blocking of embryos, and accumulation of embryos caused by insufficient height gap. At the same time, it reduces the overall height of the whole machine. It is suitable for places where the height of the factory is limited, and improves the efficiency and economic benefits of the whole line.

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Abstract

The invention provides a bottle blank arraying machine. The bottle blank arraying machine comprises a rack, a single-channel arraying head, a blank returning hopper and a blank returning conveying mechanism, the single-channel arraying head is obliquely mounted at the top end of the rack and is arranged from high to low from the input end to the output end; the blank return hopper is mounted at the bottom of the output end of the single-channel arraying head; the output end of the blank return hopper is connected with the input end of the blank return conveying mechanism; the returned blank conveying mechanism and the single-channel arraying head are mounted at the top end of the rack side by side, the input end and the output end are arranged from low to high, and the output end of the returned blank conveying mechanism is communicated with the input end of the single-channel arraying head. The blank returning device has the advantages that the blank returning mode of the whole-column blank returning conveying belt is adopted, blank returning is smooth, the phenomena of unsmooth bottle blank sliding and blank clamping and accumulation caused by insufficient height difference can be effectively avoided, meanwhile, the height of the arraying machine is effectively reduced, and the blank returning device is more suitable for places with plant height limitation.
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Description

[Technical field]

[0001] The invention relates to the technical field of bottle blowing machines, and in particular to a preform arranging machine. [Background technology]

[0002] Blow Molding Machine refers to a machine that blows bottles. The most common explanation is that it can blow plastic particles (softened into liquid) or finished bottle embryos into bottles through certain process methods. Blow molding machines are convenient and fast, with a large molding volume. After their appearance, they replaced most manual bottle blowing and were adopted by most beverage companies.

[0003] Bottle preform production equipment can produce thousands of bottle preforms per hour, resulting in a large number of bottle preforms being delivered to the entire machine. Figure 8 As shown, the current method of returning the preforms to the whole-line machine equipped with the bottle blowing machine usually adopts the method of returning the preforms by the returning tube 300 or the returning slide. This method has requirements on the height of the returning and recycling points of the whole-line machine. If the height difference is too small, the sliding angle of the bottle preform is not enough, which may cause the bottle preform to be unable to slide down and get stuck on the returning tube or the returning slide, resulting in the phenomenon of preform accumulation, and the returning function cannot be realized.

[0004] In view of this, the inventor of this case conducted in-depth research on the above-mentioned issues, which led to the emergence of this case. [Summary of the invention]

[0005] The present invention aims to solve the technical problems in the prior art that the returning mode of the bottle blowing machine in an array is prone to accumulation and jamming of the preforms, and that requirements are placed on the height of the returning point and recovery point of the array machine. The present invention provides a bottle preform arranging machine that adopts a returning mode of an array of preforms with a conveyor belt for returning the preforms, so that the returning of the preforms is smooth, and the phenomenon of uneven sliding of the bottle preforms and accumulation of preforms due to insufficient height difference can be effectively avoided. At the same time, the height of the arranging machine can be effectively reduced, and the arranging machine is more suitable for places with height restrictions of factories, and its application range is wider.

[0006] The present invention is implemented as follows: a preform aligning machine comprises a frame, a single-lane aligning head, a preform return bucket, and a preform return conveying mechanism; the single-lane aligning head is obliquely installed at the top of the frame, and the input end to the output end are arranged from high to low; the preform return bucket is installed at the bottom of the output end of the single-lane aligning head, and the output end of the preform return bucket is connected to the input end of the preform return conveying mechanism; the preform return conveying mechanism and the single-lane aligning head are installed side by side at the top of the frame, and the input end to the output end are arranged from low to high, and the output end of the preform return conveying mechanism is connected to the input end of the single-lane aligning head.

[0007] Furthermore, the embryo return conveying mechanism includes a conveying frame, a first driving component, a driving shaft, a driven shaft, an embryo return conveyor belt, and a lower hopper; the conveying frame is fixedly installed on the frame, the driving shaft, the driven shaft, and the embryo return conveyor belt are installed in the conveying frame, and the lower hopper is installed at the output end of the embryo return conveyor belt. The first driving component is installed on the outside of the conveying frame and drives the driving shaft to rotate, driving the driven shaft and the embryo return conveyor belt to rotate synchronously to realize the transmission of the bottle preforms on the embryo return conveyor belt. After the bottle preforms fall into the lower hopper, they enter the input end of the single-channel aligning head.

[0008] Furthermore, a plurality of partition plates are arranged at equal intervals on the surface of the embryo return conveyor belt.

[0009] Furthermore, the single-lane alignment head comprises an alignment assembly, a first embryo-entering roller assembly, a second embryo-entering roller assembly, a base assembly, and a second driving assembly; the first embryo-entering roller assembly and the second embryo-entering roller assembly are respectively fixedly mounted on the left and right sides of the base assembly, a embryo-passing gap is formed between the first embryo-entering roller assembly and the second embryo-entering roller assembly for the bottle body of the bottle preform to be inserted into, the alignment assembly is fixedly mounted on the top of the first embryo-entering roller assembly and the second embryo-entering roller assembly, and the second driving assembly is fixedly mounted on one end of the base assembly for driving the first embryo-entering roller assembly and the second embryo-entering roller assembly to rotate synchronously.

[0010] Furthermore, the first embryo entry roller assembly includes a first embryo entry frame, a first roller, and a first receiving component; the active end and the driven end of the first roller are respectively rotatably connected to the first embryo entry frame, and a first sprocket is fixedly sleeved on the active end; the first receiving component is fixedly installed at the output end of the first embryo entry frame; the first receiving component includes a first embryo guide oblique piece, a first bending piece, and a first adjusting bolt; the first embryo guide oblique piece is formed with at least one first adjusting long hole; the first bending piece includes an integrally formed first connecting vertical plate and a first bending oblique plate, and the first connecting vertical plate is fixedly connected to the first embryo entry frame; the first adjusting bolt passes through the first adjusting long hole to connect the first embryo guide oblique piece and the first bending oblique plate Locking; the second embryo entry roller assembly includes a second embryo entry frame, a second roller, and a second receiving component; the active end and the driven end of the second roller are respectively rotatably connected to the second embryo entry frame, and the active end is also fixedly sleeved with a second sprocket; the second receiving component is fixedly installed on the output end of the second embryo entry frame; the second receiving component includes a second embryo guide oblique piece, a second bending piece, and a second adjusting bolt; the second embryo guide oblique piece is formed with at least one second adjusting long hole; the second bending piece includes an integrally formed second connecting vertical plate and a second bending oblique plate, and the second connecting vertical plate is fixedly connected to the second embryo entry frame; the second adjusting bolt passes through the second adjusting long hole to lock the second embryo guide oblique piece and the second bending oblique plate.

[0011] Furthermore, the preform includes a bottle body and a support ring formed on the outer surface of the bottle body, the bottle body is formed with a bottle mouth, and the support ring is arranged at one end of the bottle body facing the bottle mouth; the preform gap is larger than the outer diameter of the bottle body and smaller than the outer diameter of the support ring, and the outer diameter of the bottle mouth is larger than the preform gap.

[0012] Furthermore, a feed hopper is fixedly installed at the input end of the column straightening component, and the column straightening component includes a first side plate and a second side plate arranged relatively to each other, and a column straightening area and a rejection area are formed between the first side plate and the second side plate in the direction from the input end to the output end, the first side plate is located at the bottom of the column straightening area to form a first inclined baffle, the second side plate is located at the bottom of the column straightening area to form a second inclined baffle, and the minimum spacing between the first inclined baffle and the second inclined baffle is greater than the embryo passing gap; the embryo return hopper is installed at the bottom of the rejection area.

[0013] Furthermore, at least one straight baffle assembly is installed in the whole column area; the straight baffle assembly includes a straight rotation rod and a straight rotation baffle plate, the two ends of the straight rotation rod are rotatably connected to the first side plate and the second side plate respectively, and the straight rotation baffle plate is fixedly connected to the straight rotation rod.

[0014] Furthermore, the rejection area is sequentially installed with a first oblique baffle assembly and a second oblique baffle assembly, and the inclination directions of the first oblique baffle assembly and the second oblique baffle assembly are opposite; the first oblique baffle assembly includes a first oblique rotation rod and a first oblique rotation baffle plate, and the two ends of the first oblique rotation rod are respectively rotatably connected to the first side plate and the second side plate, and the first oblique rotation baffle plate is fixedly connected to the first oblique rotation rod; the second oblique baffle assembly includes a second oblique rotation rod and a second oblique rotation baffle plate, and the two ends of the second oblique rotation rod are respectively rotatably connected to the first side plate and the second side plate, and the second oblique rotation baffle plate is fixedly connected to the second oblique rotation rod.

[0015] Furthermore, the frame includes an upper frame assembly and a lower frame assembly that are locked to each other; the lower frame assembly is equipped with a staircase assembly.

[0016] The advantages of the present invention are:

[0017] 1. The preform aligning machine of the present invention is provided with a preform return bucket at the bottom of the output end of the single-channel aligning head, and the output end of the preform return bucket is connected to the input end of the preform return conveying mechanism. The preform return conveying mechanism adopts a preform return method of a preform return conveying belt to directly reversely convey the preforms that have been successfully aligned to the input end of the single-channel aligning head, replacing the original recovery method of the preform return tube and the preform return slideway. The preforms can be effectively prevented from sliding unsmoothly in the preform return tube due to insufficient height difference, and the preforms are stuck or accumulated. At the same time, the overall height of the aligning machine is effectively reduced, and the machine is more suitable for places with height restrictions of factories, and has a wider range of applications and higher economic benefits.

[0018] 2. By designing the preform gap to be larger than the outer diameter of the bottle body and smaller than the outer diameter of the support ring, it is ensured that the support ring is against the roller and the bottle body is stuck in the preform gap; the outer diameter of the bottle mouth is larger than the preform gap, so that each preform has the bottle mouth facing upward, the orientation of the preforms is more uniform, and the whole array is more neat.

[0019] 3. The alignment area is equipped with at least one straight preform blocking assembly to block the unaligned preforms and block the unaligned preforms into the preform gap. The straight preform blocking assembly can rotate to allow the preforms that cannot be aligned in time to pass through from below; the rejection area is sequentially equipped with a first oblique preform blocking assembly and a second oblique preform blocking assembly, and the first oblique preform blocking assembly and the second oblique preform blocking assembly have opposite inclination directions; since the rejection area is not provided with an oblique baffle, the unaligned preforms can be pushed to both sides and dropped into the preform return bucket by designing the first oblique preform blocking assembly and the second oblique preform blocking assembly; the first oblique preform blocking assembly and the second oblique preform blocking assembly have opposite inclination directions, and the unaligned preforms at any angle can be pushed into the preform return bucket.

Brief Description of the Drawings

[0020] The present invention will be further described below in conjunction with embodiments with reference to the accompanying drawings.

[0021] Figure 1 It is a structural schematic diagram of the preform arranging machine in the present invention.

[0022] Figure 2 It is an exploded view of the embryo return conveying mechanism of the present invention.

[0023] Figure 3 It is an exploded view of a single-track full-row head in the present invention.

[0024] Figure 4 It is a structural schematic diagram of the entire array of components in the present invention.

[0025] Figure 5 yes Figure 3 Magnified view of point A in .

[0026] Figure 6 It is a schematic diagram of the structure of the bottle embryo in the present invention.

[0027] Figure 7 It is a structural schematic diagram of the second driving component in the present invention.

[0028] Figure 8 The utility model is a structural schematic diagram of a whole-line machine using a return tube to return embryos in the prior art.

[0029] Bottle preform arranging machine 100.

[0030] Frame 1, upper frame assembly 11, lower frame assembly 12, staircase assembly 13.

[0031] Single-channel aligning head 2, aligning assembly 21, first side plate 211, second side plate 212, first oblique baffle 213, second oblique baffle 214, straight embryo block assembly 215, straight rotation rod 2151, straight rotation baffle 2152, first oblique embryo block assembly 216, first oblique rotation rod 2161, first oblique rotation baffle 2162, second oblique embryo block assembly 217, second oblique rotation rod 2171, second oblique rotation baffle 2172, embryo sweeping assembly 218, rotating motor 2181, first embryo entry roller assembly 22, first embryo entry frame 221, first roller 222, first receiving component 223, first embryo guide oblique member 2231, first bending member 2232, first connecting vertical plate 22321, first bending oblique plate 2 2322, the first adjusting bolt 2233, the first adjusting long hole 2234, the first sprocket 224, the second embryo feeding roller assembly 23, the second embryo feeding frame 231, the second roller 232, the second receiving component 233, the second sprocket 234, the base assembly 24, the second driving assembly 25, the motor 251, the motor sprocket 252, the driven sprocket group 253, the first driven sprocket 2531, the second driven sprocket 2532, the idler assembly 254, the mounting plate 2541, the third adjusting bolt 2542, the idler group 2543, the adjusting vertical hole 2544, the embryo gap 26, the distance adjustment assembly 27, the distance adjustment fixing block 271, the distance adjustment bolt 272, the feed hopper 28, and the arranging machine cover plate 29.

[0032] Return to embryo bucket 3.

[0033] The embryo return conveying mechanism 4 , the conveying frame 41 , the first driving assembly 42 , the embryo return conveying belt 43 , the lower hopper 44 , the partition plate 45 , the conveying cover 46 , and the driven shaft 47 .

[0034] Bottle embryo 200 , bottle body 201 , support ring 202 , bottle mouth 203 .

[0035] Return to embryonic tube 300. [Specific implementation method]

[0036] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0037] It should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing these embodiments and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. In addition, the terms "first", "second", etc., etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.

[0038] See also Figures 1 to 7 As shown, the present invention provides a preform aligning machine 100, comprising a frame 1, a single-lane aligning head 2, a preform return bucket 3, and a preform return conveying mechanism 4; the single-lane aligning head 2 is obliquely installed at the top of the frame 1, and the input end to the output end are arranged from high to low, so that the preforms 200 can be smoothly aligned and conveyed forward; the preform return bucket 3 is installed at the bottom of the output end of the single-lane aligning head 2, and the output end of the preform return bucket 3 is connected to the input end of the preform return conveying mechanism 4, which is used to collect the preforms 200 that have not been successfully aligned; the preform return conveying mechanism 4 and the single-lane aligning head 2 are installed side by side at the top of the frame 1, which not only has a high preform return efficiency, but also can effectively reduce the overall height of the preform aligning machine 100, the input end to the preform return conveying mechanism 4 is arranged from low to high, the output end of the preform return conveying mechanism 4 is connected to the input end of the single-lane aligning head 2, and the preforms that have not been successfully aligned are directly sent back to the single-lane aligning head 2, and the preform return efficiency is high.

[0039] The preform aligning machine 100 of the present invention is provided with a preform return bucket 3 at the bottom of the output end of the single-lane aligning head 2, and the output end of the preform return bucket 3 is connected to the input end of the preform return conveying mechanism 4. The preform return conveying mechanism 4 adopts a preform return method of a preform return conveying belt 43 to directly reversely convey the preforms that have been successfully aligned to the input end of the single-lane aligning head 2, replacing the original recovery method of the preform return tube and the preform return slideway. The preforms can be effectively prevented from sliding unsmoothly in the preform return tube due to insufficient height difference, and the preforms are stuck or accumulated. At the same time, the overall height of the aligning machine is effectively reduced, and the machine is more suitable for places with height restrictions on factories, and has a wider range of applications and higher economic benefits.

[0040] In the present invention, as shown in the attached Figure 2As shown, the embryo return conveying mechanism 4 includes a conveying frame 41, a first driving assembly 42, a driving shaft, a driven shaft 47, an embryo return conveying belt 43, and a lower hopper 44; the conveying frame 41 is fixedly mounted on the frame 1, the driving shaft, the driven shaft 47, and the embryo return conveying belt 43 are mounted inside the conveying frame 41, and the lower hopper 44 is mounted at the output end of the embryo return conveying belt 43. The first driving assembly 42 is mounted outside the conveying frame 41 and drives the driving shaft to rotate, driving the driven shaft 47 and the embryo return conveying belt 43 to rotate synchronously to realize the transmission of unaligned preforms on the embryo return conveying belt 43. After the preforms fall into the lower hopper 44, they enter the input end of the single-channel alignment head 2. A plurality of partition plates 45 are arranged at equal intervals on the surface of the embryo return conveying belt 43. The unaligned preforms fall on the embryo return conveying belt 43. The arrangement of the partition plates 45 can prevent the preforms from sliding and ensure that the preforms are stably conveyed upward.

[0041] Preferably, the preform return conveying mechanism 4 further comprises a conveying cover 46 mounted on the conveying frame 41 and covering the preform return conveying belt 43. The conveying cover 46 can prevent the preforms from falling and also has a dust-proof function.

[0042] Preferably, the first driving component 42 is preferably a rotary motor for driving the driving shaft to rotate.

[0043] In the present invention, as shown in the attached Figure 3 and 4 As shown, the single-lane alignment head 2 comprises an alignment component 21, a first embryo-entering roller component 22, a second embryo-entering roller component 23, a base component 24, and a second driving component 25; the first embryo-entering roller component 22 and the second embryo-entering roller component 23 are respectively fixedly mounted on the left and right sides of the base component 24 and are arranged in parallel, and a gap 26 for the bottle body of the preform to be inserted is formed between the first embryo-entering roller component 22 and the second embryo-entering roller component 23, the alignment component 21 is fixedly mounted on the top of the first embryo-entering roller component 22 and the second embryo-entering roller component 23, and the second driving component 25 is fixedly mounted on one end of the base component 24 for driving the rollers of the first embryo-entering roller component 22 and the second embryo-entering roller component 23 to rotate, and the rollers of the first embryo-entering roller component 22 and the second embryo-entering roller component 23 rotate in opposite directions. The preforms fall into the alignment assembly 21, and the first preform-feeding roller assembly 22 and the second preform-feeding roller assembly 23 rotate continuously to make the disordered preforms fall into the preform gap 26. Since the single-lane alignment head 2 is arranged from high to low from the input end to the output end, the preforms can be slowly aligned and transported forward.

[0044] In the present invention, the first embryo entry roller assembly 22 comprises a first embryo entry frame 221, a first roller 222, and a first receiving component 223; the driving end and the driven end of the first roller 222 are respectively rotatably connected to the first embryo entry frame 221, and a first sprocket 224 is fixedly sleeved on the driving end, and the first sprocket 224 is connected to the second driving assembly 25; the first receiving component 223 is fixedly installed at the output end of the first embryo entry frame 221. Figure 5 As shown, the first receiving component 223 includes a first embryo guide inclined piece 2231, a first bending piece 2232, and a first adjusting bolt 2233; the first embryo guide inclined piece 2231 is formed with at least one first adjusting slot 2234; the first bending piece 2232 includes an integrally formed first connecting vertical plate 22321 and a first bending inclined plate 22322, the first connecting vertical plate 22321 being fixedly connected to the first embryo entry frame 221; the first adjusting bolt 2233 passes through the first adjusting slot 2234 to lock the first embryo guide inclined piece 2231 and the first bending inclined plate 22322. The first bending inclined plate 22322 plays the role of positioning and supporting the first embryo guide inclined piece 2231. By designing the first adjusting slot 2234, the connection surface of the first embryo guide inclined piece 2231 and the first bending inclined plate 22322 can be fine-tuned, and then the distance between the first embryo guide inclined piece 2231 and the second embryo guide inclined piece can be adjusted, so as to be suitable for bottle embryos with different outer diameters.

[0045] In the present invention, the second embryo entry roller assembly 23 includes a second embryo entry frame 231, a second roller 232, and a second receiving component 233; the active end and the driven end of the second roller 232 are respectively rotatably connected to the second embryo entry frame 231, and a second sprocket 234 is fixedly sleeved on the active end, and the second sprocket 234 is connected to the second driving assembly 25; the second receiving component 233 is fixedly installed at the output end of the second embryo entry frame 231. The second receiving component 233 includes a second embryo guide inclined piece, a second bending piece, and a second adjustment bolt; the second embryo guide inclined piece is formed with at least one second adjustment long hole; the second bending piece includes an integrally formed second connecting vertical plate and a second bending inclined plate, and the second connecting vertical plate is fixedly connected to the second embryo entry frame 231; the second adjustment bolt passes through the second adjustment long hole to lock the second embryo guide inclined piece and the second bending piece. The second bending inclined plate plays the role of positioning and supporting the second embryo guide inclined piece. By designing the second adjustment slot, the connection surface between the second embryo guide inclined piece and the second bending inclined plate can be fine-tuned, thereby adjusting the distance between the second embryo guide inclined piece and the first embryo guide inclined piece 2231 to accommodate bottle embryos with different outer diameters.

[0046] In the present invention, as shown in the attached Figure 6As shown, the preform 200 includes a bottle body 201 and a support ring 202 formed on the outer surface of the bottle body, the bottle body is formed with a bottle mouth 203, and the support ring 202 is arranged at one end of the bottle body 201 facing the bottle mouth 203. The preform gap 26 is larger than the outer diameter of the bottle body 201 and smaller than the outer diameter of the support ring 202, so as to ensure that the support ring 202 abuts against the roller and the bottle body 201 is stuck in the preform gap 26. Preferably, the outer diameter of the bottle mouth 203 is larger than the preform gap 26, so that each preform 200 has the bottle mouth 203 facing upward, the orientation of the preforms 200 is more uniform, and the arrangement is more neat.

[0047] In the present invention, the gap between the first embryo guide inclined piece 2231 and the second embryo guide inclined piece is larger than the outer diameter of the bottle body 201 and smaller than the outer diameter of the support ring 202, ensuring that the support ring 202 abuts against the first embryo guide inclined piece 2231 and the second embryo guide inclined piece.

[0048] In the present invention, as shown in the attached Figure 4 As shown, a feed hopper 28 is fixedly installed at the input end of the alignment component 21, and the alignment component 21 includes a first side plate 211 and a second side plate 212 that are relatively arranged, and an alignment area and a rejection area are formed between the first side plate 211 and the second side plate 212 in the direction from the input end to the output end, the first side plate 211 is located at the bottom of the alignment area to form a first inclined baffle 213, and the second side plate 212 is located at the bottom of the alignment area to form a second inclined baffle 214, the inclination direction of the first inclined baffle 213 is toward the second side plate 212, and the inclination direction of the second inclined baffle 214 is toward the first side plate 211; the minimum spacing between the first inclined baffle 213 and the second inclined baffle 214 is greater than the embryo gap 26. The first side plate 211, the first oblique baffle 213, the second oblique baffle 214, and the second side plate 212 are arranged to form a temporary accommodation area for unaligned preforms. The first oblique baffle 213 and the second oblique baffle 214 can prevent the unaligned preforms from falling directly, and cooperate with the first roller 222 and the second roller 232 to make the unaligned preforms roll up, so that some of the preforms are successfully aligned, and the unaligned preforms continue to be transported forward to find opportunities to be aligned. The return preform hopper 3 is installed at the bottom of the rejection area, and the rejection area is not provided with an oblique baffle. There is a gap between the first roller 222 and the first side plate 211, and the gap is connected to the return preform hopper 3. There is a gap between the second roller 232 and the second side plate 212, and the gap is connected to the return preform hopper 3, so that the unaligned preforms fall into the return preform hopper 3.

[0049] In the present invention, at least one straight embryo blocking assembly 215 is installed in the alignment area; the straight embryo blocking assembly 215 includes a straight rotation rod 2151 and a straight rotation baffle 2152, the two ends of the straight rotation rod 2151 are rotatably connected to the first side plate 211 and the second side plate 212 respectively, and the straight rotation baffle 2152 is fixedly connected to the straight rotation rod 2151. The straight embryo blocking assembly 215 is designed to block the unaligned bottle preforms and block the unaligned bottle preforms into the embryo gap 26; the straight embryo blocking assembly 215 can be rotated to allow the bottle preforms that are not aligned in time to pass from below. Preferably, the straight embryo blocking assembly 215 has two paths, and the second straight embryo blocking assembly 215 continues to block the embryos, thereby improving the efficiency of blocking the embryos.

[0050] In the present invention, the rejection area is sequentially installed with a first oblique baffle assembly 216 and a second oblique baffle assembly 217, and the inclination directions of the first oblique baffle assembly 216 and the second oblique baffle assembly 217 are opposite; the first oblique baffle assembly 216 includes a first oblique rotation rod 2161 and a first oblique rotation baffle plate 2162, and the two ends of the first oblique rotation rod 2161 are respectively rotatably connected to the first side plate 211 and the second side plate 212, and the first oblique rotation baffle plate 2162 is fixedly connected to the first oblique rotation rod 2161; the second oblique baffle assembly 217 includes a second oblique rotation rod 2171 and a second oblique rotation baffle plate 2172, and the two ends of the second oblique rotation rod 2171 are respectively rotatably connected to the first side plate 211 and the second side plate 212, and the second oblique rotation baffle plate 2172 is fixedly connected to the second oblique rotation rod 2171. Since the rejection zone is not provided with an inclined baffle, the first inclined preform blocking assembly 216 and the second inclined preform blocking assembly 217 are designed so that the unaligned bottle preforms can be pushed to both sides and dropped into the preform return bucket 3; the first inclined preform blocking assembly 216 and the second inclined preform blocking assembly 217 are inclined in opposite directions, and the unaligned bottle preforms at any angle can be pushed into the preform return bucket 3.

[0051] In the present invention, a preform sweeping assembly 218 is provided downstream of the second inclined preform blocking assembly 217, and the preform sweeping assembly 218 includes a rotating motor 2181 and a preform sweeping scraper. The rotating motor 2181 is fixedly mounted on the first side plate 211, and the preform sweeping scraper is mounted between the first side plate 211 and the second side plate 212. The rotating motor 2181 drives the preform sweeping scraper to rotate, sweeping the bottle preforms back to the second inclined preform blocking assembly 217, and then dialing them into the preform return bucket 3.

[0052] In the present invention, as shown in the attached Figure 7As shown, the second driving assembly 25 includes a motor 251, a motor sprocket 252, a driven sprocket set 253, and a chain (not shown); the motor 251 is fixedly installed outside the first embryo entry frame 221, the motor sprocket 252 is fixedly assembled on the output end of the motor 251, the driven sprocket set 253 is fixedly installed outside the second embryo entry frame 231, the driven sprocket set 253 includes a first driven sprocket 2531 and a second driven sprocket 2532, the motor sprocket 252, the first sprocket 224, and the first driven sprocket 2531 are connected by chain transmission, and the second sprocket 234 and the second driven sprocket 2532 are meshingly connected. The motor 251 drives the motor sprocket 252 to rotate, driving the chain, the first sprocket 224 , the first driven sprocket 2531 , and the second driven sprocket 2532 to rotate synchronously. The second sprocket 234 meshes with the second driven sprocket 2532 , so that its rotation direction is opposite to that of the first sprocket 224 .

[0053] In the present invention, as shown in the attached Figure 4 As shown, the single-lane aligning head 2 further includes a distance adjustment component 27, which includes a distance adjustment fixing block 271 and a distance adjustment bolt 272. The distance adjustment fixing block 271 is fixedly mounted on the base component 24, and the distance adjustment fixing block 271 is threadedly connected to the second embryo-entering roller assembly 23 through the distance adjustment bolt 272. By rotating the distance adjustment bolt 272, the second embryo-entering roller assembly 23 is transversely moved, thereby adjusting the size of the embryo gap 26.

[0054] In the present invention, as shown in the attached Figure 7 As shown, the second driving assembly 25 also includes an idler assembly 254 detachably mounted outside the first embryo entry frame 221, the idler assembly 254 includes a mounting plate 2541, a third adjusting bolt 2542, and an idler set 2543, the mounting plate 2541 is formed with an adjusting vertical hole 2544, the third adjusting bolt 2542 passes through the adjusting vertical hole 2544 to lock the mounting plate to the first embryo entry frame 221, the idler set 2543 is vertically rotated and mounted on the mounting plate 2541, and the idler set 2543 fits with the chain. By moving the height of the mounting plate 2541 up and down, the idler set 2543 can adjust the tension of the chain. The idler assembly 254 cooperates with the spacing adjustment assembly 27 to adjust the gap 26; when the gap 26 needs to be increased, the idler assembly 254 moves downward to reduce the chain tension; when the gap 26 needs to be reduced, the idler assembly 254 moves upward to increase the chain tension.

[0055] In the present invention, as shown in the attached Figure 1As shown, the frame 1 includes an upper frame assembly 11 and a lower frame assembly 12 that are interlocked; the lower frame assembly 12 is equipped with a staircase assembly 13. The upper frame assembly 11 and the lower frame assembly 12 have corresponding matching holes. The upper frame assembly 11 and the lower frame 1 are fixed together with screws, and then the single-track aligning head 2 is fixed to the upper frame assembly 11 through the corresponding holes, and then the embryo return conveying mechanism 4 is fixed to the upper frame assembly 11, and finally the embryo return bucket 3 and the aligning machine cover 29 are installed on the single-track aligning head 2. The upper frame assembly 11 and the lower frame assembly 12 play the role of supporting and fixing the single-track aligning head 2 and the embryo return conveying mechanism 4. At the same time, the lower frame assembly 12 is equipped with a staircase assembly 13, which is convenient for personnel to check and maintain the aligning machine.

[0056] Working principle: the preforms are sent into the hopper 28 and enter the temporary preform storage area surrounded by the first side plate 211, the first inclined baffle 213, the second inclined baffle 214 and the second side plate 212. The first preform-entering roller assembly 22 and the second preform-entering roller assembly 23 rotate continuously to make the disordered preforms fall into the preform gap 26 and be aligned. The unaligned preforms are transported forward and pass through the straight preform block assembly 215, the first inclined preform block assembly 216 and the second inclined preform block assembly 217 in sequence, and finally fall into the preform return hopper 3. The preform return hopper 3 transports the preforms to the preform return conveying mechanism 4, and the preform return conveying mechanism 4 then sends the preforms back to the hopper 28.

[0057] Although the specific implementation modes of the present invention are described above, those skilled in the art should understand that the specific implementation modes described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A preform aligning machine, characterized by: It includes a frame, a single-lane straightening head, an embryo return bucket, and an embryo return conveying mechanism; the single-lane straightening head is obliquely installed at the top of the frame, and the input end to the output end are arranged from high to low; the embryo return bucket is installed at the bottom of the output end of the single-lane straightening head, and the output end of the embryo return bucket is connected to the input end of the embryo return conveying mechanism; the embryo return conveying mechanism and the single-lane straightening head are installed side by side at the top of the frame, and the input end to the output end are arranged from low to high, and the output end of the embryo return conveying mechanism is connected to the input end of the single-lane straightening head.

2. The preform aligning machine according to claim 1, characterized in that: The embryo return conveying mechanism includes a conveying frame, a first driving assembly, a driving shaft, a driven shaft, an embryo return conveying belt, and a lower hopper; the conveying frame is fixedly installed on the frame, the driving shaft, the driven shaft, and the embryo return conveying belt are installed in the conveying frame, and the lower hopper is installed at the output end of the embryo return conveying belt. The first driving assembly is installed on the outside of the conveying frame and drives the driving shaft to rotate, driving the driven shaft and the embryo return conveying belt to rotate synchronously to realize the transmission of the bottle preforms on the embryo return conveying belt. After the bottle preforms fall into the lower hopper, they enter the input end of the single-channel aligning head.

3. The preform aligning machine according to claim 2, characterized in that: A plurality of partition plates are arranged at equal intervals on the surface of the embryo return conveyor belt.

4. The preform aligning machine according to claim 1, characterized in that: The single-lane alignment head comprises an alignment assembly, a first embryo-entering roller assembly, a second embryo-entering roller assembly, a base assembly, and a second driving assembly; the first embryo-entering roller assembly and the second embryo-entering roller assembly are respectively fixedly mounted on the left and right sides of the base assembly, a embryo-passing gap is formed between the first embryo-entering roller assembly and the second embryo-entering roller assembly for the bottle body of the bottle preform to be inserted into, the alignment assembly is fixedly mounted on the top of the first embryo-entering roller assembly and the second embryo-entering roller assembly, and the second driving assembly is fixedly mounted on one end of the base assembly for driving the first embryo-entering roller assembly and the second embryo-entering roller assembly to rotate synchronously.

5. The preform aligning machine according to claim 4, characterized in that: The first embryo entry roller assembly comprises a first embryo entry frame, a first roller, and a first receiving component; the active end and the driven end of the first roller are respectively rotatably connected to the first embryo entry frame, and a first sprocket is fixedly sleeved on the active end; the first receiving component is fixedly installed on the output end of the first embryo entry frame; the first receiving component comprises a first embryo guide inclined piece, a first bending piece, and a first adjusting bolt; the first embryo guide inclined piece is formed with at least one first adjusting long hole; the first bending piece comprises an integrally formed first connecting vertical plate and a first bending inclined plate, and the first connecting vertical plate is fixedly connected to the first embryo entry frame; the first adjusting bolt passes through the first adjusting long hole to lock the first embryo guide inclined piece and the first bending inclined plate; The second embryo entry roller assembly includes a second embryo entry frame, a second roller, and a second receiving component; the active end and the driven end of the second roller are respectively rotatably connected to the second embryo entry frame, and a second sprocket is fixedly sleeved on the active end; the second receiving component is fixedly installed on the output end of the second embryo entry frame; the second receiving component includes a second embryo guide oblique piece, a second bending piece, and a second adjusting bolt; the second embryo guide oblique piece is formed with at least one second adjusting long hole; the second bending piece includes an integrally formed second connecting vertical plate and a second bending oblique plate, and the second connecting vertical plate is fixedly connected to the second embryo entry frame; the second adjusting bolt passes through the second adjusting long hole to lock the second embryo guide oblique piece and the second bending oblique plate.

6. The preform aligning machine according to claim 5, characterized in that: The preform includes a bottle body and a support ring formed on the outer surface of the bottle body, the bottle body is formed with a bottle mouth, and the support ring is arranged at one end of the bottle body facing the bottle mouth; the preform gap is larger than the outer diameter of the bottle body and smaller than the outer diameter of the support ring, and the outer diameter of the bottle mouth is larger than the preform gap.

7. The preform aligning machine according to claim 4, characterized in that: A feeding hopper is fixedly installed at the input end of the column straightening component, and the column straightening component includes a first side plate and a second side plate arranged opposite to each other, and a column straightening area and a rejection area are formed between the first side plate and the second side plate in the direction from the input end to the output end, the first side plate is located at the bottom of the column straightening area to form a first inclined baffle, the second side plate is located at the bottom of the column straightening area to form a second inclined baffle, and the minimum spacing between the first inclined baffle and the second inclined baffle is greater than the embryo passing gap; the embryo return hopper is installed at the bottom of the rejection area.

8. The preform aligning machine according to claim 7, characterized in that: At least one straight baffle assembly is installed in the column area; the straight baffle assembly includes a straight rotation rod and a straight rotation baffle plate, the two ends of the straight rotation rod are rotatably connected to the first side plate and the second side plate respectively, and the straight rotation baffle plate is fixedly connected to the straight rotation rod.

9. The preform aligning machine according to claim 8, characterized in that: The rejection area is sequentially installed with a first oblique block embryo assembly and a second oblique block embryo assembly, and the inclination directions of the first oblique block embryo assembly and the second oblique block embryo assembly are opposite; the first oblique block embryo assembly includes a first oblique rotation rod and a first oblique rotation baffle plate, and the two ends of the first oblique rotation rod are respectively rotatably connected to the first side plate and the second side plate, and the first oblique rotation baffle plate is fixedly connected to the first oblique rotation rod; the second oblique block embryo assembly includes a second oblique rotation rod and a second oblique rotation baffle plate, and the two ends of the second oblique rotation rod are respectively rotatably connected to the first side plate and the second side plate, and the second oblique rotation baffle plate is fixedly connected to the second oblique rotation rod.

10. The preform aligning machine according to claim 1, characterized in that: The frame comprises an upper frame assembly and a lower frame assembly which are locked to each other; the lower frame assembly is equipped with a staircase assembly.

Citation Information

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