Full-automatic feeding device for welding flux production

Abstract

The invention relates to the technical field of welding flux production, and discloses a welding flux production full-automatic feeding device which comprises a main support, a first fixing frame is fixedly connected to the top of the main support, a second fixing frame is fixedly connected to the inner side of the first fixing frame, and an electromagnetic vibration discharging mechanism is arranged on the inner side of the second fixing frame. A raw material conveying mechanism is arranged at the bottom of the inner side of the main support, the raw material conveying mechanism comprises a raw material smoothing assembly and a raw material discharging assembly, and according to a traditional raw material feeding method, when raw materials fall into a welding flux electric furnace, the discontinuous situation is likely to happen, and the situation that combustion is insufficient in the furnace is likely to happen; according to the welding flux electric furnace feeding device, raw materials can be treated by arranging the raw material flattening assembly, and the raw materials entering the raw material flattening box can be flattened, so that the situation that the raw materials are stacked during furnace feeding is avoided, the situation that discharging is not smooth is prevented, and the feeding continuity of a welding flux electric furnace is effectively improved.

Description

Technical Field

[0001] The invention relates to the technical field of flux production, in particular to a fully automatic feeding device for flux production. Background Art

[0002] Flux has a very broad definition, including molten salt, organic matter, active gas, metal vapor, etc., that is, except for the base metal and the solder, it generally refers to all substances used to reduce the interfacial tension between the base metal and the solder. Flux is a granular welding material that can melt to form slag and gas during welding, which can protect the molten pool and play a metallurgical role. It can melt to form slag and gas during welding, which can protect the molten metal and play a metallurgical role. Submerged arc welding flux used for submerged arc welding.

[0003] According to an automatic feeding device for flux production disclosed on the patent website (authorization announcement number: CN211197918U), "This invention relates to the technical field of flux production, and discloses an automatic feeding device for flux production, including a feeding table, two moving wheels are fixedly installed on the front and rear sides of the bottom of the feeding table, two support rods are fixedly installed on the front and rear sides of the feeding table, and an electric lifting screw rod that penetrates the support rod and extends into the support rod is fixedly installed on the top of the support rod. The output shaft of the electric lifting screw rod is threadedly connected with a screw nut that penetrates the front and rear sides of the support rod, and the four screw nuts are fixedly connected to the guide trough. The automatic feeding device for flux production solves the problem that rosin resin-based flux is generally composed of rosin, resin, halogenated activator, additives and organic solvents. At present, raw materials need to be added in a specific proportion when producing flux, but because the rosin raw materials contain impurities, it will affect the product ratio and ultimately affect the performance of the product. "

[0004] Based on the above, the applicant believes that there are the following defects:

[0005] In order to solve the safety hazards in the traditional feeding process, such as high labor intensity, low production efficiency, smoke and dust overflow, easy accumulation of materials, inconvenient cleaning of the feeding device and difficulty in adjusting the angle of the material drop, a controllable fully automatic feeding device is invented. The device can be remotely operated to solve the occupational health hazards and safety hazards caused by manual feeding intervention; the setting of the smoothing component of the smoothing box is used to smooth the flux raw materials and the feeding of the material drop plate in a sliding manner to prevent the occurrence of unsmooth material drop, effectively improve the feeding continuity of the ferrosilicon electric furnace, and the feeding range can basically cover the smelting area around the electrode, and the feeding effect around the electrode is better; making the feeding more efficient and uniform, greatly improving the degree of automation of the feeding. Therefore, the fully automatic feeding device of the flux electric furnace solves the problems of easy accumulation of materials in the electric furnace and difficulty in adjusting the angle of the material drop in the prior art. Summary of the invention

[0006] The object of the present invention is to provide a fully automatic feeding device for flux production to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic feeding device for flux production, comprising a main bracket, a first fixed frame is fixedly connected to the top of the main bracket, a second fixed frame is fixedly connected to the inner side of the first fixed frame, an electromagnetic vibration unloading mechanism is arranged inside the second fixed frame, a raw material transportation mechanism is arranged at the bottom of the inner side of the main bracket, the raw material transportation mechanism comprises a raw material smoothing component and a raw material unloading component, the raw material smoothing component is arranged at the bottom of the electromagnetic vibration unloading mechanism, and the raw material unloading component is arranged at the left end of the raw material smoothing component;

[0008] The raw material smoothing component includes a buffer bin, the buffer bin is arranged at the bottom of the electromagnetic vibration unloading mechanism, the top of the buffer bin is provided with a feeding port, the left end of the buffer bin is fixedly connected with a raw material smoothing box, the buffer bin and the bottom of the raw material smoothing box are fixedly connected with a supporting frame, the left end of the raw material smoothing box is fixedly connected with a connecting channel, the raw material smoothing box is rotatably connected with a first transmission roller, the surface of the first transmission roller is transmission-connected with a first transmission belt, the right end of the back side of the raw material smoothing box is fixedly connected with a first motor frame, the first motor frame is provided with a first driving motor, and the top of the raw material smoothing box is rotatably connected with a smoothing roller. The traditional raw material feeding method is prone to intermittent conditions when it falls into the flux furnace, which is prone to cause insufficient combustion inside the furnace. By providing a raw material smoothing component, the raw materials can be processed, and the raw materials entering the raw material smoothing box can be smoothed, thereby solving the problem of raw material accumulation when the furnace is loaded, preventing the occurrence of unsmooth material dropping, and effectively improving the continuity of loading the flux furnace.

[0009] Preferably, nine groups of smoothing rollers are provided and are staggeredly distributed at the top of the interior of the raw material smoothing box.

[0010] Preferably, the first transmission roller and the first transmission belt are arranged at the bottom of the raw material smoothing box, the smoothing roller is arranged at the top of the raw material smoothing box, and the smoothing roller is arranged at the top of the first transmission belt.

[0011] Preferably, the raw material unloading component includes a transport box, the raw material smoothing component includes a raw material smoothing box, the transport box is arranged at the left end of the raw material smoothing box, the transport box is rotatably connected to a second transmission roller inside, the second transmission roller is drivingly connected to a second transmission belt on the surface, the right end of the back side of the transport box is fixedly connected to a second motor frame, a second motor is arranged inside the second motor frame, the left end of the transport box is fixedly connected to a chute plate, the front and back left ends of the transport box are fixedly connected to a connecting seat, the top of the connecting seat is fixedly connected to a connecting rod, and the bottom of the connecting seat is fixedly connected to a connecting rod. A column, a movable pulley is installed on the surface of the connecting column, a hydraulic rotating cylinder is arranged at the right end of the bottom of the transport box, and the top of the hydraulic rotating cylinder is fixedly connected with a hydraulic connecting column. The setting of the raw material unloading assembly can effectively improve the efficiency of raw material transportation, and the setting of the hydraulic rotating cylinder and the hydraulic connecting column can effectively move the transport box, and can effectively convey the material to a higher position and surrounding positions, so that it is suitable for material feeding work at different heights and angles, and can meet the feeding needs of flux furnaces of different specifications. It has a wide range of applications and can avoid material scattering caused by inaccurate feeding position.

[0012] Preferably, the hydraulic connecting column is fixedly connected to the right end of the bottom of the transport box, and the hydraulic rotating cylinder and the hydraulic connecting column are both arranged at the right end of the bottom of the transport box.

[0013] Preferably, the electromagnetic vibration feeding mechanism includes a weighing and batching bin, which is fixedly connected to the inner side of the second fixed frame, a feeding port is provided at the bottom of the weighing and batching bin, a top cover is provided on the top of the weighing and batching bin, a feeding filter is installed inside the feeding port, a mounting seat is fixedly connected to the bottom of the left end of the weighing and batching bin, a vibration motor is installed on the inner side of the mounting seat, a connecting block is installed on the front side of the vibration motor, a control box is fixedly connected to the front side of the weighing and batching bin, and a connecting line is connected between the control box and the connecting block.

[0014] Preferably, two groups of connecting lines are provided, the raw material smoothing component comprises a feed port, and the discharge port is aligned with the feed port.

[0015] Compared with the prior art, the present invention provides a fully automatic feeding device for flux production, which has the following beneficial effects:

[0016] 1. The fully automatic feeding device for flux production is equipped with a raw material smoothing component. The traditional method of feeding raw materials is prone to intermittent when falling into the flux furnace, which can easily cause incomplete combustion inside the furnace. The raw materials can be processed by setting a raw material smoothing component, and the raw materials entering the raw material smoothing box can be smoothed, thereby solving the problem of raw material accumulation when loading the furnace, preventing the occurrence of unsmooth material dropping, and effectively improving the continuity of loading the flux furnace.

[0017] 2. The fully automatic feeding device for flux production is provided with a raw material feeding component. The setting of the raw material feeding component can effectively improve the efficiency of raw material transportation. The setting of the hydraulic rotating cylinder and the hydraulic connecting column can effectively move the transport box, and can effectively convey the material to a higher position and surrounding positions, so that it is suitable for material feeding work at different heights and angles, and can meet the feeding needs of flux electric furnaces of different specifications. It has a wide range of applications and avoids material scattering caused by inaccurate feeding position. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the electromagnetic vibration blanking mechanism of the present invention;

[0021] Figure 3 This is a schematic diagram of the feed opening of the structure of the present invention;

[0022] Figure 4 This is a schematic diagram of the structural raw material smoothing component of the present invention;

[0023] Figure 5 This is a schematic diagram of the smoothing roller structure of the present invention;

[0024] Figure 6 This is a schematic diagram of the raw material transportation mechanism of the structure of the present invention;

[0025] Figure 7 This is a schematic diagram of the hydraulic rotary cylinder structure of the present invention;

[0026] Figure 8 It is a schematic diagram of the raw material blanking assembly of the structure of the present invention.

[0027] In the figure: 1. Main support; 2. First fixed frame; 3. Second fixed frame; 4. Electromagnetic vibration feeding mechanism; 41. Weighing and batching bin; 42. Feeding port; 43. Top cover; 44. Feeding filter; 45. Mounting seat; 46. Vibration motor; 47. Control box; 48. Connecting block; 49. Connecting line; 5. Raw material transport mechanism; 51. Raw material smoothing assembly; 511. Buffer bin; 512. Feeding port; 513. Raw material smoothing box; 514. Support frame; 515. Connecting channel; 516. First Transmission roller; 517, first transmission belt; 518, first motor frame; 519, first drive motor; 5101, smoothing roller; 52, raw material unloading assembly; 521, transport box; 522, second transmission roller; 523, second motor frame; 524, second motor; 525, second transmission belt; 526, chute plate; 527, connecting seat; 528, connecting rod; 529, connecting column; 5201, movable pulley; 5202, hydraulic rotating cylinder; 5203, hydraulic connecting column. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The present invention provides the following technical solutions:

[0031] Embodiment 1

[0032] See also Figure 1-8A fully automatic feeding device for flux production includes a main support 1, a first fixed frame 2 is fixedly connected to the top of the main support 1, a second fixed frame 3 is fixedly connected to the inner side of the first fixed frame 2, an electromagnetic vibration unloading mechanism 4 is arranged inside the second fixed frame 3, a raw material transportation mechanism 5 is arranged at the bottom of the inner side of the main support 1, the raw material transportation mechanism 5 includes a raw material smoothing component 51 and a raw material unloading component 52, the raw material smoothing component 51 is arranged at the bottom of the electromagnetic vibration unloading mechanism 4, and the raw material unloading component 52 is arranged at the left end of the raw material smoothing component 51;

[0033] The raw material smoothing component 51 includes a buffer bin 511, which is arranged at the bottom of the electromagnetic vibration unloading mechanism 4, and a feed port 512 is opened at the top of the buffer bin 511. A raw material smoothing box 513 is fixedly connected to the left end of the buffer bin 511, and a support frame 514 is fixedly connected to the bottom of the buffer bin 511 and the raw material smoothing box 513. A connecting channel 515 is fixedly connected to the left end of the raw material smoothing box 513, and a first transmission roller 516 is rotatably connected to the inside of the raw material smoothing box 513, and a first transmission belt 517 is transmission-connected to the surface of the first transmission roller 516, and a first transmission belt 517 is fixedly connected to the right end of the back of the raw material smoothing box 513. The motor frame 518, the first motor frame 518 is provided with a first driving motor 519, the top of the raw material smoothing box 513 is rotatably connected with a smoothing roller 5101, the traditional method of feeding raw materials is prone to intermittent when falling into the flux furnace, which is easy to cause incomplete combustion inside the furnace, the raw material smoothing component 51 can be provided to process the raw materials, and the raw materials entering the raw material smoothing box 513 can be smoothed, thereby solving the problem of raw material accumulation when the furnace is loaded, preventing the problem of unsmooth material dropping, and effectively improving the continuity of the flux furnace loading;

[0034] There are nine groups of smoothing rollers 5101, which are staggered and distributed on the top of the raw material smoothing box 513;

[0035] The first transmission roller 516 and the first transmission belt 517 are arranged at the bottom of the raw material smoothing box 513, the smoothing roller 5101 is arranged at the top of the raw material smoothing box 513, and the smoothing roller 5101 is arranged at the top of the first transmission belt 517;

[0036] The raw material unloading component 52 includes a transport box 521, and the raw material smoothing component 51 includes a raw material smoothing box 513. The transport box 521 is arranged at the left end of the raw material smoothing box 513. The transport box 521 is rotatably connected to the second transmission roller 522, and the surface of the second transmission roller 522 is connected to the second transmission belt 525. The right end of the back side of the transport box 521 is fixedly connected to the second motor frame 523, and the second motor frame 523 is provided with a second motor 524. The left end of the transport box 521 is fixedly connected to the chute plate 526, and the left end of the front and back sides of the transport box 521 are fixedly connected to the connecting seat 527, the top of the connecting seat 527 is fixedly connected to the connecting rod 528, and the bottom of the connecting seat 527 is fixedly connected to A connecting column 529, a movable pulley 5201 is installed on the surface of the connecting column 529, a hydraulic rotating cylinder 5202 is arranged at the right end of the bottom of the transport box 521, and a hydraulic connecting column 5203 is fixedly connected to the top of the hydraulic rotating cylinder 5202. The setting of the raw material unloading component 52 can effectively improve the efficiency of raw material transportation. The setting of the hydraulic rotating cylinder 5202 and the hydraulic connecting column 5203 can effectively move the transport box 521, and can effectively convey the material to a higher position and surrounding positions, so as to be suitable for material feeding work at different heights and angles, and can meet the feeding requirements of flux furnaces of different specifications, and has a wide range of applications, avoiding the scattering of materials caused by inaccurate feeding positions;

[0037] The hydraulic connection column 5203 is fixedly connected to the right end of the bottom of the transport box 521 , and the hydraulic rotating cylinder 5202 and the hydraulic connection column 5203 are both arranged at the right end of the bottom of the transport box 521 .

[0038] Embodiment 2

[0039] See also Figure 1-8 , and on the basis of the first embodiment, the electromagnetic vibration unloading mechanism 4 further comprises a weighing and batching bin 41, the weighing and batching bin 41 is fixedly connected to the inner side of the second fixed frame 3, a unloading port 42 is provided at the bottom of the weighing and batching bin 41, a top cover 43 is provided at the top of the weighing and batching bin 41, a unloading filter 44 is installed inside the unloading port 42, a mounting seat 45 is fixedly connected to the bottom of the left end of the weighing and batching bin 41, a vibration motor 46 is installed inside the mounting seat 45, a connecting block 48 is installed on the front of the vibration motor 46, a control box 47 is fixedly connected to the front of the weighing and batching bin 41, and a connecting line 49 is connected between the control box 47 and the connecting block 48;

[0040] Two groups of connecting lines 49 are provided, and the raw material smoothing component 51 includes a feed port 512 , and the discharge port 42 is aligned with the feed port 512 .

[0041] In actual operation, when this device is used, first, the top cover 43 is opened to add the raw materials into the weighing and batching bin 41, the device is started, the vibration motor 46 is controlled by the control box 47 and the connecting block 48 to vibrate the weighing and batching bin 41, the raw materials are discharged through the discharge port 42 and the discharge filter 44, and the raw materials are discharged into the buffer bin 511. The first transmission roller 516 and the first transmission belt 517 are controlled by the first drive motor 519 to operate, and the raw materials are transported into the raw material smoothing box 513, and the raw materials are smoothed by the smoothing roller 5101 arranged inside the raw material smoothing box 513. The traditional method of adding raw materials is prone to intermittent conditions when they fall into the flux furnace, which is prone to cause incomplete combustion inside the furnace. The raw materials can be processed by providing a raw material smoothing component 51, which can The raw materials entering the raw material smoothing box 513 are smoothed to solve the problem of raw material accumulation when the furnace is loaded and to prevent the problem of unsmooth material dropping, which effectively improves the continuity of the flux furnace loading. Then the raw materials enter the raw material unloading assembly 52 through the connecting channel 515. The setting of the raw material unloading assembly 52 can effectively improve the efficiency of raw material transportation. The setting of the hydraulic rotating cylinder 5202 and the hydraulic connecting column 5203 can effectively move the transport box 521, and can effectively transport the materials to a higher position and surrounding positions, so that it is suitable for material feeding at different heights and angles, and can meet the feeding needs of flux furnaces of different specifications. It has a wide range of applications and avoids material scattering caused by inaccurate feeding position. Finally, the raw materials can enter the electric furnace for processing through the chute plate 526.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A fully automatic feeding device for flux production, comprising a main support (1), Features: The top of the main support (1) is fixedly connected to a first fixed frame (2), the inner side of the first fixed frame (2) is fixedly connected to a second fixed frame (3), the inner side of the second fixed frame (3) is provided with an electromagnetic vibration blanking mechanism (4), the inner bottom of the main support (1) is provided with a raw material transportation mechanism (5), the raw material transportation mechanism (5) comprises a raw material smoothing component (51) and a raw material blanking component (52), the raw material smoothing component (51) is provided at the bottom of the electromagnetic vibration blanking mechanism (4), and the raw material blanking component (52) is provided at the left end of the raw material smoothing component (51); The raw material smoothing component (51) comprises a buffer bin (511), the buffer bin (511) is arranged at the bottom of the electromagnetic vibration unloading mechanism (4), a feed port (512) is provided at the top of the buffer bin (511), a raw material smoothing box (513) is fixedly connected to the left end of the buffer bin (511), a support frame (514) is fixedly connected to the bottom of the buffer bin (511) and the raw material smoothing box (513), and a connecting channel is fixedly connected to the left end of the raw material smoothing box (513). (515), the raw material smoothing box (513) is rotatably connected to a first transmission roller (516), the surface of the first transmission roller (516) is connected to a first transmission belt (517), the right end of the back side of the raw material smoothing box (513) is fixedly connected to a first motor frame (518), a first driving motor (519) is arranged inside the first motor frame (518), and the top of the raw material smoothing box (513) is rotatably connected to a smoothing roller (5101).

2. A fully automatic feeding device for flux production according to claim 1, Features: The smoothing rollers (5101) are provided in nine groups and are staggeredly distributed at the top of the interior of the raw material smoothing box (513).

3. A fully automatic feeding device for flux production according to claim 1, Features: The first transmission roller (516) and the first transmission belt (517) are arranged at the bottom of the raw material smoothing box (513), the smoothing roller (5101) is arranged at the top of the raw material smoothing box (513), and the smoothing roller (5101) is arranged at the top of the first transmission belt (517).

4. A fully automatic feeding device for flux production according to claim 1, Features: The raw material unloading component (52) includes a transport box (521), and the raw material smoothing component (51) includes a raw material smoothing box (513). The transport box (521) is arranged at the left end of the raw material smoothing box (513). A second transmission roller (522) is rotatably connected inside the transport box (521), and a second transmission belt (525) is drivingly connected to the surface of the second transmission roller (522). A second motor frame (523) is fixedly connected to the right end of the back side of the transport box (521), and a second motor (524) is arranged inside the second motor frame (523). A chute plate (526) is fixedly connected to the left end of the transport box (521); a connecting seat (527) is fixedly connected to the left end of the front and back sides of the transport box (521); a connecting rod (528) is fixedly connected to the top of the connecting seat (527); a connecting column (529) is fixedly connected to the bottom of the connecting seat (527); a movable pulley (5201) is installed on the surface of the connecting column (529); a hydraulic rotating cylinder (5202) is arranged at the right end of the bottom of the transport box (521); and a hydraulic connecting column (5203) is fixedly connected to the top of the hydraulic rotating cylinder (5202).

5. A fully automatic feeding device for flux production according to claim 4, Features: The hydraulic connection column (5203) is fixedly connected to the right end of the bottom of the transport box (521), and the hydraulic rotating cylinder (5202) and the hydraulic connection column (5203) are both arranged at the right end of the bottom of the transport box (521).

6. A fully automatic feeding device for flux production according to claim 1, Features: The electromagnetic vibration feeding mechanism (4) comprises a weighing and batching bin (41), the weighing and batching bin (41) is fixedly connected to the inner side of the second fixed frame (3), a feeding port (42) is provided at the bottom of the weighing and batching bin (41), a top cover (43) is provided at the top of the weighing and batching bin (41), a feeding filter (44) is installed inside the feeding port (42), a mounting seat (45) is fixedly connected to the bottom of the left end of the weighing and batching bin (41), a vibration motor (46) is installed inside the mounting seat (45), a connecting block (48) is installed on the front side of the vibration motor (46), a control box (47) is fixedly connected to the front side of the weighing and batching bin (41), and a connecting line (49) is connected between the control box (47) and the connecting block (48).

7. A fully automatic feeding device for flux production according to claim 6, Features: The connecting lines (49) are provided in two groups, the raw material smoothing assembly (51) comprises a feed port (512), and the discharge port (42) is aligned with the feed port (512).

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