A method for processing SBS modified asphalt on site
By adding plasticizers and modifiers to the on-site processing method of SBS modified asphalt and using high-speed shearing equipment for treatment, the existing SBS modified asphalt has been solved, and the modification quality and service life of asphalt have been significantly improved.
Patent Information
- Application Number
- CN202411262906.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-09-10
AI Technical Summary
The existing SBS modified asphalt has poor anti-aging quality and poor plasticity, resulting in short service life and high maintenance costs.
A SBS modified asphalt field processing method is adopted. By heating the matrix asphalt to a molten state, plasticizer and modifier are added, high-speed shearing equipment is used for shearing and stirring, and it is developed in a constant temperature development tank for 6 hours to improve the modification quality of the asphalt.
Improves the anti-aging properties and plasticity of SBS modified asphalt, extends the service life of asphalt and reduces maintenance costs.
Smart Images

Figure CN119120048B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of asphalt processing, and in particular to an on-site processing method for SBS modified asphalt. Background Art
[0002] SBS modified asphalt is made of base asphalt, with a certain proportion of SBS modifier added. SBS is evenly dispersed in the asphalt through shearing, stirring and other methods. At the same time, a certain proportion of exclusive stabilizer is added to form an SBS blend material, and the asphalt is modified using the good physical properties of SBS.
[0003] In the Chinese patent with application number CN200510049048.2, an emulsified SBS modified asphalt and its processing method belong to the technical field of asphalt modification and emulsification processing, including base asphalt, modifier, and emulsion prepared by adding water to the emulsifier, characterized in that the modifier is a solid high molecular polymer thermoplastic rubber SBS (styrene-butadiene-styrene), and the amount of the modifier added to the base asphalt is 1-8% of the weight percentage of the base asphalt; the amount of the emulsion added to the base asphalt is 50-100% of the weight percentage of the base asphalt. The processing method is to first put the solid SBS into the asphalt to obtain the modified asphalt. Then the modified asphalt and the emulsion are synchronously input into the emulsifier for emulsification to obtain the emulsified SBS modified asphalt. The formula design of the present invention is reasonable, which can improve the low temperature resistance, high temperature resistance, elastic recovery ability of the emulsified modified asphalt, enhance the bonding strength, and is suitable for engineering applications such as slurry sealing, micro-surfacing, and adhesive layer.
[0004] In the above patent, the anti-aging speed of asphalt cannot be increased, resulting in the asphalt being easily aged during use, resulting in a short service life and high subsequent maintenance costs. At the same time, the plasticity of asphalt cannot be improved, resulting in poor crack resistance of the subsequent asphalt pavement and a relatively short service life.
[0005] In view of the above problems, the existing device was improved and an on-site processing method of SBS modified asphalt was proposed. Summary of the invention
[0006] The purpose of the present invention is to provide an on-site processing method for SBS modified asphalt, which solves the problem that the asphalt processed by the current on-site processing method for SBS modified asphalt has poor anti-aging quality and poor plasticity.
[0007] To achieve the above object, the present invention provides the following technical solution: an on-site processing method of SBS modified asphalt, comprising the following steps:
[0008] S1: The base asphalt is transferred into a rapid heating tank and heated to a molten state, and a plasticizer polyurethane is added, and then transferred into a working stirring tank and an SBS modifier and a tackifier rubber powder are added, and the modifier is heated and stirred to fully swell, and the tackifier and the base asphalt are fully mixed to obtain a mixture A;
[0009] S2: Use high-speed shearing equipment to shear mixture A, and add the anti-aging agent gum ester into it. During the shearing process, the temperature is stably controlled at 182℃-186℃. After the shearing is completed, it is transferred to the development tank and developed at a constant temperature for 6 hours to complete the preparation of on-site modified asphalt.
[0010] Further, in S2, the high-speed shearing device shears the mixture A at a rotation speed of 4000 r / min for 40 minutes, the shearing temperature is 185°C, and the temperature in the development tank is 186°C.
[0011] Furthermore, in S1, the heating temperature of the working stirring tank is 186°C, and the stirring time is 14 minutes.
[0012] Furthermore, the weight ratio of the base asphalt to the SBS modifier is 25:1, and the weight ratio of the base asphalt to the tackifier, anti-aging agent, and plasticizer is 1000:20:3:12.
[0013] Further, in S2, the high-speed shearing equipment includes a U-shaped base, a guide rail frame fixedly installed on the upper surface of the U-shaped base, a mounting base movably arranged on one side of the guide rail frame, a shearing assembly arranged on one side of the mounting base, and a control box arranged on one side of the guide rail frame. A placement assembly is arranged on one side of the U-shaped base, a shearing cylinder is placed on the upper end of the placement assembly, a slide groove is opened on the inner wall of the U-shaped base, an electric push rod is arranged inside the slide groove, both ends of the placement assembly are located inside the slide groove, one end of the electric push rod is connected to the inner wall of the slide groove, and the other end of the electric push rod is connected to the placement assembly.
[0014] Furthermore, rollers are provided on both sides of the mounting seat, a lifting rod is provided at the lower end of the mounting seat, a socket plate and a triangle iron are fixedly installed on one side of the guide rail frame, the mounting seat is slidably connected to the guide rail frame through the rollers, one end of the lifting rod is fixedly connected to the U-shaped base, one end of the socket plate is sleeved on the outer surface of the lifting rod, and the guide rail frame is fixedly connected to the U-shaped base through the triangle iron.
[0015] Furthermore, the placement component includes a placement plate arranged on one side of the U-shaped base, a positioning component arranged on the upper end of the placement plate, a positioning seat arranged below the placement plate, a machine base and a pneumatic telescopic rod A arranged on the upper surface of the positioning seat, a driving motor is arranged inside the machine base, the output end of the driving motor is engaged and connected with a groove provided on the lower bottom surface of the placement plate, the upper end of the pneumatic telescopic rod A contacts the placement plate, a middle through rod is arranged through the inside of the placement plate, electric telescopic rods are arranged on both sides of the placement plate, sliders are fixedly installed at both ends of the middle through rod, the sliders are slidably connected with the slide grooves, one side of the slider is fixedly connected with the electric push rod, a telescopic plate is arranged on one side of the placement plate, a positioning pile is arranged at one end of the telescopic plate, a reset spring is fixedly installed on one side of the positioning pile, one end of the reset spring is connected with the placement plate, a pneumatic telescopic rod B is arranged inside the telescopic plate, the pneumatic telescopic rod B is connected with the pneumatic telescopic rod A, and two groups of telescopic plates are arranged opposite to each other, which are respectively arranged on both sides of the placement plate;
[0016] The upper surfaces of the two groups of telescopic plates are provided with upper connecting columns, the upper ends of the upper connecting columns are fixedly installed with compression springs, the upper ends of the compression springs are fixedly installed with plug-in plates, annular grooves and plug-in grooves are provided on the outer surfaces of the placement plates, a blocking block is provided inside the plug-in grooves, locking bolts are provided on both sides of the placement plates, one end of the locking bolts passes through the plug-in grooves and contacts the blocking block, and the positioning assembly is provided in the annular groove.
[0017] Furthermore, the positioning assembly includes an annular positioning plate arranged inside the annular groove, a support rod fixedly installed at the lower end of the annular positioning plate, and an upper moving plate fixedly installed at the lower end of the support rod. A sink groove is provided on the outer surface of the annular positioning plate, a rotating rod is provided inside the sink groove, a spring rod is rotatably provided on the outer surface of the rotating rod, a short rod spring and a magnetic plate are fixedly installed on the inner wall of the sink groove, the spring rod is magnetically connected to the magnetic plate, one end of the short rod spring is connected to the spring rod, and one end of the upper moving plate is located in the plug-in groove.
[0018] Furthermore, the shearing assembly includes a main motor arranged on the upper surface of the mounting seat, a flange is arranged at one end of the main motor, the main motor is connected to the mounting seat through the flange, a camera unit is fixedly installed on the outer surface of the flange, a driving rod is arranged at the output end of the main motor, a shearing knife is arranged on the outer surface of the driving rod, a docking rod is arranged at the lower end of the flange, a connecting disk is fixedly installed at one end of the docking rod, one end of the driving rod passes through the connecting disk and is connected to a rotating disk, a positioning cylinder is fixedly installed on the outer surface of the connecting disk, a stirring plate is fixedly installed on one side of the rotating disk, and a liquid level sensor is fixedly installed on the outer surface of the positioning cylinder.
[0019] Furthermore, a control panel is provided inside the control box, and a central processing module is provided inside the control panel. The central processing module is signal-connected to the liquid level information receiving module, the depth display module and the color display module. A coordinate establishment module is also provided inside the control panel, and the coordinate establishment module is signal-connected to the contour display module and the superposition module. The control panel is also signal-connected to the camera unit and the liquid level sensor. The camera unit can record the top view of the shearing cylinder, the positioning cylinder and the stirring plate, and the coordinate axis is established by the coordinate establishment module, with the center of the circle being the center of the shearing cylinder in the top view. The contour display module is used to display the shearing cylinder on the coordinate axis. The outline of the cutting cylinder top view, as well as the outline of the positioning cylinder and the stirring plate top view, are superimposed on the coordinate axis by using the superposition module, the liquid level information transmitted by the liquid level sensor is received by the liquid level information receiving module, and the depth of the positioning cylinder in the mixture A in the shear cylinder is displayed by the depth display module, starting from the bottom of the shear cylinder, where 0-20cm is recorded as depth one, 21-40 is recorded as depth two, and 41-60 is recorded as depth three. Finally, the color display module is used to separate the three depths, where depth one is red, depth two is blue, and depth three is green, and they are displayed on the coordinate axis screen.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention proposes an on-site processing method for SBS modified asphalt, which comprises the following steps: transferring the base asphalt into a rapid heating tank and heating it to a molten state, adding a plasticizer polyurethane, transferring the base asphalt into a working stirring tank, adding an SBS modifier and a tackifier rubber powder, heating and stirring to fully swell the modifier, and fully mixing the tackifier with the base asphalt to obtain a mixture A, and then shearing the mixture A with a high-speed shearing device, and adding an anti-aging agent gum ester thereto, stably controlling the temperature at 182°C-186°C during the shearing process, transferring the mixture into a development tank after the shearing is completed, and developing at a constant temperature for 6 hours to complete the preparation of the on-site modified asphalt;
[0022] The high-speed shearing equipment shears the mixture A at a speed of 4000 r / min for 40 min, the shearing temperature is 185°C, the temperature in the development tank is 186°C, the heating temperature of the working stirring tank is 186°C, the stirring time is 14 min, the weight ratio of the base asphalt and the SBS modifier is 25:1, and the weight ratio of the base asphalt to the tackifier, anti-aging agent, and plasticizer is 1000:20:3:12. When the shear temperature is 185°C, the shear rate is 4000 r / min, and the shear time is 40 min, the mixed shear The cutting quality is the best. At the same time, the added plasticizer polyurethane, BS modifier, tackifier rubber powder and anti-aging agent gum ester can be mixed more fully with the base asphalt to improve the modified quality of SBS modified asphalt. The tackifier can increase the viscosity and viscosity of the asphalt, thereby enhancing its coating performance and anti-fluidity. The anti-aging agent can delay the aging rate of asphalt during use and improve its weather resistance and antioxidant properties. The plasticizer can improve the plasticity and deformability of the asphalt, improve its plasticity and fluidity during the construction process, and indirectly improve the quality of the asphalt finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 The present invention is a flow chart of the on-site processing method of SBS modified asphalt;
[0024] Figure 2 The overall structure of the high-speed shearing device in the on-site processing method of SBS modified asphalt of the present invention is shown in FIG. Figure 1 ;
[0025] Figure 3 The overall structure of the high-speed shearing device in the on-site processing method of SBS modified asphalt of the present invention is shown in FIG. Figure 2 ;
[0026] Figure 4 It is a schematic diagram of the guide rail frame structure in the on-site processing method of SBS modified asphalt of the present invention;
[0027] Figure 5 This is a schematic diagram of the shear assembly structure in the on-site processing method of SBS modified asphalt of the present invention;
[0028] Figure 6 It is a schematic diagram of the U-shaped base structure in the on-site processing method of SBS modified asphalt of the present invention;
[0029] Figure 7 This is a schematic diagram of the structure of components placed in the on-site processing method of SBS modified asphalt of the present invention;
[0030] Figure 8 This is a schematic diagram of the structure of the placement plate in the on-site processing method of SBS modified asphalt of the present invention;
[0031] Fig. 9It is a schematic diagram of the structure of the positioning component in the on-site processing method of SBS modified asphalt of the present invention;
[0032] Fig.10 It is a flowchart of a control panel in the on-site processing method of SBS modified asphalt of the present invention;
[0033] Fig.11 It is a schematic diagram of the positioning cylinder and the shearing cylinder in the coordinate axis in the on-site processing method of SBS modified asphalt of the present invention.
[0034] In the figure: 1. U-shaped base; 11. slideway; 12. electric push rod; 2. guide rail frame; 3. mounting seat; 31. roller; 32. lifting rod; 33. triangle iron; 34. socket plate; 4. shearing assembly; 41. main motor; 42. flange; 43. camera unit; 44. driving rod; 45. shearing knife; 46. connecting plate; 47. rotating plate; 471. positioning cylinder; 472. stirring plate; 48. liquid level sensor; 5. control box; 51. control panel; 511. central processing module; 512. liquid level information receiving module; 513. depth display module; 514. color display module; 515. coordinate establishment module; 516. contour display module; 517. superposition module; 6. Shearing cylinder; 7. Placement assembly; 71. Placement plate; 711. Annular groove; 712. Plug-in groove; 713. Blocking block; 714. Locking bolt; 72. Positioning assembly; 721. Annular positioning plate; 722. Support rod; 723. Upper moving plate; 724. Sinking groove; 725. Rotating rod; 726. Spring rod; 727. Short rod spring; 728. Magnetic plate; 729. Annular plate; 73. Positioning seat; 74. Machine base; 75. Pneumatic telescopic rod A; 751. Support spring; 76. Middle through rod; 761. Sliding block; 762. Electric telescopic rod; 77. Telescopic plate; 771. Positioning pile; 78. Reset spring; 79. Upper connecting column; 791. Compression spring; 792. Plug-in plate. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Example 1
[0037] See also Figure 1 , a method for processing SBS modified asphalt on site, comprising the following steps:
[0038] S1: The base asphalt is transferred into a rapid heating tank and heated to a molten state, and a plasticizer polyurethane is added, and then transferred into a working stirring tank and an SBS modifier and a tackifier rubber powder are added, and the modifier is heated and stirred to fully swell, and the tackifier and the base asphalt are fully mixed to obtain a mixture A;
[0039] S2: Use high-speed shearing equipment to shear mixture A, and add the anti-aging agent gum ester into it. During the shearing process, the temperature is stably controlled at 182℃-186℃. After the shearing is completed, it is transferred to the development tank and developed at a constant temperature for 6 hours to complete the preparation of on-site modified asphalt.
[0040] In S2, the high-speed shearing device shears the mixture A at a rotation speed of 4000 r / min for 40 minutes, the shearing temperature is 185°C, and the temperature in the development tank is 186°C.
[0041] In S1, the heating temperature of the working stirring tank is 186°C and the stirring time is 14 min.
[0042] The weight ratio of base asphalt to SBS modifier is 25:1, and the weight ratio of base asphalt to tackifier, anti-aging agent and plasticizer is 1000:20:3:12.
[0043] Specifically, when the shear temperature is 185°C, the shear rate is 4000r / min, and the shear time is 40min, the mixed shear quality is optimal. At the same time, the added plasticizer polyurethane, BS modifier, thickener rubber powder and anti-aging agent gum ester can be mixed more fully with the base asphalt, thereby improving the modified quality of SBS modified asphalt. The thickener can increase the viscosity and viscosity of the asphalt, thereby enhancing its coating performance and anti-fluidity. The anti-aging agent can slow down the aging rate of asphalt during use, improve its weather resistance and antioxidant properties, and the plasticizer can improve the plasticity and deformability of the asphalt, improve its plasticity and fluidity during the construction process, and indirectly improve the quality of the asphalt product.
[0044] Example 2
[0045] See also Figure 2-Figure 11The high-speed shearing device comprises a U-shaped base 1, a guide rail frame 2 fixedly mounted on the upper surface of the U-shaped base 1, a mounting seat 3 movably arranged on one side of the guide rail frame 2, a shearing assembly 4 arranged on one side of the mounting seat 3, and a control box 5 arranged on one side of the guide rail frame 2. A placing assembly 7 is arranged on one side of the U-shaped base 1, a shearing cylinder 6 is placed on the upper end of the placing assembly 7, a chute 11 is opened on the inner wall of the U-shaped base 1, an electric push rod 12 is arranged inside the chute 11, two ends of the placing assembly 7 are located inside the chute 11, one end of the electric push rod 12 is connected to the control box 5, and the shearing cylinder 6 is placed on the upper end of the placing assembly 7. The inner wall of the slide 11 is connected, and the other end of the electric push rod 12 is connected to the placement component 7. The mixture A is poured into the shearing cylinder 6, and the shearing cylinder 6 is moved to the bottom of the shearing component 4 by the electric push rod 12. The shearing component 4 is started by the control box 5 to shear and stir the mixture A inside. Three groups of equidistantly arranged temperature detectors are arranged on the outer surface of the shearing cylinder 6 to monitor the temperature inside the shearing cylinder 6 in real time. At the same time, an electric heating plate for heating the mixture A is arranged at the bottom of the shearing cylinder 6. This is the prior art and will not be elaborated on.
[0046] Rollers 31 are provided on both sides of the mounting seat 3, and a lifting rod 32 is provided at the lower end of the mounting seat 3. A socket plate 34 and a triangle iron 33 are fixedly installed on one side of the guide rail frame 2. The mounting seat 3 is slidably connected to the guide rail frame 2 through the roller 31, one end of the lifting rod 32 is fixedly connected to the U-shaped base 1, and one end of the socket plate 34 is sleeved on the outer surface of the lifting rod 32. The guide rail frame 2 is fixedly connected to the U-shaped base 1 through the triangle iron 33. Through the extension and retraction of the lifting rod 32, the mounting seat 3 uses the roller 31 to move up and down along the guide rail frame 2. The installation of the triangle iron 33 improves the stability of the guide rail frame 2, and the installation of the socket plate 34 can improve the stability of the lifting rod 32 when it is working.
[0047] The placement component 7 includes a placement plate 71 arranged on one side of the U-shaped base 1, a positioning component 72 arranged on the upper end of the placement plate 71, a positioning seat 73 arranged below the placement plate 71, a machine base 74 and a pneumatic telescopic rod A75 arranged on the upper surface of the positioning seat 73, a driving motor is arranged inside the machine base 74, the output end of the driving motor is engaged with a groove provided on the lower bottom surface of the placement plate 71, the upper end of the pneumatic telescopic rod A75 contacts the placement plate 71, a middle through rod 76 is arranged inside the placement plate 71, electric telescopic rods 762 are arranged on both sides of the placement plate 71, sliders 761 are fixedly installed at both ends of the middle through rod 76, the slider 761 is slidably connected to the slide groove 11, one side of the slider 761 is fixedly connected to the electric push rod 12, a telescopic plate 77 is arranged on one side of the placement plate 71, a positioning pile 771 is arranged at one end of the telescopic plate 77, a reset spring 78 is fixedly installed on one side of the positioning pile 771, and one end of the reset spring 78 is connected to the placement plate 71 , a pneumatic telescopic rod B is arranged inside the telescopic plate 77, and the pneumatic telescopic rod B is connected to the pneumatic telescopic rod A75. Two groups of telescopic plates 77 are arranged opposite to each other, which are arranged on both sides of the placement plate 71 respectively. Four groups of positioning components 72 are arranged, and the four groups of positioning components 72 form a circle. When the shearing cylinder 6 is placed on the placement plate 71, it is in the middle of the circle. When the shearing cylinder 6 is placed on the placement plate 71, the pneumatic telescopic rod A75 is contracted by gravity, and the gas in the pneumatic telescopic rod A75 is squeezed into the pneumatic telescopic rod B, thereby extending the pneumatic telescopic rod B and extending the telescopic plate 77 until the pneumatic telescopic rod A75 is compressed to the extreme. The output end of the driving motor is engaged with the placement plate 71, so that the rotation of the output end can drive the placement plate 71 to rotate, thereby rotating the shearing cylinder 6. Both ends of the pneumatic telescopic rod A75 are provided with placement plates, and a support spring 751 is arranged between the two groups of placement plates. When the shearing cylinder 6 is taken away, the support spring 751 resets the pneumatic telescopic rod A75.
[0048] The upper surfaces of the two groups of telescopic plates 77 are provided with upper connecting columns 79, and a compression spring 791 is fixedly installed on the upper end of the upper connecting column 79, and a plug-in plate 792 is fixedly installed on the upper end of the compression spring 791. An annular groove 711 and a plug-in groove 712 are provided on the outer surface of the placement plate 71, and a blocking block 713 is provided inside the plug-in groove 712. Locking bolts 714 are provided on both sides of the placement plate 71, and one end of the locking bolt 714 passes through the plug-in groove 712 and contacts the blocking block 713. The positioning assembly 72 is provided in the annular groove 711. 11, during the extension process of the telescopic plate 77, the upper end of the plug-in plate 792 always moves along the lower bottom surface of the placement plate 71 until the plug-in plate 792 is inserted into the plug-in groove 712, thereby playing a supporting role formed by the gravity of the shear cylinder 6 itself and the raw material. When it is necessary to reset, the blocking block 713 is pressed down to make the plug-in plate 792 disengage from the plug-in groove 712. At this time, the reset spring 78 produces a reset effect, pulling the telescopic plate 77 back, so that the gas in the pneumatic telescopic rod B returns to the pneumatic telescopic rod A75.
[0049] The positioning assembly 72 includes an annular positioning plate 721 arranged inside the annular groove 711, a support rod 722 fixedly mounted on the lower end of the annular positioning plate 721, and an upward moving plate 723 fixedly mounted on the lower end of the support rod 722. A sinking groove 724 is provided on the outer surface of the annular positioning plate 721, a rotating rod 725 is provided inside the sinking groove 724, and a spring rod 726 is rotatably provided on the outer surface of the rotating rod 725. A short rod spring 727 and a magnetic plate 728 are fixedly mounted on the inner wall of the sinking groove 724. The spring rod 726 is magnetically connected to the magnetic plate 728, one end of the short rod spring 727 is connected to the spring rod 726, and one end of the upward moving plate 723 is located at the insertion groove 724. When the plug-in plate 792 is inserted into the plug-in slot 712, it will give an upward thrust to the upper moving plate 723, thereby moving the upper moving plate 723 upward, and then pushing the annular positioning plate 721 to move upward along the annular groove 711. When it moves to the maximum extent, the spring rod 726 is no longer constrained by the inner wall of the annular groove 711, and the elastic force of the short rod spring 727, the spring rod 726 will get rid of the magnetic force of the magnetic plate 728, and the spring rod 726 rotates outward around the rotating rod 725, and then the spring rod 726 stretches, so that the annular plate 729 fixedly installed at one end of the spring rod 726 is close to the outer surface of the shear cylinder 6 to fix it.
[0050] The shearing assembly 4 includes a main motor 41 arranged on the upper surface of the mounting seat 3, one end of the main motor 41 is provided with a flange 42, the main motor 41 is connected to the mounting seat 3 through the flange 42, a camera unit 43 is fixedly installed on the outer surface of the flange 42, a driving rod 44 is provided at the output end of the main motor 41, a shearing knife 45 is provided on the outer surface of the driving rod 44, a docking rod is provided at the lower end of the flange 42, a connecting plate 46 is fixedly installed at one end of the docking rod, one end of the driving rod 44 passes through the connecting plate 46 and is connected to a rotating plate 47, and a fixedly installed on the outer surface of the connecting plate 46 A positioning cylinder 471 is installed, and a stirring plate 472 is fixedly installed on one side of the rotating disk 47. A liquid level sensor 48 is fixedly installed on the outer surface of the positioning cylinder 471. The main motor 41 is started, and its output end drives the driving rod 44 to rotate, and the driving rod 44 drives the shearing knife 45 to rotate, so as to shear the mixture A in the shearing cylinder 6. The driving rod 44 also drives the rotating disk 47 to rotate, and the rotating disk 47 drives the stirring plate 472 to rotate, and also shears and stirs the mixture A in the shearing cylinder 6. The depth of the stirring plate 472 in the shearing cylinder 6 can be measured by the liquid level sensor 48.
[0051] A control panel 51 is provided inside the control box 5. A central processing module 511 is provided inside the control panel 51. The central processing module 511 is connected to the liquid level information receiving module 512, the depth display module 513 and the color display module 514 by signal. A coordinate establishment module 515 is also provided inside the control panel 51. The coordinate establishment module 515 is connected to the contour display module 516 and the superposition module 517 by signal. The control panel 51 is also connected to the camera unit 43 and the liquid level sensor 48 by signal. The camera unit 43 can record the top view of the shearing cylinder 6, the positioning cylinder 471 and the stirring plate 472. The coordinate axis is established by the coordinate establishment module 515, and the center of the circle is the center of the shearing cylinder 6 in the top view. The contour display module 516 is used to display the contour of the top view of the shearing cylinder 6 and the contour of the top view of the positioning cylinder 471 and the stirring plate 472 on the coordinate axis, and the superposition module 517 is used to combine the contour image with the coordinate image. The coordinate axes overlap, and the liquid level information transmitted by the liquid level sensor 48 is received through the liquid level information receiving module 512. The depth of the positioning cylinder 471 in the mixture A in the shearing cylinder 6 is displayed through the depth display module 513, starting from the bottom of the shearing cylinder 6, where 0-20cm is recorded as depth one, 21-40 is recorded as depth two, and 41-60 is recorded as depth three. Finally, the color display module 514 is used to separate the three depths, where depth one is red, depth two is blue, and depth three is green, and they are displayed in the coordinate axis screen. During the shearing process, the top view outline of the positioning cylinder 471 is the stirring range of the stirring plate 472, and the rotation of the shearing cylinder 6 can be displayed in the coordinate axis. With the lifting and lowering of the lifting rod 32, the mixture A at different depths in the shearing cylinder 6 can be sheared and mixed. With the continuous change of the depth, the outline color of the positioning cylinder 471 on the coordinate axis also changes immediately.
[0052] Specifically, the mixture A is poured into the shearing cylinder 6, and the position between the placement plate 71 and the shearing assembly 4 can be changed by the electric push rod 12 and the electric telescopic rod 762. When the shearing cylinder 6 is placed on the placement plate 71, it is in the middle of the circle. After the shearing cylinder 6 is placed on the placement plate 71, the pneumatic telescopic rod A75 is contracted by gravity, and the gas in the pneumatic telescopic rod A75 is squeezed into the pneumatic telescopic rod B, so that the pneumatic telescopic rod B is extended, and the telescopic plate 77 is extended. During the extension process of the telescopic plate 77, the upper end of the plug-in plate 792 always moves against the lower bottom surface of the placement plate 71 until the plug-in plate 792 is inserted into the plug-in slot 712, thereby playing a supporting role by utilizing the gravity of the shearing cylinder 6 itself and the raw material, improving the stability of the shearing cylinder 6 during the shearing process, and indirectly improving the shearing quality.
[0053] During the shearing process, the top view outline of the positioning cylinder 471 is the stirring range of the stirring plate 472, and the rotation of the shearing cylinder 6 can be displayed in the coordinate axis. With the lifting and lowering of the lifting rod 32, the mixture A at different depths in the shearing cylinder 6 can be sheared and mixed. With the continuous change of the depth, the outline color of the positioning cylinder 471 on the coordinate axis also changes. The shearing depth can be known by the color change, and the shearing position can be known by the change in the position of the coordinate axis, which is convenient for staff to observe and improves work efficiency.
[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A SBS modified asphalt high-speed shearing device, comprising a U-shaped base (1), a guide rail frame (2) fixedly mounted on the upper surface of the U-shaped base (1), a mounting seat (3) movably mounted on one side of the guide rail frame (2), a shearing assembly (4) mounted on one side of the mounting seat (3), and a control box (5) mounted on one side of the guide rail frame (2); a placement assembly (7) is mounted on one side of the U-shaped base (1); a shearing cylinder (6) is mounted on the upper end of the placement assembly (7); a chute (11) is formed on the inner wall of the U-shaped base (1); an electric push rod (12) is disposed inside the chute (11); two ends of the placement assembly (7) are located inside the chute (11); one end of the electric push rod (12) is connected to the inner wall of the chute (11); and the other end of the electric push rod (12) is connected to the placement assembly (7); It is characterized in that The placement assembly (7) comprises a placement plate (71) arranged on one side of the U-shaped base (1), a positioning assembly (72) arranged at the upper end of the placement plate (71), a positioning seat (73) arranged below the placement plate (71), a machine base (74) and a pneumatic telescopic rod A (75) arranged on the upper surface of the positioning seat (73), a driving motor being arranged inside the machine base (74), an output end of the driving motor being engaged with a groove provided on the lower bottom surface of the placement plate (71), an upper end of the pneumatic telescopic rod A (75) being in contact with the placement plate (71), a middle through rod (76) being arranged inside the positioning seat (73), and electric telescopic rods (762) being arranged on both sides of the positioning seat (73). , sliders (761) are fixedly installed at both ends of the middle through rod (76), the slider (761) is connected to the electric telescopic rod (762), the slider (761) is slidably connected to the slide groove (11), one side of the slider (761) is fixedly connected to the electric push rod (12), oppositely arranged telescopic plates (77) are respectively provided on both sides of the positioning seat (73), a positioning pile (771) is provided at one end of the telescopic plate (77), a return spring (78) is fixedly installed on one side of the positioning pile (771), one end of the return spring (78) is connected to the positioning seat (73), a pneumatic telescopic rod B is provided inside the telescopic plate (77), and the pneumatic telescopic rod B is connected to the pneumatic telescopic rod A (75); The upper surfaces of the two groups of telescopic plates (77) are provided with upper connecting columns (79), the upper ends of the upper connecting columns (79) are fixedly mounted with compression springs (791), the upper ends of the compression springs (791) are fixedly mounted with plug-in plates (792), the outer surfaces of the placement plates (71) are provided with an annular groove (711) and a plug-in groove (712), a blocking block (713) is provided inside the plug-in groove (712), locking bolts (714) are provided on both sides of the placement plates (71), one end of the locking bolts (714) passes through the plug-in groove (712) and contacts the blocking block (713), and the positioning assembly (72) is provided in the annular groove (711); The positioning assembly (72) comprises an annular positioning plate (721) arranged inside the annular groove (711), a support rod (722) fixedly mounted at the lower end of the annular positioning plate (721), and an upward moving plate (723) fixedly mounted at the lower end of the support rod (722). A sink groove (724) is provided on the outer surface of the annular positioning plate (721). A rotating rod (725) is provided inside the sink groove (724). A spring rod (726) is rotatably mounted on the outer surface of the rotating rod (725). An annular contact plate (729) is fixedly mounted on one end of the spring rod (726). A short rod spring (727) and a magnetic plate (728) are fixedly mounted on the inner wall of the sink groove (724). The spring rod (726) is magnetically connected to the magnetic plate (728). One end of the short rod spring (727) is connected to the spring rod (726). One end of the upward moving plate (723) is located in the plug-in groove (712).
2. A SBS modified asphalt high-speed shearing device as claimed in claim 1, characterized in that: Rollers (31) are provided on both sides of the mounting seat (3), a lifting rod (32) is provided at the lower end of the mounting seat (3), a sleeve plate (34) and a triangular iron (33) are fixedly installed on one side of the guide rail frame (2), the mounting seat (3) is slidably connected to the guide rail frame (2) via the rollers (31), one end of the lifting rod (32) is fixedly connected to the U-shaped base (1), one end of the sleeve plate (34) is sleeved on the outer surface of the lifting rod (32), and the guide rail frame (2) is fixedly connected to the U-shaped base (1) via the triangular iron (33).
3. A SBS modified asphalt high-speed shearing device as claimed in claim 2, characterized in that: The shearing assembly (4) comprises a main motor (41) arranged on the upper surface of the mounting seat (3), one end of the main motor (41) being provided with a flange (42), the main motor (41) being connected to the mounting seat (3) via the flange (42), a camera unit (43) being fixedly mounted on the outer surface of the flange (42), a driving rod (44) being provided at the output end of the main motor (41), a shearing knife (45) being provided on the outer surface of the driving rod (44), a docking rod being provided at the lower end of the flange (42), a connecting disk (46) being fixedly mounted on one end of the docking rod, one end of the driving rod (44) passing through the connecting disk (46) and being connected to a rotating disk (47), a positioning cylinder (471) being fixedly mounted on the outer surface of the connecting disk (46), a stirring plate (472) being fixedly mounted on one side of the rotating disk (47), and a liquid level sensor (48) being fixedly mounted on the outer surface of the positioning cylinder (471).
4. A SBS modified asphalt high-speed shearing device as claimed in claim 3, characterized in that: A control panel (51) is provided inside the control box (5), and a central processing module (511) is provided inside the control panel (51). The central processing module (511) is signal-connected to a liquid level information receiving module (512), a depth display module (513), and a color display module (514). A coordinate establishment module (515) is also provided inside the control panel (51). The coordinate establishment module (515) is signal-connected to a contour display module (516) and a superposition module (517). The control panel (51) is also signal-connected to a camera unit (43) and a liquid level sensor (48). A top view of the shearing cylinder (6), the positioning cylinder (471), and the stirring plate (472) can be recorded through the camera unit (43). A coordinate axis is established through the coordinate establishment module (515), and the center of the circle is the center of the shearing cylinder (6) in the top view. The contour display module (516) is used to display the contour of the top view of the shearing cylinder (6) and the contour of the top view of the positioning cylinder (471) and the stirring plate (472) on the coordinate axis, and the superposition module (517) is used to superpose the contour map with the coordinate axis. The liquid level information transmitted by the liquid level sensor (48) is received by the liquid level information receiving module (512). The depth of the positioning cylinder (471) in the mixture A in the shearing cylinder (6) is displayed by the depth display module (513), starting from the bottom of the shearing cylinder (6), wherein 0-20 cm is recorded as depth one, 21-40 cm is recorded as depth two, and 41-60 cm is recorded as depth three. Finally, the color display module (514) is used to separate the three depths into different colors, wherein depth one is red, depth two is blue, and depth three is green, and the depths are displayed on the coordinate axis screen.
Citation Information
Patent Citations
Emulsified SBS modified asphalt and its processing method
CN1664012A
Modified asphalt and preparation method thereof
CN108034270A
High-speed asphalt shearing device with constant temperature and weighing functions
CN216117627U
Anesthesia assisting device for anesthesiology department
CN219896603U