Combined air filtering device for clean room
The combined clean room air filter device addresses filter blockage and maintenance challenges by enabling non-stop replacement, easy assembly, stable sealing, and adjustable airflow, ensuring continuous clean air supply.
Patent Information
- Application Number
- CN202411509436.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2024-12-13
AI Technical Summary
Existing clean room air filtration systems face issues with filter blockage due to foreign matter accumulation, requiring frequent shutdowns for filter replacement, which disrupts the clean environment and is cumbersome to disassemble and reassemble, and the sealing between the filter mechanism and the box is difficult to maintain.
A combined clean room air filter device with a motor-driven gear system for non-stop filter replacement, a nested installation mechanism for easy assembly and disassembly, and a coordinated air pressure fastening and sealing mechanism to ensure stability and sealing, along with adjustable airflow direction for uniform air supply.
Enables non-stop filter replacement without disrupting the clean environment, facilitates easy assembly and disassembly, ensures stable sealing, and provides uniform air supply through adjustable airflow direction, enhancing operational convenience and effectiveness.
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Figure CN119123566A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air filtration, in particular to a combined clean room air filtration device. Background Art
[0002] A clean room, also known as a dust-free workshop, a clean room or a clean room, has the main function of controlling indoor pollution, thereby providing a basic guarantee for the production of pollution-sensitive components. Existing clean rooms mainly achieve air filtering and purification by installing a combined fan filter device, thereby ensuring the cleanliness of the air input into the clean room. However, in actual use of the existing combined fan filter device, due to the long-term operation of the equipment, excessive foreign matter remaining on the surface of the filter mechanism will cause blockage, affecting the filtering effect, and requires regular replacement. When replacing the filter mechanism of the existing combined fan filter device, it is necessary to shut down the machine for operation, which is more troublesome, and the shutdown is likely to cause the clean environment in the clean room to be destroyed, thereby causing greater economic losses. In addition, the existing filter mechanism is mainly fixed and installed by bolts, which is more troublesome to disassemble and assemble, and it is difficult to ensure the sealing between the filter mechanism and the box after installation. For this reason, in view of the above problems, a combined clean room air filter device is now designed to better meet the actual use needs. Summary of the invention
[0003] The object of the present invention is to provide a combined clean room air filter device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a combined clean room air filtering device, comprising a filter box, a guide tube and a fixed box, wherein a motor is fixed on the lower end surface of the filter box, and a first gear is fixed on the output end of the motor, and the first gear is arranged in the filter box, and a movable plate is also slidably connected in the filter box, and a first convex tooth plate is fixed on the movable plate, and the first convex tooth plate meshes with the first gear to realize transmission effect, and a magnet is also symmetrically fixed on the movable plate up and down, and an air bag with an annular structure is also symmetrically fixed in the groove of the movable plate front and back, and the air bag contacts with the mounting frame to realize sealing effect, and a cylinder is also symmetrically fixed on the right end surface of the filter box front and back, and a connecting port is fixed on the upper end of the cylinder, and the connecting port is connected to the air bag through a conduit penetrating the movable plate, and one end of the guide tube is also connected to the outside of the filter box, and the other end of the guide tube is connected to the fixed box.
[0005] Preferably, a sealed box door is fixedly installed on the left end face of the filter box, and a fan is connected to the upper end face of the filter box, and the fan is connected to an air inlet. Through the action of the fan and the air inlet, outside air can be drawn into the filter box, thereby providing a basic guarantee for air filtering and purification.
[0006] Preferably, a high-efficiency filter is installed on the mounting frame, and an iron plate is symmetrically fixed on the mounting frame up and down, and the iron plate is magnetically connected to the magnet, and the mounting frame and the movable plate are nested. Through the action of the high-efficiency filter, the air filtering and purification effect can be achieved to ensure the quality of air input into the clean room, and the nesting effect between the mounting frame and the movable plate can facilitate the disassembly and assembly of the mounting frame, and the magnetic effect between the iron plate and the magnet can achieve the positioning effect of the mounting frame.
[0007] Preferably, a piston rod is provided in the cylinder, and the piston rod is slidably connected to the filter box, and the position of the piston rod corresponds to the position of the movable plate. At the same time, a piston head is fixed on the piston rod, and the piston head is slidably connected in the cylinder. Through the sliding action of the piston rod, the piston head can be driven to slide in the cylinder, thereby realizing the exhaust function of the cylinder, and further providing a basic guarantee for the normal operation of the device.
[0008] Preferably, one end of a spring is fixed to the right end of the piston head, and the other end of the spring is fixed in the cylinder. Through the elastic action of the spring, a basic guarantee can be provided for the automatic reset of the piston head, thereby ensuring the normal operation of the device.
[0009] Preferably, an air outlet is arranged on the right side of the fixed box, and a surface cooler, a heating tube and a partition are installed in the fixed box from left to right respectively, and the distance from the lower end surface of the partition to the lower end surface of the inner side of the fixed box is 5cm-8cm. Vertical rods are also symmetrically fixed front and back in the fixed box. The air can be cooled by the surface cooler, and the air can be heated by the heating tube, so as to better meet the actual use needs, and the flow path of the gas can be limited by the partition, thereby ensuring the normal operation of the device.
[0010] Preferably, the fixed box also has a bearing connected to a mounting shaft, and fan plates are evenly fixed on the mounting shaft at equal angles, and a second gear is also symmetrically fixed on the mounting shaft front and back. At the same time, the mounting shaft is arranged on the right side of the partition, and the fan plate and airflow can provide a basic force for the rotation of the mounting shaft and the second gear.
[0011] Preferably, the second gear and the transmission gear are meshingly connected, and the diameter of the transmission gear is larger than the diameter of the second gear, and the transmission gear bearing is connected in a fixed box, and a cam shaft is also fixed on the transmission gear. When the second gear rotates, the meshing transmission between the second gear and the transmission gear can provide a basic guarantee for the rotation of the transmission gear and the cam shaft, and by limiting the diameter of the transmission gear, the second gear and the transmission gear can be reduced in transmission, thereby providing a basic guarantee for the stable operation of the device.
[0012] Preferably, the air outlet is also connected to an adjustment plate with a bearing, and the adjustment plates are evenly spaced in the air outlet. The wind direction of the air outlet can be adjusted by rotating multiple groups of adjustment plates, thereby achieving uniform air supply in the clean room to better meet actual usage needs.
[0013] Preferably, a third gear is fixed on the adjusting plate symmetrically front and back, and the third gear and the second convex tooth rod are meshingly connected, and a connecting rod is fixed on the right side of the second convex tooth rod, and at the same time, the connecting rod and the vertical rod are slidingly connected, and the groove on the connecting rod and the convex shaft are slidingly connected. When the convex shaft rotates, the connecting rod can move up and down in an orderly manner through the sliding action between the convex shaft and the groove on the connecting rod, thereby synchronously driving the second convex tooth rod to move up and down in an orderly manner. In combination with the sliding guiding action between the connecting rod and the vertical rod, the stability of the movement of the second convex tooth rod can be guaranteed. In combination with the transmission action between the second convex tooth rod and the third gear, the adjusting plate can be forced to swing, thereby providing a basic guarantee for the adjustment of wind direction.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the combined clean room air filter device adopts two sets of alternating filter mechanisms, which can realize the non-stop replacement of the filter mechanism, thereby effectively avoiding the clean environment in the clean room from being damaged, and the nested installation mechanism can facilitate the disassembly and assembly of the filter mechanism, and the coordinated air pressure fastening and sealing mechanism can ensure the stability and sealing of the filter mechanism after installation, and during the use of the device, the adjustment plate can be swung in an orderly manner through the action of the airflow and the coordinated transmission mechanism, thereby providing a basic guarantee for the uniform air supply in the clean room, so as to better meet the actual use needs, and its specific contents are as follows:
[0015] 1. The combined clean room air filter device, when replacing the high-efficiency filter, drives the first gear to rotate through the motor, cooperates with the sliding action between the first gear and the first convex tooth plate, can make the front and rear two movable plates move synchronously, thereby driving the mounting frame and the high-efficiency filter to move, and then realizes the automatic replacement of the high-efficiency filter, without stopping the equipment, and when the mounting frame moves and contacts the piston rod, the piston rod is driven by force to drive the piston head to slide in the cylinder, cooperates with the action of the connecting port and the conduit, so that the gas in the cylinder can enter the airbag, and through the expansion and squeezing action of the airbag, the mounting frame can be clamped and fixed, thereby ensuring the stability of the fixing between the mounting frame, the high-efficiency filter and the movable plate, and the self-sealing effect between the mounting frame and the movable plate can be realized through the expansion of the airbag, and there is no need to fix and seal the filter mechanism with bolts and sealing strips, thereby improving the convenience of device operation;
[0016] 2. During actual operation, the combined clean room air filter device can control the direction of the airflow through the action of the partition, and with the action of the fan plate, the mounting shaft and the second gear can be rotated under the action of the airflow. With the reduction transmission action between the second gear and the transmission gear and the sliding action between the convex shaft and the connecting rod, the second convex gear rod can be moved up and down in an orderly manner. With the transmission action between the second convex gear rod and the third gear, the adjustment plate can be swung to adjust the wind direction of the air outlet, thereby achieving uniform air supply in the clean room. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the device of the present invention;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the internal components of the filter box of the present invention;
[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the movable plate of the present invention from a side view;
[0020] Figure 4 This is a schematic diagram of an exploded three-dimensional structure composed of a movable plate and a mounting frame of the present invention;
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the cylindrical section of the present invention;
[0022] Figure 6 This is a schematic diagram of the three-dimensional structure of the interior of the fixed box of the present invention;
[0023] Figure 7 It is a schematic diagram of a three-dimensional structure of a partial cross-section of a fixing box of the present invention when viewed from above;
[0024] Figure 8 This is a schematic diagram of the three-dimensional structure of the mounting shaft of the present invention;
[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the transmission gear and the connecting rod of the present invention.
[0026] In the figure: 1. filter box; 2. sealed box door; 3. fan; 4. air inlet; 5. motor; 6. first gear; 7. movable plate; 701. first convex tooth plate; 702. magnet; 703. air bag; 8. mounting frame; 801. high efficiency filter; 802. iron plate; 9. cylinder; 901. connection port; 902. piston rod; 903. piston head; 904. spring; 10. guide tube; 11. fixed box; 1101. air outlet; 1102. surface cooler; 1103. heating tube; 1104. partition; 1105. vertical rod; 12. mounting shaft; 1201. fan plate; 1202. second gear; 13. transmission gear; 1301. convex shaft; 14. adjustment plate; 1401. third gear; 1402. second convex tooth rod; 1403. connecting rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-Figure 9 The present invention provides a technical solution: a combined clean room air filtering device, comprising a filter box 1, a guide tube 10 and a fixed box 11, a motor 5 is fixed on the lower end surface of the filter box 1, a first gear 6 is fixed on the output end of the motor 5, the first gear 6 is arranged in the filter box 1, a movable plate 7 is also slidably connected in the filter box 1, a first convex tooth plate 701 is fixed on the movable plate 7, the first convex tooth plate 701 meshes with the first gear 6 to realize transmission, a magnet 702 is also symmetrically fixed on the movable plate 7, an air bag 703 of an annular structure is also symmetrically fixed in the groove on the movable plate 7, the air bag 703 contacts the mounting frame 8 to realize sealing, a cylinder 9 is also symmetrically fixed on the right end surface of the filter box 1, a connecting port 901 is fixed on the upper end of the cylinder 9, the connecting port 901 is connected to the air bag 703 through a conduit penetrating the movable plate 7, one end of the guide tube 10 is also connected to the outside of the filter box 1, and the other end of the guide tube 10 is connected to the fixed box 11.
[0029] A sealed box door 2 is fixedly installed on the left end face of the filter box 1, and a fan 3 is connected to the upper end face of the filter box 1, and an air inlet 4 is connected to the fan 3; a high-efficiency filter 801 is installed on the mounting frame 8, and an iron plate 802 is also fixed symmetrically on the mounting frame 8, and the iron plate 802 is magnetically connected to the magnet 702, and the mounting frame 8 and the movable plate 7 are nested; a piston rod 902 is arranged in the cylinder 9, and the piston rod 902 is slidably connected to the filter box 1, and the position of the piston rod 902 corresponds to the position of the movable plate 7, and a piston head 903 is also fixed on the piston rod 902, and the piston head 903 is slidably connected in the cylinder 9; one end of a spring 904 is fixed to the right end of the piston head 903, and the other end of the spring 904 is fixed in the cylinder 9;
[0030] When using the combined clean room air filtration device, Figure 1-Figure 4 As shown, first assemble the entire device. When installing the mounting frame 8 and the high-efficiency filter 801, by opening the sealed box door 2 and cooperating with the nesting effect between the mounting frame 8 and the movable plate 7, the mounting frame 8 and the high-efficiency filter 801 can be installed. Then, by cooperating with the magnetic attraction between the iron plate 802 and the magnet 702, the positioning effect of the mounting frame 8 and the high-efficiency filter 801 can be achieved. Finally, close the sealed box door 2. In actual use, the device is powered by an external power supply, such as Figure 1-Figure 3 As shown, at this time, by starting the fan 3 and cooperating with the action of the air inlet 4, the outside air can enter the filter box 1. At this time, the air is filtered and purified through the high-efficiency filter 801 installed on the rear movable plate 7. The purified air enters the fixed box 11 through the guide pipe 10. During long-term use, when the high-efficiency filter 801 installed on the rear movable plate 7 needs to be replaced due to excessive impurities, at this time, it is only necessary to start the motor 5 to drive the first gear 6 to rotate. Through the sliding action between the first gear 6 and the first convex tooth plate 701, the rear movable plate 7 can be moved to the left and the front movable plate 7 can be moved to the right until the high-efficiency filter 801 on the front movable plate 7 is just moved between the two vertical plates in the filter box 1. At this time, the rear movable plate 7 seals and blocks the rear opening of the filter box 1, so that the air is filtered and purified through the high-efficiency filter 801 on the front movable plate 7, thereby realizing the replacement of the high-efficiency filter 801, without stopping the operation, which is convenient and simple. When the front movable plate 7 moves to the right and contacts the piston rod 902, as shown in FIG. Figure 2 , Figure 3 and Figure 5As shown, at this time, the piston rod 902 is forced to slide to the right, and synchronously drives the piston head 903 to slide in the cylinder 9, so that the air in the cylinder 9 enters the airbag 703 through the conduit, and the inflation effect of the airbag 703 is realized. When the high-efficiency filter 801 on the front movable plate 7 moves to the right to the required position, the airbag 703 is inflated and expanded, and the squeezing, fixing and sealing effect of the mounting frame 8 can be realized, thereby ensuring the stability of the installation of the mounting frame 8 and the sealing between the movable plate 7 and the mounting frame 8, avoiding gas leakage, and effectively ensuring the air purification effect;
[0031] An air outlet 1101 is arranged on the right side of the fixed box 11, and a surface cooler 1102, a heating tube 1103 and a partition 1104 are installed in the fixed box 11 from left to right, respectively, and the distance between the lower end surface of the partition 1104 and the lower end surface of the inner side of the fixed box 11 is 5cm-8cm, and a vertical rod 1105 is also fixed symmetrically front and back in the fixed box 11; a mounting shaft 12 is also connected to the fixed box 11 with a bearing, and a fan plate 1201 is evenly fixed on the mounting shaft 12 at equal angles, and a second gear 1202 is also fixed symmetrically front and back on the mounting shaft 12, and the mounting shaft 12 is arranged on the right side of the partition 1104; the second gear 1202 is meshedly connected with the transmission gear 13, and the transmission gear 1 The diameter of the second gear 1202 is larger than that of the second gear 1202, and the transmission gear 13 is connected to the fixed box 11 by a bearing, and a convex shaft 1301 is fixed to the transmission gear 13; an adjustment plate 14 is connected to the air outlet 1101 by a bearing, and the adjustment plates 14 are evenly spaced in the air outlet 1101; a third gear 1401 is fixed to the adjustment plate 14 symmetrically in the front and back, and the third gear 1401 is meshed with the second convex tooth rod 1402, and a connecting rod 1403 is fixed to the right side of the second convex tooth rod 1402, and the connecting rod 1403 is slidably connected to the vertical rod 1105, and the groove on the connecting rod 1403 is slidably connected to the convex shaft 1301;
[0032] During use of the device, if Figure 1-Figure 9As shown, the purified air enters the fixed box 11 through the guide pipe 10. At this time, by starting the surface cooler 1102 or the heating tube 1103, the gas can be cooled or heated to better meet the actual use needs. When the gas flows in the fixed box 11, the partition 1104 is used to make the gas flow to the right only through the gap between the lower side of the partition 1104 and the fixed box 11, and is discharged to the clean room through the air outlet 1101. At this time, under the action of the airflow and in conjunction with the action of the fan plate 1201, the mounting shaft 12 and the second gear 1202 can be rotated. Through the reduction transmission action between the second gear 1202 and the transmission gear 13, the transmission gear 13 and the cam shaft 1301 can be rotated synchronously. In conjunction with the cam shaft 13 01 and the sliding action between the groove on the connecting rod 1403 can make the connecting rod 1403 move up and down in an orderly manner. The sliding guiding action between the connecting rod 1403 and the vertical rod 1105 can ensure the stability of the movement of the connecting rod 1403. When the connecting rod 1403 moves up and down, it can also drive the second convex tooth rod 1402 to move up and down in an orderly manner. The meshing transmission action between the second convex tooth rod 1402 and the third gear 1401 can make the adjustment plate 14 swing under force, thereby realizing the direction adjustment effect of the adjustment plate 14. The wind direction of the gas discharged from the air outlet 1101 can be adjusted through the swing of the adjustment plate 14, so that the gas is evenly dispersed in the clean room. This is the working principle of the combined clean room air filter device.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A combined clean room air filter device, comprising a filter box (1), a flow guide tube (10) and a fixing box (11), characterized in that: A motor (5) is fixed to the lower end surface of the filter box (1), a first gear (6) is fixed to the output end of the motor (5), the first gear (6) is arranged in the filter box (1), a movable plate (7) is also slidably connected in the filter box (1), a first convex tooth plate (701) is fixed to the movable plate (7), the first convex tooth plate (701) and the first gear (6) can be meshed to achieve transmission, magnets (702) are also symmetrically fixed to the movable plate (7), and a front gear (702) is also provided in the groove on the movable plate (7). An air bag (703) with an annular structure is symmetrically fixed at the rear, and the air bag (703) contacts the mounting frame (8) to achieve a sealing effect. A cylinder (9) is also symmetrically fixed to the right end face of the filter box (1) in the front and rear directions. A connecting port (901) is fixed to the upper end of the cylinder (9). The connecting port (901) is connected to the air bag (703) through a conduit that passes through the movable plate (7). One end of a guide tube (10) is also connected to the outside of the filter box (1), and the other end of the guide tube (10) is connected to the fixed box (11).
2. The combined clean room air filter device according to claim 1, characterized in that: A sealed box door (2) is fixedly mounted on the left end surface of the filter box (1), and a fan (3) is connected to the upper end surface of the filter box (1), and an air inlet (4) is connected to the fan (3).
3. The combined clean room air filter device according to claim 1, characterized in that: A high-efficiency filter (801) is installed on the mounting frame (8), and an iron plate (802) is fixed symmetrically up and down on the mounting frame (8), and the iron plate (802) and the magnet (702) are magnetically connected, and the mounting frame (8) and the movable plate (7) are nested.
4. The combined clean room air filter device according to claim 1, characterized in that: A piston rod (902) is arranged in the cylinder (9), and the piston rod (902) is slidably connected to the filter box (1), and the position of the piston rod (902) corresponds to the position of the movable plate (7). At the same time, a piston head (903) is fixed on the piston rod (902), and the piston head (903) is slidably connected in the cylinder (9).
5. The combined clean room air filter device according to claim 4, characterized in that: One end of a spring (904) is fixed to the right end of the piston head (903), and the other end of the spring (904) is fixed in the cylinder (9).
6. The combined clean room air filter device according to claim 1, characterized in that: An air outlet (1101) is arranged on the right side of the fixed box (11), and a surface cooler (1102), a heating tube (1103) and a partition (1104) are installed in the fixed box (11) from left to right, respectively, and the distance between the lower end surface of the partition (1104) and the lower end surface of the inner side of the fixed box (11) is 5 cm-8 cm. Vertical rods (1105) are also fixed symmetrically in the front and rear of the fixed box (11).
7. The combined clean room air filter device according to claim 6, characterized in that: The fixing box (11) is also provided with a mounting shaft (12) connected by a bearing, and a fan plate (1201) is evenly fixed on the mounting shaft (12) at equal angles, and a second gear (1202) is also symmetrically fixed on the mounting shaft (12), and the mounting shaft (12) is arranged on the right side of the partition (1104).
8. The combined clean room air filter device according to claim 7, characterized in that: The second gear (1202) and the transmission gear (13) are meshingly connected, the diameter of the transmission gear (13) is larger than the diameter of the second gear (1202), and the bearing of the transmission gear (13) is connected in the fixed box (11), and a convex shaft (1301) is also fixed on the transmission gear (13).
9. The combined clean room air filter device according to claim 6, characterized in that: The air outlet (1101) is also provided with an adjustment plate (14) connected to a bearing, and the adjustment plates (14) are distributed at equal intervals in the air outlet (1101).
10. The combined clean room air filter device according to claim 9, characterized in that: The adjustment plate (14) is also symmetrically fixed with a third gear (1401) in front and back, and the third gear (1401) is meshedly connected with the second convex tooth rod (1402), and a connecting rod (1403) is fixed on the right side of the second convex tooth rod (1402), and the connecting rod (1403) is slidably connected to the vertical rod (1105), and the groove on the connecting rod (1403) is slidably connected to the convex shaft (1301).
Citation Information
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