A series type automatic baking apparatus

Abstract

The application discloses a series automatic baking equipment, and relates to an automatic baking equipment, which comprises a feeding section, a baking section and a discharging section. The feeding section is used for feeding a plurality of carriers into a carrier box so that the plurality of carriers are stacked in the carrier box. The carrier box is transported to the baking section after buffer distribution. The baking section is provided with a baking flow channel, which is used for receiving the carrier box and performing baking treatment on the carriers in the carrier box. The discharging section is used for performing buffer distribution on the carrier box output from the baking section, and performing discharging treatment on the carriers in the carrier box. The feeding section, the baking section and the discharging section are provided with a backflow mechanism for backflowing the carrier box from the discharging section to the feeding section. The application greatly reduces the floor area of the equipment and improves the baking efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to automatic baking equipment, more particularly, it relates to a series automatic baking equipment. BACKGROUND

[0002] For the baking of sheet-shaped carriers such as glass, the traditional way is to build a long baking channel, place the carriers on the conveying belt, and send the carriers into the long baking channel through the conveying belt, so that the carriers pass through the processes of heating, constant temperature, and cooling, thereby realizing baking. Taking the single baking of 180 carriers as an example, the size of the carrier is 110*220mm, and the interval between the carriers is 80mm. The total length of the currently used equipment is 54m. Such a long baking channel not only leads to a large floor area, but also has low efficiency, is very large in energy consumption, and is very difficult to maintain. Therefore, how to reduce the size of the equipment, improve the efficiency, and thereby reduce the energy consumption is a problem that needs to be solved in the field. SUMMARY

[0003] The technical problem solved by the present application is to provide a series automatic baking equipment to solve the problems of the prior art, which greatly reduces the floor area of the equipment and improves the baking efficiency.

[0004] The series automatic baking equipment comprises:

[0005] A plurality of carrier boxes are provided with a plurality of pairs of positioning sliding grooves along the height position, and are used for placing carriers;

[0006] A feeding section is used for feeding a plurality of carriers into the carrier boxes so that the plurality of carriers are stacked in the carrier boxes, and the carrier boxes are transported to a baking section after being buffered and distributed;

[0007] The baking section is provided with a baking flow channel, and is used for receiving the carrier boxes and baking the carriers in the carrier boxes;

[0008] A discharging section is used for distributing and buffering the carrier boxes output from the baking section, and discharging the carriers in the carrier boxes;

[0009] The feeding section, the baking section, and the discharging section are provided with a backflow mechanism for backflowing the carrier boxes from the discharging section to the feeding section.

[0010] Preferably, the feeding section comprises a feeding mechanism, a feeding module, a buffering mechanism, and a transition conveying mechanism; the feeding mechanism is connected with the feeding module; the feeding module is connected with the buffering mechanism; and the buffering mechanism is connected with the transition conveying mechanism.

[0011] Preferably, the feeding mechanism comprises a mounting plate, a conveying belt one, an electric sliding rail, a lifting cylinder, and a prong; the conveying belt one is mounted on the mounting plate, the electric sliding rail is mounted on the mounting plate below the conveying belt one, the lifting cylinder is mounted on the sliding block of the electric sliding rail, and the prong is mounted on the driving end of the lifting cylinder; the two belt bodies of the conveying belt one are provided with a gap for the prong.

[0012] Preferably, a carrier positioning groove (115) is formed in the upper end surface of the prong.

[0013] Preferably, the feeding module comprises a support one, a conveying roller, a pressing cylinder, a connecting plate, and a rotating cylinder; the support one is mounted on one side of the feeding mechanism, the conveying roller is mounted in the support one, the pressing cylinder is mounted above the support one, the connecting plate is mounted on the driving end of the pressing cylinder and is slidably connected to the support one through a guide rod, two rotating cylinders are mounted below the connecting plate, a rotating disc is mounted on the driving end of the rotating cylinder, and a cutting groove is formed in the bottom of the rotating disc; the two sides of the opening of the carrier box are rotatably provided with baffles, and the baffles are fixedly provided with control rods matched with the cutting groove.

[0014] Preferably, the feeding module is mounted on a lifting mechanism, and the feeding module is provided with a conveying belt two for storing carrier boxes on one side close to the baking section.

[0015] Preferably, the buffer mechanism comprises a Z-axis moving mechanism one, a Y-axis moving mechanism one, and a support two; the Y-axis moving mechanism one is mounted on the moving end of the Z-axis moving mechanism one, the support two is mounted on the moving end of the Y-axis moving mechanism one, and at least three layers of X-axis transverse moving mechanisms one are mounted in the support two; each layer of the X-axis transverse moving mechanism one is provided with at least two buffer channels of carrier boxes.

[0016] Preferably, the transition conveying mechanism comprises a Z-axis moving mechanism two, a Y-axis moving mechanism two, and a support three; the Y-axis moving mechanism two is mounted on the moving end of the Z-axis moving mechanism two, the support three is mounted on the moving end of the Y-axis moving mechanism two, and an X-axis transverse moving mechanism two is mounted in the support three; the X-axis transverse moving mechanism two is provided with a transfer channel for transferring the carrier boxes to the baking flow channel.

[0017] Preferably, the structure of the feeding section is consistent with that of the feeding section.

[0018] Preferably, the baking section comprises a baking oven, two independent baking flow channels are arranged in the baking oven, and lifting heat preservation doors are mounted on the two side openings of the baking flow channels.

[0019] Beneficial effects

[0020] The automatic baking equipment has the advantages that the carriers are received by the feeding mechanism and automatically fed into the carrier box in the feeding module, the carrier box enters the buffering mechanism, then enters the baking section through the transition conveying mechanism to be baked, and the baked carriers are discharged from the carrier box through the discharging section, so that baking treatment of multiple carriers is realized, and the baking efficiency is greatly improved. And due to the setting of the reflux mechanism, the carrier box can realize automatic reflux and recycling, and manual intervention is not needed, so that the operation personnel and the land occupation of the equipment are greatly saved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0022] Figure 2 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0023] Figure 3 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0024] Figure 4 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0025] Figure 5 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0026] Figure 6 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0027] Figure 7 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0028] Figure 8 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application.

[0029] Figure 9 It is a three-dimensional structure schematic diagram of the automatic baking equipment of the present application. DETAILED DESCRIPTION

[0030] The present application will be further described below in conjunction with the embodiments, but does not constitute any limitation to the present application, and any limited modification made by anyone within the scope of the claims of the present application is still within the scope of the claims of the present application.

[0031] Reference Figures 1-2The application discloses a series automatic baking equipment, which comprises a feeding section 1, a baking section 2 and a discharging section 3. In the three sections, carriers 4 are transferred through carrier boxes 6 in the three sections. The carrier boxes 6 are provided with a plurality of positioning sliding grooves 7 along the height positions, for placing the carriers 4. The placed carriers 4 are stacked in the carrier boxes 6 in a non-contact manner, and there are 15 layers in total. Two opposite sides of the carrier boxes 6 are open, and the remaining sides are provided with ventilation long grooves, so that the carriers can be baked subsequently. The two sides of the opening of the carrier boxes 6 are rotatably provided with baffle plates 9, for blocking the carriers 4 to prevent the carriers 4 from sliding out of the carrier boxes 6 during the movement of the carrier boxes 6.

[0032] The feeding section 1 of the embodiment is used for feeding the carriers 4 into the carrier boxes 6, so that the carriers 4 are stacked in the carrier boxes 6. After buffering and distribution, the carrier boxes 6 are conveyed to the baking section 2. The baking section 2 is provided with a baking flow channel 22, for receiving the carrier boxes 6 and baking the carriers in the carrier boxes 6. The discharging section 3 is used for buffering the carrier boxes 6 output from the baking section 2, and discharging the carriers 4 in the carrier boxes 6. In this way, the baking of the carriers 4 can be completed at the same time, and the baking efficiency is greatly improved. The feeding section comprises a feeding mechanism 11, a feeding module 12, a buffering mechanism 13 and a transition conveying mechanism 14. The discharging section 3 comprises a transition conveying mechanism two 34, a buffering mechanism two 33, a discharging module 32 and a discharging mechanism 31. The transition conveying mechanism two 34, the buffering mechanism two 33, the discharging module 32 and the discharging mechanism 31 have the same structures as the feeding mechanism 11, the feeding module 12, the buffering mechanism 13 and the transition conveying mechanism 14 respectively. The structure of the discharging section 3 is the same as that of the feeding section 1, and the difference between the two is that the conveying directions of the carrier boxes 6 are different.

[0033] Specifically, in the feeding section 1, the carriers 4 are fed into the carrier boxes 6 of the feeding module 12 through the feeding mechanism 11. After the carrier boxes 6 are filled, the carrier boxes 6 are conveyed to the buffering mechanism 13 for buffering, and then transferred to the baking section 2 through the transition conveying mechanism 14. In the discharging section 3, the carrier boxes 6 output from the baking section 2 first enter the transition conveying mechanism two 34 of the discharging section 3, and then the carrier boxes 6 are fed into the discharging module 32 through the buffering mechanism two 33 of the discharging section 3. The carriers 4 in the carrier boxes 6 in the discharging module 32 are taken out through the discharging mechanism 31 of the discharging section 3, and then conveyed out of the automatic baking equipment.

[0034] The carrier boxes 6 after discharging are in an empty state. In order to realize the circulation of the empty carrier boxes 6 and improve the automation of the equipment, the feeding section 1, the baking section 2 and the discharging section 3 are provided with a reflux mechanism for refluxing the carrier boxes 6 from the discharging section 3 to the feeding section 1. The reflux mechanism can be realized by a conveying belt.

[0035] Since the upper feeding section 1 and the lower feeding section 3 have the same structure, only the specific structure of the upper feeding section 1 is introduced herein.

[0036] The upper feeding section 1 comprises a feeding mechanism 11, an upper feeding module 12, a buffer mechanism 13 and a transition conveying mechanism 14. The feeding mechanism 11, the upper feeding module 12, the buffer mechanism 13 and the transition conveying mechanism 14 are all installed in a machine box. The feeding mechanism 11 is connected with the upper feeding module 12 to sequentially feed the plurality of carriers 4 into the carrier box 6 one by one; the upper feeding module 12 is connected with the buffer mechanism 13 to buffer the carrier box 6; and the buffer mechanism 13 is connected with the transition conveying mechanism 14 to distribute the carrier box 6.

[0037] Specifically, as shown in Figure 3 , the feeding mechanism 11 comprises a mounting plate 110, a conveying belt one 113, an electric sliding rail 111, a lifting cylinder 112 and a prong 114. The conveying belt one 113 is installed on the mounting plate 110, the electric sliding rail 111 is installed on the mounting plate 110 below the conveying belt one 113, the lifting cylinder 112 is installed on the sliding block of the electric sliding rail 111, the prong 114 is installed on the driving end of the lifting cylinder 112, and the two belt bodies of the conveying belt one 113 are provided with a gap for accommodation, and the prong 114 is located in the gap for accommodation. The width of the carrier 4 is greater than the width of the prong 114. When the carrier 4 is conveyed from the upstream conveying belt, the carrier 4 is conveyed to the upper side of the prong 114 by the conveying belt one 113 in the feeding mechanism 11. After the conveying belt one 113 stops working, the prong 114 is lifted up under the driving action of the lifting cylinder 112, and the carrier 4 is lifted up synchronously. When the carrier 4 is located at a set height, the lifting cylinder 112 stops moving. At this time, the lifting cylinder 112, the prong 114 and the carrier 4 can be driven to move to the upper feeding module 12 direction by the driving action of the electric sliding rail 111, so as to feed the carrier 4 into the carrier box 6 of the upper feeding module 12.

[0038] As shown in Figure 4 , in order to improve the stability of the carrier 4 in the prong 114, the upper end surface of the prong 114 of the present embodiment is provided with a carrier positioning groove 115 to position and limit the carrier 4, so as to prevent the displacement of the carrier 4 on the prong 114 caused by the contact between the carrier 4 and the carrier box 6 when the carrier 4 is fed into the carrier box 6.

[0039] As shown in Figure 5 and Figure 6As shown, the feeding module 12 includes a support 120, conveying rollers 121, a pressing cylinder 122, a connecting plate 123 and rotary cylinders 124. The support 120 is installed on one side of the feeding mechanism 11, and the conveying rollers 121 are installed in the support 120 to form a conveying surface of the feeding module 12. The pressing cylinder 122 is installed above the support 120, the connecting plate 123 is installed on the driving end of the pressing cylinder 122, and the connecting plate 123 is slidably connected to the support 120 through a guide rod 126. Two rotary cylinders 124 are installed below the connecting plate 123, the driving end of the rotary cylinders 124 is provided with a rotating disc 125, and a cutting groove 128 is formed in the bottom of the rotating disc 125. The lever 8 matching the cutting groove 128 is fixedly arranged on the baffle 9 of the carrier box 6. When the carrier box 6 on the conveying surface is filled with carriers 4, the pressing cylinder 122 is started to drive the connecting plate 123 and the rotating disc 125 to move downward until the lever 8 is accommodated in the cutting groove 128, and then the rotary cylinders 124 are started to drive the rotating disc 125 to rotate, thereby driving the lever 8 and the baffle 9 to rotate, so that the baffle 9 blocks the end of the carriers 4 in the carrier box 6. Finally, the conveying rollers 121 are started to convey the carrier box 6 filled with carriers 4 to the buffer mechanism 13.

[0040] As shown in Figure 7 viewed from the feeding end of the device, the initial position of the carrier box 6 is in the feeding module 12, so when the empty carrier box 6 is conveyed back through the backflow mechanism, the final conveying position of the empty carrier box 6 is the feeding module. Therefore, the feeding module 12 of the present embodiment is installed on a lifting mechanism 127. The lifting mechanism 127 can be an electric sliding table module. The lower side of the cabinet near the side of the baking section 2 of the feeding module 12 is provided with a conveying belt 2 for storing carrier boxes 6. When the empty carrier box 6 backflows, it first enters the conveying belt 2. After the carrier box 6 filled with carriers 4 enters the buffer mechanism 13 from the feeding module 12, the feeding module 12 moves downward under the cabinet under the driving action of the lifting mechanism 127, and the conveying surface of the feeding module 12 is flush with the conveying surface of the conveying belt 2. At this time, the conveying belt 2 is started to send the empty carrier box 6 above it into the feeding module 12, and finally the feeding module 12 is reset. In this way, the automatic reuse of the empty carrier box 6 is realized.

[0041] As shown in Figure 8 the buffer mechanism 13 includes a Z-axis moving mechanism 130, a Y-axis moving mechanism 131 and a support 133. The Y-axis moving mechanism 131 is installed on the moving end of the Z-axis moving mechanism 130, the support 133 is installed on the moving end of the Y-axis moving mechanism 131, and three X-axis transverse moving mechanisms 132 are installed in the support 133. Each X-axis transverse moving mechanism 132 is provided with two buffer channels 134 for carrier boxes 6. That is, six carrier boxes 6 can be buffered in one buffer mechanism 13.

[0042] As shown in Figure 9 The transition transfer mechanism 14 includes a Z-axis moving mechanism two 140, a Y-axis moving mechanism two 141 and a bracket three 143. The Y-axis moving mechanism two 141 is installed on the moving end of the Z-axis moving mechanism two 140, the bracket three 143 is installed on the moving end of the Y-axis moving mechanism two 141, and the X-axis transverse moving mechanism two 142 is installed in the bracket three 143. The X-axis transverse moving mechanism two 142 is provided with two transfer channels 144 for transferring the carrier box 6 into the baking flow channel 22.

[0043] In this embodiment, the Y-axis moving mechanism and the Z-axis moving mechanism both adopt electric sliding table modules, and the X-axis transverse moving mechanism adopts a transfer mechanism composed of multiple conveying rollers.

[0044] The baking section 2 of this embodiment includes a baking oven. The baking oven is provided with two independent baking flow channels 22, each of which is provided with two conveying belts, and each conveying belt can accommodate three carrier boxes 6. The openings on both sides of the baking flow channel 22 are both provided with lifting heat preservation doors 21 to close the baking flow channel 22 during the baking process.

[0045] Based on the above-described device, taking an example of placing 15 carriers 4 in one carrier box 6, each baking flow channel can accommodate 6 carrier boxes 6 and 90 carriers 4, and the baking section 2 can bake 90*2 carriers at a time, and the baking time is 105 min, and the biological, constant temperature and cooling operations of the carriers are completed in the baking section 2. This technology enables the length of the device to be controlled within 3 meters, greatly saving the floor area occupied by the device.

[0046] The above-described is only the preferred embodiment of the present application, and it should be noted that for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which will not affect the effect of the implementation of the present application and the practicality of the patent.

Claims

1. A series type automatic baking apparatus characterized by comprising: The application relates to a carrier box feeding, baking and discharging device. The device comprises an upper feeding section (1) for feeding carriers (4) into a carrier box (6) so that the carriers (4) are stacked in the carrier box (6), the carrier box (6) is transported into a baking section (2) after buffer distribution; the baking section (2) is provided with a baking flow channel (22) for receiving the carrier box (6) and carrying out baking treatment on the carriers in the carrier box (6); a lower discharging section (3) is used for distributing and buffering the carrier box (6) output from the baking section (2) and carrying out discharging treatment on the carriers (4) in the carrier box (6); the upper feeding section (1), the baking section (2) and the lower discharging section (3) are provided with a backflow mechanism for backflowing the carrier box (6) from the lower discharging section (3) to the upper feeding section (1); the upper feeding section (1) comprises a feeding mechanism (11), an upper feeding module (12), a buffer mechanism (13) and a transition conveying mechanism (14); the feeding mechanism (11) is connected with the upper feeding module (12), the upper feeding module (12) is connected with the buffer mechanism (13), and the buffer mechanism (13) is connected with the transition conveying mechanism (14); the feeding mechanism (11) comprises a mounting plate (110), a conveying belt one (113), an electric sliding rail (111), a lifting cylinder (112) and a prong (114); the conveying belt one (113) is mounted on the mounting plate (110), the electric sliding rail (111) is mounted on the mounting plate (110) below the conveying belt one (113), the lifting cylinder (112) is mounted on the sliding block of the electric sliding rail (111), the prong (114) is mounted on the driving end of the lifting cylinder (112), and the two belt bodies of the conveying belt one (113) are provided with a gap for giving way, and the prong (114) is located in the gap for giving way; the upper feeding module (12) comprises a support one (120), a conveying roller (121), a pressing cylinder (122), a connecting plate (123) and a rotating cylinder (124); the support one (120) is mounted on one side of the feeding mechanism (11), the conveying roller (121) is mounted in the support one (120), the pressing cylinder (122) is mounted above the support one (120), the connecting plate (123) is mounted on the driving end of the pressing cylinder (122), the connecting plate (123) is slidably connected with the support one (120) through a guide rod (126), two rotating cylinders (124) are mounted below the connecting plate (123), a rotating disc (125) is mounted on the driving end of the rotating cylinder (124), and a cutting groove (128) is formed in the bottom of the rotating disc (125); the carrier box (6) is provided with a baffle (9) rotatably mounted on both sides of an opening, and a control rod (8) matched with the cutting groove (128) is fixedly arranged on the baffle (9); the upper feeding module (12) is mounted on a lifting mechanism (127), and a conveying belt two (5) for storing the carrier box (6) is arranged on the side of the upper feeding module (12) close to the baking section (2). The application has the advantages that the device can realize feeding, baking and discharging of the carrier box, the carrier box can be backflowed from the lower discharging section (3) to the upper feeding section (1), the carrier box can be stored in the conveying belt two (5) on the side of the upper feeding module (12) close to the baking section (2), the carrier box can be conveniently and quickly fed into the baking section (2), the baking section (2) and the lower discharging section (3) can be conveniently and quickly backflowed, the carrier box can be conveniently and quickly stored, the device is convenient to use, and the carrier box can be conveniently and quickly fed, baked and discharged. ​ ​ ​ ​ ​ ​ 2. The automatic baking apparatus according to claim 1, wherein A carrier positioning groove (115) is formed on the upper end surface of the prong (114).

3. The automatic baking apparatus according to claim 1, wherein The buffer mechanism (13) comprises a Z-axis moving mechanism one (130), a Y-axis moving mechanism one (131) and a bracket two (133); the Y-axis moving mechanism one (131) is installed on the moving end of the Z-axis moving mechanism one (130), the bracket two (133) is installed on the moving end of the Y-axis moving mechanism one (131), and at least three layers of X-axis transverse moving mechanisms one (132) are installed in the bracket two (133); at least two buffer channels (134) of the carrier box (6) are arranged in each layer of the X-axis transverse moving mechanism one (132).

4. The automatic baking apparatus according to claim 1, wherein The transition conveying mechanism (14) comprises a Z-axis moving mechanism two (140), a Y-axis moving mechanism two (141) and a bracket three (143); the Y-axis moving mechanism two (141) is installed on the moving end of the Z-axis moving mechanism two (140), the bracket three (143) is installed on the moving end of the Y-axis moving mechanism two (141), and an X-axis transverse moving mechanism two (142) is installed in the bracket three (143); a transfer channel (144) for transferring the carrier box (6) into the baking flow channel (22) is arranged in the X-axis transverse moving mechanism two (142).

5. A series type automatic baking apparatus according to any one of claims 2 to 4, wherein The structure of the unloading section (3) is consistent with that of the feeding section (1).

6. The automatic toasting apparatus of claim 1, wherein The baking section (2) comprises a baking oven, two independent baking flow channels (22) are arranged in the baking oven, and lifting heat preservation doors (21) are arranged on the two sides of the baking flow channels (22).

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