Worm gear reducer torque test device
By designing a worm gear reducer torque test device including a detection mechanism and a trigger, the problem that the existing device is not convenient for rapid disconnection is solved, and the safe disconnection of the motor and the efficiency of the detection process are achieved.
Patent Information
- Application Number
- CN202411628308.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The existing worm gear reducer torque test device is not convenient for quick disconnection, which may cause the motor to remain stuck in a state of stuck condition, causing damage. At the same time, the detection process is cumbersome, time-consuming and labor-intensive, affecting the detection effect.
A worm gear reducer torque testing device including a base, a testing table, a servo motor, a detection mechanism and a feeding mechanism is designed. The detection mechanism quickly disconnects through components such as pneumatic pumps, push plates, guide frames and drive rods. The trigger element automatically disconnects the motor through components such as pneumatic chambers, pressure plates, telescopic plates and wire sleeves, reducing manual operation.
It quickly disconnects the reducer from the detection mechanism, avoids the motor stuck, reduces the operating steps and fatigue of the staff, and improves the detection efficiency and accuracy.
Smart Images

Figure CN119124620B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of reducer testing, and in particular to a worm gear reducer torque testing device. Background Art
[0002] Worm gear reducer is a power transmission mechanism that uses a gear speed converter to reduce the number of revolutions of the motor to the desired number of revolutions and obtain a larger torque. Among the mechanisms used to transmit power and motion, it is widely used in various large machines, industrial processing equipment, home appliance clocks and other fields. It has the function of reducing speed and increasing torque, and can be widely used in speed and torque conversion equipment.
[0003] The following problems were found: when performing torque testing, the motor will be restricted and stopped after instantaneous transmission. However, the existing device is not convenient for quick disconnection and locks the data at the same time, which can easily cause the motor to remain stuck and cause the motor to burn out. During testing, staff are required to fix the reducer to the testing equipment one by one with bolts. However, continuous testing is time-consuming and labor-intensive, which can easily cause fatigue and affect the test effect.
[0004] In view of the above problems, it is urgently necessary to carry out innovative design based on the original worm gear reducer torque testing device. Summary of the invention
[0005] The object of the present invention is to provide a worm gear reducer torque test device to solve the problem that the existing worm gear reducer torque test device mentioned in the above background technology is not convenient for quick disconnection and inconvenient for use.
[0006] To achieve the above object, the present invention provides the following technical solution: a worm gear reducer torque test device, comprising a base, a top end of the base is fixedly connected to a detection platform, a bottom end of the detection platform is fixedly connected to a servo motor, a top end of the detection platform is provided with a detection mechanism, and a side of the detection platform is provided with a feeding mechanism;
[0007] The detection mechanism includes a support frame, the support frame is fixedly connected to the top of the detection platform, air pressure pumps are arranged on both sides of the top of the support frame, and the bottom ends of the two air pressure pumps are fixedly connected to push plates through telescopic rods, and both ends of the push plates are fixedly connected to guide frames, and the guide frames are slidably connected to the support frame;
[0008] A driving rod is rotatably connected to the center of the support frame, and a wedge block is fixedly connected to the top of the driving rod, a transmission rod is fixedly connected to the top of the driving rod, a protective sleeve is sleeved on the outer wall of the transmission rod, a toggle wheel is rotatably connected to the top of the protective sleeve, the toggle wheel and the protective sleeve are connected by a torsion spring, a toggle rod is fixedly connected to the top of the toggle wheel, and a pressure plate with a spiral structure is fixedly connected to the outer wall of the toggle rod;
[0009] The top of the support frame is fixedly connected to a support plate, and the top of the support plate is fixedly connected to an air pressure chamber;
[0010] A triggering member is arranged on the top of the supporting frame.
[0011] Preferably, the air pressure chamber and the pressing plate are arranged horizontally, and the inner diameter of the air pressure chamber matches the inner diameter of the pressing plate.
[0012] Preferably, the trigger member includes a positioning plate, the positioning plate is fixedly connected to the top end of the support frame, the rear end of the positioning plate is slidably connected to the left telescopic plate through a rotating shaft, the other side of the left telescopic plate is hinged to the right telescopic plate, the left telescopic plate and the right telescopic plate are connected by a tension spring rod, the end of the right telescopic plate is rotatably connected to the side wall of the guide frame, the left telescopic plate and the right telescopic plate are slidably connected to the limit plate at the hinge shaft ends, and a pull wire sleeve is sleeved on the side wall of the hinge shaft end;
[0013] A trigger plate is slidably connected to the outer wall of the positioning plate, and the top of the trigger plate is fitted with the bottom end of the left telescopic plate. The bottom end of the trigger plate is fixedly connected to an outer sleeve, and the inner wall of the outer sleeve is threadedly connected to a rifle rod. The bottom end of the rifle rod is rotatably connected to a small gear through a one-way shaft, and a large gear is meshed on one side of the small gear. The top of the large gear is rotatably connected to a pulley through a one-way shaft, and one side of the pulley is connected to a driven rod through a belt. The driven rod is rotatably connected at the top of the support frame, and a driving gear is fixed to the top of the driven rod, and the driving gear is arranged inside the toggle wheel, an annular groove is provided in the inner wall of the toggle wheel, and a gear groove meshing with the toggle gear is provided in the inner wall of the annular groove.
[0014] Preferably, the trigger member further comprises a locking chamber, the locking chamber is provided in the inner wall of the air pressure chamber, a card plate is slidably connected to the inner wall of the locking chamber, a rear end of the card plate is connected to the inner wall of the locking chamber via a telescopic spring rod, and an oblique groove is provided on the outer wall of the card plate;
[0015] A sliding frame is fixedly connected to the inner wall of the locking bin, a trigger block is slidably connected to the inner wall of the sliding frame, a cable passes through the top of the trigger block, the bottom end of the cable is fixedly connected to the wire sleeve, a stopper is fixedly connected to the outer wall of the cable, the stopper and the trigger block are horizontally arranged, the top of the cable, the top of the cable is wrapped with a power storage wheel, and both ends of the power storage wheel are rotatably connected to the locking bin through a coil spring.
[0016] Preferably, the trigger block, the sliding frame and the inclined slot are arranged at the same level, and the bottom end of the trigger block is provided with an inclined surface in the same direction as the inclined slot.
[0017] Preferably, the detection mechanism further comprises an inner cavity, the inner cavity is opened on the transmission rod, a damping telescopic rod is fixedly connected to the inner wall of the inner cavity, both ends of the inner rod in the damping telescopic rod have spherical surfaces formed by mechanical processing, an arc plate is fitted on the top of the damping telescopic rod, the arc plate is slidably connected in the inner cavity, and the arc slide plate and the inner wall of the inner cavity are connected by a reset spring, and a wedge-shaped limit column is slidably connected to the inner wall of the arc slide plate by a spring;
[0018] A through hole is provided on the inner wall of the inner cavity, and the through hole and the limiting column are plugged and arranged.
[0019] Preferably, the feeding mechanism comprises a mounting table, the mounting table is fixedly connected to the detection table, a guide groove of an eight-shaped structure is provided at the top of the mounting table, a limiting groove is provided on one side of the guide groove, and a slide rail is provided between the limiting groove and the guide groove, a sliding seat is slidably connected to the outer wall of the slide rail, the sliding seat is an L-shaped structure, and the bottom end of the sliding seat is plugged into the limiting groove, a moving plate is slidably connected to the top of the sliding seat, a roller is rotatably connected to the bottom end of the moving plate, and the roller is fitted in the guide groove;
[0020] A control compartment is provided in the inner wall of the movable plate, a control block is fixedly connected to the inner wall of the control compartment, a V-groove is provided in the inner wall of the control block, the front and rear ends of the V-groove are staggered, the front end of the V-groove is connected to a W-shaped groove, and the front and rear ends of the W-shaped groove are staggered, a pulling plate is slidably connected to the inside of the V-groove, the pulling plate is a spring telescopic rod structure, the other end of the pulling plate is rotatably connected to a fixed plate, the fixed plate is fixedly connected to the top of the sliding seat, the fixed plate and the control block are connected by a spring, and the control block and the control compartment are connected by a spring;
[0021] The guide grooves, limit grooves, slide rails and slide seats are symmetrically arranged in two groups;
[0022] A driving motor is fixedly arranged on the top of the mounting platform, and a transmission belt is sleeved on the main shaft of the driving motor, and two ends of the transmission belt are respectively connected to the bottom ends of the two sliding seats.
[0023] Preferably, the feeding mechanism further comprises a mounting seat, the side wall of the mounting seat is fixedly connected to the movable plate, and an axial hole is provided on the inner wall of the mounting seat, a dial is rotatably connected to the inner wall of the mounting seat through a coil spring, two arc-shaped grooves are provided on the outer wall of the dial, a slide rod is slidably connected to the inner wall of the arc-shaped groove, and the slide rod is slidably connected to the bottom wall of the mounting seat, an extrusion sheet is fitted on the top end of the slide rod, a rubber pad is fixed on the side wall of the extrusion sheet, and the extrusion sheet and the mounting seat are rotatably connected through a torsion spring;
[0024] A steel cable is wound on the shaft end of the dial, a pulling wheel is wound on the front end of the steel cable, the pulling wheel is rotatably connected to the control block, and the front end of the steel cable passes through the pulling wheel and is fixedly connected to the fixing plate.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] 1. When using the device, the reducer can be alternately sent into the detection frame for detection through the setting of two sets of alternately arranged mounting seats, which reduces the operation steps of the staff and avoids misreading of the detection data due to fatigue;
[0027] 2. When using the device, by setting the mounting seat on the moving plate, the reducer can be automatically locked for a second time during the alternating movement of the two mounting seats to ensure the operating stability of the reducer during the detection process and facilitate the use of the device;
[0028] 3. When using the device, through the setting of the detection mechanism, the connection between the reducer and the detection mechanism can be automatically disconnected after the detection, so as to avoid the motor being stuck for a long time, causing damage to the motor and affecting the use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0030] Figure 2 Schematic diagram of the three-dimensional structure of the detection mechanism of the present invention Figure 1 ;
[0031] Figure 3 Schematic diagram of the three-dimensional structure of the detection mechanism of the present invention Figure 2 ;
[0032] Figure 4 Schematic diagram of the three-dimensional structure of the detection mechanism of the present invention Figure 3 ;
[0033] Figure 5The left telescopic plate and the right telescopic plate connection structure of the present invention are schematically shown. Figure 1 ;
[0034] Figure 6 The left telescopic plate and the right telescopic plate connection structure of the present invention are schematically shown. Figure 2 ;
[0035] Figure 7 The cross-sectional structure of the air pressure chamber in the present invention is shown in FIG. Figure 1 ;
[0036] Figure 8 The cross-sectional structure of the air pressure chamber in the present invention is shown in FIG. Figure 2 ;
[0037] Fig. 9 For the present invention Figure 8 The enlarged structural diagram at A in the middle;
[0038] Fig.10 It is a schematic diagram of the cross-sectional structure of the trigger member in the present invention;
[0039] Fig.11 It is a schematic diagram of the three-dimensional structure of the installation platform in the present invention;
[0040] Fig.12 It is a schematic diagram of the bottom structure of the mounting table in the present invention;
[0041] Fig.13 It is a schematic diagram of the three-dimensional structure of the movable plate in the present invention;
[0042] Fig.14 It is a schematic diagram of the cross-sectional structure of the movable plate in the present invention;
[0043] Fig.15 For the present invention Fig.14 The enlarged structural diagram at B in the middle;
[0044] Fig.16 It is a schematic diagram of the cross-sectional structure of the mounting seat in the present invention.
[0045] In the figure: 1, base; 2, test bench; 3, test mechanism; 31, support frame; 32, air pressure pump; 33, push plate; 34, guide frame; 35, drive rod; 36, wedge block; 37, transmission rod; 38, protective cover; 39, toggle wheel; 310, toggle rod; 311, pressure plate; 312, air pressure chamber; 313, trigger member; 3131, positioning plate; 3132, left telescopic plate; 3133, right telescopic plate; 3134, limit plate; 3135, pull wire sleeve; 3136, trigger plate; 3137, outer sleeve; 3138, rifle rod; 3139, small gear; 31310, large gear; 31311, driven rod; 31312, drive gear; 31313 , locking bin; 31314, card plate; 31315, inclined groove; 31316, sliding frame; 31317, trigger block; 31318, stop block; 31319, power storage wheel; 314, inner cavity; 315, damping telescopic rod; 316, arc plate; 317, limit column; 4, feeding mechanism; 41, mounting table; 42, guide groove; 43, limit groove; 44, slide rail; 45, sliding seat; 46, moving plate; 47, control bin; 48, control block; 49, V-groove; 410, W-groove; 411, pulling plate; 412, fixing plate; 413, mounting seat; 414, dial; 415, arc groove; 416, slide bar; 417, extrusion sheet; 418, steel cable. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] See also Figure 1-16 The present invention provides a technical solution: a worm gear reducer torque test device, comprising a base 1, a detection platform 2 is fixedly connected to the top of the base 1, a servo motor is fixedly connected to the bottom of the detection platform 2, a detection mechanism 3 is arranged at the top of the detection platform 2, and a feeding mechanism 4 is arranged on one side of the detection platform 2;
[0048] The detection mechanism 3 includes a support frame 31, which is fixedly connected to the top of the detection platform 2. Air pressure pumps 32 are arranged on both sides of the top of the support frame 31, and the bottom ends of the two air pressure pumps 32 are fixedly connected to push plates 33 through telescopic rods. Both ends of the push plates 33 are fixedly connected to guide frames 34, and the guide frames 34 are slidably connected to the support frame 31.
[0049] A driving rod 35 is rotatably connected at the center of the support frame 31, and a wedge block 36 is fixedly connected to the top of the driving rod 35. A transmission rod 37 is fixedly connected to the top of the driving rod 35. A protective sleeve 38 is sleeved on the outer wall of the transmission rod 37. A toggle wheel 39 is rotatably connected to the top of the protective sleeve 38. The toggle wheel 39 and the protective sleeve 38 are connected by a torsion spring. A toggle rod 310 is fixedly connected to the top of the toggle wheel 39, and a pressure plate 311 with a spiral structure is fixedly connected to the outer wall of the toggle rod 310.
[0050] The top of the support frame 31 is fixedly connected to a support plate, and the top of the support plate is fixedly connected to an air pressure chamber 312;
[0051] A trigger member 313 is disposed at the top of the support frame 31 .
[0052] In this embodiment, Figure 1 , Figure 2 and Figure 4 As shown, the air pressure chamber 312 and the pressure plate 311 are arranged horizontally, and the inner diameter of the air pressure chamber 312 matches the inner diameter of the pressure plate 311, so that the torque of the reducer can be measured by the change of pressure, which is convenient for the use of the device.
[0053] In this embodiment, Figure 3 , Figure 5 and Fig.10 As shown, the trigger member 313 includes a positioning plate 3131, which is fixedly connected to the top of the support frame 31, and the rear end of the positioning plate 3131 is slidably connected to the left telescopic plate 3132 through a rotating shaft, and the other side of the left telescopic plate 3132 is hinged to the right telescopic plate 3133, and the left telescopic plate 3132 and the right telescopic plate 3133 are connected by a tension spring rod, and the end of the right telescopic plate 3133 is rotatably connected to the side wall of the guide frame 34, and the left telescopic plate 3132 and the right telescopic plate 3133 are slidably connected to the limit plate 3134 at the hinge shaft ends, and a pull wire sleeve 3135 is sleeved on the side wall of the hinge shaft end;
[0054] A trigger plate 3136 is slidably connected to the outer wall of the positioning plate 3131, and the top of the trigger plate 3136 is fitted with the bottom end of the left telescopic plate 3132. The bottom end of the trigger plate 3136 is fixedly connected to an outer sleeve 3137, and the inner wall of the outer sleeve 3137 is threadedly connected to a rifle rod 3138. The bottom end of the rifle rod 3138 is rotatably connected to a small gear 3139 through a one-way shaft, and a large gear 31310 is meshed on one side of the small gear 3139. The top of the large gear 31310 is rotatably connected to a pulley through a one-way shaft, and one side of the pulley is connected to a driven rod 31311 through a belt. 31311 is rotatably connected at the top of the support frame 31, and a driving gear 31312 is fixed to the top of the driven rod 31311. The driving gear 31312 is arranged inside the toggle wheel 39. An annular groove is opened in the inner wall of the toggle wheel 39, and a gear groove meshing with the toggle gear is arranged in the inner wall of the annular groove. By releasing the stored power of the toggle wheel 39, the large gear 31310 is controlled to drive the small gear 3139 to rotate, so that the outer sleeve 3137 rises quickly to trigger the switching of the left telescopic plate 3132 and the right telescopic plate 3133, and quickly disconnect the power to avoid motor failure caused by continuous connection of the power.
[0055] In this embodiment, Figure 1 and Figure 2 As shown, the trigger member 313 also includes a locking chamber 31313, which is opened in the inner wall of the air pressure chamber 312, and a clamping plate 31314 is slidably connected to the inner wall of the locking chamber 31313, and the rear end of the clamping plate 31314 is connected to the inner wall of the locking chamber 31313 through a telescopic spring rod, and an oblique groove 31315 is opened on the outer wall of the clamping plate 31314;
[0056] A sliding frame 31316 is fixedly connected to the inner wall of the locking bin 31313, and a trigger block 31317 is slidably connected to the inner wall of the sliding frame 31316. A cable passes through the top of the trigger block 31317, and the bottom end of the cable is fixedly connected to the pull wire sleeve 3135. A stopper 31318 is fixedly connected to the outer wall of the cable, and the stopper 31318 and the trigger block 31317 are horizontally arranged, and the top of the cable is wrapped with a power storage wheel 31319. Both ends of the power storage wheel 31319 are rotatably connected to the locking bin 31313 through a coil spring, so that through the arrangement of the inclined slot 31315 and the stopper 31318, when the left telescopic plate 3132 and the right telescopic plate 3133 switch the block power connection, the cable will be pulled to drive the stopper 31318 to move downward, triggering the card plate 31314 to lock the toggle rod 310, lock the pressure plate 311, and perform numerical locking.
[0057] In this embodiment, Figure 1 and Figure 2As shown, the trigger block 31317, the sliding frame 31316 and the inclined groove 31315 are arranged at the same level, and the bottom end of the trigger block 31317 is provided with an inclined surface in the same direction as the inclined groove 31315, so that when the trigger block 31317 and the card plate 31314 are docked, the trigger block 31317 pushes the card plate 31314 forward, and the pressure plate 311 can be locked.
[0058] In this embodiment, Figure 1 and Figure 2 As shown, the detection mechanism 3 also includes an inner cavity 314, which is opened on the transmission rod 37, and a damping telescopic rod 315 is fixedly connected to the inner wall of the inner cavity 314. Both ends of the inner rod in the damping telescopic rod 315 have spherical surfaces formed by mechanical processing, and an arc plate 316 is fitted on the top of the damping telescopic rod 315. The arc plate 316 is slidably connected in the inner cavity 314, and the arc slide plate and the inner wall of the inner cavity 314 are connected by a reset spring, and a wedge-shaped limit column 317 is slidably connected to the inner wall of the arc slide plate through a spring;
[0059] A through hole is opened on the inner wall of the inner cavity 314, and the through hole and the limit column 317 are plugged together. Through the setting of the damping telescopic rod 315 and the inherent damping effect, after being triggered and docked with the toggle wheel 39, the damping telescopic rod 315 will slowly move down and release, which can generate sufficient power storage time and facilitate subsequent release.
[0060] In this embodiment, Fig.11 and Fig.12 As shown, the feeding mechanism 4 includes a mounting platform 41, which is fixedly connected to the detection platform 2. A guide groove 42 with an eight-shaped structure is provided at the top of the mounting platform 41, a limiting groove 43 is provided on one side of the guide groove 42, and a slide rail 44 is provided between the limiting groove 43 and the guide groove 42. A sliding seat 45 is slidably connected to the outer wall of the slide rail 44. The sliding seat 45 is an L-shaped structure, and the bottom end of the sliding seat 45 is plugged with the limiting groove 43. A moving plate 46 is slidably connected to the top of the sliding seat 45, and a roller is rotatably connected to the bottom end of the moving plate 46, and the roller is fitted in the guide groove 42.
[0061] A control bin 47 is provided in the inner wall of the movable plate 46, a control block 48 is fixedly connected to the inner wall of the control bin 47, a V-groove 49 is provided in the inner wall of the control block 48, the front and rear ends of the V-groove 49 are staggered, the front end of the V-groove 49 is connected to a W-shaped groove 410, and the front and rear ends of the W-shaped groove 410 are staggered, a pulling plate 411 is slidably connected inside the V-groove 49, the pulling plate 411 is a spring telescopic rod structure, the other end of the pulling plate 411 is rotatably connected to a fixed plate 412, the fixed plate 412 is fixedly connected to the top of the sliding seat 45, the fixed plate 412 and the control block 48 are connected by a spring, and the control block 48 and the control bin 47 are connected by a spring;
[0062] The guide groove 42, the limit groove 43, the slide rail 44 and the slide seat 45 are symmetrically arranged in two groups;
[0063] A driving motor is fixedly installed on the top of the mounting platform 41, and a transmission belt is sleeved on the main shaft of the driving motor, and the two ends of the transmission belt are respectively connected to the bottom ends of the two sliding seats 45. Through the setting of two groups of guide grooves 42 and limit grooves 43, continuous loading is carried out, which is convenient for the staff to operate.
[0064] In this embodiment, Fig.13 , Fig.14 , Fig.15 and Fig.16 As shown, the feeding mechanism 4 also includes a mounting seat 413, the side wall of the mounting seat 413 is fixedly connected to the movable plate 46, and an axial hole is provided on the inner wall of the mounting seat 413, a dial 414 is rotatably connected to the inner wall of the mounting seat 413 through a coil spring, and two arc grooves 415 are provided on the outer wall of the dial 414, and a slide bar 416 is slidably connected to the inner wall of the arc groove 415, and the slide bar 416 is slidably connected to the bottom wall of the mounting seat 413, and an extrusion sheet 417 is fitted on the top of the slide bar 416, and a rubber pad is fixed on the side wall of the extrusion sheet 417, and the extrusion sheet 417 and the mounting seat 413 are rotatably connected through a torsion spring;
[0065] A steel cable 418 is wound around the shaft end of the dial 414, and a pulling wheel is wound around the front end of the steel cable 418. The pulling wheel is rotatably connected to the control block 48, and the front end of the steel cable 418 passes through the pulling wheel and is fixedly connected to the fixed plate 412. Through the arrangement of the V-groove 49, the W-groove 410 and the pulling plate 411, the clamping state can be continuously switched, which is convenient for fixing the reducer to facilitate detection.
[0066] The use method and advantages of the present invention: The working process of the worm gear reducer torque test device is as follows:
[0067] like Figures 1 to 16As shown, the staff places the reducer on the mounting seat 413, and the external motor is started at this time. The motor drives the sliding seats 45 on both sides to move in opposite directions through the transmission belt. At this time, due to the setting of the guide groove 42 of the eight-shaped structure, before the moving plates 46 on the two sliding seats 45 meet, one group of sliding seats 45 passes the deepest part of the guide groove 42, so that it is misaligned with the subsequent group of sliding seats 45. At this time, the moving plate 46 on the sliding seat 45 drives the reducer to move to the farthest point, and the motor stops. At this time, the air pressure pump 32 is started to drive the air pressure rod to move downward, and the push plate 33 is pushed to drive the drive rod 35 to expand and move downward to connect with the reducer main shaft. The two are connected by splines. At this time, the servo motor transmits power, and the drive rod 35 drives the transmission rod 37. The transmission rod 37 drives the pressure plate 311 to rotate in the air pressure chamber 312. The pressure plate 311 squeezes the gas in the air pressure chamber 312 to generate pressure. The pressure generated at this time is torque;
[0068] At the same time, when the sliding seat 45 continues to move forward, the moving plate 46 slides in the V-shaped groove through the roller. When it moves from one end of the V-shaped groove to the deepest point, the moving plate 46 moves backward and is misaligned with the sliding seat 45. At this time, since the fixed plate 412 is fixedly connected to the sliding seat 45, when the moving plate 46 drives the control block 48 to move, the pulling plate 411 in the control block 48 moves out of the V-shaped groove and enters the W The pull wheel on the control block 48 will pull the steel cable 418 to move backwards due to the synchronous movement of the control block 48, and the steel cable 418 will drive the dial 414 to rotate. The rotation of the arc groove 415 on the dial 414 will drive the slide bar 416 to move toward the axis of the dial 414, so that the slide bar 416 pushes the extrusion sheet 417 to move outward, and the two extrusion sheets 417 will fit with the surface of the reducer for clamping. Similarly, after the inspection is completed, the moving plate 46 moves in the reverse direction and resets, and the pulling plate 411 enters the V-groove 49 again, releasing the restriction on the dial 414 and the clamping effect, which is convenient for the staff to use;
[0069] Then, due to the rotation of the driving rod 35, the wedge block 36 on the driving rod 35 squeezes the inner rod in the damping telescopic rod 315 to move upward, and the upward movement of the damping telescopic rod 315 squeezes the arc plate 316 to rotate in the inner cavity 314. At this time, the limiting column 317 on the arc plate 316 is inserted into the through hole in the inner cavity 314 and docked with the external toggle wheel 39. Since the limiting column 317 is only set with a single-sided inclined surface, when the toggle rod 310 rotates, the toggle wheel 39 can be driven to rotate through the limiting column 317, and force is stored at the same time.
[0070] Subsequently, due to the sudden increase in pressure in the air pressure chamber 312, the servo motor will only drive the pressure plate 311 to rotate briefly to output the maximum force. At this time, the damping setting inside the damping telescopic rod 315 will cause the inner rod in the damping telescopic rod 315 to move downward slowly until the inner rod is completely moved to the bottom inclined surface of the arc plate 316. The damping telescopic rod 315 loses its restriction on the arc plate 316, and the arc plate 316 is reset by the spring. At the same time, the limiting column 317 of the single-sided inclined surface will be squeezed and contracted when resetting. At this time, the toggle wheel 39 is completely contacted and restricted, and the toggle wheel 39 is reset by the coil spring. The toggle wheel 39 drives the small gear 3139 to rotate through the large gear 31310 , and then the rifle rod 3138 pushes the outer sleeve 3137 to move upward, and the trigger plate 3136 on the outer sleeve 3137 continues to push the left telescopic plate 3132 to slide on the positioning plate 3131 and rotate at the same time, until the angle between the left telescopic plate 3132 and the right telescopic plate 3133 is the largest, and the left telescopic plate 3132 and the right telescopic plate 3133 are instantly retracted inward by stretching the spring rod. At this time, the connection between the left telescopic plate 3132 and the right telescopic plate 3133 moves downward, and the left telescopic plate 3132 and the right telescopic plate 3133 all move upward, and the right telescopic plate 3133 pushes the guide frame 34 and the push plate 33 to rise, disconnecting from the reducer main shaft;
[0071] When the connection between the left telescopic plate 3132 and the right telescopic plate 3133 moves downward, the wiring sleeve arranged therein will pull the cable, and the cable will drive the power storage wheel 31319 to rotate. At the same time, the stopper 31318 on the cable will push the trigger block 31317 to move downward, and the trigger block 31317 will dock with the inclined groove 31315 on the card plate 31314, continuously squeezing the inclined surface of the inclined groove 31315 to push the card plate 31314 to move forward, and the card plate 31314 will abut against the toggle rod 310 to lock the toggle rod 310 so that the pressure reading is maintained until the next reducer detection is performed, and the above operation is performed again. At this time, along with the downward movement of the push plate 33 and the guide frame 34, the left telescopic plate 3132 and the right telescopic plate 3133 will be driven in the reverse direction to reset, and then other parts will also reset together, so that continuous detection can be carried out.
[0072] Finally, it should be noted that the above content is only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Simple modifications or equivalent substitutions of the technical solution of the present invention by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the present invention.
Claims
1. A worm gear reducer torque test device, comprising a base (1), characterized in that: The top end of the base (1) is fixedly connected to a detection platform (2), the bottom end of the detection platform (2) is fixedly connected to a servo motor, the top end of the detection platform (2) is provided with a detection mechanism (3), and one side of the detection platform (2) is provided with a feeding mechanism (4); The detection mechanism (3) comprises a support frame (31), the support frame (31) is fixedly connected to the top of the detection platform (2), air pressure pumps (32) are arranged on both sides of the top of the support frame (31), and the bottom ends of the two air pressure pumps (32) are fixedly connected to push plates (33) through telescopic rods, and both ends of the push plates (33) are fixedly connected to guide frames (34), and the guide frames (34) are slidably connected to the support frame (31); A driving rod (35) is rotatably connected to the center of the support frame (31), and a wedge block (36) is fixedly connected to the top of the driving rod (35), a transmission rod (37) is fixedly connected to the top of the driving rod (35), a protective sleeve (38) is sleeved on the outer wall of the transmission rod (37), a toggle wheel (39) is rotatably connected to the top of the protective sleeve (38), the toggle wheel (39) and the protective sleeve (38) are connected via a torsion spring, a toggle rod (310) is fixedly connected to the top of the toggle wheel (39), and a pressure plate (311) with a spiral structure is fixedly connected to the outer wall of the toggle rod (310); The top end of the support frame (31) is fixedly connected to a support plate, and the top end of the support plate is fixedly connected to an air pressure chamber (312); A trigger member (313) is provided at the top end of the support frame (31).
2. The worm gear reducer torque test device according to claim 1, characterized in that: The air pressure chamber (312) and the pressing plate (311) are arranged horizontally, and the inner diameter of the air pressure chamber (312) matches the inner diameter of the pressing plate (311).
3. The worm gear reducer torque test device according to claim 2, characterized in that: The trigger member (313) comprises a positioning plate (3131), wherein the positioning plate (3131) is fixedly connected to the top end of the support frame (31), the rear end of the positioning plate (3131) is slidably connected to a left telescopic plate (3132) via a rotating shaft, the other side of the left telescopic plate (3132) is hingedly connected to a right telescopic plate (3133), the left telescopic plate (3132) and the right telescopic plate (3133) are connected via a tension spring rod, the end of the right telescopic plate (3133) is rotatably connected to a side wall of the guide frame (34), the hinge shaft ends of the left telescopic plate (3132) and the right telescopic plate (3133) are slidably connected to a limiting plate (3134), and a pull wire sleeve (3135) is sleeved on the side wall of the hinge shaft end; A trigger plate (3136) is slidably connected to the outer wall of the positioning plate (3131), the top of the trigger plate (3136) is arranged to fit the bottom of the left telescopic plate (3132), the bottom of the trigger plate (3136) is fixedly connected to an outer sleeve (3137), and a rifle rod (3138) is threadedly connected to the inner wall of the outer sleeve (3137), the bottom end of the rifle rod (3138) is rotatably connected to a pinion (3139) via a one-way shaft, and a large gear (31310) is meshed on one side of the pinion (3139) The top end of the large gear (31310) is rotatably connected to a pulley via a one-way shaft, and one side of the pulley is connected to a driven rod (31311) via a belt, the driven rod (31311) is rotatably connected to the top end of the support frame (31), and a driving gear (31312) is fixed to the top end of the driven rod (31311), and the driving gear (31312) is arranged inside the toggle wheel (39), and an annular groove is provided in the inner wall of the toggle wheel (39), and a gear groove meshing with the toggle gear is provided in the inner wall of the annular groove.
4. The worm gear reducer torque test device according to claim 3, characterized in that: The trigger member (313) further comprises a locking chamber (31313), wherein the locking chamber (31313) is provided in the inner wall of the air pressure chamber (312), a clamping plate (31314) is slidably connected to the inner wall of the locking chamber (31313), a rear end of the clamping plate (31314) is connected to the inner wall of the locking chamber (31313) via a telescopic spring rod, and an oblique groove (31315) is provided on the outer wall of the clamping plate (31314); A sliding frame (31316) is fixedly connected to the inner wall of the locking chamber (31313), a trigger block (31317) is slidably connected to the inner wall of the sliding frame (31316), a cable is passed through the top end of the trigger block (31317), the bottom end of the cable is fixedly connected to the cable sleeve (3135), a stopper (31318) is fixedly connected to the outer wall of the cable, the stopper (31318) and the trigger block (31317) are arranged horizontally, and a power storage wheel (31319) is wound around the top end of the cable, and both ends of the power storage wheel (31319) are rotatably connected to the locking chamber (31313) through a coil spring.
5. The worm gear reducer torque test device according to claim 4, characterized in that: The trigger block (31317), the sliding frame (31316) and the inclined groove (31315) are arranged at the same level, and the bottom end of the trigger block (31317) is provided with an inclined surface in the same direction as the inclined groove (31315).
6. The worm gear reducer torque test device according to claim 4, characterized in that: The detection mechanism (3) further comprises an inner cavity (314), wherein the inner cavity (314) is provided on the transmission rod (37), a damping telescopic rod (315) is fixedly connected to the inner wall of the inner cavity (314), both ends of the inner rod of the damping telescopic rod (315) have spherical surfaces formed by mechanical processing, an arc plate (316) is fitted on the top of the damping telescopic rod (315), the arc plate (316) is slidably connected in the inner cavity (314), and the arc slide plate and the inner wall of the inner cavity (314) are connected via a return spring, and a wedge-shaped limiting column (317) is slidably connected to the inner wall of the arc slide plate via a spring; A through hole is provided on the inner wall of the inner cavity (314), and the through hole and the limiting column (317) are plugged into each other.
7. The worm gear reducer torque test device according to claim 6, characterized in that: The feeding mechanism (4) comprises a mounting platform (41), wherein the mounting platform (41) is fixedly connected to the detection platform (2), a guide groove (42) of an eight-shaped structure is provided at the top of the mounting platform (41), a limiting groove (43) is provided on one side of the guide groove (42), and a slide rail (44) is provided between the limiting groove (43) and the guide groove (42), a sliding seat (45) is slidably connected to the outer wall of the slide rail (44), the sliding seat (45) is arranged in an L-shaped structure, and the bottom end of the sliding seat (45) is plugged into the limiting groove (43), the top end of the sliding seat (45) is slidably connected to a moving plate (46), the bottom end of the moving plate (46) is rotatably connected to a roller, and the roller is fitted in the guide groove (42); A control chamber (47) is provided in the inner wall of the movable plate (46), a control block (48) is fixedly connected to the inner wall of the control chamber (47), a V-shaped groove (49) is provided in the inner wall of the control block (48), front and rear ends of the V-shaped groove (49) are staggered, the front end of the V-shaped groove (49) is connected to a W-shaped groove (410), and the front and rear ends of the W-shaped groove (410) are staggered, a pulling plate (411) is slidably connected inside the V-shaped groove (49), the pulling plate (411) is a spring telescopic rod structure, the other end of the pulling plate (411) is rotatably connected to a fixed plate (412), the fixed plate (412) is fixedly connected to the top of the sliding seat (45), the fixed plate (412) and the control block (48) are connected via a spring, and the control block (48) and the control chamber (47) are connected via a spring; The guide groove (42), the limit groove (43), the slide rail (44) and the slide seat (45) are symmetrically arranged in two groups; A driving motor is fixedly arranged on the top of the mounting platform (41), and a transmission belt is sleeved on the main shaft of the driving motor, and the two ends of the transmission belt are respectively connected to the bottom ends of the two sliding seats (45).
8. The worm gear reducer torque test device according to claim 7, characterized in that: The feeding mechanism (4) further comprises a mounting seat (413), the side wall of the mounting seat (413) being fixedly connected to the movable plate (46), and an axial hole being provided on the inner wall of the mounting seat (413), a dial (414) being rotatably connected in the inner wall of the mounting seat (413) via a coil spring, two arc-shaped grooves (415) being provided on the outer wall of the dial (414), a slide bar (416) being slidably connected to the inner wall of the arc-shaped groove (415), and the slide bar (416) being slidably connected to the bottom wall of the mounting seat (413), an extrusion sheet (417) being fitted on the top end of the slide bar (416), a rubber pad being fixed on the side wall of the extrusion sheet (417), and the extrusion sheet (417) and the mounting seat (413) being rotatably connected via a torsion spring; A steel cable (418) is wound around the shaft end of the dial (414), a pulling wheel is wound around the front end of the steel cable (418), the pulling wheel is rotatably connected to the control block (48), and the front end of the steel cable (418) passes through the pulling wheel and is fixedly connected to the fixing plate (412).
Citation Information
Patent Citations
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