Method for measuring corrosive wear of gas-liquid-solid three-phase flow pipeline in presence of oxide layer
The method addresses the challenge of predicting corrosion and wear in gas-liquid-solid three-phase flow pipelines by establishing a three-phase dynamic model with fluid-discrete coupling, providing accurate predictions and risk identification for pipeline optimization.
Patent Information
- Application Number
- CN202411091622.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-09
AI Technical Summary
Existing technologies face challenges in accurately predicting and quantifying the synergistic effects of corrosion and wear in gas-liquid-solid three-phase flow pipelines, particularly under the influence of an oxide layer, which complicates numerical modeling and mesh processing.
A method utilizing a fluid volume-discrete unit coupling model to establish a three-phase dynamic model, incorporating a coupling interface between fluid and discrete element software to simulate particle motion and corrosion wear, enabling two-way coupling between two-phase fluid and particles, and applying computational fluid dynamics to predict corrosion and wear.
Accurately predicts corrosion and wear distribution in pipelines, reducing experimental costs and time, and identifying high-risk areas, thereby supporting pipeline optimization and ensuring safe operation.
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Figure CN119129455A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of fluid machinery and industrial pipeline corrosion and wear failure, and specifically relates to a method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline under the condition of the existence of an oxide layer. Background Art
[0002] In petrochemical enterprises, pipelines are important means of transportation in their industrial production. With the rapid growth of industrial demand, my country's petrochemical industry transportation pipelines are in a period of rapid development, and the scale and speed of pipeline construction are among the highest in the world. In recent years, accidents caused by pipeline corrosion and wear are common.
[0003] Corrosive wear is the combined effect of mechanical action and electrochemical corrosion caused by the rapid flow of unstable fluids and solids on the metal surface. Corrosion is mainly a process in which materials are lost and destroyed due to electrochemical action, and wear refers to the phenomenon that solid particles impact the surface of the material at a certain speed and angle to cause material loss. The combined effect of these two processes is considered to be corrosive wear. Since wear and corrosion promote each other, the loss of substrate caused by their synergistic effect is far greater than the sum of the losses caused by wear and corrosion alone, which has a great impact on the stable operation of pipeline equipment. At the same time, the gas-liquid-solid three-phase mixed flow process is a complex multiphase flow coupling dynamics problem. The relationship between particle parameters and the physical spatial scale of the flow channel directly affects the computational convergence, and its numerical modeling and mesh processing are highly difficult. Summary of the invention
[0004] In order to solve the problems existing in the background technology, the purpose of the present invention is to provide a method for measuring corrosion and wear of gas-liquid-solid three-phase flow pipelines under the condition of the presence of an oxide layer. Based on the fluid volume-discrete unit coupling model, a three-phase dynamic model considering particle motion is established, and the two-way coupling between the two-phase fluid and the particles is realized by solving the momentum equation.
[0005] The technical solution adopted by the present invention comprises the following steps:
[0006] Step S1: First, according to the physical structure of the industrial pipeline, a three-dimensional model of the industrial pipeline is constructed using the fluid simulation software FLUENT in the processor, and the constructed three-dimensional model is meshed;
[0007] Step S2: Next, the meshed three-dimensional pipeline model is imported into the discrete element software EDEM of the processor, and particles are loaded into the discrete element software EDEM to obtain an initial particle field;
[0008] Step S3, loading a coupling interface between the fluid simulation software and the discrete element software in the processor, so that the particle field information in the discrete element software can be imported into the fluid simulation software through the coupling interface;
[0009] Step S4, setting calculation control parameters in the fluid simulation software, assigning material characteristic parameters to the three-dimensional model, and determining boundary conditions;
[0010] Step S5, then loading the corrosion wear model in the discrete element software; defining the wear influence parameters at the entrance of the pipeline three-dimensional model of the fluid simulation software, and then using the fluid simulation software to obtain the gas-liquid two-phase flow field information in the calculation domain;
[0011] Step S6: The gas-liquid two-phase flow field information obtained in step S5 is transmitted back to the discrete element software through the coupling interface. The discrete element software obtains the corrosion and wear wall mass loss of the gas-liquid-solid three-phase flow pipeline according to the loaded corrosion and wear model and the solid phase information after the influence of the gas-liquid two-phase flow field, and predicts the corrosion and wear wall mass loss of the industrial pipeline under actual working conditions according to the corrosion and wear wall mass loss. The corrosion and wear wall mass loss is used to quantitatively characterize the corrosion and wear degree of the gas-liquid-solid three-phase flow pipeline.
[0012] In step S2, the specific method of obtaining the particle field in the discrete element software is:
[0013] First, a particle factory is set at the entrance of the pipeline in the 3D model, and the material property parameters of the pipeline and the particles in the pipeline, the contact parameters between particles, and the contact parameters between particles and the pipeline are set. Then, the particles with set parameters are loaded using the particle factory; then, the particle motion model is loaded in the discrete element software, and the motion state of the particles is set through the particle motion model. The moving particles form a particle field in the 3D model. Among them, the contact parameters include the rolling friction coefficient, static friction coefficient, and restitution coefficient between particles / pipes and particles.
[0014] In the discrete element software, the expression of the particle motion model is as follows:
[0015]
[0016] Among them, v i represents the linear velocity of the ith particle loaded from the particle factory; ω i represents the angular velocity of the ith particle; m i represents the mass of the i-th particle; t represents time; E c,ij represents the contact force between the i-th particle and the j-th particle; E lr,ij represents the non-contact force between the i-th particle and the j-th particle; F pf,i represents the interaction force between the ith particle and the pipeline fluid; F g,i represents the volume force on the ith particle; I i The moment of inertia of the i-th particle; M t,ijrepresents the contact torque between the i-th particle and the j-th particle; M r,i represents the contact torque between the ith particle and the pipe fluid.
[0017] In step S3, a particle motion trajectory function ε is set in the coupling interface between the fluid simulation software and the discrete element software. f :
[0018]
[0019] Among them, ε ps,n Represents the volume of particles within the nth grid into which the three-dimensional model is divided.
[0020] In the specific implementation, the discrete element software EDEM sets the motion state (angular velocity and linear velocity) of the particles through the particle motion model. The motion state of the particles carried by the particle field can be obtained after passing through the coupling interface, and the particles with motion state and motion trajectory information can be transmitted to the fluid simulation software.
[0021] The step S4 includes the following settings for the fluid simulation software: the solution method adopts the VOF simulation method, the turbulence model selects the k-εRNG turbulence model, the surface tension model selects the CSF surface tension model, and the multiphase flow model selects the VOF multiphase flow model; the turbulent kinetic energy and turbulent dissipation rate parameters are set, the boundary conditions adopt the velocity inlet boundary conditions, the pressure outlet boundary conditions, and the wall function adopts the no-slip wall function.
[0022] The expression of the CSF surface tension model loaded by the fluid simulation software in step S4 is as follows:
[0023]
[0024] Among them, F st is the surface tension; σ is the surface tension coefficient; n is the normal vector of the gas phase volume fraction; is the unit normal vector; u is the fluid velocity; α1 is the liquid phase volume fraction; α2 is the gas phase volume fraction; t represents the time parameter.
[0025] The expression of the turbulence model loaded by the fluid simulation software in step S4 is as follows:
[0026]
[0027] Where ρ1 is the liquid phase density; ρ2 is the gas phase density; μ1 is the liquid phase viscosity; μ2 is the gas phase viscosity; ρ is the density of the continuous phase; μ is the viscosity of the continuous phase; k is the turbulent kinetic energy; ε is the turbulent dissipation rate; G k is the term for turbulent kinetic energy generation due to the mean velocity gradient; G bY is the term for turbulent kinetic energy generated by buoyancy; M is the effect of compressible turbulent pulsation expansion on the total dissipation rate; S k and S ε is the Prandtl number corresponding to the turbulent kinetic energy and turbulent dissipation rate; C 1ε , C 2ε and C 3ε are all empirical constants; x p 、x q is the coordinate of the particle in the computational domain, x p is the coordinate value of the particle on the p coordinate; x q The coordinate value of the particle on the q coordinate; u p is the velocity of the particle; σ k is the turbulent Prandtl number of the turbulent kinetic energy k; μ t is the turbulent viscosity; σ ε is the turbulent Prandtl number for the turbulent dissipation rate ε.
[0028] The expression of the corrosion and wear model loaded by the discrete element software in step S5 is as follows:
[0029]
[0030] Among them, M t is the mass loss of the wall surface due to the corrosion and wear of particles and the presence of a corrosion oxide film; k′ is a given constant related to the metal and its oxide; h is the thickness of the oxide layer of the corrosion product; ρ f is the oxide density; is the particle diameter; ρ p is the particle density; H s V is the corrosion base hardness; p is the particle impact velocity; α1 is the particle impact angle; e n is the particle recovery coefficient.
[0031] The interaction force F between the particle and the pipeline fluid in the particle motion model pf,i Including the fluid resistance F of the particles drag , the fluid resistance F of the particle drag According to the following formula:
[0032]
[0033] Among them, ε d Re represents the phase momentum exchange coefficient of particles; p Reynolds number of the particle; C d0 represents the resistance coefficient of the particle; b1, b2, b3, b4 are all given constants related to the particle shape; Re is the Reynolds number of the fluid.
[0034] The wear influencing parameter set in step S5 is any one of the gas-liquid phase fraction, particle size, particle shape, and gas-liquid inlet velocity.
[0035] The gas-liquid phase fraction includes the gas phase fraction and the liquid phase fraction. The corrosion wear prediction method of the present invention is based on the following assumptions: during the collision between particles and particles, particles and wall surfaces, particles will not undergo plastic deformation or brittle fracture; and the electrostatic effect and adhesion effect during the particle impact process are ignored.
[0036] Using the DEM-VOF gas-liquid-solid three-phase flow coupling research method, combined with the EDEM API method to configure the corrosion environment, the failure law of pipeline corrosion and wear coupling was numerically simulated to achieve the prediction of high-risk areas of pipeline corrosion and wear. This method can study the influence of factors such as fluid medium velocity, particle concentration, particle diameter, gas-liquid phase fraction and particle shape on pipeline corrosion and wear coupling under this condition, and obtain fluid dynamics and corrosion and wear coupling parameters (multiphase velocity field, solid particle motion trajectory and distribution law, pipeline wall corrosion and wear rate).
[0037] The method of the present invention is based on VOF-DEM numerical simulation and corrosion wear model formula analysis to simulate the movement process of pipelines prone to corrosion and wear under the operating conditions of gas-liquid-solid three-phase flow. The method considers the three-phase dynamic model of particle motion, and realizes the two-way coupling of two-phase fluid and particles through the coupling interface of continuous phase calculation and discrete phase calculation. First, the pipeline is modeled and meshed using modeling software; secondly, the coupling interface is loaded and the corresponding multiphase flow model, turbulence model and particle motion model are selected to obtain the particle and continuous phase motion information in the calculation domain, and the corresponding turbulent dissipation rate and other parameters need to be input. Finally, the corrosion wear model is loaded during the calculation process and the distribution of corrosion wear areas on the pipe wall is obtained by weighted average, so as to judge the high-risk areas of corrosion and wear in the pipeline.
[0038] The beneficial effects of the present invention are:
[0039] 1. The present invention predicts the amount of corrosion and wear and the distribution of corrosion and wear on the wall of a gas-liquid-solid three-phase flow pipeline based on computational fluid dynamics. Numerical analysis avoids a large number of tedious and difficult experimental investigations, saving experimental costs and time.
[0040] 2. The present invention analyzes the amount of corrosion wear and the distribution of corrosion wear on the pipeline through the bidirectional coupling of two-phase fluid and particles, and can more accurately and comprehensively predict the degree of corrosion wear damage in various areas of the pipeline wall.
[0041] 3. The present invention uses computational fluid dynamics to predict the amount of corrosion and wear of the pipeline wall and its distribution, which reduces the calculation cost and can further shorten the calculation cycle through later algorithm optimization, thus providing assistance for the optimization design of the model;
[0042] 4. The present invention can observe more physical details during pipeline wear, such as the internal velocity field, gas-liquid-solid phase fraction field, etc., thereby providing technical ideas and theoretical support for further optimization design.
[0043] 5. The present invention can predict high-risk areas for pipeline corrosion and wear. By constructing a method for predicting corrosion and wear of gas-liquid-solid three-phase flow pipelines under the condition of the presence of an oxide layer, it is of great significance for pipeline corrosion and wear protection, ensuring safe production of oil and gas fields, and reducing economic losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 It is a schematic diagram of a flow chart of an embodiment of the present invention.
[0045] Figure 2 This is a pipeline corrosion and wear diagram obtained by using the method of the present invention. DETAILED DESCRIPTION
[0046] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and advantages of the present invention.
[0047] like Figure 1 As shown, according to the pipeline corrosion wear prediction method of two-phase fluid and particle bidirectional coupling according to an embodiment of the present invention, the specific embodiment process is as follows:
[0048] Step S1: First, according to the physical structure of the industrial pipeline, the fluid simulation software FLUENT in the processor is used to construct a three-dimensional model of the industrial pipeline, and the constructed three-dimensional model is meshed:
[0049] First, the 90° horizontal-vertical elbow is 3D modeled and exported to IGS format. The mesh is divided based on the 3D model of the pipeline, and the mesh is locally encrypted at the pipe wall. The divided mesh is exported as a mesh file. The mesh file is opened using the fluid simulation software FLUENT and exported as a Boundary Mesh file. The mesh size is generally set to 3-10 times the particle size to ensure the stability and accuracy of the calculation.
[0050] Step S2, then, import the meshed pipeline three-dimensional model file Boundary Mesh into the discrete element software EDEM of the processor, and load particles into the discrete element software EDEM to obtain an initial particle field;
[0051] In step S2, the specific method of obtaining the particle field in the discrete element software is:
[0052] First, a particle factory is set at the entrance of the pipeline in the 3D model, and the material property parameters of the pipeline and the particles in the pipeline, the contact parameters between particles, and the contact parameters between particles and the pipeline are set. Then, the particles with set parameters are loaded using the particle factory; then, the particle motion model is loaded in the discrete element software, and the motion state of the particles is set through the particle motion model. The moving particles form a particle field in the 3D model. Among them, the contact parameters include the rolling friction coefficient, static friction coefficient, and restitution coefficient between particles / pipes and particles.
[0053] In the discrete element software implemented specifically, the expression of the particle motion model is as follows:
[0054]
[0055] Among them, v i represents the linear velocity of the ith particle loaded from the particle factory; ω i represents the angular velocity of the ith particle; m i represents the mass of the i-th particle; t represents time; F c,ij represents the contact force between the i-th particle and the j-th particle; F lr,ij represents the non-contact force between the i-th particle and the j-th particle; F pf,i represents the interaction force between the ith particle and the pipeline fluid; F g,i represents the volume force on the ith particle; I i The moment of inertia of the i-th particle; M t,ij represents the contact torque between the i-th particle and the j-th particle; M r,i represents the contact torque between the ith particle and the pipe fluid.
[0056] The interaction force F between particles and pipe fluid in the particle motion model pf,i Including the fluid resistance F of the particles drag , the fluid resistance F of the particle drag According to the following formula:
[0057]
[0058] Among them, ε dRe represents the interphase momentum exchange coefficient of particles; Re represents the Reynolds number of the fluid; C d0 represents the resistance coefficient of the particle; b1, b2, b3, b4 are all given constants related to the particle shape; Re is the Reynolds number of the fluid.
[0059] Among them, F pf,i =F drag +FG, FG represents the preset compensation interaction force.
[0060] Step S3, in the fluid simulation software, loading the coupling interface between the fluid simulation software and the discrete element software, so that the particle field information in the discrete element software can be imported into the fluid simulation software through the coupling interface;
[0061] In step S3, a particle motion trajectory function ε is set in the coupling interface between the fluid simulation software and the discrete element software. f :
[0062]
[0063] Among them, ε ps,n Represents the volume of particles within the nth grid into which the three-dimensional model is divided.
[0064] In the specific implementation, the discrete element software EDEM sets the motion state (angular velocity and linear velocity) of the particles through the particle motion model. The motion state of the particles carried by the particle field can be obtained after passing through the coupling interface, and the particles with motion state and motion trajectory information can be transmitted to the fluid simulation software.
[0065] Step S4, setting calculation control parameters in the fluid simulation software, assigning material characteristic parameters to the three-dimensional model, and determining boundary conditions;
[0066] In step S4, the fluid simulation software includes the following settings: the solution method adopts the VOF simulation method, the turbulence model selects the k-εRNG turbulence model, the surface tension model selects the CSF surface tension model, and the multiphase flow model selects the VOF multiphase flow model; the turbulent kinetic energy and turbulent dissipation rate parameters are set, the boundary conditions adopt the velocity inlet boundary conditions, the pressure outlet boundary conditions, and the wall function adopts the no-slip wall function.
[0067] The expression of the CSF surface tension model loaded by the fluid simulation software is as follows:
[0068]
[0069] Among them, F st is the surface tension; σ is the surface tension coefficient; n is the normal vector of the gas phase volume fraction; is the unit normal vector; u is the fluid velocity; α1 is the liquid phase volume fraction; α2 is the gas phase volume fraction; t represents the time parameter.
[0070] The expression of the turbulence model loaded by the fluid simulation software is as follows:
[0071]
[0072] Where ρ1 is the liquid phase density; ρ2 is the gas phase density; μ1 is the liquid phase viscosity; μ2 is the gas phase viscosity; ρ is the density of the continuous phase; μ is the viscosity of the continuous phase; k is the turbulent kinetic energy; ε is the turbulent dissipation rate; G k is the term for turbulent kinetic energy generation due to the mean velocity gradient; G b Y is the term for turbulent kinetic energy generated by buoyancy; M is the effect of compressible turbulent pulsation expansion on the total dissipation rate; S k and S ε is the Prandtl number corresponding to the turbulent kinetic energy and turbulent dissipation rate; C 1ε , C 2ε and C 3ε are all empirical constants; x p 、x q is the coordinate of the particle in the computational domain, x p is the coordinate value of the particle on the p coordinate; x q The coordinate value of the particle on the q coordinate; u p is the velocity of the particle; σ k is the turbulent Prandtl number of the turbulent kinetic energy k; μ t is the turbulent viscosity; σ ε is the turbulent Prandtl number for the turbulent dissipation rate ε.
[0073] Step S5: Based on the particle field obtained in step S2, a corrosion wear model is loaded in the discrete element software; wear influence parameters are defined at the entrance of the pipeline three-dimensional model of the fluid simulation software, and then the motion information of the gas-liquid two-phase in the calculation domain is obtained by using the fluid simulation software;
[0074] Among them, the expression of the corrosion wear model is as follows:
[0075]
[0076] Among them, M t is the mass loss of the wall surface due to the corrosion and wear of particles and the presence of a corrosion oxide film; k′ is a given constant related to the metal and its oxide; h is the thickness of the oxide layer of the corrosion product; ρ f is the oxide density; is the particle diameter; ρ p is the particle density; H s V is the corrosion base hardness; pis the particle impact velocity; α1 is the particle impact angle; e n is the particle recovery coefficient.
[0077] Step S6: The gas-liquid two-phase flow information obtained in step S5 is transmitted back to the discrete element software through the coupling interface. The discrete element software obtains the corrosion and wear wall mass loss (unit: g) of the gas-liquid-solid three-phase flow pipeline according to the loaded corrosion and wear model and the solid phase motion information under the influence of the gas-liquid two-phase flow field. The corrosion and wear wall mass loss diagram is as follows: Figure 2 As shown, the corrosion and wear wall mass loss of the industrial pipeline under actual working conditions is obtained according to the corrosion and wear wall mass loss. The corrosion and wear degree of the gas-liquid-solid three-phase flow pipeline is quantitatively characterized by the corrosion and wear wall mass loss.
[0078] In summary, with the help of the above technical scheme of the present invention, the present invention quantitatively performs bidirectional coupled corrosion and wear analysis of the fluid phase and the solid phase on the model based on the fluid volume-discrete element method, avoids a large number of tedious and difficult experimental explorations through numerical analysis, saves experimental costs and time, and can more accurately and comprehensively predict the degree of corrosion and wear damage in various areas of the model surface; by further shortening the calculation cycle through later algorithm optimization, it provides assistance for the optimization design of the model; the present invention can observe more physical details in the corrosion and wear process of gas-liquid-solid three-phase flow, such as the internal pressure field, temperature field, etc., so as to provide technical ideas and theoretical support for further optimization design. Quantitatively performing corrosion and wear analysis on the model through the fluid volume-discrete element method can more accurately and comprehensively predict the degree of corrosion and wear damage in various areas of the model surface.
[0079] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline under the condition of the presence of an oxide layer, characterized in that: The following steps are involved: Step S1: First, according to the physical structure of the industrial pipeline, a three-dimensional model of the industrial pipeline is constructed using the fluid simulation software FLUENT in the processor, and the constructed three-dimensional model is meshed; Step S2: Next, the meshed three-dimensional pipeline model is imported into the discrete element software EDEM of the processor, and particles are loaded into the discrete element software EDEM to obtain an initial particle field; Step S3, loading a coupling interface between the fluid simulation software and the discrete element software in the processor, so that the particle field information in the discrete element software is imported into the fluid simulation software through the coupling interface; Step S4, setting calculation control parameters in the fluid simulation software, assigning material characteristic parameters to the three-dimensional model, and determining boundary conditions; Step S5, then loading the corrosion wear model in the discrete element software of the processor; defining the wear influence parameters at the entrance of the pipeline three-dimensional model of the fluid simulation software, and then using the fluid simulation software to obtain the gas-liquid two-phase flow field information in the calculation domain; Step S6, transmitting the gas-liquid two-phase flow field information obtained in step S5 back to the discrete element software through the coupling interface. The discrete element software obtains the corrosion and wear wall mass loss of the gas-liquid-solid three-phase flow pipeline according to the loaded corrosion and wear model and the solid phase information after the influence of the gas-liquid two-phase flow field, and obtains the corrosion and wear wall mass loss of the industrial pipeline under actual working conditions according to the corrosion and wear wall mass loss.
2. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 1, characterized in that: In step S2, the specific method of obtaining the particle field in the discrete element software is: First, a particle factory is set up at the entrance of the pipeline in the three-dimensional model, and the material property parameters of the pipeline and the particles in the pipeline, the contact parameters between the particles, and the contact parameters between the particles and the pipeline are set. Then, the particles with set parameters are loaded using the particle factory; then, the particle motion model is loaded into the discrete element software, and the motion state of the particles is set through the particle motion model. The moving particles form a particle field in the three-dimensional model.
3. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 2, characterized in that: In the discrete element software, the expression of the particle motion model is as follows: Among them, v i represents the linear velocity of the ith particle loaded from the particle factory; ω i represents the angular velocity of the ith particle; m i represents the mass of the ith particle; t represents time; F c,ij represents the contact force between the i-th particle and the j-th particle; F lr,ij represents the non-contact force between the i-th particle and the j-th particle; F pf,i represents the interaction force between the ith particle and the pipeline fluid; F g,i represents the volume force on the ith particle; I i The moment of inertia of the ith particle; M t,ij represents the contact torque between the i-th particle and the j-th particle; M r,i represents the contact torque between the ith particle and the pipe fluid.
4. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 1, characterized in that: In step S3, a particle motion trajectory function ε is set in the coupling interface between the fluid simulation software and the discrete element software. f : Among them, ε ps,n Represents the volume of particles within the nth grid into which the three-dimensional model is divided.
5. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 1, characterized in that: The step S4 includes the following settings for the fluid simulation software: the solution method adopts the VOF simulation method, the turbulence model selects the k-εRNG turbulence model, the surface tension model selects the CSF surface tension model, and the multiphase flow model selects the VOF multiphase flow model; the turbulent kinetic energy and turbulent dissipation rate parameters are set, the boundary conditions adopt the velocity inlet boundary conditions, the pressure outlet boundary conditions, and the wall function adopts the no-slip wall function.
6. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 5, characterized in that: The expression of the CSF surface tension model loaded by the fluid simulation software in step S4 is as follows: Among them, F st is the surface tension; σ is the surface tension coefficient; n is the normal vector of the gas phase volume fraction; is the unit normal vector; u is the fluid velocity; α1 is the liquid phase volume fraction; α2 is the gas phase volume fraction; t represents the time parameter.
7. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 5, characterized in that: The expression of the turbulence model loaded by the fluid simulation software in step S4 is as follows: Where ρ1 is the liquid phase density; ρ2 is the gas phase density; μ1 is the liquid phase viscosity; μ2 is the gas phase viscosity; ρ is the density of the continuous phase; μ is the viscosity of the continuous phase; k is the turbulent kinetic energy; ε is the turbulent dissipation rate; G k is the term for turbulent kinetic energy generation due to the mean velocity gradient; G b Y is the term for turbulent kinetic energy generated by buoyancy; M is the effect of compressible turbulent pulsation expansion on the total dissipation rate; S k and S ε is the Prandtl number corresponding to the turbulent kinetic energy and turbulent dissipation rate; C 1ε , C 2ε and C 3ε are all empirical constants; x p 、x q is the coordinate of the particle in the computational domain; u p is the velocity of the particle; σ k is the turbulent Prandtl number of the turbulent kinetic energy k; μ t is the turbulent viscosity; σ ε is the turbulent Prandtl number for the turbulent dissipation rate ε.
8. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 1, characterized in that: The expression of the corrosion and wear model loaded by the discrete element software in step S5 is as follows: Among them, M t is the mass loss of the wall surface due to the corrosion and wear of particles and the presence of a corrosion oxide film; k′ is a constant related to the metal and its oxide; h is the thickness of the oxide layer of the corrosion product; ρ f is the oxide density; is the particle diameter; ρ p is the particle density; H s V is the corrosion base hardness; p is the particle impact velocity; α1 is the particle impact angle; e n is the particle recovery coefficient.
9. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 3, characterized in that: The interaction force F between the particle and the pipeline fluid in the particle motion model pf,i Including the fluid resistance F of the particles drag , the fluid resistance F of the particle drag According to the following formula: Among them, ε d Re represents the phase momentum exchange coefficient of particles; p Reynolds number of the particle; C d0 represents the drag coefficient of the particle; b1, b2, b3, b4 are all preset constants related to the particle shape; Re is the Reynolds number of the fluid.
10. The method for measuring corrosion and wear of a gas-liquid-solid three-phase flow pipeline in the presence of an oxide layer according to claim 3, characterized in that: The wear influencing parameter set in step S5 is any one of the gas-liquid phase fraction, particle size, particle shape, and gas-liquid inlet velocity.
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