Work order management method, device, equipment and storage medium
By generating solar cell work orders and linking them to the bill of materials, and then splitting them into sub-work orders for management, the problem of low traceability in traditional work order management is solved. This enables full lifecycle management from texturing to sorting processes, improving data reliability and production efficiency.
Patent Information
- Application Number
- CN202411153756.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-08-21
AI Technical Summary
In traditional solar cell manufacturing, the traceability rate of work orders is low, requiring production personnel to monitor the production line, and it is impossible to link them with production orders.
The work order for solar cells is generated, associated with the product model and bill of materials, and a material requisition plan is issued. The work order is then divided into multiple sub-work orders, which are put into production separately. The work order status is adjusted after the solar cells are produced from the sorting equipment.
It has enabled the digitalization of work order management, improved traceability, reduced manual operations, and ensured the reliability of data for semi-finished and finished products.
Smart Images

Figure CN119130359B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solar cell technology, and in particular to a work order management method, apparatus, equipment, and storage medium. Background Technology
[0002] Traditional solar cell manufacturing uses silicon wafer batches to manage production work orders. These batches are generated by raw material manufacturers. Batch management allows for the traceability of raw materials to semi-finished and finished products. However, this method has a low traceability rate, requires production personnel to monitor the production line, and cannot be linked to production orders.
[0003] The above content is only used to help understand the technical solution of the present invention and does not represent an admission that the above content is prior art. Summary of the Invention
[0004] The main objective of this invention is to provide a work order management method, apparatus, equipment, and storage medium, aiming to solve the technical problems of low traceability rate, the need for production personnel to monitor the line, and the inability to associate work orders with production orders in the current work order management methods.
[0005] To achieve the above objectives, the present invention provides a work order management method, which includes the following steps:
[0006] Work order for generating solar cells;
[0007] The work order is associated with the bill of materials based on the product model corresponding to the work order, and a material requisition plan is issued.
[0008] In response to the material requisition request from the production personnel, and after obtaining the material requisition information, the work order is split into multiple sub-work orders based on the batch information of the main material in the material requisition plan;
[0009] Each sub-work order is put into production separately, and the corresponding sub-work order is determined to be completed after the solar cells are produced from the sorting equipment.
[0010] Once all sub-work orders are completed, the work order is deemed complete, and the status information of the solar cell is adjusted from the production status to the completed status.
[0011] In some embodiments, the work order is generated through an ERP or MES system, and the work order management method includes:
[0012] If a work order for the solar cell is generated through the ERP system, then the ERP system and the MES system will be connected via an interface.
[0013] In some embodiments, the material requisition plan includes main materials and auxiliary materials, and the work order management method includes:
[0014] determine the planned consumption quantity of the main material according to the planned production quantity, the planned completion date, the planned production date, and the shift corresponding to the work order;
[0015] determine the planned consumption quantity of the auxiliary material according to the planned consumption quantity of the main material and the unit product consumption quantity.
[0016] In some embodiments, the production of each sub-work order separately includes:
[0017] After detecting that the production personnel take the material to the factory material room, the material is put on the silicon wafer machine in the factory material room, and after the material box is full of silicon wafers, the material box is taken off;
[0018] The material box is transported to the etching device for on-machine, and the silicon wafer is transferred from the material box to the flower basket through the etching device;
[0019] After the flower basket guide piece is completed, the work order production is carried out through the MES system according to the work order bound by the material box identification code, and a virtual battery piece identification code is generated.
[0020] In some embodiments, the work order management method includes:
[0021] The corresponding sub-work order is determined based on the material code of the on-machine material through the MES system, and the material code, the corresponding sub-work order, and the material issuing device are bound;
[0022] After the material box is taken off after being full of silicon wafers, the EAP system reports the identification code of the taken-off material box, and the MES system acquires the corresponding sub-work order and material batch according to the taken-off device, and binds the identification of the material box with the sub-work order and the material batch.
[0023] In some embodiments, the work order management method includes:
[0024] The rework pieces generated during the battery piece process are monitored;
[0025] If there are rework pieces, the rework quantity corresponding to the rework pieces is recorded, and when the rework pieces are generated, the MES system is used to acquire the sub-work order currently being produced, so that the production personnel can fill in the rework piece quantity.
[0026] In some embodiments, the work order management method includes:
[0027] After the work order is completed, the input quantity, the output quantity, and the rework quantity corresponding to the work order are acquired;
[0028] The broken piece quantity is determined according to the input quantity, the output quantity, and the rework quantity.
[0029] In addition, to achieve the above object, the present application also provides a work order management device, which comprises:
[0030] A generating module, configured to generate a work order of a solar cell;
[0031] An associating module, configured to associate the work order with a bill of materials according to a product model corresponding to the work order, and to issue a material requisition plan;
[0032] A splitting module, configured to split the work order into a plurality of sub-work orders based on batch information of main materials of the material requisition plan in response to a material requisition request of a production staff and after obtaining the material requisition information;
[0033] A control module, configured to respectively produce each sub-work order, and to determine that a corresponding sub-work order is completed after a cell piece is produced from a sorting device;
[0034] The control module is configured to determine that the work order is completed after all the sub-work orders are completed, and to adjust state information of the solar cell from a production state to a completion state.
[0035] In addition, to achieve the above object, the present application also provides a work order management device, which comprises a memory, a processor and a work order management program stored in the memory and executable on the processor, and the work order management program is configured to implement the steps of the work order management method.
[0036] In addition, to achieve the above object, the present application also provides a storage medium, which stores a work order management program, and the work order management program is executable on a processor to implement the steps of the work order management method.
[0037] The present application generates a work order of a solar cell, associates the work order with a bill of materials according to a product model corresponding to the work order, issues a material requisition plan, splits the work order into a plurality of sub-work orders based on batch information of main materials of the material requisition plan in response to a material requisition request of a production staff and after obtaining the material requisition information, respectively produces each sub-work order, and determines that a corresponding sub-work order is completed after a cell piece is produced from a sorting device, and determines that the work order is completed after all the sub-work orders are completed, and adjusts state information of the solar cell from a production state to a completion state, thereby increasing a work order management function without changing a traditional solar production mode, managing a whole life cycle of a cell piece from a texturing process to a sorting process, and realizing that a semi-finished product, a fragment, a rework piece and a finished product have a single order and data can be traced. BRIEF DESCRIPTION OF DRAWINGS
[0038] Figure 1 A flowchart of a first embodiment of the work order management method of the present application;
[0039] Figure 2 Fig. 1 is a flowchart of a first embodiment of the work order management method of the present application;
[0040] Figure 3 Fig. 2 is a schematic diagram of the association of a work order and a sub-work order in the work order management method of the present application;
[0041] Figure 4 Fig. 3 is a structural block diagram of a first embodiment of the work order management device of the present application.
[0042] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0043] It should be understood that the specific embodiments described herein are merely intended to explain the present application and are not intended to limit the present application.
[0044] The embodiments of the present application provide a work order management method, which will be described with reference to Figure 1 , Figure 1 Fig. 1 is a flowchart of a first embodiment of the work order management method of the present application.
[0045] In the present embodiment, the work order management method comprises the following steps:
[0046] 1. Work order generation: The work order can be generated by an ERP / MES system, and a periodic plan can be made according to a sales order, a plan order, an experimental order or a rework order, and information such as a product model and a customer needs to be associated. When the work order is generated, a planned production date, a planned completion date, a planned production quantity and a planned completion quantity need to be filled in, so as to provide a data basis for subsequent statistics of the work order completion.
[0047] If the work order is generated by the ERP system, the MES and the ERP system need to be interfaced and connected in series, so as to realize data transmission and unification.
[0048] 2. Work order BOM: BOM (bill of materials) is a bill of materials, and the work order BOM is a bill of materials associated with the work order. The BOM is made by a process department according to a product model, and the BOM needs to contain main materials and auxiliary materials, and the auxiliary materials need to be defined as unit consumption. Each work order needs to associate the BOM according to the work order type and the product model.
[0049] After the work order is associated with the BOM, the material requisition plan can be issued to the WMS system, the main material can be calculated according to the planned production quantity / [(planned completion date-planned production date)*shift] to calculate the main material plan requisition quantity for each shift of the work order, and the auxiliary material can be calculated according to the main material plan requisition quantity*unit consumption.
[0050] 3. Material requisition: production personnel apply for materials according to the daily production plan of each shift, and after the material requisition is completed, the WMS and MES systems need to perform data transmission. At this time, the material needs to be associated with the work order and issued, that is, when the material arrives at the production workshop, it can be queried according to the material code to obtain the associated work order. After obtaining the material requisition information, the MES needs to split the work order according to the batch information of the main material, split the work order into a sub-work order, and the workshop uses the sub-work order for production. The work order used in subsequent production is the sub-work order split by the MES.
[0051] 4. Work order production: since the material is associated with the work order, the work order can be obtained according to the material code when the material is fed into the machine in the material feeding room. The MES obtains the work order according to the material code on the equipment, and then associates the material box id with the material batch and the work order, so that the raw material can be traced through the material box id and the work order.
[0052] When the battery piece in the material box is introduced into the flower basket during the texturing feeding, the EAP will introduce the battery piece in the material box into the flower basket id and upload it to the MES. The MES generates a virtual id for the single battery piece according to the work order and batch associated with the material box id, and the work order is put into production from this point, and the association between the single semi-finished product and the work order is realized.
[0053] 5. Battery piece associated work order production: the battery piece is loaded into the flower basket for flow tracing between processes. From the start of the texturing process, the work order associated with each battery piece in the flower basket can be obtained, so when the flower basket is fed into the equipment from the boron expansion to the sorting process, the MES will associate the work order of the battery piece in the flower basket with the equipment, so that the current work order produced by the equipment can be known.
[0054] 6. Work order associated with rework pieces: during production, due to process abnormalities, equipment blockage, etc., the battery piece cannot continue to be produced and needs to be reworked and cleaned. Such battery pieces are called rework pieces. Since rework pieces occur infrequently and need to accumulate to a certain number before cleaning can be arranged, rework pieces cannot be produced according to the original work order, and the input and output quantities of the work order need to be dynamically conserved, so the number of rework pieces generated needs to be recorded. When rework occurs, the MES system will obtain the current production work order according to the equipment, and provide personnel to fill in the rework report.
[0055] 7. Work order completion: the battery piece is considered complete after being output from the sorting equipment and becomes a finished product. At this time, the MES system will calculate the completion quantity of the work order according to the output battery piece, but since the fragments produced during the production process cannot be completely counted, the system cannot automatically complete the work order. Therefore, the work order completion needs the intervention of personnel. After the personnel operate the work order completion, the system will calculate the fragment quantity generated by this work order according to the fragment calculation formula: fragment quantity = input quantity - output quantity - rework quantity.
[0056] The work order management method applied to solar cell production and manufacturing provided in the embodiment is based on the mode of traditional solar cell production and manufacturing, does not completely break the existing production management mode, and realizes digital production management. The plan order and the production plan are strongly associated, important data is provided for cost accounting of a solar cell enterprise, manual data entry operation of personnel is reduced, and the entire life cycle quantity change from raw materials to finished products is more completely and accurately managed.
[0057] Further referring to Figure 2 , Figure 2 The flowchart of a second embodiment of the work order management method of the present application is shown.
[0058] In the embodiment, the work order management method comprises the following steps:
[0059] Step S10: generating a work order of a solar cell.
[0060] In the embodiment, the execution subject of the embodiment is a work order management device, wherein the work order management device has functions of data processing, data communication and program running, etc. The work order management device can be a computer terminal device or other network device, and of course can also be other devices with similar functions, and the embodiment does not limit this.
[0061] It should be noted that the traditional solar cell manufacturing uses a silicon wafer batch to manage production work orders. The batch is generated by a raw material manufacturer, and the traceability of semi-finished products and finished products to raw materials can be completed according to batch management. However, the traceability rate of this method is not high, production personnel need to monitor the line, and it cannot be associated with production orders.
[0062] In order to solve the above technical problems, in the embodiment, a work order of a solar cell is generated; the work order is associated with a bill of materials according to a product model corresponding to the work order, and a material requisition plan is issued; in response to a material requisition request of production personnel, and after obtaining the material requisition information, the work order is split into multiple sub-work orders based on batch information of main materials of the material requisition plan; each sub-work order is respectively put into production, and after a cell wafer is output from a sorting device, it is determined that the corresponding sub-work order is completed; after all sub-work orders are completed, it is determined that the work order is completed, and the state information of the solar cell is adjusted from a production state to a completed state. Specifically, it can be implemented in the following manner.
[0063] In a specific implementation, a work order needs to be generated for the production process of the solar cell in the embodiment. The generation of the work order has two modes. One mode is generated by an enterprise resource planning (ERP) system. If the work order is generated by the ERP system, a manufacturing execution system (MES) system needs to be interfaced with the ERP system to realize data transmission and unification. If the work order is generated by the MES system, the subsequent work order management process can be directly performed.
[0064] It should be noted that the work order can be formulated by the ERP / MES system according to a sales order, a planned order, an experimental order or a rework order. The product model and customer information need to be associated. The planned production date, the planned completion date, the planned production quantity and the planned completion quantity need to be filled in when the work order is generated, so as to provide data basis for subsequent statistics of the completion of the work order.
[0065] Step S20: The work order is associated with the bill of materials according to the product model corresponding to the work order, and a material requisition plan is issued.
[0066] The bill of materials is also called a work order BOM (bill of materials). The BOM is formulated by a process department according to a product model. The BOM needs to include main materials and auxiliary materials. The auxiliary materials need to define unit consumption. Each work order needs to associate the BOM according to the work order type and the product model.
[0067] After the association is completed, the material requisition plan can be issued to a warehouse management system (WMS) system.
[0068] It should be noted that the material requisition plan in the embodiment includes a planned requisition quantity of main materials and a planned requisition quantity of auxiliary materials. The planned requisition quantity of the main materials can be determined by the planned production quantity, the planned completion date, the planned production date and a shift, for example, the planned production quantity / [(planned completion date-planned production date)*shift]. The planned requisition quantity of the auxiliary materials can be determined by the planned requisition quantity of the main materials and the unit product consumption, for example, the planned requisition quantity of the main materials*unit consumption.
[0069] Step S30: In response to a material requisition request of a production personnel, the work order is split into a plurality of sub-work orders based on batch information of the main materials of the material requisition plan after the material requisition information is acquired.
[0070] The production personnel perform material requisition according to the daily production plan of each shift of the work order. Specifically, the ERP system formulates a material requisition sheet for each shift according to the work order plan, and issues the material requisition sheet to the WMS system. The personnel perform material requisition to the warehouse according to the material requisition sheet. After receiving the material requisition request, the material requisition request is responded to. After obtaining the material requisition information, the MES system splits the work order into sub-work orders according to the batch information of the main material. The work order is split into sub-work orders. The workshop uses the sub-work order for production. The work order used in subsequent production is the sub-work order split by the MES.
[0071] Step S40: Production of each sub-work order is performed respectively, and it is determined that the corresponding sub-work order is completed after the battery piece is output from the sorting equipment.
[0072] The production process in this embodiment for any sub-work order is specifically that after detecting that the production personnel take the material to the factory material distribution room, the material is loaded on the silicon wafer in the factory material distribution room, and the material box is unloaded after the silicon wafer is collected. The material box is transported to the texturing equipment for loading. The silicon wafer is transferred from the material box to the flower basket through the texturing equipment. After the flower basket guide piece is completed, the MES system performs work order production according to the work order bound by the material box identification code, and generates a virtual battery piece identification code, which is also a wafer identification code, Wafer ID. In order to realize data traceability, the MES system determines the corresponding sub-work order based on the material code of the loaded material in this embodiment, and binds the material code, the corresponding sub-work order, and the material distribution equipment. After the material box is unloaded after the silicon wafer is collected, the Enterprise Application Platform (EAP) system reports the identification code of the unloaded material box. The MES system obtains the corresponding sub-work order and material batch according to the unloaded equipment, and binds the material box identification with the sub-work order and the material batch.
[0073] In this embodiment, it is further illustrated that, for example, due to the association of the material with the work order requisition, the work order can be obtained according to the material code when loading in the material distribution room. The MES obtains the work order according to the material code on the equipment, and then associates the material box id of the unloaded material with the material batch and the work order, so that the raw material and the work order can be traced through the material box id. The battery pieces in the material box will be introduced into the flower basket when loading in the texturing, at which time the EAP will upload the battery pieces in the material box to the MES through the flower basket id. The MES generates a virtual id of the single battery piece according to the work order and the batch associated by the material box id, from which the work order is put into production, and the association of the single semi-finished product and the work order is realized.
[0074] After the production is completed, the cell pieces between processes are loaded into the baskets for tracking, and the work order associated with each cell piece can be obtained according to the basket from the start of the wafering process. Therefore, when the basket is loaded from the boron expansion to the sorting process, the MES will associate the work order of the cell piece in the basket with the equipment, so that the current work order produced by the equipment can be known.
[0075] During the production process, the cell pieces cannot continue to be produced due to process abnormalities, equipment blockage, etc., and need to be reworked and cleaned. Such cell pieces are called rework pieces. When it is monitored that rework pieces exist, the rework quantity corresponding to the rework pieces is recorded in the embodiment, and the current sub-work order being produced is obtained through the MES system when reworking, so as to be filled in by the production personnel. Since the frequency of rework pieces is not high, it needs to be accumulated to a certain quantity before cleaning can be arranged, so the rework pieces cannot be reproduced according to the original work order, and the input quantity and output quantity of the work order need to achieve dynamic conservation, so the rework quantity generated by the rework pieces needs to be recorded.
[0076] Step S50: After all the sub-work orders are completed, it is determined that the work order is completed, and the state information of the solar cell is adjusted from the production state to the completed state.
[0077] The association relationship between the work order and the sub-work order in the embodiment can be referred to as shown in Figure 3 After all the sub-work orders are completed, it is determined that the entire work order is completed, the cell piece changes from the production state to the completed state, and after the planned completed quantity is reached, the personnel performs the work order closing operation.
[0078] It should be noted that the cell piece is considered to be completed after being output from the sorting equipment, at which time the cell piece becomes a finished product. At this time, the MES system will calculate the completed quantity of the work order according to the output cell piece, but since the fragments generated during the production process cannot be completely counted, the system cannot automatically complete the work order. Therefore, the work order completion needs the intervention of personnel, and after the personnel operates the work order completion, the system will calculate the fragment quantity generated by the work order according to the fragment calculation formula, which is: fragment quantity = input quantity - output quantity - rework quantity.
[0079] The embodiment generates a work order of a solar cell; associates the work order with a bill of materials according to a product model corresponding to the work order, and issues a material requisition plan; splits the work order into a plurality of sub-work orders based on batch information of main materials of the material requisition plan in response to a material requisition request of a production personnel; respectively produces each sub-work order, and determines completion of the corresponding sub-work order after a cell piece is output from a sorting device; and determines completion of the work order after all sub-work orders are completed, and adjusts state information of the solar cell from a production state to a completion state, thereby increasing a work order management function without changing a traditional solar production mode, managing a whole life cycle of a cell piece from a texturing process to a sorting process, and realizing traceability of a semi-finished product, a scrap piece, a rework piece, and a finished product.
[0080] In addition, the embodiment of the present application further provides a storage medium, wherein the storage medium stores a work order management program, and the work order management program is executed by a processor to realize steps of the work order management method.
[0081] Reference Figure 4 , Figure 4 Fig. 1 is a structural block diagram of a work order management device according to a first embodiment of the present application.
[0082] As shown in Fig. 2, the work order management device according to the embodiment of the present application comprises: Figure 4
[0083] A generating module 10 is configured to generate a work order of a solar cell.
[0084] An associating module 20 is configured to associate the work order with a bill of materials according to a product model corresponding to the work order, and issue a material requisition plan.
[0085] A splitting module 30 is configured to split the work order into a plurality of sub-work orders based on batch information of main materials of the material requisition plan in response to a material requisition request of a production personnel.
[0086] A control module 40 is configured to respectively produce each sub-work order, and determine completion of the corresponding sub-work order after a cell piece is output from a sorting device.
[0087] The control module 40 is configured to determine completion of the work order after all sub-work orders are completed, and adjust state information of the solar cell from a production state to a completion state.
[0088] The embodiment generates a work order of a solar cell; associates the work order with a bill of materials according to a product model corresponding to the work order, and issues a material requisition plan; splits the work order into a plurality of sub-work orders based on batch information of main materials of the material requisition plan in response to a material requisition request of a production personnel; respectively produces each sub-work order, and determines that the corresponding sub-work order is completed after a cell piece is output from a sorting device; determines that the work order is completed after all sub-work orders are completed, and adjusts state information of the solar cell from a production state to a completion state, thereby increasing a work order management function without changing a traditional solar production mode, managing a whole life cycle of a cell piece from a texturing process to a sorting process, and realizing that a semi-finished product, a fragment, a rework piece, and a finished product can be managed according to a single order and data can be traced.
[0089] In some embodiments, the work order is generated by an ERP or MES system, and the generating module 10 is configured to, if the work order of the solar cell is generated by the ERP system, interface the ERP system with the MES system.
[0090] In some embodiments, the material requisition plan includes main materials and auxiliary materials, and the associating module 20 is configured to determine a planned requisition quantity of the main materials according to a planned production quantity, a planned completion date, a planned production date, and a shift of the work order; and determine a planned requisition quantity of the auxiliary materials according to the planned requisition quantity of the main materials and a unit product consumption quantity.
[0091] In some embodiments, the control module 40 is configured to, after detecting that a production personnel takes materials to a factory material distribution room, put the materials on a machine in the factory material distribution room, and take the materials off the machine after a box is full of silicon wafers; transport the box to a texturing device to put the materials on the machine, transfer the silicon wafers from the box to a flower basket through the texturing device; after completing a flower basket guide piece, produce a work order according to a work order bound to the box identification code through the MES system, and generate a virtual cell piece identification code.
[0092] In some embodiments, the associating module 20 is configured to determine a corresponding sub-work order based on a material code of the materials on the machine through the MES system, and bind the material code, the corresponding sub-work order, and a material distribution device; after the box is taken off the machine after being full of silicon wafers, report a box identification code of the box taken off the machine through the EAP system, and acquire corresponding sub-work orders and material batches according to the taken-off device through the MES system, and bind the box identification to the sub-work orders and the material batches.
[0093] In some embodiments, the work order management device further includes a monitoring module.
[0094] The monitoring module is configured to monitor the rework wafer generated in the wafer process; if the rework wafer exists, record the rework quantity corresponding to the rework wafer, and when the rework wafer is generated, acquire the sub-work order currently being produced through the MES system, so as to fill in the rework wafer quantity by the production personnel.
[0095] In some embodiments, the control module 40 is configured to acquire the input quantity, the output quantity and the rework quantity corresponding to the work order after the work order is completed; and determine the wafer quantity according to the input quantity, the output quantity and the rework quantity.
[0096] Embodiments of the present application further provide a work order management device, which comprises a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory complete mutual communication through the communication bus, the memory is configured to store a computer program, and the processor is configured to execute the program stored in the memory to implement the work order management method.
[0097] The communication bus mentioned in the above work order management device can be a peripheral component interconnect (PCI) bus or an extended industry standard architecture (EISA) bus, etc. The communication bus can be divided into an address bus, a data bus, a control bus, etc.
[0098] The communication interface is configured to perform communication between the work order management device and other devices.
[0099] The memory can comprise a random access memory (RAM) and can also comprise a non-volatile memory (NVM), for example at least one disk memory. Optionally, the memory can also be at least one storage device located away from the aforementioned processor.
[0100] The processor described above can be a general processor, including a central processing unit (CPU), a network processor (NP), etc.; or can be a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic device, a discrete gate or transistor logic device, a discrete hardware component.
[0101] In the embodiments described above, the implementation can be wholly or partially through software, hardware, firmware or any combination thereof. When implemented through software, the implementation can be wholly or partially in the form of a computer program product. The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, the processes or functions described in the embodiments of the present application are wholly or partially generated. The computer can be a general-purpose computer, a special-purpose computer, a computer network or other programmable apparatus. The computer instructions can be stored in a computer-readable storage medium or transferred from one computer-readable storage medium to another, for example, the computer instructions can be transferred from one website, computer, server or data center to another through a wired (for example, coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (for example, infrared, wireless, microwave, etc.) manner. The computer-readable storage medium can be any available medium accessible by a computer or a data storage device such as a server, data center, etc. integrated with one or more available media. The available medium can be a magnetic medium (for example, a floppy disk, a hard disk, a magnetic tape), an optical medium (for example, a DVD), or a semiconductor medium (for example, a solid state disk (SSD)) and the like.
[0102] It is to be noted that the relative terms such as first and second etc. are used merely to differentiate one entity or operation from another entity or operation without necessarily requiring or implying any such actual relationship or order between such entities or operations. Also, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by an indefinite article "a" or "an" does not exclude the existence of, without matching between, additional identical elements in a process, method, article, or apparatus including the defined element.
[0103] Each of the embodiments in the specification is described in a relevant manner, and the same or similar parts between the embodiments can be referred to each other. Each embodiment focuses on the difference from other embodiments. In particular, for the system embodiments, since they are basically similar to the method embodiments, they are described more simply, and the relevant parts can be referred to the part of the method embodiments.
[0104] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
[0105] It should be understood that the above is only for illustration, and does not constitute any limitation on the technical solutions of the present application. In specific applications, those skilled in the art can set up according to the needs, and the present application does not limit this.
[0106] It should be noted that the above-described workflow is only illustrative and does not limit the scope of protection of the present application. In actual application, those skilled in the art can select part or all of them to achieve the purpose of the embodiment scheme according to the actual needs, which is not limited here.
[0107] In addition, technical details not described in detail in the embodiment can be referred to the work order management method provided by any embodiment of the present application, which will not be repeated here.
[0108] Moreover, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of "including" "comprising" "having" "containing" or "encompassing" and other like terms is used herein to be open-ended, and to mean including, but not limited to, the stated elements or objects, and further allowing for elements or objects not specifically listed or included.
[0109] The above-mentioned embodiment numbers of the present application are only for description, and do not represent the advantages and disadvantages of the embodiments.
[0110] Those skilled in the art can clearly understand the above-mentioned embodiment methods from the description of the embodiments that the above-mentioned embodiment methods can be realized by software and necessary general hardware platform, and of course, can also be realized by hardware, but in many cases, the former is a better embodiment. Based on such understanding, the technical solutions of the present application can be embodied in the form of a software product, which is stored in a storage medium (such as a read-only memory (ROM) / RAM, a magnetic disk, or an optical disk) and includes a plurality of instructions for causing a terminal device (which can be a mobile phone, a computer, a server, or a network device) to execute the methods described in the embodiments of the present application.
[0111] The above is only the preferred embodiment of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, is also included in the patent protection scope of the present application.
[0112] It can be understood that the system provided by the embodiments of the present application corresponds to the method provided by the embodiments of the present application, and the explanation, examples and beneficial effects of the related content can refer to the corresponding part in the above method.
Claims
1. A work order management method applied to a solar cell production and manufacturing process, characterized in that, The work order management method comprises: generating a work order of a solar cell; associating the work order with a bill of materials according to a product model corresponding to the work order, and issuing a material requisition plan; in response to a material requisition request of a production personnel, and after obtaining the material requisition information, splitting the work order into a plurality of sub-work orders based on batch information of a main material of the material requisition plan, wherein the corresponding sub-work order is determined based on a material code of the material on the machine through the MES system, and the material code, the corresponding sub-work order and the material issuing equipment are bound, after the material box is full of silicon wafers, the material box identification code is reported after the machine is off through the EAP system, the corresponding sub-work order and the material batch are obtained according to the off-machine equipment by the MES system, and the material box identification is bound with the sub-work order and the material batch, when the material is put on the machine in the material issuing room, the work order is obtained according to the material code on the equipment by the MES, and then the material box, the material batch and the work order are associated, so that the raw material and the work order can be traced through the material box identification code, the cell pieces in the material box are guided into the flower basket during the material loading of the texturing, the cell pieces in the material box are guided into the flower basket identification code and uploaded to the MES by the EAP, the virtual cell piece identification code of the single cell piece is generated according to the work order and the batch associated by the MES according to the material box identification code, the work order is put into production, and the association between the single piece semi-finished product and the work order is realized; the respective sub-work orders are put into production respectively, and the corresponding sub-work order is determined to be completed after the cell piece is produced from the sorting equipment; wherein the respective sub-work orders are put into production, comprising: after detecting that the production personnel takes the material to the factory material issuing room, the material is put on the silicon wafer in the factory material issuing room, and the material box is off after the material box is full of silicon wafers; the material box is transported to the texturing equipment for on-machine, and the silicon wafer is transferred from the material box to the flower basket through the texturing equipment; after the flower basket guiding piece is completed, the work order is put into production through the MES system according to the work order bound by the material box identification code, and a virtual cell piece identification code is generated; after all the sub-work orders are completed, it is determined that the work order is completed, and the state information of the solar cell is adjusted from the production state to the completed state.
2. The work order management method of claim 1, wherein, The work order is generated through the ERP or MES system, and the work order management method comprises: if the work order of the solar cell is generated through the ERP system, the ERP system and the MES system are connected in series.
3. The work order management method of claim 1, wherein, The material requisition plan includes main materials and auxiliary materials, and the work order management method comprises: determining the planned requisition quantity of the main material according to the planned production quantity, the planned completion date, the planned production date and the shift of the work order; determining the planned requisition quantity of the auxiliary material according to the planned requisition quantity of the main material and the unit product consumption.
4. The work order management method of claim 1, wherein, The work order management method comprises: monitoring the rework pieces generated during the process of the cell piece; if there are rework pieces, the rework quantity corresponding to the rework pieces is recorded, and the sub-work order currently being produced is obtained through the MES system when the rework piece is generated, so that the production personnel can fill in the rework piece quantity.
5. The work order management method of claim 4, wherein, The work order management method comprises: After the work order is completed, an input quantity, an output quantity, and a rework quantity corresponding to the work order are obtained; A fragment quantity is determined according to the input quantity, the output quantity, and the rework quantity.
6. A work order management device applied to a solar cell production and manufacturing process, characterized in that, The work order management device is applied to the work order management method in any one of claims 1 to 5, and the device comprises: A generation module is configured to generate a work order of a solar cell; An association module is configured to associate the work order with a bill of materials according to a product model corresponding to the work order, and to issue a material requisition plan; A splitting module is configured to split the work order into a plurality of sub-work orders based on batch information of main materials of the material requisition plan in response to a material requisition request of a production personnel and after obtaining the material requisition information; A control module is configured to respectively put into production each sub-work order, and to determine that a corresponding sub-work order is completed after a cell piece is output from a sorting device; The control module is further configured to put a material in a factory material room after detecting that the production personnel takes the material to the factory material room, to put the material in the factory material room on a silicon wafer after the material box is full of silicon wafers, to transport the material box to a texturing device for on-machine, to transfer the silicon wafers from the material box to a flower basket through the texturing device, to put into production through an MES system according to a work order bound to the material box identification code after completing the flower basket guide piece, and to generate a virtual cell piece identification code; The control module is configured to determine that the work order is completed after all sub-work orders are completed, and to adjust state information of the solar cell from a production state to a completed state.
7. A work order management apparatus characterized by comprising: The work order management device comprises a memory, a processor, and a work order management program stored on the memory and executable on the processor, and the work order management program is configured to implement the steps of the work order management method in any one of claims 1 to 5.
8. A storage medium, characterized by The storage medium stores a work order management program, and the work order management program implements the steps of the work order management method in any one of claims 1 to 5 when executed by a processor.
Citation Information
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