Separation device and separation method for goat milk powder production
By designing a separation device for production of goat milk powder with a servo motor, a rotating shaft and a rocking and plugging member, the problem of difficulty in dispersing and collecting impurities in the existing device is solved, and efficient filtration separation and rapid impurity collection are achieved.
Patent Information
- Application Number
- CN202411652007.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-11-19
AI Technical Summary
During the filtration and separation process of the existing separation device for goat milk powder production, impurities are dispersed on the filter net, which is difficult to collect uniformly and has a long collection time.
A separation device including a separation cylinder, a servo motor, a rotating shaft, a rubber frame, a separation net and a rocking and plugging member is designed. The servo motor drives the shaft to drive the separation net to change slope and vibrate, so as to achieve effective separation and collection of impurities.
The filtration separation speed is improved, the water membrane and blockage is prevented, the impurity collection process is simplified, and the collection time is significantly reduced.
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Figure CN119138334B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of separation technology, and in particular to a separation device and a separation method for producing goat milk powder. Background Art
[0002] The preparation of goat milk powder involves multiple steps, including the collection of goat milk, filtration and pretreatment of milk, disinfection, cooling, concentration and drying. The existing milk filtration uses a corresponding separation device to screen out impurities in the milk. However, the existing separation device has the following shortcomings in the process of filtering and separating the milk: the separated impurities are scattered on the filter net, which is not easy to collect uniformly, and the collection takes a relatively long time. Therefore, we propose a separation device and a separation method for goat milk powder production to solve the above problems. Summary of the invention
[0003] The purpose of the present invention is to solve the problems raised in the background technology, and to propose a separation device and a separation method for goat milk powder production.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A separation device for producing goat milk powder, comprising a separation cylinder, a servo motor is fixedly mounted on the separation cylinder, a rotating shaft is fixedly mounted on the driving end of the servo motor, and the lower end of the rotating shaft is rotatably mounted in the separation cylinder, and a feed pipe and a discharge pipe are fixedly connected to the separation cylinder;
[0006] A rubber frame is fixedly installed in the separation cylinder, and a plurality of separation nets are fixedly installed on the rubber frame, and the thickness of the separation nets is greater than the thickness of the rubber frame. A support frame is fixedly installed in the separation cylinder, and the separation nets are rotatably installed on the support frame. A plurality of shafts are rotatably installed on the support frame, and each of the shafts is installed with a swinging clearing member;
[0007] The rotating shaft, the shaft rod and the supporting frame are provided with a driving rotating member;
[0008] A plurality of centrifugal cylinders are mounted on the rotating shaft via a second one-way bearing, and one end of the centrifugal cylinder away from the second one-way bearing is open, and a round rod is mounted on each centrifugal cylinder via a centrifugal moving member, and a rotation control member is mounted between the round rod and the corresponding separation net;
[0009] A separation and collection component is installed between the rotating shaft, the separation cylinder and the round rod.
[0010] In the above-mentioned separation device for producing goat milk powder, the support frame includes an upper support component and a lower support component, and an upper support component is fixedly installed in the separation cylinder through the lower support component;
[0011] The lower support assembly includes a crossbar, a support plate, and a vertical rod. The support plate is fixedly installed in the separation cylinder through a plurality of crossbars, and the support plate is rotatably installed on the rotating shaft. A plurality of vertical rods are fixedly installed on the upper surface of the support plate, and the middle position of the separation net is rotatably connected to the corresponding two vertical rods, and a reset torsion spring is fixedly installed between the two sides of the separation net and the corresponding two vertical rods;
[0012] The upper support assembly includes a second cross bar, a support ring, a mounting frame, and a support seat. A second cross bar is fixedly mounted on each of the first vertical bars, and a support ring is fixedly mounted on the corresponding second cross bars. A plurality of mounting frames are fixedly mounted on the support ring, and a support seat is fixedly mounted on one end of each mounting frame, and the shaft is rotatably mounted on the corresponding two support seats.
[0013] In the above-mentioned separation device for producing goat milk powder, the swinging and clearing component includes a connecting rod, a vibrating roller, and an elastic sleeve. A connecting rod is fixedly installed at both ends of each shaft rod, and a vibrating roller is installed between the two corresponding connecting rods, and an elastic sleeve is fixed on the vibrating roller.
[0014] In the above-mentioned separation device for producing goat milk powder, the driving rotating component includes a one-way bearing, a reciprocating assembly, a rack, a plate, an auxiliary moving assembly, and a gear. The rotating shaft is equipped with a one-way bearing, and the one-way bearing is equipped with a plurality of racks through a reciprocating assembly. A plurality of plates are fixedly mounted on the support ring, and the racks are slidably mounted on the corresponding plates, and an auxiliary moving assembly is also installed between the racks and the plate, and each of the shafts is fixedly equipped with a gear meshing with the corresponding rack;
[0015] A stepped slider is fixedly mounted on each of the plates, and a stepped slide groove is provided on the lower surface of each of the racks;
[0016] The auxiliary moving assembly includes a positioning rod and a positioning slot. A positioning rod is fixedly mounted on each of the plates, and a positioning slot matching the positioning rod is provided on the lower surface of each of the racks.
[0017] The self-locking direction of the one-way bearing 1 is opposite to the self-locking direction of the one-way bearing 2.
[0018] In the above-mentioned separation device for producing goat milk powder, the reciprocating moving component includes a magnetic block 1 and a magnetic block 2. A plurality of magnetic blocks 1 are fixedly mounted on the one-way bearing 1, and the magnetism of two adjacent magnetic blocks 1 on the side away from the rotating shaft is opposite. A magnetic block 2 is fixedly mounted on one end of each rack close to the rotating shaft, and the magnetism of two adjacent magnetic blocks 2 on the side close to the rotating shaft is opposite.
[0019] In the above-mentioned separation device for producing goat milk powder, the centrifugal moving member includes a horizontal limit assembly, a sliding disk, and a spring. A sliding disk is slidably installed in each centrifugal cylinder through the horizontal limit assembly, and a spring is fixedly installed between the sliding disk and the inner wall of the centrifugal cylinder, and one end of the round rod is fixedly connected to one side of the sliding disk;
[0020] The horizontal limit assembly includes a slide groove 1 and a slider 1. A plurality of slide grooves 1 are provided on the inner wall of each centrifugal cylinder. A slider 1 is slidably installed in each slide groove 1, and the slider 1 is fixedly connected to the corresponding sliding disk.
[0021] In the above-mentioned separation device for producing goat milk powder, the control rotating member includes an arc-shaped magnetic block 1, an arc-shaped magnetic block 2, a vertical rod 2, and an arc-shaped magnetic block 3. The end of each round rod located outside the centrifugal cylinder is fixedly installed with an arc-shaped magnetic block 1, and the arc-shaped magnetic block 1 is fixedly installed with an arc-shaped magnetic block 2 through a plurality of rod bodies, and the lower surfaces of the arc-shaped magnetic block 1 and the arc-shaped magnetic block 2 have opposite magnetic properties, and each of the separation nets is fixedly installed with an arc-shaped magnetic block 3 through a vertical rod 2, and the upper surface of the arc-shaped magnetic block 3 has the same magnetic property as the lower surface of the arc-shaped magnetic block 2;
[0022] The widths of the arc-shaped magnetic block 1 and the arc-shaped magnetic block 2 are greater than the width of the arc-shaped magnetic block 3.
[0023] In the above-mentioned separation device for producing goat milk powder, the separation and collection component includes a mounting assembly, a collection box, a one-way suction pipe, a suction generating assembly, and a magnetic lifting assembly. A collection box is installed between the separation cylinder and the rotating shaft through the mounting assembly, a suction generating assembly is installed on the collection box, and a magnetic lifting assembly is installed between the suction generating assembly and the corresponding round rod. The collection box is fixedly connected with a one-way suction pipe and a one-way air outlet pipe, and an interception mesh plate is fixedly installed in the collection box, and the interception mesh plate is located between the inlet end of the one-way suction pipe and the one-way air outlet pipe;
[0024] The installation assembly includes a fixing frame and a bearing. The inner wall of the separation cylinder is fixedly connected to the collecting box through a plurality of fixing frames. The collecting box is provided with a bearing matched with the rotating shaft.
[0025] The suction force generating assembly comprises a sealing disc and a lifting frame, wherein the sealing disc is sealingly and slidably mounted in the sundry collecting box, and the lifting frame is mounted on the sealing disc, and the upper end of the lifting frame is located above the sundry collecting box;
[0026] The lifting frame is composed of a vertical rod three and a lifting ring. A plurality of vertical rods three are fixedly installed on the upper surface of the sealing disk, and the vertical rods three slide through the collecting box and are fixedly installed with a lifting ring together.
[0027] In the above-mentioned separation device for producing goat milk powder, the magnetic lifting assembly includes a magnetic block 1, a connecting rod, and a magnetic block 2. A plurality of magnetic blocks 1 are fixedly mounted on the lifting ring, and the upper surfaces of two adjacent magnetic blocks 1 have opposite magnetic properties. Each of the round rods is fixedly mounted with a magnetic block 2 via a connecting rod, and the lower surfaces of two adjacent magnetic blocks 2 have opposite magnetic properties.
[0028] A separation method of a separation device for producing goat milk powder, using the separation device as described above, further comprising the following steps:
[0029] S1: In the initial state, the arc-shaped magnetic block 2 is opposite to the arc-shaped magnetic block 3. At this time, the end of the separation net away from the rotating shaft tilts downward under the action of the repulsive force. Then, the raw materials to be screened are poured into the separation cylinder through the feed pipe, and the separation net is used to separate and filter the raw materials;
[0030] S2: Turn on the servo motor. The servo motor drives the rotating shaft to rotate. The rotating shaft drives the magnetic block 1 to rotate through the one-way bearing 1. During the rotation of the magnetic block 1, the magnetic force relationship of the magnetic block 2 is constantly changed, thereby driving the rack to reciprocate. The reciprocating movement of the rack drives the shaft to rotate through the gear. The rotation of the shaft drives the vibration roller to swing through the connecting rod. During the swinging process of the vibration roller, the corresponding separation net is knocked and vibrated.
[0031] S3: When separation is completed, the servo motor controls the shaft to rotate in the opposite direction, and the one-way bearing 2 rotates. The rotation of the one-way bearing 2 causes the sliding plate to move initially under the action of centrifugal force, so that the arc-shaped magnetic block 1 is opposite to the arc-shaped magnetic block 3. At this time, the arc-shaped magnetic block 3 is subjected to an upward suction force, and then the end of the separation net away from the shaft moves upward. At this time, the impurities intercepted on the separation net are collected along the slope of the separation net to the position of the rubber frame close to the shaft;
[0032] S4: Increase the rotation speed of the rotating shaft to make the sliding disk continue to move. At this time, the magnetic block 2 is opposite to the magnetic block 1. The rotation of the magnetic block 2 will cause the magnetic block 1 to be subjected to a reciprocating force in the vertical direction, thereby driving the lifting ring to reciprocate in the vertical direction. The reciprocating movement of the lifting ring in the vertical direction drives the sealing disk to reciprocate in the vertical direction through the vertical rod 3. During the reciprocating movement of the sealing disk in the vertical direction, the one-way impurity suction pipe will generate suction, and the impurities collected on the rubber frame will be sucked out by the rotating one-way impurity suction pipe.
[0033] Compared with the prior art, the present invention has the following advantages:
[0034] 1: During filtration separation, the filtration separation speed can be effectively improved by changing the slope of the separation net. At the same time, the reciprocating vibration roller can be used to effectively prevent the water film and blockage generated during the filtration separation process, so as to facilitate better filtration separation.
[0035] 2: After the filtration separation is completed, the inclination direction of the separation net can be quickly changed by changing the direction and speed of the rotating shaft, so that the impurities intercepted on it can be better gathered, and then by increasing the speed of the rotating shaft, suction is generated in the impurity collection box, and then the gathered impurities are quickly sucked out through the one-way impurity suction pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 This is a schematic structural diagram of a separation device for producing goat milk powder proposed by the present invention;
[0037] Figure 2 for Figure 1 Cross-sectional view after rotation at a certain angle;
[0038] Figure 3 for Figure 2 Schematic diagram of the structure after removing the separation cylinder and the feed pipe and rotating them to a certain angle;
[0039] Figure 4 for Figure 3 A schematic diagram of the structure from another perspective;
[0040] Figure 5 for Figure 4 An enlarged schematic diagram of the structure of a single support plate portion;
[0041] Figure 6 for Figure 5 A schematic diagram of the structure from another perspective;
[0042] Figure 7 for Figure 5 A structural schematic diagram of the middle vibration roller part from another perspective;
[0043] Figure 8 for Figure 7 Schematic diagram of the structure of the middle plate;
[0044] Fig. 9 for Figure 7 A structural diagram of the middle rack from another perspective;
[0045] Fig.10 for Figure 5 A schematic diagram of the structure of the two parts of the middle arc-shaped magnetic block from another perspective;
[0046] Fig.11 for Fig.10 Schematic diagram of the structure of the CIMC miscellaneous box part;
[0047] Fig.12 for Fig.11 The cross-sectional view of the central container and centrifugal drum after being rotated to a certain angle;
[0048] Fig.13 for Figure 6Schematic diagram of the structure of the middle rubber frame.
[0049] In the figure: 1, separation cylinder; 2, servo motor; 3, rotating shaft; 4, rubber frame; 5, separation net; 6, horizontal bar 1; 7, support plate; 8, vertical bar 1; 9, horizontal bar 2; 10, support ring; 11, mounting frame; 12, support seat; 13, connecting rod; 14, vibration roller; 15, one-way bearing 1; 16, magnetic block 1; 17, magnetic block 2; 18, rack; 19, step chute; 20, step slider; 21, plate; 22, positioning rod; 23, feed pipe; 24, gear; 25, one-way shaft Bearing 2; 26. Centrifugal cylinder; 27. Slide 1; 28. Sliding block 1; 29. Sliding plate; 30. Spring; 31. Round rod; 32. Arc-shaped magnetic block 1; 33. Arc-shaped magnetic block 2; 34. Vertical rod 2; 35. Arc-shaped magnetic block 3; 36. Fixed frame; 37. Miscellaneous collection box; 38. Bearing; 39. One-way miscellaneous suction pipe; 40. Sealing plate; 41. Slide 2; 42. Sliding block 2; 43. Vertical rod 3; 44. Lifting ring; 45. Magnet 1; 46. Connecting rod; 47. Magnet 2; 48. Positioning slot. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] Reference Figure 1-Figure 13 A separation device for producing goat milk powder comprises a separation cylinder 1, on which a feed pipe 23 and a discharge pipe are fixedly connected (not shown in the figure, the discharge pipe can be arranged at the bottom of the separation cylinder 1, in which case a plurality of support legs need to be fixed on the lower surface of the separation cylinder 1, and the length of the support legs is greater than the length of the discharge pipe); the interior of the separation cylinder 1 is hollow, and the inner bottom wall of the separation cylinder 1 can be arranged to be an arc-shaped funnel ( Figure 2 A servo motor 2 is fixedly mounted on the separation cylinder 1, a rotating shaft 3 is fixedly mounted on the driving end of the servo motor 2, and the lower end of the rotating shaft 3 is rotatably mounted in the separation cylinder 1.
[0052] Reference Figure 1-Figure 13, a rubber frame 4 is fixedly installed in the separation cylinder 1, and a plurality of separation nets 5 are fixedly installed on the rubber frame 4. There are two rubber frames 4 shown in the figure, and they can also be set to multiple when specifically set. At this time, the mesh aperture of the separation net 5 becomes smaller from top to bottom, so as to achieve a better separation effect; and the thickness of the separation net 5 is greater than the thickness of the rubber frame 4, which is convenient for the subsequent rotation installation of the separation net 5; a support frame body is fixedly installed in the separation cylinder 1, and the separation net 5 is rotatably installed on the support frame body, and the support frame body includes an upper support assembly and a lower support assembly, and an upper support assembly is fixedly installed in the separation cylinder 1 through the lower support assembly;
[0053] The lower support assembly includes a cross bar 6, a support plate 7, and a vertical bar 8. The support plate 7 is fixedly installed in the separation cylinder 1 through multiple cross bars 6, and the support plate 7 is rotatably installed on the rotating shaft 3. The upper surface of the support plate 7 can be set to an arc shape, and the height of the middle position is higher than the height of the edge position of the support plate 7, so that the raw material can slide off the support plate 7 more easily when it falls on it. A plurality of vertical bars 8 are fixedly installed on the upper surface of the support plate 7, and the middle position of the separation net 5 is rotatably connected with the corresponding two vertical bars 8, or an annular round rod is fixed on the multiple vertical bars 8, and then the separation net 5 is rotated The upper support assembly includes a cross bar 9, a support ring 10, a mounting frame 11, and a support seat 12. A cross bar 9 is fixedly mounted on each vertical bar 8, and a support ring 10 is fixedly mounted on the corresponding cross bar 9. A plurality of mounting frames 11 are fixedly mounted on the support ring 10, and a support seat 12 is fixedly mounted on one end of each mounting frame 11, and the shaft is rotatably mounted on the corresponding two support seats 12. The end face shape of the mounting frame 11 is an inverted L shape ( Figure 5 As can be seen in the figure), it is used to better support the support seat 12; a rolling bearing matched with the shaft rod is installed on the support seat 12 to support the shaft rod without affecting the rotation of the shaft rod.
[0054] Reference Figure 1-Figure 13 A plurality of shafts are rotatably mounted on the support frame, and a swinging clearing component is mounted on each shaft; the swinging clearing component includes a connecting rod 13, a vibrating roller 14, and an elastic sleeve. A connecting rod 13 is fixedly mounted at both ends of each shaft, and a vibrating roller 14 is mounted between the corresponding two connecting rods 13. The vibrating roller 14 can be mounted on the corresponding two connecting rods 13 in a rotating or fixed manner, and the rotating mounting manner is preferred; and an elastic sleeve is fixedly mounted on the vibrating roller 14. The elasticity of the elastic sleeve can make the vibrating roller 14 have a certain flexible contact effect when in contact with the separation net 5, and can protect each other to a certain extent while generating an impact; at the same time, in the normal filtering and separation process of the milk, it is also easy to form a water film on the corresponding mesh of the separation net 5. By utilizing the impact of the vibrating roller 14, it is also possible to prevent a water film from being easily formed on the separation net 5, which is convenient for better filtering and separation.
[0055] Reference Figure 1-Figure 13 , a driving rotating component is installed on the rotating shaft 3, the shaft rod and the support frame; the driving rotating component is used to drive the shaft rod to swing back and forth at a certain angle when necessary, thereby driving the vibration roller 14 to swing back and forth at a certain angle, thereby achieving the desired swinging and clearing effect; the driving rotating component includes a one-way bearing 15, a reciprocating moving component, a rack 18, a plate body 21, an auxiliary moving component, and a gear 24. A one-way bearing 15 is installed on the rotating shaft 3; and the one-way bearing 15 is installed with a plurality of racks 18 through the reciprocating moving component, a plurality of plates 21 are fixedly installed on the support ring 10, and the racks 18 are slidably installed on the corresponding plates 21, and an auxiliary moving component is also installed between the racks 18 and the plates 21, and each shaft rod is fixedly installed with a gear 24 meshing with the corresponding rack 18; at the same time, a cover body can be fixedly arranged between the corresponding support seats 12, and the cover body is used to protect the rack 18, the gear 24 and the plate body 21 to prevent these parts from contacting the raw materials;
[0056] A step slider 20 is fixedly mounted on each plate body 21, and a step slot 19 is provided on the lower surface of each rack 18; through the coordinated use of the step slider 20 and the step slot 19, the rack 18 can only slide relative to the plate body 21 along the direction of the step slot 19, and at the same time, through the coordination of the auxiliary moving component, the rack 18 is better supported; the auxiliary moving component includes a positioning rod 22 and a positioning slot 48, and a positioning rod 22 is fixedly mounted on each plate body 21, and a step slot 19 is provided on the lower surface of each rack 18. There is a positioning slot 48 that matches the positioning rod 22; the reciprocating moving component includes a magnetic block 16 and a magnetic block 17, a plurality of magnetic blocks 16 are fixedly installed on the one-way bearing 15, and the magnetism of two adjacent magnetic blocks 16 away from the rotating shaft 3 is opposite, and each rack 18 is fixedly installed with a magnetic block 2 17 on one end close to the rotating shaft 3, and the magnetism of two adjacent magnetic blocks 2 17 close to the rotating shaft 3 is opposite, the length of the positioning rod 22 is greater than the length of the rack 18, so that the rack 18 is always supported by the positioning rod 22 before and after movement.
[0057] Reference Figure 1-Figure 13A plurality of centrifugal cylinders 26 are mounted on the rotating shaft 3 through a one-way bearing 25. The end of the centrifugal cylinder 26 away from the one-way bearing 25 is opened. At the same time, the self-locking direction of the one-way bearing 15 is opposite to the self-locking direction of the one-way bearing 25. A round rod 31 is mounted on each centrifugal cylinder 26 through a centrifugal moving member. The setting of the centrifugal moving member is used to realize the position of the centrifugal moving member by changing the speed of the rotating shaft 3, thereby generating corresponding movement; the centrifugal moving member includes a horizontal limit assembly, a sliding plate 29, and a spring 30. Each centrifugal cylinder 26 is provided with a round rod 31 through a centrifugal moving member. The horizontal limit assembly is slidably mounted with a sliding disk 29, and a spring 30 is fixedly mounted between the sliding disk 29 and the inner wall of the centrifugal cylinder 26, and one end of the round rod 31 is fixedly connected to one side of the sliding disk 29; the spring 30 can also be replaced by magnets that attract each other, and the sliding disk 29 and the inner wall of the centrifugal cylinder 26 can be set for sliding. When setting the sliding, there is no need to consider the air pressure problem between it and the unopened end of the centrifugal cylinder 26. It can also be a sealed sliding setting. In this case, the air pressure problem needs to be considered. The simplest way is to open an opening on this side of the centrifugal cylinder 26.
[0058] The horizontal limit assembly includes a slide groove 27 and a slider 28. A plurality of slide grooves 27 are provided on the inner wall of each centrifugal cylinder 26. A slider 28 is slidably installed in each slide groove 27, and the slider 28 is fixedly connected to the corresponding sliding disk 29. The setting of the horizontal limit assembly limits the movement of the sliding disk 29 in the corresponding centrifugal cylinder 26, thereby limiting the subsequent coordinated operation of the control rotating components.
[0059] Reference Figure 1-Figure 13 A control rotating member is installed between the round rod 31 and the corresponding separation net 5; the control rotating member includes an arc-shaped magnetic block 1 32, an arc-shaped magnetic block 2 33, a vertical rod 2 34, and an arc-shaped magnetic block 35. An arc-shaped magnetic block 1 32 is fixedly installed at one end of each round rod 31 outside the centrifugal cylinder 26. An arc-shaped magnetic block 2 33 is fixedly installed on the arc-shaped magnetic block 1 32 through a plurality of rod bodies, and the lower surfaces of the arc-shaped magnetic block 1 32 and the arc-shaped magnetic block 2 33 are opposite in magnetic properties. Each separation net 5 is fixedly installed on the centrifugal cylinder 26 through the vertical rod 2 34 is fixedly installed with an arc-shaped magnetic block 35, and the upper surface of the arc-shaped magnetic block 35 has the same magnetic properties as the lower surface of the arc-shaped magnetic block 2 33; at the same time, the width of the arc-shaped magnetic block 1 32 and the arc-shaped magnetic block 2 33 is greater than the width of the arc-shaped magnetic block 35. The size setting here is because the separation net 5 will move to a certain extent under the action of the magnetic force. The size limitation can make the arc-shaped magnetic block 1 32 or the arc-shaped magnetic block 2 33 better meet the use requirements when used in conjunction with the arc-shaped magnetic block 3 35;
[0060] There are two settings for the initial state of the separation net 5, which can be selected according to needs. The first one: in the initial state, the arc-shaped magnetic block 2 33 and the arc-shaped magnetic block 1 32 are both located between the arc-shaped magnetic block 35 and the rotating shaft 3. At this time, under the action of the reset torsion spring, the separation net 5 is in a horizontal state; the second one: in the initial state, the arc-shaped magnetic block 2 33 is located directly above the arc-shaped magnetic block 35. At this time, the height of the lower end of the separation net 5 away from the rotating shaft 3 is lower than the height of the other end. When the raw material falls and contacts the separation net 5, it can flow downward along the slope of the surface of the separation net 5, which can be better separated; as shown in the figure, the arc-shaped magnetic block 2 33 is just located directly above the arc-shaped magnetic block 35, and the separation net 5 is in a state of about to rotate.
[0061] Reference Figure 1-Figure 13 A separation and collection component is installed between the rotating shaft 3 and the separation cylinder 1 and the round rod 31; the separation and collection component is used to quickly collect the separated impurities after the separation operation is completed. The separation and collection component includes a mounting assembly, a collection box 37, a one-way impurity suction pipe 39, a suction generating assembly, and a magnetic lifting assembly. A collection box 37 is installed between the separation cylinder 1 and the rotating shaft 3 through the mounting assembly, a suction generating assembly is installed on the collection box 37, a magnetic lifting assembly is installed between the suction generating assembly and the corresponding round rod 31, a one-way impurity suction pipe 39 and a one-way air outlet pipe are fixedly connected to the collection box 37, an interception mesh plate is fixedly installed in the collection box 37, and the interception mesh plate is located between the inlet end of the one-way impurity suction pipe 39 and the one-way air outlet pipe Towards the air outlet pipe; the one-way impurity suction pipe 39 can be specifically set to multiple, only one is shown in the figure, and multiple one-way impurity suction pipes 39 are arranged at equal intervals to ensure that impurities at a distance are suctioned in all directions, or the one-way impurity suction pipe can rotate together with the rotating shaft 3, such as a ring body is sealed and rotatably set on the impurity collecting box 37, and the one-way impurity suction pipe 39 is fixed through the ring body, and then the one-way impurity suction pipe 39 is connected to the rotating shaft 3 through a one-way bearing three and a frame. The one-way bearing three has the same self-locking direction as the one-way bearing two 25. The frame is installed between the one-way bearing three and the one-way impurity suction pipe 39, which can drive the one-way impurity suction pipe 39 to rotate around the rotating shaft 3, thereby performing all-round impurity suction.
[0062] The mounting assembly includes a fixing frame 36 and a bearing 38. The inner wall of the separation cylinder 1 is fixedly connected to the collecting box 37 through a plurality of fixing frames 36. The collecting box 37 is provided with a bearing 38 matched with the rotating shaft 3. The mounting assembly enables the collecting box 37 to be fixedly arranged in the separation cylinder 1. At the same time, the rotating shaft 3 rotates in a sealed manner through the collecting box 37, and will not affect the normal operation in the collecting box 37. The suction generating assembly includes a sealing disk 40 and a lifting frame. The sealing disk 40 is sealingly and slidably installed in the collecting box 37. The lifting frame is installed on the sealing disk 40, and the upper end of the lifting frame is located above the collecting box 37. The suction assembly is used to generate suction in the collecting box 37, and the collected impurities can be uniformly sucked out by utilizing the suction.
[0063] The lifting frame is composed of a vertical rod three 43 and a lifting ring 44. A plurality of vertical rods three 43 are fixedly installed on the upper surface of the sealing disk 40, and the vertical rods three 43 slide through the sundry box 37 and are fixedly installed with a lifting ring 44. The sliding penetration between the vertical rod three 43 and the sundry box 37 can be a sealed sliding penetration. In this case, the air pressure problem needs to be considered. A tube body is set above the sundry box 37, or a sealing setting may not be performed. In this case, there is no need to consider the air pressure problem. At the same time, a plurality of slide grooves two 41 can be opened on the inner wall of the sundry box 37, and then a slider two 42 matched with the slide groove two 41 is fixedly installed on the outer wall of the sealing disk 40. The cooperation between the slide groove two 41 and the slider two 42 can better limit the movement of the sealing disk 40. Furthermore, the lifting ring 44 can be still located above the sundry box 37 when it moves to the lowest position.
[0064] The magnetic lifting assembly includes a magnetic block 1 45, a connecting rod 46, and a magnetic block 2 47. A plurality of magnetic blocks 1 45 are fixedly mounted on the lifting ring 44, and the upper surfaces of two adjacent magnetic blocks 1 45 have opposite magnetic properties. Each round rod 31 is fixedly mounted with a magnetic block 2 47 through a connecting rod 46, and the lower surfaces of two adjacent magnetic blocks 2 47 have opposite magnetic properties.
[0065] Under the action of magnetic force, when the separation net 5 rotates downward near one end of the rotating shaft 3, the impurities thereon will slide down and be collected on the rubber frame 4. At this time, in the subsequent impurity absorption process, it does not matter whether the arc-shaped magnetic block 1 32 has a magnetic effect on the arc-shaped magnetic block 3 35. If it is to be ensured that there is still a magnetic effect, the width of the arc-shaped magnetic block 1 32 must also be greater than the width of the arc-shaped magnetic block 2 33, so that when the magnetic block 2 47 corresponds to the magnetic block 1 45, the arc-shaped magnetic block 1 32 still produces a magnetic effect on the arc-shaped magnetic block 3 35.
[0066] A separation method of a separation device for producing goat milk powder, using the above separation device, further comprising the following steps:
[0067] S1: When the arc-shaped magnetic block 2 33 and the arc-shaped magnetic block 35 are opposite to each other, the end of the separation net 5 away from the rotating shaft 3 tilts downward under the action of the repulsive force, and then the raw materials to be screened are poured into the separation cylinder 1 through the feed pipe 23, and the separation net 5 is used to separate and filter the raw materials;
[0068] S2: Turn on the servo motor 2. The servo motor 2 drives the rotating shaft 3 to rotate. The rotating shaft 3 drives the magnetic block 16 to rotate through the one-way bearing 15. During the rotation of the magnetic block 16, the magnetic force relationship of the magnetic block 2 17 is constantly changed, thereby driving the rack 18 to reciprocate. The reciprocating movement of the rack 18 drives the shaft rod to rotate through the gear 24. The rotation of the shaft rod drives the vibration roller 14 to swing through the connecting rod 13. During the swinging process of the vibration roller 14, the corresponding separation net 5 is knocked and vibrated;
[0069] S3: When separation is completed, the servo motor 2 controls the rotating shaft 3 to rotate in the opposite direction, and the one-way bearing 25 rotates at this time. The one-way bearing 25 rotates so that the sliding plate 29 moves initially under the action of centrifugal force, so that the arc-shaped magnetic block 1 32 is opposite to the arc-shaped magnetic block 3 35. At this time, the arc-shaped magnetic block 3 35 is subjected to an upward suction force, thereby causing the end of the separation net 5 away from the rotating shaft 3 to move upward. At this time, the impurities intercepted on the separation net 5 are collected along the slope of the separation net 5 to the position of the rubber frame 4 close to the rotating shaft 3;
[0070] S4: Increase the rotation speed of the rotating shaft 3 so that the sliding disk 29 continues to move. At this time, the second magnetic block 47 is opposite to the first magnetic block 45. The rotation of the second magnetic block 47 will cause the first magnetic block 45 to be subjected to a reciprocating force in the vertical direction, thereby driving the lifting ring 44 to reciprocate in the vertical direction. The reciprocating movement of the lifting ring 44 in the vertical direction drives the sealing disk 40 to reciprocate in the vertical direction through the vertical rod three 43. During the reciprocating movement of the sealing disk 40 in the vertical direction, the one-way impurity suction pipe 39 will generate suction, and the impurities collected on the rubber frame 4 will be sucked out by the rotating one-way impurity suction pipe 39.
[0071] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A separation device for producing goat milk powder, comprising a separation cylinder (1), characterized in that: A servo motor (2) is fixedly mounted on the separation cylinder (1), a rotating shaft (3) is fixedly mounted on the driving end of the servo motor (2), and the lower end of the rotating shaft (3) is rotatably mounted in the separation cylinder (1), and a feed pipe (23) and a discharge pipe are fixedly connected to the separation cylinder (1); A rubber frame (4) is fixedly mounted in the separation cylinder (1), a plurality of separation nets (5) are fixedly mounted on the rubber frame (4), and the thickness of the separation nets (5) is greater than the thickness of the rubber frame (4); a support frame is fixedly mounted in the separation cylinder (1), and the separation nets (5) are rotatably mounted on the support frame, a plurality of shafts are rotatably mounted on the support frame, and a swinging clearing member is mounted on each of the shafts; The rotating shaft (3), the shaft rod and the support frame are provided with a driving rotating component, the driving rotating component being used to drive the shaft rod to swing back and forth at a certain angle when required; A plurality of centrifugal cylinders (26) are mounted on the rotating shaft (3) via a second one-way bearing (25), and one end of the centrifugal cylinder (26) away from the second one-way bearing (25) is open. A round rod (31) is mounted on each of the centrifugal cylinders (26) via a centrifugal moving member. A control rotation member is mounted between the round rod (31) and the corresponding separation net (5). The control rotation member comprises a first arc-shaped magnetic block (32), a second arc-shaped magnetic block (33), a second vertical rod (34), and a third arc-shaped magnetic block (35). An arc-shaped magnetic block 1 (32) is fixedly mounted on one end of each of the round rods (31) located outside the centrifugal cylinder (26); an arc-shaped magnetic block 2 (33) is fixedly mounted on the arc-shaped magnetic block 1 (32) through a plurality of rod bodies, and the lower surfaces of the arc-shaped magnetic block 1 (32) and the arc-shaped magnetic block 2 (33) have opposite magnetic properties; an arc-shaped magnetic block 3 (35) is fixedly mounted on each of the separation nets (5) through a vertical rod 2 (34), and the upper surface of the arc-shaped magnetic block 3 (35) has the same magnetic property as the lower surface of the arc-shaped magnetic block 2 (33); The width of the arc-shaped magnetic block 1 (32) and the arc-shaped magnetic block 2 (33) is greater than the width of the arc-shaped magnetic block 3 (35); A separation and collection component is installed between the rotating shaft (3), the separation cylinder (1) and the round rod (31), and the separation and collection component is used to quickly collect separated impurities after the separation operation is completed.
2. A separation device for producing goat milk powder according to claim 1, characterized in that: The support frame comprises an upper support assembly and a lower support assembly, and an upper support assembly is fixedly mounted in the separation cylinder (1) via the lower support assembly; The lower support assembly comprises a crossbar (6), a support plate (7), and a vertical rod (8); the support plate (7) is fixedly mounted in the separation cylinder (1) via a plurality of crossbars (6), and the support plate (7) is rotatably mounted on the rotating shaft (3); a plurality of vertical rods (8) are fixedly mounted on the upper surface of the support plate (7); the middle position of the separation net (5) is rotatably connected to two corresponding vertical rods (8); and a return torsion spring is fixedly mounted between two sides of the separation net (5) and the corresponding two vertical rods (8); The upper support assembly comprises a second cross bar (9), a support ring (10), a mounting frame (11), and a support seat (12); each of the first vertical bars (8) is fixedly mounted with a second cross bar (9); the corresponding second cross bars (9) are jointly fixedly mounted with a support ring (10); a plurality of mounting frames (11) are fixedly mounted on the support ring (10); and a support seat (12) is fixedly mounted on one end of each mounting frame (11); and the shaft is rotatably mounted on the corresponding two support seats (12).
3. A separation device for producing goat milk powder according to claim 2, characterized in that: The swing blockage clearing component comprises a connecting rod (13), a vibrating roller (14), and an elastic sleeve, wherein a connecting rod (13) is fixedly mounted on both ends of each shaft rod, a vibrating roller (14) is mounted between the two corresponding connecting rods (13), and an elastic sleeve is fixedly mounted on the vibrating roller (14).
4. A separation device for producing goat milk powder according to claim 3, characterized in that: The driving rotating component comprises a one-way bearing (15), a reciprocating moving component, a rack (18), a plate (21), an auxiliary moving component, and a gear (24); the one-way bearing (15) is mounted on the rotating shaft (3); and the one-way bearing (15) is mounted with a plurality of racks (18) via the reciprocating moving component; a plurality of plates (21) are fixedly mounted on the supporting ring (10); and the racks (18) are slidably mounted on corresponding plates (21); and an auxiliary moving component is further mounted between the racks (18) and the plate (21); and a gear (24) meshing with the corresponding rack (18) is fixedly mounted on each of the shaft rods; A stepped slider (20) is fixedly mounted on each of the plate bodies (21), and a stepped slide groove (19) is formed on the lower surface of each of the racks (18); The auxiliary moving assembly comprises a positioning rod (22) and a positioning slot (48); a positioning rod (22) is fixedly mounted on each of the plates (21); and a positioning slot (48) matching the positioning rod (22) is formed on the lower surface of each of the racks (18); The self-locking direction of the one-way bearing 1 (15) is opposite to the self-locking direction of the one-way bearing 2 (25).
5. A separation device for producing goat milk powder according to claim 4, characterized in that: The reciprocating moving component comprises a magnetic block one (16) and a magnetic block two (17); a plurality of magnetic blocks one (16) are fixedly mounted on the one-way bearing one (15); and the magnetism of two adjacent magnetic blocks one (16) on the side away from the rotating shaft (3) is opposite; a magnetic block two (17) is fixedly mounted on one end of each rack (18) close to the rotating shaft (3); and the magnetism of two adjacent magnetic blocks two (17) on the side close to the rotating shaft (3) is opposite.
6. A separation device for producing goat milk powder according to claim 5, characterized in that: The centrifugal moving member comprises a horizontal limit assembly, a sliding plate (29), and a spring (30); a sliding plate (29) is slidably mounted in each centrifugal cylinder (26) via the horizontal limit assembly; a spring (30) is fixedly mounted between the sliding plate (29) and the inner wall of the centrifugal cylinder (26); and one end of the round rod (31) is fixedly connected to one side of the sliding plate (29); The horizontal limit assembly comprises a slide groove (27) and a slider (28). A plurality of slide grooves (27) are provided on the inner wall of each centrifugal cylinder (26). A slider (28) is slidably mounted in each slide groove (27), and the slider (28) is fixedly connected to a corresponding sliding plate (29).
7. A separation device for producing goat milk powder according to claim 6, characterized in that: The separation and collection component comprises a mounting assembly, a debris collection box (37), a one-way debris suction pipe (39), a suction force generating assembly, and a magnetic lifting assembly. The debris collection box (37) is mounted between the separation cylinder (1) and the rotating shaft (3) via the mounting assembly. The debris collection box (37) is mounted with a suction force generating assembly. The magnetic lifting assembly is mounted between the suction force generating assembly and the corresponding round rod (31). The debris collection box (37) is fixedly connected with a one-way debris suction pipe (39) and a one-way air outlet pipe. An interception mesh plate is fixedly mounted in the debris collection box (37), and the interception mesh plate is located between the inlet end of the one-way debris suction pipe (39) and the one-way air outlet pipe. The mounting assembly comprises a fixing frame (36) and a bearing (38); the inner wall of the separation cylinder (1) is fixedly connected to a collecting box (37) via a plurality of fixing frames (36); and a bearing (38) matching with the rotating shaft (3) is mounted on the collecting box (37); The suction force generating assembly comprises a sealing disc (40) and a lifting frame, the sealing disc (40) being sealingly and slidably mounted in the sundry collecting box (37), the lifting frame being mounted on the sealing disc (40), and the upper end of the lifting frame being located above the sundry collecting box (37); The lifting frame is composed of vertical rod three (43) and a lifting ring (44). A plurality of vertical rods three (43) are fixedly mounted on the upper surface of the sealing disk (40), and the vertical rods three (43) slide through the miscellaneous box (37) and are fixedly mounted with a lifting ring (44).
8. A separation device for producing goat milk powder according to claim 7, characterized in that: The magnetic lifting assembly comprises a first magnetic block (45), a connecting rod (46), and a second magnetic block (47); a plurality of first magnetic blocks (45) are fixedly mounted on the lifting ring (44), and the upper surfaces of two adjacent first magnetic blocks (45) have opposite magnetic properties; each of the round rods (31) is fixedly mounted with a second magnetic block (47) via a connecting rod (46), and the lower surfaces of two adjacent second magnetic blocks (47) have opposite magnetic properties.
9. A separation method for a separation device for producing goat milk powder, using the separation device as claimed in claim 8, characterized in that: The following steps are also included: S1: In the initial state, the arc-shaped magnetic block 2 (33) and the arc-shaped magnetic block 3 (35) are opposite to each other. At this time, under the action of the repulsive force, the end of the separation net (5) away from the rotating shaft (3) tilts downward, and then the raw materials to be screened are poured into the separation cylinder (1) through the feed pipe (23), and the separation net (5) is used to separate and filter the raw materials; S2: Turn on the servo motor (2), the servo motor (2) drives the rotating shaft (3) to rotate, the rotating shaft (3) drives the magnetic block (16) to rotate through the one-way bearing (15), the magnetic force relationship of the magnetic block (16) is constantly changed during the rotation of the magnetic block (16), thereby driving the rack (18) to move back and forth, the reciprocating movement of the rack (18) drives the shaft to rotate through the gear (24), the rotation of the shaft drives the vibration roller (14) to swing through the connecting rod (13), and the vibration roller (14) knocks and vibrates the corresponding separation net (5) during the swinging process; S3: When separation is completed, the servo motor (2) controls the rotating shaft (3) to rotate in the opposite direction, and the one-way bearing (25) rotates. The rotation of the one-way bearing (25) causes the sliding plate (29) to move initially under the action of centrifugal force, so that the arc-shaped magnetic block (32) corresponds to the arc-shaped magnetic block (35). At this time, the arc-shaped magnetic block (35) is subjected to an upward suction force, thereby causing the end of the separation net (5) away from the rotating shaft (3) to move upward. At this time, the impurities intercepted on the separation net (5) are collected along the slope of the separation net (5) to the position of the rubber frame (4) close to the rotating shaft (3); S4: increasing the rotation speed of the rotating shaft (3) so that the sliding disk (29) continues to move. At this time, the second magnetic block (47) is opposite to the first magnetic block (45). The rotation of the second magnetic block (47) causes the first magnetic block (45) to be subjected to a reciprocating force in the vertical direction, thereby driving the lifting ring (44) to reciprocate in the vertical direction. The reciprocating movement of the lifting ring (44) in the vertical direction drives the sealing disk (40) to reciprocate in the vertical direction through the vertical rod three (43). During the reciprocating movement of the sealing disk (40) in the vertical direction, the one-way impurity suction pipe (39) generates suction force, and the impurities collected on the rubber frame (4) are sucked away by the rotating one-way impurity suction pipe (39).
Citation Information
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