A conversion reaction processor and processing method for preparing carbon source from wet garbage

By designing a conversion reaction processor for carbon source preparation for wet waste, the problems of insufficient stirring and difficult to monitor the degree of conversion reaction during the carbon source preparation of wet waste are solved, and uniform heating and full mixing of the slurry are achieved, and the conversion reaction efficiency and product quality are improved.

CN119140030BActive Publication Date: 2025-05-06SHANGHAI YIMAI IND CO LTD
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Patent Information

Application Number
CN202411614401.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-05-06
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

During the process of preparing carbon source for wet waste, the stirring is insufficient, the mixing time is long, and it is difficult to dynamically detect the degree of conversion reaction, resulting in low production efficiency and unstable carbon source quality.

Method used

A conversion reaction processor is designed, including an outer barrel body, an inner barrel body, agitating assembly and a heating assembly. The stirring assembly is driven to rotate through the main rotating shaft, and the slurry is heated and stirred with the heating assembly. The deflection angle of the stirring rod is monitored by electric signals and the degree of conversion reaction is dynamically detected.

Benefits of technology

The uniform heating and full mixing of the slurry are achieved, the efficiency of the conversion reaction and the quality of the product are improved, the degree of conversion reaction can be dynamically monitored, and the stability of product quality can be ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a conversion reaction processor and processing method for preparing carbon sources from wet waste, belonging to the field of carbon source conversion reaction technology. It includes a main rotating shaft, a drive motor, an outer barrel, a fixing assembly, a stirring assembly, a heating assembly, a first electric telescopic rod, and an inner barrel. This invention utilizes the heating assembly to heat the slurry, and simultaneously, in conjunction with the first electric telescopic rod, blocks the filter screen. The heating assembly heats the slurry inside the inner barrel to the temperature required for the conversion reaction. The scraper on the stirring assembly scrapes the inner wall of the inner barrel and the filter screen to prevent solid waste from adhering to the inner barrel, ultimately achieving solid-liquid separation. The control system analyzes the strength of the electrical signal emitted by the piezoelectric element to determine the deflection angle of the stirring rod. By monitoring the electrical signal, it further analyzes the changes in slurry flowability, thereby determining the degree of conversion reaction and achieving dynamic monitoring of the slurry conversion degree.
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Description

Technical Field

[0001] The invention relates to the technical field of carbon source conversion reaction, in particular to a conversion reaction processor and a processing method for preparing carbon sources from wet garbage. Background Art

[0002] The technical principle of wet garbage carbon source production is mainly based on the characteristics of wet garbage such as high organic content and easy biodegradation. Through specific process treatments, such as high-temperature enzymatic hydrolysis, chemical oxidation, fermentation, etc., the organic matter in wet garbage can be converted into small molecule carbon sources, which can be used in sewage treatment, soil improvement and other fields.

[0003] In the process of preparing carbon sources from wet garbage, the slurry prepared from wet garbage needs to be stirred. During stirring, there are problems such as insufficient mixing of auxiliary materials and slurry or a long mixing time, and it is difficult to dynamically detect the degree of conversion reaction during the stirring process. The reaction processing equipment on the market not only cannot meet the increasing production needs in terms of production efficiency, but also the quality of the prepared carbon source is difficult to guarantee. Summary of the invention

[0004] The object of the present invention is to provide a conversion reaction processor and a processing method for preparing carbon sources from wet garbage, so as to solve the problems raised in the prior art.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a conversion reaction processor for preparing carbon sources from wet garbage, comprising an outer barrel body, an inner barrel body rotatably installed in the outer barrel body, a fixing assembly installed on the outer barrel body, a driving motor installed at the bottom end of the outer barrel body, a main rotating shaft installed on the output shaft of the driving motor, the main rotating shafts respectively penetrate the outer barrel body and the inner barrel body, a number of stirring assemblies are installed on the main rotating shaft, a heating assembly is slidably installed in the inner barrel body, a first electric telescopic rod is installed at the top end of the inner barrel body, the output shaft of the first electric telescopic rod penetrates the top end of the inner barrel body and is connected to the heating assembly, a feeding device is installed at the top end of the inner barrel body, and electric valves are provided at the top and bottom ends of the inner barrel body; the fixing assembly comprises a second electric telescopic rod, the second electric telescopic rod is installed in the outer barrel body, and a fixing block is installed on the output shaft of the second electric telescopic rod; the heating assembly comprises a heating ring, a number of heating pipes are arranged in the heating ring, the heating pipes are connected to an external heat source, a sliding connecting rod is connected between the heating rings, the first electric telescopic rod is connected to the sliding connecting rod, and the heating pipe is slidably installed in the inner barrel body.

[0006] A control system is installed in the outer barrel, which is used to control the entire conversion reaction processor; the feeding device is used to add auxiliary materials such as oxidants into the inner barrel, and the external heat source is used to transport the heating medium into the heating pipe.

[0007] The control system turns on the second electric telescopic rod, which drives the fixed block to extend and fix the inner barrel body so that the inner barrel body cannot rotate. The crushed slurry of wet garbage is added to the inner barrel body, and the control system controls the external heat source to fill the heating medium into the heating pipe. The medium circulates in the heating pipe, and the heat of the medium is transferred to the inner barrel body through the heating ring. The inner barrel body transfers the heat to the internal slurry to heat the slurry. The control system turns on the drive motor, and the drive motor drives the main shaft to rotate. The main shaft drives the stirring component to rotate. The stirring component rotates to stir the slurry so that the slurry is heated evenly. When the slurry temperature reaches the preset value, the control system turns on the feeding device, and the feeding device feeds the auxiliary material into the inner barrel body. Under the action of the stirring component, the auxiliary material and the slurry are fully mixed.

[0008] The inner barrel body is provided with a locking groove, in which a rotating locking component is slidably installed, the inner barrel body is provided with a sliding hole, in which a sliding connecting rod is slidably installed, the inner barrel body is provided with a sliding ring groove, in which a heating ring is slidably installed, a plurality of filter screens are provided on the inner barrel body, a plurality of oscillation blocks are provided on the inner wall of the inner barrel body, a plurality of annular slide rails are provided on the inner barrel body, the inner barrel body is rotatably connected to the outer barrel body through the annular slide rails, a filtrate flow channel is provided in the inner barrel body, and the filtrate flow channel is connected to an external liquid collecting tank through a pipeline.

[0009] The rotating locking assembly includes a locking block, which is slidably installed in the locking slot, a return spring is installed between the locking block and the inner barrel body, a first inclined surface is provided on the locking block, a pushing block is slidably connected to the first inclined surface, a second inclined surface is provided on the pushing block, the first inclined surface is fitted with the second inclined surface, the pushing block is slidably installed in the locking slot, and a transmission rod is installed at the bottom end of the pushing block.

[0010] When the conversion reaction is completed, the control system controls the output shaft of the second electric telescopic rod to retract, and the fixed component disconnects the clamping of the inner barrel body, and then opens the first electric telescopic rod. The output shaft of the first electric telescopic rod drives the heating component to rise, and the heating ring on the heating component disconnects the blockage of the filter screen, so that the liquid product after the conversion reaction can flow out of the filter screen. After the heating component rises to a certain height, the heating ring on it squeezes the transmission rod, and the transmission rod is compressed and drives the push block to slide upward, and the push block squeezes the first inclined surface on the positioning block through the second inclined surface. Under the extrusion effect, the positioning block is pressed and slides out of the positioning groove, and the control system starts the drive motor again, and the drive motor drives the stirring component to rotate, and the scraper on the stirring component rotates during the rotation. During the centrifugation process, it is blocked by the blocking block, and the scraper pushes the blocking block, which drives the inner barrel body to rotate with the stirring component. When the inner barrel body rotates, the liquid reaction product inside is centrifuged out of the filter screen, and the liquid reaction product flows into the filtrate flow channel and then enters the external liquid collecting tank through the pipeline. When the centrifugation is completed, the control system opens the electric valves at the bottom of the inner and outer barrel bodies, and at the same time, the heating component is lowered and reset, and the inner barrel body is clamped and fixed again. After that, the stirring component is cooperated to discharge the solid waste in the inner barrel body. The scraper on the stirring component scrapes the inner wall of the inner barrel body and the filter screen to prevent the solid waste from adhering to the inner barrel body, thereby achieving the purpose of centrifuging the inner barrel body through the stirring component to separate the solid and liquid.

[0011] The stirring assembly includes a stirring connector, which is installed on the main rotating shaft. A stirring rod is rotatably installed on the stirring connector, and a plurality of stirring blades are rotatably installed on the stirring rod. An oscillation assembly is slidably installed in the stirring rod, and the oscillation assembly is meshed with the stirring blades for transmission. A spring telescopic rod is installed on the stirring connector, and the end of the spring telescopic rod is connected to the stirring rod. A detection assembly is installed on the stirring connector, and the detection assembly is fitted with the stirring rod. A scraper is installed at one end of the stirring rod.

[0012] A rotating hole is provided on the stirring rod, and the stirring rod is rotatably installed on the stirring connecting piece through the rotating hole. A paddle is provided on the stirring rod, and the paddle is connected to the end of the spring telescopic rod. A blade rotating rod is provided on the stirring rod, and the stirring blade is rotatably installed on the blade rotating rod. The stirring rod is provided with a curved slope.

[0013] The stirring blade includes a half-width gear, on which a blade body is mounted, the half-width gear is rotatably mounted on a blade rotating rod, and the half-width gear is meshed with an oscillation component for transmission; the oscillation component includes an oscillation rod, which is meshed with the half-width gear for transmission, and the oscillation rod is slidably mounted in the stirring rod, a transmission spring is mounted at one end of the oscillation rod, the transmission spring is connected to the stirring rod, a roller connecting piece is mounted at the other end of the oscillation rod, a transmission wheel is rotatably mounted between the roller connecting pieces, the transmission wheel and the oscillation block are located in the same horizontal plane, tooth grooves are provided on both sides of the oscillation rod, and the elastic coefficient of the transmission spring is smaller than the elastic coefficient of the spring in the spring telescopic rod.

[0014] During stirring, the oscillation component rotates together with the stirring component. When the transmission wheel on the oscillation component rotates to the position of the oscillation block, the transmission wheel slides over the oscillation block under the action of torque. During the sliding process, the transmission wheel is squeezed by the protrusion of the oscillation block, and the transmission wheel drives the oscillation rod to retract. During the retraction of the oscillation rod, the half-width gear on the stirring blade is driven to rotate, and the half-width gear drives the blade body to swing. After the transmission wheel slides over the oscillation block, the oscillation rod is reset under the action of the transmission spring, and the stirring blade is driven to swing in the opposite direction, and so on. During the stirring process, the stirring blade synchronously produces a reciprocating oscillation effect, allowing the slurry to be heated and mixed more quickly and fully.

[0015] The detection assembly includes a detection shell and a detection rod. The detection shell is installed on the stirring connecting piece. A detection wheel is rotatably installed at one end of the detection rod. A detection block is installed at the other end of the detection rod. The detection block is slidably installed in the detection shell. A piezoelectric element is slidably installed in the detection shell. An elastic diaphragm is installed on the detection shell. The piezoelectric element is located between the detection block and the elastic diaphragm. The detection wheel is fitted with the curved slope, and the curved slope is a cam structure.

[0016] Under normal conditions, the stirring rod does not deflect under the elastic force of the spring telescopic rod. At this time, the curved slope only fits the detection wheel without extrusion. When the stirring rod deflects, the curved slope squeezes the detection wheel, and the extrusion increases as the deflection angle of the curved slope increases.

[0017] During stirring, since the slurry is a macromolecular organic matter, the stirring blade will be subject to resistance from the slurry during stirring. The stirring blade transfers the resistance to the stirring rod. After the stirring rod is subject to resistance, it deflects on the stirring connector. The paddle on the stirring rod applies torque to the end of the spring telescopic rod. The spring telescopic rod retracts under the action of the torque. When the stirring rod deflects, the curved slope squeezes the detection wheel. After the detection wheel is squeezed, it drives the detection rod to slide. The detection rod drives the detection block to slide. The detection block drives the piezoelectric element to move. The piezoelectric element generates an electric charge under the squeezing of the elastic diaphragm and the detection block. The electric charge is transmitted to the control system through the wire. The control system can analyze the deflection angle of the stirring rod by analyzing the strength of the electric signal. The larger the deflection angle of the stirring rod, the more macromolecular organic matter there is in the slurry. As the conversion reaction proceeds, the macromolecular organic matter is gradually converted into small and medium-molecule organic matter. As the small and medium-molecule organic matter increases, the fluidity of the slurry increases, thereby reducing the resistance of the stirring blade. The reduced resistance of the stirring blade reduces the deflection of the stirring rod, and the corresponding electric signal generated by the piezoelectric element weakens. The control system determines the degree of conversion of the slurry by monitoring the change of the electric signal.

[0018] A conversion reaction treatment method for preparing carbon sources from wet garbage, the conversion reaction treatment method comprising the following steps:

[0019] S1. Screen and sterilize the wet garbage, then crush the wet garbage; and throw the crushed slurry into the inner barrel;

[0020] S2, using a heating component to heat the slurry in the inner barrel, and at the same time, using a driving motor to drive the main shaft to rotate, the main shaft drives the stirring component to rotate, and the stirring component stirs and oscillates the slurry to hydrolyze the slurry at high temperature;

[0021] S3, using a feeding device to feed auxiliary materials into the inner barrel, and using a heating component to control the reaction temperature inside the inner barrel, and performing high-temperature oxidation treatment on the slurry;

[0022] S4. The heating component is lifted by the first electric telescopic rod. The driving motor drives the stirring component to rotate through the main shaft. The stirring component drives the inner barrel to rotate. The inner barrel centrifuges the internal slurry. The liquid reaction product obtained by centrifugation is collected and processed to prepare a carbon source.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] 1. Use the heating component to heat the slurry, and at the same time, cooperate with the first electric telescopic rod to block the filter. Use the heating component to rise, trigger the rotating clamping component, so that the stirring component can drive the inner barrel to rotate centrifugally through the rotating clamping component, and cooperate with the filtrate flow channel to achieve the purpose of separating and collecting liquid reaction products; use the stirring component to assist in discharging solid waste, and the scraper on the stirring component scrapes the inner wall of the inner barrel and the filter to prevent solid waste from adhering to the inner barrel, and finally achieve the purpose of solid-liquid separation.

[0025] 2. The resistance generated by the slurry during stirring is transmitted to the stirring rod by the stirring blade. The curved slope on the stirring rod squeezes the detection wheel, which converts the squeezing force into the displacement of the detection block, and then converts the displacement of the detection block into pressure on the piezoelectric element. The control system analyzes the strength of the electrical signal emitted by the piezoelectric element and the deflection angle of the stirring rod. By monitoring the electrical signal, the change in the fluidity of the slurry is analyzed, and the degree of the conversion reaction is determined, thereby achieving the purpose of dynamically monitoring the degree of slurry conversion.

[0026] 3. Use the heating component to heat the slurry in the inner barrel to make the slurry reach the temperature required for the conversion reaction, and then use the stirring component to stir the slurry to make the slurry heated evenly to prevent local overheating that causes the components in the auxiliary materials to lose activity. At the same time, the auxiliary materials and the slurry are fully mixed to improve the efficiency of the conversion reaction.

[0027] 4. Through the setting of the oscillation block, the oscillation component converts the extrusion force it receives into sliding in the stirring rod, and then cooperates with the transmission spring to make the oscillation rod realize reciprocating sliding. During the reciprocating sliding process, the oscillation rod drives the stirring blade meshing with it to swing back and forth, so that the stirring blade synchronously produces a reciprocating oscillation effect during the stirring process, allowing the slurry to be heated and mixed more quickly and fully. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is an overall stereogram of the conversion reaction processor of the present invention;

[0029] Figure 2 is a cross-sectional view of a conversion reaction processor of the present invention;

[0030] Figure 3 is a cross-sectional view of the inner barrel of the present invention;

[0031] Figure 4 is a cross-sectional view of the heating assembly of the present invention;

[0032] Figure 5 For the present invention Figure 3 A partial enlarged view of the middle A area;

[0033] Figure 6 is a three-dimensional diagram of the stirring assembly of the present invention;

[0034] Figure 7 is a three-dimensional diagram of the stirring rod of the present invention;

[0035] Figure 8 is a three-dimensional diagram of the oscillating assembly of the present invention;

[0036] Fig. 9 A three-dimensional diagram of a stirring blade of the present invention;

[0037] Fig.10 It is a stereoscopic diagram of the detection component of the present invention.

[0038] In the figure: 1, main shaft; 2, driving motor; 3, outer barrel; 4, fixing assembly; 5, stirring assembly; 6, heating assembly; 7, first electric telescopic rod; 8, inner barrel; 81, rotating clamping assembly; 82, filtrate flow channel; 83, annular slide rail; 84, oscillating block; 85, sliding ring groove; 86, clamping slide groove; 87, sliding hole; 88, filter screen; 61, heating ring; 62, sliding connecting rod; 63, heating pipe; 811, reset spring; 812, clamping block; 813, pushing block; 814, transmission rod; 41, second electric telescopic rod; 42, fixing block; 51, stirring blade; 52, stirring rod; 53, stirring connecting piece; 54, detection component; 55, spring telescopic rod; 56, oscillation component; 57, scraper; 521, paddle; 522, curved slope; 523, blade rotating rod; 524, rotating hole; 561, transmission wheel; 562, transmission spring; 563, oscillation rod; 564, roller connecting piece; 511, blade body; 512, half-width gear; 541, detection wheel; 542, detection rod; 543, detection block; 544, piezoelectric element; 545, elastic diaphragm; 546, detection shell. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] like Figure 1-Figure 10 As shown, the present invention provides a technical solution for a conversion reaction processor for preparing carbon sources from wet garbage: it comprises an outer barrel body 3, an inner barrel body 8 is rotatably installed in the outer barrel body 3, a fixing component 4 is installed on the outer barrel body 3, a driving motor 2 is installed at the bottom end of the outer barrel body 3, a main rotating shaft 1 is installed on the output shaft of the driving motor 2, the main rotating shaft 1 passes through the outer barrel body 3 and the inner barrel body 8 respectively, a plurality of stirring components 5 are installed on the main rotating shaft 1, a heating component 6 is slidably installed in the inner barrel body 8, a first electric telescopic rod 7 is installed at the top of the inner barrel body 8, the output shaft of the first electric telescopic rod 7 passes through the top of the inner barrel body 8 and is connected to the heating component 6. The hot component 6 is connected, a feeding device is installed at the top of the inner barrel body 8, and electric valves are provided at the top and bottom of the inner barrel body 8; the fixing component 4 includes a second electric telescopic rod 41, the second electric telescopic rod 41 is installed in the outer barrel body 3, and a fixing block 42 is installed on the output shaft of the second electric telescopic rod 41; the heating component 6 includes a heating ring 61, and a plurality of heating pipes 63 are arranged in the heating ring 61, the heating pipes 63 are connected to the external heat source, and a sliding connecting rod 62 is connected between the heating rings 61, the first electric telescopic rod 7 is connected to the sliding connecting rod 62, and the heating pipe 63 is slidably installed in the inner barrel body 8.

[0041] A control system is installed in the outer barrel 3, and the control system is used to control the entire conversion reaction processor; the feeding device is used to add auxiliary materials such as oxidants into the inner barrel 8, and the external heat source is used to transport the heating medium into the heating pipe 63.

[0042] The inner barrel body 8 is provided with a locking groove 86, in which a rotating locking component 81 is slidably installed, the inner barrel body 8 is provided with a sliding hole 87, in which the sliding connecting rod 62 is slidably installed, the inner barrel body 8 is provided with a sliding ring groove 85, in which the heating ring 61 is slidably installed, a plurality of filter screens 88 are provided on the inner barrel body 8, a plurality of oscillation blocks 84 are provided on the inner wall of the inner barrel body 8, a plurality of annular slide rails 83 are provided on the inner barrel body 8, the inner barrel body 8 is rotatably connected to the outer barrel body 3 through the annular slide rails 83, a filtrate flow channel 82 is provided in the inner barrel body 8, and the filtrate flow channel 82 is connected to the external liquid collecting tank through a pipeline.

[0043] The stirring component 5 includes a stirring connector 53, which is installed on the main rotating shaft 1. A stirring rod 52 is rotatably installed on the stirring connector 53, and a plurality of stirring blades 51 are rotatably installed on the stirring rod 52. An oscillation component 56 is slidably installed in the stirring rod 52, and the oscillation component 56 is meshed with the stirring blades 51 for transmission. A spring telescopic rod 55 is installed on the stirring connector 53, and the end of the spring telescopic rod 55 is connected to the stirring rod 52. A detection component 54 is installed on the stirring connector 53, and the detection component 54 is in contact with the stirring rod 52. A scraper 57 is installed at one end of the stirring rod 52.

[0044] A rotating hole 524 is provided on the stirring rod 52, and the stirring rod 52 is rotatably installed on the stirring connecting piece 53 through the rotating hole 524. A paddle 521 is provided on the stirring rod 52, and the paddle 521 is connected to the end of the spring telescopic rod 55. A blade rotating rod 523 is provided on the stirring rod 52, and the stirring blade 51 is rotatably installed on the blade rotating rod 523. A curved slope 522 is provided on the stirring rod 52.

[0045] The stirring blade 51 includes a half-width gear 512, on which a blade body 511 is mounted, and the half-width gear 512 is rotatably mounted on the blade rotating rod 523, and the half-width gear 512 is meshed with the oscillation component 56 for transmission; the oscillation component 56 includes an oscillation rod 563, which is meshed with the half-width gear 512 for transmission, and the oscillation rod 563 is slidably mounted in the stirring rod 52, and a transmission spring 562 is mounted at one end of the oscillation rod 563, and the transmission spring 562 is connected to the stirring rod 52, and a roller connecting piece 564 is mounted at the other end of the oscillation rod 563, and a transmission wheel 561 is rotatably mounted between the roller connecting pieces 564, and the transmission wheel 561 and the oscillation block 84 are located in the same horizontal plane, and tooth grooves are provided on both sides of the oscillation rod 563, and the elastic coefficient of the transmission spring 562 is smaller than the elastic coefficient of the spring in the spring telescopic rod 55.

[0046] The detection assembly 54 includes a detection shell 546 and a detection rod 542. The detection shell 546 is installed on the stirring connector 53. A detection wheel 541 is rotatably installed at one end of the detection rod 542. A detection block 543 is installed at the other end of the detection rod 542. The detection block 543 is slidably installed in the detection shell 546. A piezoelectric element 544 is slidably installed in the detection shell 546. An elastic diaphragm 545 is installed on the detection shell 546. The piezoelectric element 544 is located between the detection block 543 and the elastic diaphragm 545. The detection wheel 541 is in contact with the curved slope 522, and the curved slope 522 is a cam structure.

[0047] Under normal conditions, the stirring rod 52 does not deflect under the elastic force of the spring telescopic rod 55. At this time, the curved slope 522 only fits the detection wheel 541 without squeezing. When the stirring rod 52 deflects, the curved slope 522 squeezes the detection wheel 541, and the squeezing increases as the deflection angle of the curved slope 522 increases.

[0048] The rotating locking assembly 81 includes a locking block 812, which is slidably installed in the locking groove 86. A return spring 811 is installed between the locking block 812 and the inner barrel body 8. The locking block 812 is provided with a first inclined surface, and a pushing block 813 is slidably connected to the first inclined surface. The pushing block 813 is provided with a second inclined surface, and the first inclined surface is in contact with the second inclined surface. The pushing block 813 is slidably installed in the locking groove 86, and a transmission rod 814 is installed at the bottom end of the pushing block 813.

[0049] A conversion reaction treatment method for preparing carbon sources from wet garbage, the conversion reaction treatment method comprising the following steps:

[0050] S1, screening and sterilizing the wet garbage, and then crushing the wet garbage; throwing the crushed slurry into the inner barrel 8;

[0051] S2, using the heating component 6 to heat the slurry in the inner barrel 8, and at the same time, using the driving motor 2 to drive the main shaft 1 to rotate, and the main shaft 1 drives the stirring component 5 to rotate, and the stirring component 5 stirs and oscillates the slurry to hydrolyze the slurry at high temperature;

[0052] S3, using the feeding device to feed auxiliary materials into the inner barrel 8, and using the heating component 6 to control the internal reaction temperature of the inner barrel 8, and perform high-temperature oxidation treatment on the slurry;

[0053] S4. Use the first electric telescopic rod 7 to lift the heating component 6, drive the motor 2 to rotate the stirring component 5 through the main shaft 1, and the stirring component 5 drives the inner barrel body 8 to rotate. The inner barrel body 8 centrifuges the internal slurry, collects and processes the liquid reaction products obtained by centrifugation, and prepares a carbon source.

[0054] The working principle of the present invention is as follows: the control system turns on the second electric telescopic rod 41, and the second electric telescopic rod drives the fixed block 42 to extend, and fixes and clamps the inner barrel body 8, so that the inner barrel body 8 cannot rotate. The crushed slurry of wet garbage is added to the inner barrel body 8, and the control system controls the external heat source to fill the heating medium into the heating pipe 63. The medium circulates in the heating pipe 63, and the heat of the medium is transferred to the inner barrel body 8 through the heating ring 61. The inner barrel body 8 transfers the heat to the internal slurry to heat the slurry. The control system turns on the drive motor 2, and the drive motor 2 drives the main shaft 1 to rotate, and the main shaft 1 drives the stirring component 5 to rotate. The stirring component 5 rotates to stir the slurry so that the slurry is heated evenly. When the slurry temperature reaches the preset value, the control system turns on the feeding device, and the feeding device feeds the auxiliary material into the inner barrel body 8. Under the action of the stirring component 5, the auxiliary material and the slurry are fully mixed.

[0055] During stirring, the oscillation component 56 rotates together with the stirring component 5. When the transmission wheel 561 on the oscillation component 56 rotates to the position of the oscillation block 84, the transmission wheel 561 slides over the oscillation block 84 under the action of torque. During the sliding process, the transmission wheel 561 is squeezed by the protrusion of the oscillation block 84. The transmission wheel 561 drives the oscillation rod 563 to retract. During the retraction of the oscillation rod 563, the half-width gear 512 on the stirring blade is driven to rotate. The half-width gear 512 drives the blade body 511 to swing. After the transmission wheel 561 slides over the oscillation block 84, under the action of the transmission spring 562, the oscillation rod 563 is reset, and at the same time, the stirring blade 51 is driven to swing in the opposite direction, and so on. During the stirring process, the stirring blade 51 synchronously produces a reciprocating oscillation effect, so that the slurry can be heated and mixed more quickly and fully.

[0056] During stirring, since the slurry is a macromolecular organic matter, the stirring blade 51 will encounter resistance from the slurry during stirring. The stirring blade 51 transfers the resistance to the stirring rod 52. After encountering the resistance, the stirring rod 52 deflects on the stirring connector 53. The paddle 521 on the stirring rod 52 applies torque to the end of the spring telescopic rod 55. The spring telescopic rod 55 retracts under the action of the torque. When the stirring rod 52 deflects, the curved slope 522 squeezes the detection wheel 541. After being squeezed, the detection wheel 541 drives the detection rod 542 to slide. The detection rod 542 drives the detection block 543 to slide. The detection block 543 drives the piezoelectric element 544 to move. The piezoelectric element 544 moves between the elastic diaphragm 545 and The detection block 543 generates electric charges under the squeezing, and the electric charges are transmitted to the control system through the wire. The control system can analyze the deflection angle of the stirring rod 52 by analyzing the strength of the electric signal. The larger the deflection angle of the stirring rod 52, the more macromolecular organic matter there is in the slurry. As the conversion reaction proceeds, the macromolecular organic matter is gradually converted into small and medium-molecule organic matter. As the small and medium-molecule organic matter increases, the fluidity of the slurry increases, thereby reducing the resistance of the stirring blade 51. The reduced resistance of the stirring blade 51 reduces the deflection of the stirring rod 52, and the corresponding electric signal generated by the piezoelectric element 544 weakens. The control system determines the degree of conversion of the slurry by monitoring the changes in the electric signal.

[0057] When the conversion reaction is completed, the control system controls the output shaft of the second electric telescopic rod 41 to retract, and the fixed component 4 disconnects the clamping of the inner barrel 8, and then the first electric telescopic rod 7 is turned on. The output shaft of the first electric telescopic rod 7 drives the heating component 6 to rise, and the heating ring 61 on the heating component 6 disconnects the blockage of the filter 88, so that the liquid product after the conversion reaction can flow out of the filter 88. After the heating component 6 rises to a certain height, the heating ring 61 on it squeezes the transmission rod 814, and the transmission rod 814 is compressed and drives the push block 813 to slide upward, and the push block 813 squeezes the first inclined surface on the positioning block 812 through the second inclined surface. Under the extrusion effect, the positioning block 812 is pressed and slides out of the positioning groove, and the control system starts the drive motor 2 again, and the drive motor 2 drives the stirring component 5 to rotate, and the scraper 57 on the stirring component 5 During the rotation process, it is blocked by the blocking block 812, and the scraper 57 pushes the blocking block 812, which drives the inner barrel body 8 to rotate along with the stirring component 5. When the inner barrel body 8 rotates, the liquid reaction product inside is centrifuged out of the filter screen 88, and the liquid reaction product flows into the filtrate flow channel 82, and then enters the external liquid collecting box through the pipeline. When the centrifugation is completed, the control system opens the electric valves at the bottom of the inner barrel body 8 and the outer barrel body 3, and at the same time, the heating component 6 is lowered and reset, and the inner barrel body 8 is clamped and fixed again. After that, in cooperation with the stirring component 5, the solid waste in the inner barrel body 8 is discharged, and the scraper 57 on the stirring component 5 scrapes the inner wall of the inner barrel body 8 and the filter screen 88 to prevent the solid waste from adhering to the inner barrel body 8, thereby achieving the purpose of driving the inner barrel body 8 to centrifuge by the stirring component 5 to separate the solid and liquid.

[0058] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A conversion reaction processor for preparing carbon source from wet garbage, characterized in that: The conversion reaction processor comprises an outer barrel (3), an inner barrel (8) is rotatably mounted inside the outer barrel (3), a fixing assembly (4) is mounted on the outer barrel (3), a driving motor (2) is mounted at the bottom end of the outer barrel (3), a main rotating shaft (1) is mounted on the output shaft of the driving motor (2), the main rotating shaft (1) respectively passes through the outer barrel (3) and the inner barrel (8), a plurality of stirring assemblies (5) are mounted on the main rotating shaft (1), a heating assembly (6) is slidably mounted inside the inner barrel (8), a first electric telescopic rod (7) is mounted at the top end of the inner barrel (8), the output shaft of the first electric telescopic rod (7) passes through the top end of the inner barrel (8) and is connected to the heating assembly (6), the inner barrel A feeding device is installed at the top of the inner barrel body (8), and electric valves are installed at the top and bottom of the inner barrel body (8); the fixing component (4) includes a second electric telescopic rod (41), the second electric telescopic rod (41) is installed in the outer barrel body (3), and a fixing block (42) is installed on the output shaft of the second electric telescopic rod (41); the heating component (6) includes a heating ring (61), a plurality of heating pipes (63) are arranged in the heating ring (61), the heating pipes (63) are connected to an external heat source, a sliding connecting rod (62) is connected between the heating rings (61), the first electric telescopic rod (7) is connected to the sliding connecting rod (62), and the heating pipe (63) is slidably installed in the inner barrel body (8); The inner barrel body (8) is provided with a locking groove (86), a rotating locking assembly (81) is slidably mounted in the locking groove (86), the inner barrel body (8) is provided with a sliding hole (87), the sliding connecting rod (62) is slidably mounted in the sliding hole (87), the inner barrel body (8) is provided with a sliding ring groove (85), the heating ring (61) is slidably mounted in the sliding ring groove (85), the inner barrel body (8) is provided with a plurality of filter screens (88), the inner wall of the inner barrel body (8) is provided with a plurality of oscillating blocks (84), the inner barrel body (8) is provided with a plurality of annular slide rails (83), the inner barrel body (8) is rotatably connected to the outer barrel body (3) via the annular slide rails (83), a filtrate flow channel (82) is provided in the inner barrel body (8), and the filtrate flow channel (82) is connected to an external liquid collecting tank via a pipeline; The rotating locking assembly (81) comprises a locking block (812), the locking block (812) being slidably mounted in the locking slot (86), a return spring (811) being mounted between the locking block (812) and the inner barrel body (8), a first inclined surface being provided on the locking block (812), a push block (813) being slidably connected to the first inclined surface, a second inclined surface being provided on the push block (813), the first inclined surface being in contact with the second inclined surface, the push block (813) being slidably mounted in the locking slot (86), and a transmission rod (814) being mounted at the bottom end of the push block (813).

2. The conversion reaction processor for preparing carbon source from wet garbage according to claim 1, characterized in that: The stirring assembly (5) comprises a stirring connecting piece (53), the stirring connecting piece (53) being mounted on the main rotating shaft (1), a stirring rod (52) being rotatably mounted on the stirring connecting piece (53), a plurality of stirring blades (51) being rotatably mounted on the stirring rod (52), an oscillating assembly (56) being slidably mounted in the stirring rod (52), the oscillating assembly (56) being meshed with the stirring blades (51) for transmission, a spring telescopic rod (55) being mounted on the stirring connecting piece (53), an end of the spring telescopic rod (55) being connected to the stirring rod (52), a detection assembly (54) being mounted on the stirring connecting piece (53), the detection assembly (54) being in contact with the stirring rod (52), and a scraper (57) being mounted on one end of the stirring rod (52).

3. A conversion reaction processor for preparing carbon sources from wet garbage according to claim 2, characterized in that: The stirring rod (52) is provided with a rotation hole (524), and the stirring rod (52) is rotatably mounted on the stirring connecting piece (53) through the rotation hole (524). The stirring rod (52) is provided with a paddle (521), and the paddle (521) is connected to the end of the spring telescopic rod (55). The stirring rod (52) is provided with a blade rotating rod (523), and the stirring blade (51) is rotatably mounted on the blade rotating rod (523). The stirring rod (52) is provided with a curved slope (522).

4. A conversion reaction processor for preparing carbon sources from wet garbage according to claim 3, characterized in that: The stirring blade (51) comprises a half-width gear (512), a blade body (511) being mounted on the half-width gear (512), the half-width gear (512) being rotatably mounted on a blade rotating rod (523), the half-width gear (512) being meshed and transmitted with an oscillating component (56); the oscillating component (56) comprising an oscillating rod (563), the oscillating rod (563) being meshed and transmitted with the half-width gear (512), the oscillating rod (563) being slidably mounted in the stirring rod (52), the oscillating rod (523) being rotatably mounted on a blade rotating rod (523), A transmission spring (562) is installed at one end of the oscillation rod (563), and the transmission spring (562) is connected to the stirring rod (52). A roller connecting piece (564) is installed at the other end of the oscillation rod (563). A transmission wheel (561) is rotatably installed between the roller connecting pieces (564). The transmission wheel (561) and the oscillation block (84) are located on the same horizontal plane. Tooth grooves are provided on both sides of the oscillation rod (563). The elastic coefficient of the transmission spring (562) is smaller than the elastic coefficient of the spring inside the spring telescopic rod (55).

5. The conversion reaction processor for preparing carbon source from wet garbage according to claim 3, characterized in that: The detection assembly (54) comprises a detection housing (546) and a detection rod (542); the detection housing (546) is mounted on the stirring connecting piece (53); a detection wheel (541) is rotatably mounted on one end of the detection rod (542); a detection block (543) is mounted on the other end of the detection rod (542); the detection block (543) is slidably mounted in the detection housing (546); a piezoelectric element (544) is slidably mounted in the detection housing (546); an elastic diaphragm (545) is mounted on the detection housing (546); the piezoelectric element (544) is located between the detection block (543) and the elastic diaphragm (545); the detection wheel (541) is in contact with a curved slope (522); and the curved slope (522) is a cam structure.

6. The method for converting wet garbage into carbon source according to claim 1, characterized in that: Using a conversion reaction processor for preparing a carbon source from wet garbage as described in any one of claims 1 to 5, the conversion reaction processing method comprises the following steps: S1, screening and sterilizing the wet garbage, and then crushing the wet garbage; throwing the crushed slurry into the inner barrel (8); S2, using the heating component (6) to heat the slurry in the inner barrel (8), and at the same time, using the driving motor (2) to drive the main shaft (1) to rotate, and the main shaft (1) drives the stirring component (5) to rotate, and the stirring component (5) stirs and oscillates the slurry, so that the slurry is hydrolyzed at high temperature; S3, using a feeding device to feed auxiliary materials into the inner barrel (8), and using a heating component (6) to control the internal reaction temperature of the inner barrel (8), so as to perform high-temperature oxidation treatment on the slurry; S4. The heating component (6) is lifted by using the first electric telescopic rod (7), and the driving motor (2) drives the stirring component (5) to rotate via the main rotating shaft (1). The stirring component (5) drives the inner barrel (8) to rotate. The inner barrel (8) centrifuges the internal slurry, and the liquid reaction product obtained by centrifugation is collected and processed to prepare a carbon source.

Citation Information

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