Material sand stirring and collecting device with dust removal effect

The dust removal cover with a movable and rotatable spray pipe system addresses the issue of fixed spray pipes by expanding coverage and enhancing dust removal efficiency, while recycling water, making it more effective and sustainable.

CN119141684APending Publication Date: 2024-12-17ZHEJIANG SEETON BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202411534572.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2024-12-17

AI Technical Summary

Technical Problem

The fixed height of spray pipes in existing dust removal systems for material sand stirring and collecting devices creates dust reduction dead corners, reducing the overall dust removal effectiveness.

Method used

A dust removal cover with a vertically movable and rotatable spray pipe system, driven by a transmission shaft and annular rack mechanism, which expands the spray range and covers the mixing and collecting areas, combined with a condensation conversion assembly for water reuse.

Benefits of technology

Enhances dust removal efficiency by eliminating dead angles and improving coverage, while recycling water resources through condensation and reusing spray water, thus being energy-efficient and environmentally friendly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a material sand stirring and collecting device with a dust removal effect, which is used for solving the technical problems that the height of a spraying pipe of a spraying device in some material sand stirring and collecting devices with the dust removal effect mentioned in the background technology is fixed during spraying, so that the spraying range of the spraying device is locked, dust falling dead angles occur, and the dust removal effect is reduced. Comprising a base and a mixing drum and a collecting vehicle which are arranged on the base, a liftable dust removal cover is arranged above the mixing drum and the collecting vehicle, a first transmission shaft is rotationally arranged in the dust removal cover, and a supporting disc is in threaded connection with the first transmission shaft; a circle of rotatable annular rack is arranged on the outer side of the supporting disc; a spraying pipe is fixedly arranged on the outer side of the annular rack; a water storage box is fixedly arranged at the bottom of the supporting disc, and the spraying pipe is communicated and connected with the water storage box; an air inlet pipeline is arranged on the inner top wall of the dust hood, and a condensation conversion assembly is arranged on the top of the dust hood.
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Description

Technical Field

[0001] The invention relates to the technical field of material sand stirring and collecting devices, and in particular to a material sand stirring and collecting device with a dust removal effect. Background Art

[0002] When the mortar raw materials are mixed for production, a mixer is needed to mix the mortar. When the mixer is mixing the mortar, the mortar raw materials will produce floating objects that drift to the outside, which can easily pollute the environment. Therefore, a structure is needed to remove and collect the dust generated by the mixing mortar to reduce pollution to the environment.

[0003] Prior art, such as the invention patent document with authorization announcement number "CN116531876A" and patent name "A dust removal and water circulation recovery system for a concrete mixing plant", discloses a dust removal and water circulation recovery system for a concrete mixing plant, the system includes a factory building, a steel truss is arranged on the top of the factory building, a spray device and a collection device are arranged in the factory building, the spray device includes a plurality of spray pipes fixed on the steel truss; the collection device includes a water vapor collection device and a spray water collection device; the spray water collection device includes a plurality of drainage channels opened in the factory building and a plurality of water collection tanks connected to the drainage channels.

[0004] In actual use, in order to achieve dust removal in the factory, the above patent document uses a spray device to spray water mist to combine the dust with the water mist and make it fall down to form dust reduction. However, the height of the spray pipe of the spray device is fixed during spraying, so its spray range is locked, resulting in a dust reduction blind spot, which reduces the dust removal effect. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a material sand stirring and collecting device with a dust removal effect, which is used to solve the technical problem that the height of the spray pipe of the spray device in some material sand stirring and collecting devices with a dust removal effect mentioned in the background technology is fixed during spraying, so the spray range is locked, resulting in the formation of dust reduction dead corners and reducing the dust removal effect.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] A material sand mixing and collecting device with dust removal effect comprises a base, a mixing drum and a collecting vehicle arranged on the base, a dust removal cover which can be raised and lowered is arranged above the mixing drum and the collecting vehicle, a vertical first transmission shaft is rotatably arranged inside the dust removal cover, a supporting disc is threadedly connected to the first transmission shaft, and a stopper is arranged on the supporting disc; a circle of rotatable annular rack is arranged on the outer side of the supporting disc, a vertical rack is arranged on the stopper, and a connecting assembly is arranged on the supporting disc, and the connecting assembly is respectively engaged with the rack and the annular rack for rotating the annular rack; two mounting plates are fixedly arranged on the outer side of the annular rack, a spray pipe is fixedly arranged between the two mounting plates, and the water outlet of the spray pipe faces the dust removal cover; a water storage box is fixedly arranged at the bottom of the supporting disc, and the spray pipe is conductively connected with the water storage box; an air intake pipe is arranged on the inner top wall of the dust removal cover, a condensation conversion assembly is arranged on the top of the dust removal cover, the air intake pipe is connected with the inlet end of the condensation conversion assembly, and the outlet end of the condensation conversion assembly is conductively connected with the water storage box.

[0008] Working principle:

[0009] When in use, lift the dust cover upwards, then match the collection vehicle with the outlet of the mixing drum, and then lower the dust cover, with the dust cover set above the collection vehicle and the mixing drum;

[0010] Then the first transmission shaft is rotated, and the rotation of the first transmission shaft drives the supporting disc to move vertically; at the same time, the vertical movement of the supporting disc drives the connecting assembly to engage with the rack and the annular rack respectively, so that the annular rack rotates, and the rotation of the annular rack drives the spray pipe to rotate to spray and reduce dust on the mixing drum;

[0011] At the same time, the evaporated spray water enters the condensation conversion assembly through the air inlet pipe, and then is discharged into the water storage box through the outlet end after the condensation effect of the condensation conversion assembly. The water in the water storage box is discharged into the spray pipe, and then sprayed out by the spray pipe to spray and reduce dust. The cycle is repeated to achieve the purpose of dust removal.

[0012] Beneficial effects:

[0013] 1. By setting up a dust removal cover, the collection vehicle and the mixing drum are covered to reduce the dust reduction space, prevent the floating objects generated by the mixing drum from drifting to the outside, and improve the dust reduction effect;

[0014] 2. By setting a first transmission shaft, a support disc and a limit piece, the vertical movement of the support disc is realized; an annular rack, a rack and a connecting assembly are set. Since the connecting assembly is respectively engaged with the rack and the annular rack, the vertical movement of the support disc is driven to rotate while the annular rack is driven; by setting a spray pipe, the water mist sprayed from the spray pipe can be combined with the floating objects floating in the dust hood, thereby achieving the effect of spraying and dust reduction, and achieving the purpose of dust removal; since the spray pipe is connected to the annular rack, the rotation of the annular rack drives the spray pipe to rotate to spray and remove dust inside the dust hood, thereby expanding the spray range.

[0015] Therefore, in combination with the cooperation of the above components, the spray pipe is driven by rotating the first transmission shaft to rotate around the supporting disc while moving vertically to spray water mist to spray and reduce dust on floating objects in the dust removal cover, so that the water mist contacts the floating objects in the largest range, reduces the occurrence of dust removal dead angles, and improves the dust removal effect; and the operation is simple, and multiple effects can be achieved simultaneously by simply rotating the first transmission shaft;

[0016] 3. By setting up a water storage box, an air intake pipe, and a condensation conversion component, the evaporated spray water enters the condensation conversion component, and then is discharged into the water storage box through the outlet after condensation by the condensation conversion component, thereby collecting and reusing the spray water, improving the utilization of water resources, and being more energy-saving and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0018] Figure 2 for Figure 1 Schematic diagram of the enlarged structure inside the dust hood.

[0019] In the above drawings: mixing drum 1, collecting vehicle 2, dust cover 3, first transmission shaft 4, supporting disc 5, annular rack 6, rack 7, mounting plate 8, spray pipe 9, water storage box 11, annular through hole 12, support rod 13, water inlet pipe 14, air inlet pipe 15, condenser 16, second motor 17, first support block 18, second transmission shaft 19, first bevel gear 20, rotating rod 21, second bevel gear 22, sleeve 23, connecting rod 24, fixing block 25, first motor 26, sliding rod 27, cavity 28, first gear 29, second gear 30, second support block 31, base 33, water outlet pipe 34, rotating shaft 35, water pump 37, limit rod 38. DETAILED DESCRIPTION

[0020] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0021] Example:

[0022] like Figure 1 and Figure 2 As shown, a material sand mixing and collecting device with dust removal effect comprises a base 33 and a mixing drum 1 and a collecting vehicle 2 arranged on the base 33. A liftable dust cover 3 is arranged above the mixing drum 1 and the collecting vehicle 2. A vertical first transmission shaft 4 is rotatably arranged inside the dust cover 3. A supporting disc 5 is threadedly connected to the first transmission shaft 4, and a limiting member is arranged on the supporting disc 5. A circle of rotatable annular rack 6 is arranged on the outer side of the supporting disc 5. A vertical rack 7 is arranged on the limiting member. A connecting assembly is arranged on the supporting disc 5, and the connecting assembly is respectively engaged with the rack 7 and the annular rack 6 for rotating the annular rack 6. Two mounting plates 8 are fixedly arranged on the outer side of the annular rack 6, and a spray pipe 9 is fixedly arranged between the two mounting plates 8, and the water outlet of the spray pipe 9 faces Dust hood 3; a water storage box 11 is fixedly provided at the bottom of the support disc 5, and a circle of annular through holes 12 are opened on the upper side wall of the water storage box 11, and a support rod 13 with ends fixedly connected to the top and bottom surfaces of the water storage box 11 is provided inside the water storage box 11, and a water inlet pipe 14 is slidably provided in the annular through hole 12, and a slide rail is provided in the annular through hole 12, and the side wall of the water inlet pipe 14 is connected to the slide rail, and the water inlet pipe 14 is a telescopic pipe, one end of the water inlet pipe 14 extends into the water storage box 11, and the other end of the water inlet pipe 14 is conductively connected to the spray pipe 9; an air inlet pipe 15 is provided on the inner top wall of the dust hood 3, and a condensation conversion assembly is provided on the top of the dust hood 3, the air inlet pipe 15 is connected to the inlet end of the condensation conversion assembly, and the outlet end of the condensation conversion assembly is conductively connected to the water storage box 11.

[0023] By setting the dust removal cover 3, the collection vehicle 2 and the mixing drum 1 are covered, the dust reduction space is reduced, the floating objects generated by the mixing drum 1 are prevented from being dispersed to the outside, and the dust reduction effect is improved;

[0024] By setting the first transmission shaft 4, the supporting disc 5 and the limit member, the vertical movement of the supporting disc 5 is realized; the annular rack 6, the rack 7 and the connecting assembly are set. Since the connecting assembly is respectively engaged with the rack 7 and the annular rack 6, the vertical movement of the supporting disc 5 is driven to rotate while the annular rack 6 is driven; by setting the spray pipe 9, the water mist sprayed by the spray pipe 9 can be combined with the floating objects floating in the dust removal hood 3, so as to achieve the effect of spraying and dust reduction, and achieve the purpose of dust removal; since the spray pipe 9 is connected to the annular rack 6, the rotation of the annular rack 6 drives the spray pipe 9 to rotate to spray and remove dust from the inside of the dust removal hood 3, thereby expanding the spray range. Therefore, in combination with the cooperation of the above components, the spray pipe 9 is driven to rotate around the support disc 5 by rotating the first transmission shaft 4, and sprays water mist to the floating objects in the dust removal cover 3 while moving vertically along the first transmission shaft 4 to spray and reduce dust, so that the water mist contacts the floating objects in the largest range, reduces the occurrence of dust removal dead angles, and improves the dust removal effect; and the operation is simple, and multiple effects can be achieved simultaneously by simply rotating the first transmission shaft 4;

[0025] By arranging the water storage box 11, the support rod 13, the water inlet pipe 14, the air inlet pipe 15, and the condensation conversion component, the evaporated spray water enters the condensation conversion component through the air inlet pipe 15, and then is discharged into the water storage box 11 through the outlet end after the condensation effect of the condensation conversion component, so that the spray water is collected and reused, which improves the utilization of water resources and is more energy-saving and environmentally friendly; the condensation conversion component is provided with a filter component, which can filter the spray water to prevent the spray water combined with floating objects from clogging the water pipe, and can also clean the spray water; the existence of the support rod 13 makes the water storage box 11 fixedly connected to the support disc 5.

[0026] like Figure 1 As shown, the top of the base 33 is provided with a second motor 17 and a first support block 18, the first support block 18 is fixedly connected to the base 33, the output end of the second motor 17 is connected to a second transmission shaft 19, the second transmission shaft 19 rotates through the first support block 18 and the end is fixedly sleeved with a first bevel gear 20, the top of the base 33 is rotatably provided with a vertical rotating rod 21, the bottom of the rotating rod 21 is fixedly sleeved with a second bevel gear 22, the first bevel gear 20 is meshed with the second bevel gear 22; the rotating rod 21 is threadedly sleeved with a sleeve 23, the top of the base 33 is fixedly provided with a limit rod 38 parallel to the rotating rod 21, the sleeve 23 is slidably arranged on the limit rod 38, one side of the sleeve 23 is fixedly provided with a connecting rod 24, the other end of the connecting rod 24 is fixedly provided with a fixed block 25, the fixed block 25 is connected to the dust cover 3 through a connecting block. The second motor 17 is driven to drive the dust cover 3 to rise and fall, this method is mechanized and automated, and easy to operate.

[0027] like Figure 1 As shown, a first motor 26 is fixedly arranged on the top of the dust cover 3, the first motor 26 is fixedly connected to the fixing block 25 via a connecting block, the first motor 26 is forward and reverse, the first transmission shaft 4 is connected to the output end of the first motor 26, and the first transmission shaft 4 rotates and passes through the dust cover 3. Driving the first motor 26 drives the first transmission shaft 4 to rotate, and this method is mechanized and automated, and is easy to operate.

[0028] like Figure 2As shown, the limiting member is two slide bars 27, the ends of the two slide bars 27 are fixed on the inner top wall of the dust cover 3, and the two slide bars 27 are slidably passed through the support disc 5, one of the slide bars 27 has a vertical cavity 28, and the rack 7 is fixed in the cavity 28; the connecting assembly includes a first gear 29 and a second gear 30, a second support block 31 is fixed on the top of the support disc 5, a rotating shaft 35 is rotatably arranged on the top of the second support block 31, the first gear 29 and the second gear 30 are respectively fixedly sleeved on both ends of the rotating shaft 35, the first gear 29 is meshed with the rack 7, the second gear 30 is meshed with the annular rack 6, and the support disc 5 and the annular rack 6 are connected by a bearing. The slide bars 27 limit the support disc 5 to move vertically only along the length direction of the first transmission shaft 4, and this specific linkage transmission mode improves work efficiency.

[0029] like Figure 1 and Figure 2 As shown, the condensation conversion assembly includes a condenser 16, the air inlet pipe 15 is connected to the inlet end of the condenser 16, and the outlet end of the condenser 16 is connected to a water outlet pipe 34, and the outlet end of the water outlet pipe 34 passes through the dust cover 3 and is connected to the water storage box 11. The air inlet pipe 15 is arranged around the top wall of the dust cover 3, and the air inlet of the air inlet pipe 15 faces downward; the outlet end of the water outlet pipe 34 passes through the side wall of the dust cover 3 and the support disc 5 to enter the water storage box 11, and the water outlet pipe 34 is fixedly connected to the support disc 5; two water pumps 37 are arranged inside the water storage box 11, and the two water inlet pipes 14 are connected to the output end of the water pump 37. The water pump 37 can extract water in the water storage box 11 and transport it to the spray pipe 9 through the water inlet pipe 14, thereby specifically realizing the reuse of spray water and improving the utilization rate of water resources.

[0030] Working principle:

[0031] When in use, the second motor 17 is driven, and the output end of the second motor 17 drives the second transmission shaft 19 to rotate, and the rotation of the second transmission shaft 19 drives the first bevel gear 20 to rotate, and the rotation of the first bevel gear 20 drives the second bevel gear 22 and the rotating rod 21 to rotate, and the rotation of the rotating rod 21 drives the sleeve 23 to move vertically upward, and the vertical upward movement of the sleeve 23 drives the connecting rod 24, the fixing block 25 and the dust cover 3 to move vertically upward, thereby lifting the dust cover 3;

[0032] Then, the collecting vehicle 2 is aligned with the outlet of the mixing drum 1, and the second motor 17 is driven again to drive the dust cover 3 to descend. The dust cover 3 is arranged above the collecting vehicle 2 and the mixing drum 1;

[0033] Then, the first motor 26 is driven, and the output end of the first motor 26 drives the first transmission shaft 4 to rotate. The rotation of the first transmission shaft 4 drives the support disc 5 to move back and forth vertically. In this process, the first gear 29 is driven to rotate due to the meshing of the first gear 29 and the rack 7. The rotation of the first gear 29 drives the rotating shaft 35 and the second gear 30 to rotate. The rotation of the second gear 30 drives the annular rack 6 and the spray pipe 9 to rotate around the support disc 5, so that the water mist sprayed by the spray pipe 9 combines with the floating objects.

[0034] The evaporated spray water enters the condenser 16 through the air inlet pipe 15, and then is discharged into the water storage box 11 through the water outlet pipe 34 after the condensation effect of the condenser 16; the water pump 37 is driven, and the water pump 37 draws the water in the water storage box 11 and transports it to the spray pipe 9 through the water inlet pipe 14, and then is sprayed out by the spray pipe 9 to spray and reduce dust, and the cycle is repeated to achieve the purpose of dust removal, and the whole operation is completed.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A material sand stirring and collecting device with dust removal effect, comprising a base (33), a stirring drum (1) arranged on the base (33), and a collecting vehicle (2). Features: A dust cover (3) that can be lifted and lowered is arranged above the mixing drum (1) and the collecting vehicle (2); a vertical first transmission shaft (4) is rotatably arranged inside the dust cover (3); a support disc (5) is threadedly connected to the first transmission shaft (4); a stopper is arranged on the support disc (5); a circle of rotatable annular rack (6) is arranged on the outer side of the support disc (5); a vertical rack (7) is arranged on the stopper; a connecting assembly is arranged on the support disc (5); the connecting assembly is respectively engaged with the rack (7) and the annular rack (6) for rotating the annular rack (6); Two mounting plates (8) are fixedly arranged on the outside of the annular rack (6), a spray pipe (9) is fixedly arranged between the two mounting plates (8), the water outlet of the spray pipe (9) faces the dust cover (3), a water storage box (11) is fixedly arranged at the bottom of the support disc (5), and the spray pipe (9) is conductively connected to the water storage box (11); an air intake pipe (15) is arranged on the inner top wall of the dust cover (3), a condensation conversion assembly is arranged on the top of the dust cover (3), the air intake pipe (15) is connected to the inlet end of the condensation conversion assembly, and the outlet end of the condensation conversion assembly is conductively connected to the water storage box (11).

2. A sand stirring and collecting device with dust removal effect according to claim 1, Features: A second motor (17) and a first support block (18) are provided on the top of the base (33); an output end of the second motor (17) is connected to a second transmission shaft (19); the second transmission shaft (19) rotatably passes through the first support block (18) and a first bevel gear (20) is fixedly sleeved on the end thereof; a vertical rotating rod (21) is rotatably provided on the top of the base (33); a second bevel gear (22) is fixedly sleeved on the bottom of the rotating rod (21); the first bevel gear ( 20) is meshed with the second bevel gear (22); a sleeve (23) is threadedly sleeved on the rotating rod (21), a limiting rod (38) parallel to the rotating rod (21) is fixedly provided on the top of the base (33), the sleeve (23) is slidably arranged on the limiting rod (38), a connecting rod (24) is fixedly provided on one side of the sleeve (23), a fixing block (25) is fixedly provided on the other end of the connecting rod (24), and the fixing block (25) is connected to the dust cover (3) via a connecting block.

3. A sand stirring and collecting device with dust removal effect according to claim 1, Features: A first motor (26) is fixedly arranged on the top of the dust removal cover (3); the first transmission shaft (4) is connected to the output end of the first motor (26); and the first transmission shaft (4) is rotatably arranged to pass through the dust removal cover (3).

4. A sand stirring and collecting device with dust removal effect according to claim 1, Features: The limiting member is two sliding rods (27), the ends of the two sliding rods (27) are fixedly arranged on the inner top wall of the dust cover (3), and the two sliding rods (27) are slidably arranged through the supporting disc (5), one of the sliding rods (27) is provided with a vertical cavity (28), and the rack (7) is fixedly arranged in the cavity (28); the connecting component comprises a first gear (29) and a second gear (30), a second supporting block (31) is fixedly arranged on the top of the supporting disc (5), a rotating shaft (35) is rotatably arranged on the top of the second supporting block (31), the first gear (29) and the second gear (30) are respectively fixedly sleeved on the two ends of the rotating shaft (35), the first gear (29) is meshed with the rack (7), the second gear (30) is meshed with the annular rack (6), and the supporting disc (5) and the annular rack (6) are connected via a bearing.

5. A sand stirring and collecting device with dust removal effect according to claim 1, Features: The condensation conversion assembly comprises a condenser (16), the air inlet pipe (15) is connected to the inlet end of the condenser (16), the outlet end of the condenser (16) is connected to a water outlet pipe (34), and the outlet end of the water outlet pipe (34) passes through the dust removal cover (3) and is conductively connected to the water storage box (11).

6. A sand stirring and collecting device with dust removal effect according to claim 5, Features: The air inlet pipe (15) is arranged in a ring on the inner top wall of the dust cover (3), and the air inlet of the air inlet pipe (15) faces downward; the water outlet end of the water outlet pipe (34) passes through the side wall of the dust cover (3) and the supporting disc (5) to enter the interior of the water storage box (11); two water pumps (37) are arranged inside the water storage box (11), and the two water inlet pipes (14) are connected to the output end of the water pump (37).

7. A sand stirring and collecting device with dust removal effect according to claim 1, Features: The upper side wall of the water storage box (11) is provided with a circle of annular through holes (12), a water inlet pipe (14) is slidably arranged in the annular through holes (12), one end of the water inlet pipe (14) extends into the water storage box (11), and the other end of the water inlet pipe (14) is conductively connected to the spray pipe (9).