Edge covering assembly, method of making same, vehicle window glass assembly, vehicle
By incorporating a decorative layer made of polyurethane injection molding material into the edge trim, the problems of easy damage and light distortion of the bright trim strips are solved, achieving high gloss and self-healing properties, reducing costs and improving the vehicle's aesthetics and durability.
Patent Information
- Application Number
- CN202411247683.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2044-09-06
AI Technical Summary
The bright trim strips in the relevant technology are prone to damage due to their complex and expensive molding process, which affects the vehicle's aesthetics. Furthermore, the black bright trim strips are prone to light distortion on their surface.
The decorative layer, made of polyurethane injection molding material, is formed on the edge trim through injection molding, replacing the glossy trim. The decorative layer has high gloss and self-healing properties, and improves hardness and adhesion.
Reduce production costs, improve product aesthetics and durability, avoid optical distortion, enhance dimensional stability, and simplify the production process.
Smart Images

Figure CN119142272B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of edge covering assemblies, and particularly relates to an edge covering assembly, a preparation method thereof, a vehicle window glass assembly and a vehicle. BACKGROUND
[0002] In a vehicle, a bright trim strip is often used to improve the appearance and high-end feel of the product. However, the bright trim strip in the related art is prone to damage and is expensive because special processing and manufacturing processes are required during forming. In addition, although black bright trim strips are gradually accepted by the market, the surface of the black bright trim strip is prone to light distortion. Therefore, the bright trim strip in the related art is prone to damage, which affects the overall appearance of the vehicle. SUMMARY
[0003] In view of this, the first aspect of the application provides an edge covering assembly applied to a vehicle, the vehicle comprising a vehicle window glass, the edge covering assembly comprising an edge covering member and a decorative layer arranged on one side of the edge covering member, the edge covering member being used to cover the vehicle window glass, and the decorative layer being used to decorate the vehicle, the decorative layer being obtained by injection molding of a polyurethane injection molding material through an injection molding process.
[0004] The edge covering assembly provided by the first aspect of the application is composed of a decorative layer and an edge covering member. The decorative layer is obtained by injection molding of a polyurethane injection molding material through an injection molding process. The polyurethane injection molding material has a sufficiently low viscosity and high fluidity, so the injection molding pressure is small, and the polyurethane injection molding material can be used as a surface coating applied to the surface of the edge covering member. The surface of the decorative layer obtained in this way can exhibit typical high gloss and beautiful 3-D depth as well as a luxurious appearance effect. The surface of the decorative layer itself is smooth and bright, and the surface visual effect is more beautiful, which improves the appearance of the vehicle and meets the pursuit of consumers for high-quality perfect appearance.
[0005] In addition, polyurethane has self-repairing properties. If the decorative layer has surface scratches due to improper use, the self-healing effect of polyurethane can provide additional protection for the surface of the decorative layer, so that the surface of the decorative layer always maintains a perfect appearance and greatly improves the scratch resistance.
[0006] In addition, the hardness of the polyurethane material is relatively high, which can play the role of a plastic skeleton and increase the dimensional stability of the edge covering assembly. Not only can the edge covering member of the product be prevented from collapsing under pressure, but also the problem of light distortion on the outer surface of the decorative layer after rebounding can be prevented.
[0007] Therefore, the application sets the decorative layer obtained by the injection molding process of the polyurethane injection molding material on the edge covering element, which is convenient for processing and production, does not need to use the bright trim strip in the related art, reduces the production cost and improves the product appearance. Moreover, the decorative layer has strong hardness, can overcome the shrinkage problem caused by the edge covering element, enhance the size stability of the edge covering assembly, effectively avoid the problem of surface light distortion of the black bright trim strip, and effectively improve the durability of the edge covering assembly.
[0008] The edge covering element includes a first edge covering part and a second edge covering part connected to the first edge covering part, the first edge covering part is used for wrapping the vehicle window glass, the second edge covering part is farther away from the vehicle window glass than the first edge covering part, the decorative layer is arranged on one side of the second edge covering part, and the second edge covering part is provided with at least one groove for accommodating part of the decorative layer.
[0009] The decorative layer includes oppositely arranged first and second ends, the second end is farther away from the first edge covering part than the first end, the second edge covering part is provided with a first groove for accommodating the first end.
[0010] The second edge covering part is further provided with a second groove for accommodating the second end.
[0011] The second edge covering part includes a mounting surface for connecting the first edge covering part and a side surface bent to connect the mounting surface, and the mounting surface is used for mounting the decorative layer; and the edge covering assembly satisfies one of the following conditions:
[0012] The second groove is arranged on the mounting surface.
[0013] The decorative layer is further arranged on the side surface, and the second groove is arranged on the side surface.
[0014] The width of the groove gradually decreases in the arrangement direction of the groove bottom wall pointing to the groove opening.
[0015] The depth H1 of the groove satisfies the following condition: 0.5mm≤H1≤3mm; and / or the opening width H2 of the groove satisfies the following condition: 0.5mm≤H2≤3mm.
[0016] The edge covering assembly further includes a bonding layer arranged between the decorative layer and the edge covering element, and used for bonding and connecting the decorative layer and the edge covering element.
[0017] The second edge covering part includes a mounting surface for connecting the first edge covering part, and the mounting surface is provided with a through hole penetrating through the second edge covering part, and the through hole is used for accommodating part of the decorative layer.
[0018] The decorative layer further comprises a limiting portion, which is arranged on the side of the second wrapping portion away from the mounting surface, is arranged corresponding to the through hole, and has a width greater than the diameter of the through hole.
[0019] The wrapping assembly further comprises a bearing member embedded in the wrapping member, the adhesive layer is arranged on the side of the bearing member away from the wrapping member, and the decorative layer is arranged on the side of the adhesive layer away from the bearing member.
[0020] The wrapping member further comprises a rough area for mounting the decorative layer, the surface of the rough area is roughened, and the decorative layer is arranged on the rough area.
[0021] In the stacking direction from the wrapping member to the decorative layer, the thickness T of the decorative layer satisfies the following condition: 0.2 mm≤T≤2 mm.
[0022] The decorative layer is capable of transmitting light, and the wrapping assembly further comprises a light guide member arranged between the decorative layer and the wrapping member, the light guide member comprises a light emitting portion and a light guide strip arranged on one side of the light emitting portion, the light emitted by the light emitting portion can be conducted from the light guide strip and emitted through the decorative layer.
[0023] The wrapping member comprises a first wrapping portion and a second wrapping portion connected to the first wrapping portion, the first wrapping portion is used for wrapping the vehicle window glass, the second wrapping portion is farther away from the vehicle window glass than the first wrapping portion, the light guide member is arranged on one side of the second wrapping portion, the second wrapping portion is provided with at least one recess and at least one clamping groove, the recess is used for accommodating part of the decorative layer, and the clamping groove is used for accommodating part of the light guide member.
[0024] The clamping groove is in communication with the recess, the depth of the clamping groove is greater than the depth of the recess, and the recess is formed by surrounding the light guide member and the second wrapping portion.
[0025] The second aspect of the present application provides a vehicle window glass assembly, which comprises a vehicle window glass and a wrapping assembly provided in the first aspect of the present application, and the wrapping member of the wrapping assembly wraps the vehicle window glass.
[0026] The window glass assembly provided in the second aspect of this application, by adopting the edge-sealing component provided in the first aspect of this application, features a decorative layer made of polyurethane injection molding material on the edge-sealing component. This facilitates processing and production, eliminates the need for glossy trim strips in related technologies, reduces production costs, and improves product aesthetics. Furthermore, the decorative layer possesses high hardness, overcoming shrinkage issues caused by the edge-sealing component, enhancing the dimensional stability of the edge-sealing component, effectively preventing light distortion problems caused by black glossy trim strips, and significantly improving the durability of the edge-sealing component.
[0027] A third aspect of this application provides a vehicle including a window glass, a body fitting, and an edge-sealing assembly provided in the first aspect of this application, wherein the edge-sealing component of the edge-sealing assembly wraps around the window glass and overlaps the body fitting.
[0028] The vehicle provided in the third aspect of this application, by adopting the edge-sealing assembly provided in the first aspect of this application, has a decorative layer made of polyurethane injection molding material on the edge-sealing part. This facilitates processing and production, eliminates the need for bright trim strips in related technologies, reduces production costs, and improves the product's aesthetics. Furthermore, the decorative layer has high hardness, which can overcome the shrinkage problem caused by the edge-sealing part, enhance the dimensional stability of the edge-sealing assembly, effectively avoid the problem of light distortion on the surface of black bright trim strips, and also effectively improve the durability of the edge-sealing assembly.
[0029] A fourth aspect of this application provides a method for preparing an edge-sealing component, the method comprising:
[0030] Edge-sealed parts are obtained through injection molding.
[0031] The edge banding is partially covered with polyurethane injection molding material, and a decorative layer is obtained on one side of the edge banding through injection molding process;
[0032] An edge-sealing assembly is obtained, wherein the edge-sealing component is used to wrap the window glass, and the decorative layer is used to decorate the vehicle.
[0033] The edge-binding assembly provided in the fourth aspect of this application, by setting a decorative layer made of polyurethane injection molding material on the edge-binding part, facilitates processing and production, eliminates the need for bright decorative strips in related technologies, reduces production costs, and improves the product's aesthetics. Furthermore, the decorative layer has high rigidity, which can overcome the shrinkage problem caused by the edge-binding part, enhance the dimensional stability of the edge-binding assembly, effectively avoid the problem of light distortion on the surface of black bright decorative strips, and also effectively improve the durability of the edge-binding assembly. Attached Figure Description
[0034] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the embodiments of this application will be described below.
[0035] Figure 1 A perspective view of a hemming assembly according to an embodiment of the present application.
[0036] Figure 2 A perspective view of a hemming assembly according to another embodiment of the present application.
[0037] Figure 3 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 1 .
[0038] Figure 4 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 1 .
[0039] Figure 5 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 2 .
[0040] Figure 6 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 2 .
[0041] Figure 7 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 3 .
[0042] Figure 8 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 3 .
[0043] Figure 9 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 4 .
[0044] Figure 10 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 4 .
[0045] Figure 11 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 5 .
[0046] Figure 12 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 6 .
[0047] Figure 13 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 7 .
[0048] Figure 14 A cross-sectional view of a hemming assembly according to an embodiment of the present application. Figure 1 .
[0049] Figure 15 A cross-sectional view of a hemming assembly according to an embodiment of the present application Figure 8 .
[0050] Figure 16 A cross-sectional view of a hemming member according to an embodiment of the present application Figure 5 .
[0051] Figure 17 A flow chart of a method for manufacturing a hemming assembly according to an embodiment of the present application
[0052] Reference signs: hemming assembly 1, hemming member 11, first hemming portion 111, second hemming portion 112, groove 1121, first groove 1121a, second groove 1121b, mounting surface 1122, side surface 1123, rough area 113, clamping groove 1124, first clamping groove 1124a, second clamping groove 1124b, back surface 1125, through hole 1126, decorative layer 12, first end 121, second end 122, limiting portion 123, adhesive layer 13, carrier 14, light guide member 15, third end 151, fourth end 152, vehicle window glass 2. DETAILED DESCRIPTION
[0053] The following is a preferred embodiment of the present application. It should be noted that, for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, which are also considered within the scope of protection of the present application.
[0054] Unless otherwise stated or contradictory, the terms or phrases used in the present application have the following meanings:
[0055] In the present application, "first", "second", and the like are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features.
[0056] In the present application, "one or more" refers to any one, any two or any two or more of the listed items. Among them, "several" refers to any two or more.
[0057] In the present application, it needs to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0058] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be connected, or it can be detachable, or it can be integrated. It can be mechanical connection, or electrical connection. It can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements or the interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0059] In the related art, the appearance surface of the edge covering element without bright decorative strips is difficult to achieve high black and bright effect. If bright decorative strips are used, the appearance modeling is difficult to realize diversification due to the forming process thereof. Moreover, the forming process of the bright decorative strips limits the dimensional accuracy of the product, and the integral injection molding with the edge covering element is prone to cause flash, which is easy to scratch the appearance surface of the bright decorative strips in the later trimming. In addition, if the edge covering element is too thick, it is prone to shrink and deform, thereby pulling the surface of the bright decorative strips, causing light distortion of the bright decorative strips, and affecting the product appearance. Therefore, the decorative layer is used instead of the bright decorative strips in the related art in the present application, which not only can improve the product appearance, but also can realize diversification and reduce cost.
[0060] Please refer to Figures 1-8 , Figure 1 The perspective structural view of the edge covering assembly provided for an embodiment of the present application. Figure 2 The perspective structural view of the edge covering assembly provided for another embodiment of the present application. Figure 3 The cross-sectional schematic view of the edge covering assembly provided for an embodiment of the present application Figure 1 . Figure 4 The cross-sectional schematic view of the edge covering element provided for an embodiment of the present application Figure 1 . Figure 5 The cross-sectional schematic view of the edge covering assembly provided for an embodiment of the present application Figure 2 . Figure 6 The cross-sectional schematic view of the edge covering element provided for an embodiment of the present application Figure 2 . Figure 7 The cross-sectional schematic view of the edge covering assembly provided for an embodiment of the present application Figure 3 .Figure 8 A cross-sectional view of a wrapping member according to an embodiment of the present application Figure 3 .
[0061] The wrapping assembly 1 according to the embodiment of the present application is applied to a vehicle, and the vehicle includes a vehicle window glass 2. The wrapping assembly 1 includes a wrapping member 11 and a decorative layer 12 disposed on one side of the wrapping member 11. The wrapping member 11 is used to wrap the vehicle window glass 2. The decorative layer 12 is used to decorate the vehicle, and the decorative layer 12 is obtained by injection molding of a polyurethane injection molding material.
[0062] The wrapping assembly 1 according to the embodiment of the present application includes the wrapping member 11 used to wrap the vehicle window glass 2. The material of the wrapping member 11 includes at least one of PU, PVC, and TPE. The wrapping member 11 is obtained by injection molding. The shape of the wrapping member 11 is adapted to the shape of the vehicle window glass 2. The vehicle window glass 2 can be a front windshield, or a side window glass, or an angle window glass, or a rear windshield, or a sunroof glass, etc. Optionally, the wrapping member 11 includes a first wrapping portion 111 used to wrap the vehicle window glass 2, and a second wrapping portion 112 connected to the first wrapping portion 111. The second wrapping portion 112 is used to lap the body fitting member of the vehicle.
[0063] The hardness of the wrapping member 11 is less than the hardness of the decorative layer 12. Optionally, the hardness of the wrapping member 11 is 50A-95A. Optionally, the Shore hardness of the decorative layer 12 is 80D-60A. For example, the Shore hardness of the decorative layer 12 can be 80D, or 100D, or 20A, or 30A, or 40A, or 50A, or 60A, etc.
[0064] The wrapping assembly 1 according to the embodiment of the present application further includes the decorative layer 12 used to decorate the vehicle. The decorative layer 12 is obtained by injection molding of a polyurethane injection molding material. Optionally, the polyurethane injection molding material includes at least one of polyurethane (PUR) and polyurea (PUA). Optionally, the polyurethane injection molding material is a liquid. The decorative layer 12 can be transparent to light, or the decorative layer 12 has a specific color so as to be opaque to light. The decorative layer 12 can be disposed on the outside of the vehicle as an exterior decoration of the vehicle. The decorative layer 12 can also be disposed on the inside of the vehicle as an interior decoration of the vehicle.
[0065] In one embodiment, as shown in Figure 5 the thickness T of the decorative layer 12 satisfies the following condition in the stacking direction from the wrapping member 11 to the decorative layer 12: 0.2mm≤T≤2mm.
[0066] For example, the thickness T of the decorative layer 12 can be 0.2 mm, or 0.4 mm, or 0.6 mm, or 0.8 mm, or 1 mm, or 1.2 mm, or 1.4 mm, or 1.6 mm, or 1.8 mm, or 2 mm, etc. By limiting the thickness of the decorative layer 12 to 0.2-2 mm, the decorative layer 12 can have a relatively thin high-gloss surface, and the production cost can be reduced.
[0067] The polyurethane injection molding material has a sufficiently low viscosity and high fluidity, so the injection molding pressure is small, and the material can be applied to the surface of the trim part 11 as a surface coating. The surface of the decorative layer 12 thus obtained can exhibit typical high gloss and brilliant 3-D depth and a luxurious appearance effect, the surface of the decorative layer 12 itself is smooth and bright, the surface visual effect is more beautiful, the appearance of the vehicle is improved, and the pursuit of high-quality perfect appearance by consumers is met. Moreover, the decorative layer 12 does not need additional polishing treatment, the production cost is reduced, and the production efficiency is improved.
[0068] In addition, the polyurethane has a self-repairing property. If the decorative layer 12 has surface scratches due to improper use, the self-healing effect of the polyurethane can provide additional protection for the surface of the decorative layer 12, so that the surface of the decorative layer 12 always maintains a perfect appearance, and the scratch resistance is greatly improved.
[0069] In addition, the polyurethane has a self-repairing property. If the decorative layer 12 has surface scratches due to improper use, the self-healing effect of the polyurethane can provide additional protection for the surface of the decorative layer 12, so that the surface of the decorative layer 12 always maintains a perfect appearance, and the scratch resistance is greatly improved.
[0070] Therefore, by providing the decorative layer 12 obtained by the injection molding process of the polyurethane injection molding material on the trim part 11, the present embodiment is convenient for processing and production, does not need to use the bright trim strip in the related art, reduces the production cost and improves the appearance of the product. Moreover, the decorative layer 12 has a relatively high hardness, can overcome the shrinkage problem caused by the trim part 11, enhances the dimensional stability of the trim assembly 1, can effectively avoid the problem of surface light distortion of the black bright trim strip, and can effectively improve the durability of the trim assembly 1.
[0071] For reference Figures 3-8 In one embodiment, the trim part 11 includes a first trim portion 111 for wrapping the vehicle window glass 2, and a second trim portion 112 connected to the first trim portion 111, the second trim portion 112 being farther away from the vehicle window glass 2 than the first trim portion 111, the decorative layer 12 being arranged on one side of the second trim portion 112, and the second trim portion 112 being provided with at least one groove 1121 for accommodating part of the decorative layer 12.
[0072] The edge covering member 11 comprises a first edge covering portion 111 and a second edge covering portion 112. The first edge covering portion 111 is shaped to match the shape of the vehicle window glass 2. Optionally, the first edge covering portion 111 is bent to connect the second edge covering portion 112. The decorative layer 12 is arranged on the surface of the second edge covering portion 112 and in the groove 1121. The number of the groove 1121 is one or more.
[0073] Due to the incompatibility between the material of the edge covering member 11 and the material of the decorative layer 12, the connection between the edge covering member 11 and the decorative layer 12 is poor. In the embodiment, the groove 1121 is arranged on the second edge covering portion 112 of the edge covering member 11. In the injection molding process, the liquid polyurethane injection material can flow into the groove 1121 to fill the groove 1121. After the liquid polyurethane injection material hardens, the part of the decorative layer 12 arranged in the groove 1121 can provide a fixed mechanical clamping force, so that the decorative layer 12 is firmly fixed on the edge covering member 11, and the connection between the edge covering member 11 and the decorative layer 12 is improved.
[0074] In an embodiment, as shown in Figure 6 the depth H1 of the groove 1121 satisfies the following conditions: 0.5mm≤H1≤3mm; and / or, the opening width H2 of the groove 1121 satisfies the following conditions: 0.5mm≤H2≤3mm.
[0075] For example, the depth H1 of the groove 1121 can be 0.5mm, or 0.8mm, or 1mm, or 1.2mm, or 1.5mm, or 1.8mm, or 2mm, or 2.2mm, or 2.5mm, or 2.8mm, or 3mm, etc. For another example, the opening width H2 of the groove 1121 can be 0.5mm, or 0.8mm, or 1mm, or 1.2mm, or 1.5mm, or 1.8mm, or 2mm, or 2.2mm, or 2.5mm, or 2.8mm, or 3mm, etc.
[0076] By limiting the depth of the groove 1121 to 0.5mm-3mm and the opening width of the groove 1121 to 0.5mm-3mm, not only can the polyurethane injection material flow into the groove 1121, but also the overall thickness of the decorative layer 12 is small, the aesthetic degree of the decorative layer 12 is improved, and the product texture of the decorative layer 12 is improved.
[0077] Please refer to Figures 3-8 In an embodiment, the decorative layer 12 comprises a first end 121 and a second end 122 arranged oppositely, the second end 122 is farther away from the first edge covering portion 111 than the first end 121, and the second edge covering portion 112 is provided with a first groove 1121a for accommodating the first end 121.
[0078] The first end 121 is close to the first edge covering part 111, and the second end 122 is away from the first edge covering part 111. The groove 1121 includes a first groove 1121a, and the first groove 1121a is arranged at a portion of the second edge covering part 112 close to the first edge covering part 111. The first end 121 abuts against a groove wall of the first groove 1121a. The first end 121 is arranged in the first groove 1121a, and it can also be understood that the first end 121 is embedded in the first groove 1121a. Optionally, the first groove 1121a is arranged along the extension direction of the second edge covering part 112.
[0079] In the embodiment, by arranging the first end 121 in the first groove 1121a, not only the connection performance between the edge covering part 11 and the decorative layer 12 is improved, but also the first groove 1121a can play a role of positioning the decorative layer 12 when the decorative layer 12 is prepared, the preparation difficulty is reduced, and the diversification of the decorative layer 12 is realized.
[0080] For reference Figures 3-8 In an embodiment, the second edge covering part 112 further comprises a second groove 1121b, and the second groove 1121b is used for accommodating the second end 122.
[0081] The groove 1121 further includes a second groove 1121b, and the second groove 1121b is arranged at a portion of the second edge covering part 112 away from the first edge covering part 111. The second end 122 abuts against a groove wall of the second groove 1121b. The second end 122 is arranged in the second groove 1121b, and it can also be understood that the second end 122 is embedded in the second groove 1121b. Optionally, the second groove 1121b is arranged along the extension direction of the second edge covering part 112. Optionally, the first groove 1121a is communicated with the second groove 1121b, and forms an annular groove 1121.
[0082] In the embodiment, by arranging the second end 122 in the second groove 1121b, the opposite ends of the decorative layer 12 are arranged in the groove 1121, not only the connection performance between the edge covering part 11 and the decorative layer 12 is further improved, but also the first groove 1121a and the second groove 1121b can cooperate with each other, play a role of positioning the decorative layer 12 when the decorative layer 12 is prepared, further reduce the preparation difficulty, and realize the diversification of the decorative layer 12.
[0083] For reference Figures 4-8 In an embodiment, the second edge covering part 112 includes a mounting surface 1122 used for connecting the first edge covering part 111 and a side surface 1123 bent and connected to the mounting surface 1122, and the mounting surface 1122 is used for mounting the decorative layer 12; and the edge covering assembly 1 satisfies one of the following conditions: the second groove 1121b is arranged at the mounting surface 1122.
[0084] The decorative layer 12 is arranged on the mounting surface 1122 and does not cover the side surface 1123. The second groove 1121b is arranged on the mounting surface 1122, and the second end 122 covers the mounting surface 1122 and is arranged in the second groove 1121b.
[0085] Alternatively, the decorative layer 12 is also arranged on the side surface 1123, and the second groove 1121b is arranged on the side surface 1123.
[0086] The decorative layer 12 is arranged on the mounting surface 1122 and covers the side surface 1123. The second groove 1121b is arranged on the side surface 1123, and the second end 122 covers the side surface 1123 and is arranged in the second groove 1121b. The present embodiment further improves the connection performance between the trim part 11 and the decorative layer 12 by increasing the contact area between the decorative layer 12 and the trim part 11 and arranging the second groove 1121b on the side surface 1123.
[0087] Alternatively, the second trim part 112 further comprises a lapping surface arranged opposite to the mounting surface 1122, the lapping surface is bently connected to the side surface 1123, and the lapping surface is used to lap the body matching part. The second groove 1121b penetrates through the side surface 1123 and the lapping surface.
[0088] Please refer to Figure 9 , Figure 9 A cross-sectional view of the trim part according to an embodiment of the present application Figure 4 In an embodiment, the width of the groove 1121 gradually decreases along the arrangement direction of the bottom wall of the groove 1121 pointing to the opening of the groove 1121.
[0089] The width of the groove 1121 gradually decreases, in other words, the shape of the groove 1121 is trapezoidal, the width of the groove 1121 near the bottom wall is large, and the width of the groove 1121 near the opening is small. The present embodiment further improves the connection performance between the trim part 11 and the decorative layer 12 by limiting the shape of the groove 1121, so that the decorative layer 12 formed by the polyurethane injection material after hardening is difficult to fall off from the groove 1121, and further improves the fixing mechanical claw force provided by the part of the decorative layer 12 arranged in the groove 1121.
[0090] Please refer to Figure 10 , Figure 10 A cross-sectional view of the trim part according to an embodiment of the present application Figure 4In an embodiment, the second edge covering part 112 comprises a mounting surface 1122 for connecting the first edge covering part 111, and a back surface 1125 opposite to the mounting surface 1122, the mounting surface 1122 is used for mounting the decorative layer 12, the second edge covering part 112 is provided with a through hole 1126 penetrating through the mounting surface 1122 and the back surface 1125, the through hole 1126 is used for accommodating part of the decorative layer 12.
[0091] The number of through holes 1126 is one or more. When the number of through holes 1126 is more, the plurality of through holes 1126 are arranged at intervals. The through hole 1126 is located between the first groove 11121a and the second groove 1121b. The through hole 1126 penetrates the mounting surface 1122 and the back surface 1125, and it can also be understood that the through hole 1126 penetrates the second edge covering part 112 along the thickness direction of the second edge covering part 112. The decorative layer 12 is arranged in the through hole 1126 by the injection molding process, and fills the through hole 1126.
[0092] In the embodiment, by arranging the through hole 1126 in the second edge covering part 112, in the injection molding process, the liquid polyurethane injection material can flow into the through hole 1126 to fill the through hole 1126. After the liquid polyurethane injection material hardens, part of the decorative layer 12 arranged in the through hole 1126 can provide a fixed mechanical clamping force. The design of the through hole 1126 cooperates with the groove 1121 to further improve the connection performance between the edge covering part 11 and the decorative layer 12, so that the decorative layer 12 is more firmly fixed on the edge covering part 11.
[0093] Please refer to Figure 10 In an embodiment, the decorative layer 12 further comprises a limiting part 123, the limiting part 123 is arranged on the back surface 1125, the limiting part 123 is arranged corresponding to the through hole 1126, and the width of the limiting part 123 is greater than the hole diameter of the through hole 1126.
[0094] The shape of the limiting part 123 can be circular, quadrilateral, trapezoidal, etc., which is not limited in the embodiment. The limiting part 123 is arranged outside the through hole 1126, and because the width of the limiting part 123 is greater than the hole diameter of the through hole 1126, the position of the decorative layer 12 on the second edge covering part 112 is limited, preventing the decorative layer 12 from falling off the second edge covering part 112.
[0095] In the injection molding process, the liquid polyurethane injection material can flow outside the through hole 1126 to form the limiting part 123. After the liquid polyurethane injection material hardens, the limiting part 123 is arranged on the back surface 1125 of the second edge covering part 112, preventing the decorative layer 12 from falling off, and further improving the connection performance between the edge covering part 11 and the decorative layer 12, so that the decorative layer 12 is more firmly fixed on the edge covering part 11.
[0096] Please refer to Figure 11 , Figure 11 A cross-sectional view of the edge covering assembly provided by an embodiment of the present application Figure 5 In an embodiment, the edge covering assembly 1 further comprises a bonding layer 13, which is arranged between the decorative layer 12 and the edge covering member 11, and is used to bond the decorative layer 12 and the edge covering member 11.
[0097] Since the materials of the edge covering member 11 and the decorative layer 12 are not compatible, the connection between the edge covering member 11 and the decorative layer 12 is poor. By arranging the bonding layer 13 between the decorative layer 12 and the edge covering member 11, the decorative layer 12 is firmly fixed on the edge covering member 11, and the connection between the edge covering member 11 and the decorative layer 12 is improved.
[0098] Please refer to Figure 12 , Figure 12 A cross-sectional view of the edge covering assembly provided by an embodiment of the present application Figure 6 In an embodiment, the edge covering assembly 1 further comprises a bearing member 14 embedded in the edge covering member 11, the bonding layer 13 is arranged on the side of the bearing member 14 away from the edge covering member 11, and the decorative layer 12 is arranged on the side of the bonding layer 13 away from the bearing member 14.
[0099] The edge covering assembly 1 provided by the embodiment further comprises a bearing member 14 for bearing the bonding layer 13. The material of the bearing member 14 includes PC / PA / PP / ABS and other thermosetting hard plastics. These materials are compatible with polyurethane injection materials, including polyurethane (PUR) and polyurea (PUA), and have good adhesion. The bearing member 14 is embedded in the edge covering member 11. The bearing member 14 and the edge covering member 11 are of an integrated structure. The bearing member 14 and the edge covering member 11 are injection molded together. For example, a bearing member 14 of a certain shape is placed in an edge covering mold, and the vehicle window glass 2 is injection molded together with the edge covering member 11.
[0100] In addition, the bearing member 14, as an insert, is injection molded with the edge covering member 11, and the bearing member 14 can increase the strength of the edge covering member 11 and reduce the shrinkage marks of the edge covering member 11.
[0101] By arranging the bearing member 14 embedded in the edge covering member 11, and arranging the bonding layer 13 on the bearing member 14, the connection between the bonding layer 13 and the edge covering member 11 is improved, and the bonding layer 13 bonds the bearing member 14 and the decorative layer 12, further improving the connection between the edge covering member 11 and the decorative layer 12.
[0102] Please refer to Figure 3In one embodiment, the edging member 11 further includes a roughened area 113 for mounting the decorative layer 12, the surface of the roughened area 113 being roughened, and the decorative layer 12 being disposed on the roughened area 113.
[0103] The edging piece 11 provided in this embodiment includes a roughened area 113. The roughened area 113 is used to install the decorative layer 12. The surface of the roughened area 113 has been roughened. The roughening treatment can be performed on the surface of the edging piece using mechanical or chemical methods (mechanical abrasion or chemical corrosion). For example, a smooth layer on the surface of the edging piece 11 can be sanded away to form the roughened area 113.
[0104] This embodiment improves the bonding force and connection performance between the edging piece 11 and the decorative layer 12 by providing a roughened area 113 on the edging piece 11 and a decorative layer 12 on the roughened area 113.
[0105] Optionally, the edging assembly 1 further includes an adhesive layer 13 disposed in the rough area 113, the adhesive layer 13 being used to bond the decorative layer 12 to the edging component 11. This embodiment, by disposing the adhesive layer 13 in the rough area 113 and then using the adhesive layer 13 to bond the edging component 11 to the decorative layer 12, can further improve the connection performance between the edging component 11 and the decorative layer 12.
[0106] Please refer to this as well. Figures 13-16 , Figure 13 A cross-sectional view of the edge-binding component provided in one embodiment of this application. Figure 7 . Figure 14 A cross-sectional view of the edging member and light guide member provided in one embodiment of this application. Figure 1 . Figure 15 A cross-sectional view of the edge-binding component provided in one embodiment of this application. Figure 8 . Figure 16 A cross-sectional view of the binding material provided in one embodiment of this application. Figure 5 .
[0107] In one embodiment, the decorative layer 12 allows light to pass through, and the edging assembly 1 further includes a light guide 15 disposed between the decorative layer 12 and the edging member 11. The light guide 15 includes a light-emitting part and a light guide strip disposed on one side of the light-emitting part. The light emitted by the light-emitting part can be conducted through the light guide strip and emitted through the decorative layer 12.
[0108] The edge covering assembly 1 provided by the embodiment further comprises a light guide 15, which comprises a light emitting part and a light guide strip. The light emitting part is used for emitting light. For example, the light emitting part is an LED light source. The number of the light emitting part is at least one. The light guide strip can refract, reflect and scatter to conduct light. Optionally, the light guide strip is made of optical grade transparent acrylic or PC material. The light emitting part is arranged on the side surface 1123 of the light guide strip and / or the surface of the light guide strip facing the edge covering part 11. The extension direction of the light guide strip is the same as the extension direction of the edge covering part 11.
[0109] The light guide 15 and the edge covering part 11 are in an integrated structure. The light guide 15 and the edge covering part 11 are integrally injection molded. For example, the light guide 15 in a certain shape is placed in the edge covering mold, and the vehicle window glass 2 is integrally injection molded with the edge covering part 11.
[0110] Specifically, in the preparation process of the edge covering assembly 1, the light guide 15 is integrally injection molded with the edge covering part 11 as an insert, and then the decorative layer 12 is obtained by injection molding. The decorative layer 12 and the light guide 15 do not need to be coated with an intermediate medium having a bonding property, and the decorative layer 12 itself also has a high bonding property. In addition, the above preparation method can not need to set a groove 1121 on the edge covering part 11 for mechanically clamping the decorative layer 12, which simplifies the structure and improves the preparation efficiency.
[0111] The light guide 15 is obtained by an injection molding process. Specifically, in the injection molding process, the overall structure and shape of the light guide strip ensure that the light is conducted inside, and the uniform distribution of light is realized by reasonably arranging one or more LED light sources. For example, by controlling the color of multiple LED light sources, the overall appearance of the product can present a magical color.
[0112] The embodiment can further improve the aesthetic appearance of the product by arranging the light guide 15 between the decorative layer 12 and the edge covering part 11. Moreover, since the decorative layer 12 has high hardness, the scratch resistance of the edge covering assembly 1 is greatly improved, and the decorative layer 12 can protect the light guide 15 and reduce the damage probability of the light guide 15.
[0113] For reference Figures 13-16 In an embodiment, the edge covering part 11 comprises a first edge covering part 111 and a second edge covering part 112 connected to the first edge covering part 111. The first edge covering part 111 is used for wrapping the vehicle window glass 2. The second edge covering part 112 is farther away from the vehicle window glass 2 than the first edge covering part 111. The light guide 15 is arranged on one side of the second edge covering part 112. The second edge covering part 112 is provided with at least one groove 1121 and at least one clamping groove 1124. The groove 1121 is used for accommodating part of the decorative layer 12. The clamping groove 1124 is used for accommodating part of the light guide 15.
[0114] The light guide 15 includes a third end 151 and a fourth end 152 arranged oppositely, the fourth end 152 is farther away from the first edge covering part 111 than the third end 151, the second edge covering part 112 includes a first clamping groove 1124a and a second clamping groove 1124b, the first clamping groove 1124a is used for accommodating the third end 151, and the second clamping groove 1124b is used for accommodating the fourth end 152.
[0115] The present embodiment forms the clamping groove 1124 on the second edge covering part 112 of the edge covering part 11, and the part of the light guide 15 arranged in the clamping groove 1124 can provide a fixed mechanical clamping force, so that the light guide 15 is firmly fixed on the edge covering part 11, and the connection performance between the edge covering part 11 and the light guide 15 is improved.
[0116] Please refer to Figures 13-16 In an embodiment, the clamping groove 1124 communicates with the groove 1121, the depth of the clamping groove 1124 is greater than the depth of the groove 1121, and the groove 1121 is formed by surrounding the light guide 15 and the second edge covering part 112.
[0117] The first groove 1121a communicates with the first clamping groove 1124a, and the second groove 1121b communicates with the second clamping groove 1124b. Among them, the depth of the first clamping groove 1124a is greater than the depth of the first groove 1121a, and the depth of the second clamping groove 1124b is greater than the depth of the second groove 1121b.
[0118] The present embodiment limits the position and depth of the groove 1121 and the clamping groove 1124, which improves the connection performance between the edge covering part 11 and the light guide 15, and improves the connection performance between the light guide 15 and the decorative layer 12. Moreover, the groove 1121 is formed by surrounding the light guide 15 and the second edge covering part 112, so that the decorative layer 12 can better cover the light guide 15, and the protection of the decorative layer 12 to the light guide 15 is improved.
[0119] Please refer to Figures 1-17 , Figure 17 The flowchart of the preparation method of the edge covering assembly provided by an embodiment of the present application is shown. The present application also provides a preparation method of an edge covering assembly 1, which comprises:
[0120] S100, obtaining the edge covering part 11 by an injection molding process.
[0121] In the closed edge covering mold, the edge covering part 11 is formed on the vehicle window glass 2 by injection molding.
[0122] S200, covering part of the polyurethane injection molding material 11, obtaining the decorative layer 12 arranged on one side of the edge covering part 11 by an injection molding process.
[0123] Then, a thin layer of polyurethane injection material is injected outside the edge covering member 11 through the mold to form the decorative layer 12.
[0124] The polyurethane injection material has low viscosity and high fluidity, and is injected into the cavity of the edge covering mold and solidified by chemical reaction. Since the polyurethane injection material is in liquid state before chemical reaction, the injection pressure is low and the operation is easy.
[0125] In other words, the polyurethane injection material is in liquid state during injection and can flow to the surface of the edge covering member 11 and be fixedly bonded to the edge covering member 11 after a certain period of chemical reaction.
[0126] Through secondary injection, the decorative layer 12 is obtained in the edge covering mold by injection, which can better cooperate with the edge covering member 11, not only improving the appearance of the vehicle, but also having a certain hardness after injection, which can play a role as a framework to make the size of the edge covering assembly 1 more stable.
[0127] S300, obtaining the edge covering assembly 1, the edge covering member 11 is used to wrap the vehicle window glass 2, and the decorative layer 12 is used to decorate the vehicle.
[0128] The edge covering assembly 1 provided by the embodiment is convenient for processing and production, does not need to use the bright trim strip in the related art, reduces production cost and improves product appearance. In addition, the decorative layer 12 has strong hardness, can overcome the shrinkage problem caused by the edge covering member 11, enhances the size stability of the edge covering assembly 1, can effectively avoid the problem of surface light distortion of the black bright trim strip, and can effectively improve the durability of the edge covering assembly 1.
[0129] The application also provides a vehicle window glass assembly, which comprises a vehicle window glass and an edge covering assembly provided in the application, and the edge covering member of the edge covering assembly wraps the vehicle window glass.
[0130] The vehicle window glass assembly provided by the embodiment is convenient for processing and production, does not need to use the bright trim strip in the related art, reduces production cost and improves product appearance. In addition, the decorative layer has strong hardness, can overcome the shrinkage problem caused by the edge covering member, enhances the size stability of the edge covering assembly, can effectively avoid the problem of surface light distortion of the black bright trim strip, and can effectively improve the durability of the edge covering assembly.
[0131] The application further provides a vehicle, which comprises a vehicle window glass, a vehicle body fitting, and the edge covering assembly provided by the application.
[0132] The vehicle provided by the embodiment has the edge covering assembly provided by the application, the edge covering assembly is provided with the decorative layer obtained by the injection molding process of the polyurethane injection molding material on the edge covering element, and the processing and production are facilitated, the bright decorative strip in the related art is not needed, the production cost is reduced, and the product appearance is improved. In addition, the decorative layer has high hardness, can overcome the shrinkage problem caused by the edge covering element, enhance the size stability of the edge covering assembly, effectively avoid the problem of surface light distortion of the black bright decorative strip, and effectively improve the durability of the edge covering assembly.
[0133] The above describes the content provided by the embodiment of the application in detail, the principle and the embodiment of the application are described and explained in the text, and the above description is only used to help understand the method and the core idea of the application; meanwhile, for the general technical personnel in the field, the specific embodiment and the application range will be changed according to the idea of the application, and the above description should not be understood as the limitation of the application.
Claims
1. An edge-binding component, characterized in that, Applied to a vehicle, the vehicle includes a window glass, the edging assembly includes an edging piece and a decorative layer disposed on one side of the edging piece, the edging piece is used to wrap the window glass, the decorative layer is used to decorate the vehicle, and the decorative layer is obtained by injection molding of polyurethane injection molding material; The edge-binding assembly further includes an adhesive layer, which is disposed between the decorative layer and the edge-binding component for bonding and connecting the decorative layer and the edge-binding component; The edging assembly further includes a carrier embedded in the edging member, the adhesive layer is disposed on the side of the carrier away from the edging member, and the decorative layer is disposed on the side of the adhesive layer away from the carrier.
2. The edge-binding component as described in claim 1, characterized in that, The edging component includes a first edging portion and a second edging portion connected to the first edging portion. The first edging portion is used to wrap the vehicle window glass. The second edging portion is farther away from the vehicle window glass than the first edging portion. The decorative layer is disposed on one side of the second edging portion. The second edging portion is provided with at least one groove, which is used to accommodate part of the decorative layer.
3. The edge-binding component as described in claim 2, characterized in that, The decorative layer includes a first end and a second end disposed opposite to each other. The second end is farther away from the first edge portion than the first end. The second edge portion is provided with a first groove, which is used to accommodate the first end.
4. The edge-binding component as described in claim 3, characterized in that, The second edge portion is also provided with a second groove, which is used to accommodate the second end.
5. The edge-binding component as described in claim 4, characterized in that, The second edging portion includes a mounting surface for connecting to the first edging portion and a side surface bent to connect to the mounting surface, the mounting surface being used to mount the decorative layer; the edging assembly satisfies one of the following conditions: The second groove is provided on the mounting surface; The decorative layer is also provided on the side surface, and the second groove is provided on the side surface.
6. The edge-binding component as described in claim 2, characterized in that, The width of the groove gradually decreases along the arrangement direction from the bottom wall of the groove to the opening of the groove.
7. The edge-binding component as described in claim 2, characterized in that, The depth H1 of the groove satisfies the following condition: 0.5mm≤H1≤3mm; and / or, the opening width H2 of the groove satisfies the following condition: 0.5mm≤H2≤3mm.
8. The edge-binding component as described in claim 2, characterized in that, The second edge portion includes a mounting surface for connecting the first edge portion and a back surface opposite to the mounting surface. The mounting surface is used to mount the decorative layer. The second edge portion is provided with a through hole penetrating the mounting surface and the back surface, and the through hole is used to accommodate a portion of the decorative layer.
9. The edge-binding component as described in claim 8, characterized in that, The decorative layer also includes a limiting part, which is disposed on the back side, and the limiting part is disposed corresponding to the through hole, and the width of the limiting part is greater than the diameter of the through hole.
10. The edge-binding component as described in claim 1, characterized in that, The edging component also includes a roughened area for mounting the decorative layer, the surface of which has been roughened, and the decorative layer is disposed on the roughened area.
11. The edge-binding component as described in claim 1, characterized in that, Along the stacking direction from the edge banding to the decorative layer, the thickness T of the decorative layer satisfies the following condition: 0.2mm≤T≤2mm.
12. The edge-binding component as described in claim 1, characterized in that, The decorative layer allows light to pass through, and the edging assembly further includes a light guide disposed between the decorative layer and the edging member. The light guide includes a light-emitting part and a light guide strip disposed on one side of the light-emitting part. The light emitted by the light-emitting part can be conducted through the light guide strip and emitted through the decorative layer.
13. The edge-binding component as described in claim 12, characterized in that, The edging component includes a first edging portion and a second edging portion connected to the first edging portion. The first edging portion is used to wrap the window glass. The second edging portion is farther away from the window glass than the first edging portion. The light guide is disposed on one side of the second edging portion. The second edging portion is provided with at least one groove and at least one slot. The groove is used to accommodate part of the decorative layer, and the slot is used to accommodate part of the light guide.
14. The edge-binding component as described in claim 13, characterized in that, The slot connects to the groove, the depth of the slot is greater than the depth of the groove, and the groove is formed between the light guide and the second edge portion.
15. A vehicle window glass assembly, characterized in that, The window glass assembly includes a window glass and an edge-sealing assembly as described in any one of claims 1-14, wherein the edge-sealing member of the edge-sealing assembly wraps around the window glass.
16. A vehicle, characterized in that, The vehicle includes a window glass, a body fitting, and an edge-sealing assembly as described in any one of claims 1-14, wherein the edge-sealing component of the edge-sealing assembly wraps around the window glass and overlaps the body fitting.
17. A method for preparing an edge-wrapping component as described in any one of claims 1-14, characterized in that, The preparation method includes: Edge-sealed parts are obtained through injection molding. The edge banding is partially covered with polyurethane injection molding material, and a decorative layer is obtained on one side of the edge banding through injection molding process; An edge-sealing assembly is obtained, wherein the edge-sealing component is used to wrap the window glass, and the decorative layer is used to decorate the vehicle.
Citation Information
Patent Citations
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