Electromechanical actuator for drum brake and drum brake system
By designing an electronic mechanical actuator and using the output shaft to drive the rotary transmission, the structure of the drum brake is simplified, and the complexity, high energy consumption and low braking efficiency of the existing system are solved, and more efficient and reliable braking is achieved Movement effect.
Patent Information
- Application Number
- CN202411523983.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2024-12-17
AI Technical Summary
The existing drum brake system has complex structure, large number of parts, high energy consumption and long response time, resulting in low braking efficiency and unbalanced braking force.
An electronic mechanical actuator is designed, including a power mechanism, a main brake mechanism and an auxiliary brake mechanism. By driving the rotating transmission through the forward and reverse rotation of the output shaft, the thrust and tension adjustment of the push rod is realized, simplified the structure and reduced the Components to reduce energy consumption.
It achieves simple structure, few parts, small assembly space, and easy maintenance and replacement, reduces operating energy consumption, and improves braking efficiency and reliability.
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Figure CN119142311A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of vehicle technology, and in particular relates to an electromechanical actuator for a drum brake and a drum brake system. Background Art
[0002] With the continuous development of vehicle electronic control technology, wire control braking represented by electronic mechanical braking has become the key development direction of vehicle braking technology due to its advantages of high efficiency, low energy consumption and high integration.
[0003] The existing brake system usually uses a pneumatic system to drive the brake. The main principle is to use an air compressor to generate high-pressure gas and use it to push the diaphragm in the air chamber to drive the brake push rod to move, thereby achieving the braking function. However, the overall structure of the pneumatic system is large and complicated, with a large number of parts, which occupies a lot of space on the vehicle chassis and increases the difficulty of component replacement; at the same time, the pneumatic system needs to use air as a medium to transmit pressure, which will cause certain losses in the process, resulting in high overall energy consumption of the brake system. Summary of the invention
[0004] The electromechanical actuator and drum brake system for drum brakes provided in the embodiments of the present application have a simple structure, fewer components, occupy less space during assembly, and are easy to repair and replace, while achieving low energy consumption during braking.
[0005] An embodiment of the present application provides an electromechanical actuator for a drum brake, wherein the electromechanical actuator for a drum brake comprises:
[0006] The power mechanism has an output shaft, the output shaft can rotate forward and reverse, and the output shaft has a first output end and a second output end arranged in opposite directions;
[0007] The main brake mechanism comprises a rotating transmission member, wherein the rotating transmission member and the output shaft are parallel to each other and spaced apart, and the rotating transmission member has a first end and a second end opposite to each other;
[0008] a transmission mechanism connected between the first output end and the rotating transmission member, wherein the output shaft can drive the rotating transmission member to move in a direction from the second end to the first end thereof when the output shaft rotates forward, and can drive the rotating transmission member to move in a direction from the first end to the second end thereof when the output shaft rotates reversely;
[0009] An auxiliary braking mechanism is connected to the second output end.
[0010] The electromechanical actuator for drum brake as described above, wherein the transmission mechanism comprises a driving gear and a driven gear, the driving gear is fixedly connected to the output shaft, the driven gear is sleeved on the rotating transmission member, and the driven gear is directly or indirectly screwed to the rotating transmission member, and the driving gear is meshingly connected to the driven gear;
[0011] The output shaft drives the driving gear to rotate synchronously, and the driving gear drives the driven gear to rotate and rotate relative to the rotating transmission member to drive the rotating transmission member to reciprocate along its axial direction.
[0012] In the electromechanical actuator for drum brakes as described above, the main brake mechanism comprises a sleeve, which is sleeved and screwed to the rotating transmission member; and the driven gear is fixedly sleeved on the outer side of the sleeve.
[0013] As described above, the electronic mechanical actuator for drum brakes, wherein a positioning groove is recessed on the outer circumferential surface of the sleeve, a tolerance ring is fixedly embedded in the positioning groove, the outer circumferential surface of the tolerance ring protrudes from the outer circumferential surface of the sleeve, and the driven gear is fixedly sleeved on the tolerance ring.
[0014] The electromechanical actuator for drum brake as described above, wherein the electromechanical actuator for drum brake has a housing, the housing comprising a first shell and a second shell which are detachably connected, the first shell and the second shell cooperate to form a cavity;
[0015] The transmission mechanism is located inside the cavity;
[0016] A part of the power mechanism is arranged outside the shell, and the output shaft passes through the shell and extends into the cavity to be connected with the transmission mechanism;
[0017] A portion of the main braking mechanism is located inside the first housing and connected to the transmission mechanism, and the first end of the rotating transmission member extends through and out of the first housing.
[0018] The electromechanical actuator for drum brake as described above, wherein a bearing is fixedly sleeved on the outer circumferential surface of the sleeve, a limiting groove is recessed on the inner surface of the first housing and / or the second housing, the bearing is arranged in the limiting groove, and the outer surface of the bearing is clearance-matched with the groove wall of the limiting groove;
[0019] A pressure ring is fixedly sleeved on the outer circumferential surface of the sleeve, the pressure ring is located between the bearing and the driven gear, and the pressure ring and the driven gear are spaced apart, and the pressure ring contacts the surface of the bearing facing the driven gear.
[0020] The electromechanical actuator for drum brake as described above, wherein, along the direction from the first end to the second end of the rotating transmission member, the rotating transmission member comprises a first section, a second section and a third section connected in sequence, and at least a portion of the first section extends through to the outside of the first housing;
[0021] The electromechanical actuator for a drum brake further includes a second housing, the second housing is communicated with the first housing, a portion of the second section and the third section penetrate through the first housing and extend into the interior of the second housing.
[0022] The electromechanical actuator for drum brake as described above, wherein the third section is provided with a limiting hole penetrating in the radial direction of the rotating transmission member, and the limiting hole is a strip-shaped hole extending in the axial direction of the rotating transmission member;
[0023] The main brake mechanism further includes a limiting pin shaft, the limiting pin shaft penetrates the limiting hole along the radial direction of the rotating transmission member, and both ends of the limiting pin shaft are respectively connected to the second housing.
[0024] As described above, the electronic mechanical actuator for drum brakes, wherein a guide ring is sleeved on the third section, both ends of the limit pin shaft respectively pass through the guide ring, the inner surface of the guide ring is in sliding contact with the outer peripheral surface of the third section, and the outer surface of the guide ring is in sliding contact with the inner surface of the second shell.
[0025] The electromechanical actuator for drum brake as described above, wherein a lubricating sleeve is sleeved on the limit pin shaft;
[0026] And / or, both ends of the limit pin shaft respectively pass through the second shell body, and a sealing member is provided between the limit pin shaft and the second shell body.
[0027] In the electromechanical actuator for drum brake as described above, the auxiliary brake mechanism is a power-off brake.
[0028] The electronic mechanical actuator for drum brake as described above, wherein the auxiliary braking mechanism includes a ratchet, a positioning pawl and a magnetic component, the ratchet is connected to the output shaft, and the output shaft drives the ratchet to rotate synchronously; the positioning pawl is arranged on one side of the ratchet circumference, the magnetic component is connected to the positioning pawl, and the magnetic component is used to drive the positioning pawl to engage or separate from the ratchet positioning hook.
[0029] The electronic mechanical actuator for drum brake as described above, wherein the electronic mechanical actuator for drum brake also includes a third housing, the third housing is detachably connected to the power mechanism, and the second output end and the auxiliary braking mechanism are both arranged inside the third housing, and the positioning pawl is rotatably connected to the third housing.
[0030] The electromechanical actuator for a drum brake as described above, wherein the magnetic assembly comprises a first magnet and a second magnet, and both the first magnet and the second magnet are bistable electromagnets;
[0031] The second magnet is mounted on the positioning pawl;
[0032] The electromechanical actuator for a drum brake further includes a controller, which is disposed inside the third housing and is electrically connected to the power mechanism and the first magnet, respectively.
[0033] An embodiment of the present application further provides a drum brake system, wherein the drum brake system includes the electromechanical actuator for a drum brake as described above.
[0034] The electronic mechanical actuator and drum brake system for drum brakes in the embodiments of the present application can drive the main brake mechanism and / or the auxiliary brake mechanism to operate through the transmission mechanism, thereby driving the push rod movement of the drum brake system to realize the operation of the drum brake system, wherein when the output shaft of the power mechanism rotates forward, it can provide thrust to the push rod, and when the output shaft of the power mechanism rotates reversely, it can provide pulling force to the push rod, thereby adjusting the braking state. It can effectively replace the pneumatic system in the existing drum brake system. Compared with the pneumatic system of the existing drum brake system, it has the effects of simple structure, small number of parts, small assembly space, easy maintenance and replacement, and reduced operating energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solution of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0036] Figure 1 A schematic diagram of the structure of an electromechanical actuator for a drum brake provided in an embodiment of the present application;
[0037] Figure 2 A schematic diagram of the internal structure of an electromechanical actuator for a drum brake provided in an embodiment of the present application;
[0038] Figure 3A schematic cross-sectional structure diagram of an electromechanical actuator for a drum brake provided in an embodiment of the present application;
[0039] Figure 4 A schematic structural diagram of a main brake mechanism of an electromechanical actuator for a drum brake provided in an embodiment of the present application;
[0040] Figure 5 For along Figure 1 Schematic diagram of the cross-sectional structure at AA in the middle;
[0041] Figure 6 A schematic structural diagram of an auxiliary brake mechanism of an electromechanical actuator for a drum brake provided in the present application.
[0042] Description of Figure Numbers:
[0043] 1. Power mechanism; 11. Output shaft; 111. First output end; 112. Second output end; 2. Main brake mechanism; 21. Rotating transmission member; 211. First end; 212. Second end; 213. First section; 214. Second section; 215. Third section; 2151. Limit hole; 22. Sleeve; 221. Positioning groove; 23. Tolerance ring; 24. Bearing; 25. Pressing ring; 26. Limit pin; 27. Guide ring; 28. Lubricating sleeve; 29. Seal; G. Ball; 3. Transmission mechanism; 31. Driving gear; 32. Driven gear; 4. First housing; 5. Second housing; 6. Auxiliary brake mechanism; 61. Ratchet; 62. Positioning pawl; 63. Magnetic assembly; 631. First magnet; 632. Second magnet; 7. Third housing; 8. Controller; 9. Double-headed fork; S. Limit groove. DETAILED DESCRIPTION
[0044] The features and exemplary embodiments of various aspects of the present application will be described in detail below. In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present application, rather than to limit the present application. For those skilled in the art, the present application can be implemented without the need for some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by illustrating the examples of the present application.
[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "include..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0046] The applicant has found that in the prior art, there is a lack of electronic braking technology for drum brakes, and there are still the following problems to be solved:
[0047] 1. Structural integration requirements: Limited by the requirements of compact chassis space and component replacement, the development and application of electronic mechanical brakes not only face the challenge of compact axial space of the vehicle, but also need to consider the difficulty of component replacement;
[0048] 2. Structural simplification requirements: Existing drum brakes usually use pneumatic brakes, which use air compressors to generate high-pressure gas to push the diaphragm in the air chamber to drive the push rod to move, and finally the brake shoe drives the friction lining to rotate and contact the brake drum to generate braking force; its overall structure is large and complicated, with a large number of parts and a large space;
[0049] 3. Low energy consumption requirement: Traditional pneumatic brakes need to use air as a medium to achieve transmission. Its structure includes but is not limited to air compressors, air dryers, air reservoirs, brake air chambers, etc. The overall structure is complex and inefficient. Similarly, hydraulic brakes also need to use brake fluid to transmit pressure. The loss caused by the pressure of the liquid still exists, and the energy consumption is also high.
[0050] 4. Quick response and high-precision adjustment: The response time of pneumatic brakes and hydraulic brakes depends on the pressure and length of the pipeline. For large commercial vehicles with large pressure difference between the brake and the wheel end and long pipeline, the pressure build-up time will be long, resulting in slow braking response. The braking force of the above two brakes needs to be provided by liquid / gas pressure, and there is usually a pressure difference at both ends of the pipeline during the braking process, resulting in a deviation between the required braking force and the actual braking force. In addition, the parameters of the left and right wheels of the drum brake are inconsistent, which ultimately leads to unbalanced braking force of the left and right wheels, causing the vehicle to brake off the track, and unable to meet the growing demand for high-precision braking.
[0051] In view of the above problems, the applicant proposes an electromechanical actuator for a drum brake, wherein the electromechanical actuator for a drum brake comprises a power mechanism 1, having an output shaft 11, the output shaft 11 can rotate forward and reverse, and the output shaft 11 has a first output end 111 and a second output end 112 arranged opposite to each other; a main brake mechanism 2, comprising a rotating transmission member 21, the rotating transmission member 21 and the output shaft 11 are parallel to each other and spaced apart, the rotating transmission member 21 has a first end 211 and a second end 212 opposite to each other, and the first end 211 of the rotating transmission member 21 is rotatable. 11 is connected to the push rod through other transmission components of the drum brake system; the transmission mechanism 3 is connected between the output shaft 11 and the rotating transmission member 21. When the output shaft 11 rotates forward, it can drive the rotating transmission member 21 to move along the direction from its second end 212 to the first end 211. When the output shaft 11 rotates reversely, it can drive the rotating transmission member 21 to move along the direction from its first end 211 to the second end 212; the auxiliary braking mechanism 6 is connected to the second output end 112, and cooperates with the main braking mechanism 2 to achieve braking simultaneously or separately, so as to further improve the braking effect and reliability.
[0052] The electronic mechanical actuator and drum brake system for drum brakes of the embodiment of the present application, the power mechanism 1 can drive the main brake mechanism 2 and / or the auxiliary brake mechanism 6 to operate through the transmission mechanism 3, thereby realizing the operation of the electronic mechanical actuator and the drum brake system for drum brakes, wherein, when the output shaft 11 of the power mechanism 1 rotates forward, it can indirectly provide thrust to the push rod through other transmission components, and when the output shaft 11 of the power mechanism 1 reverses, it can provide pulling force to the push rod, thereby adjusting the braking state, and can effectively replace the pneumatic system in the existing drum brake system. Compared with the pneumatic system of the existing drum brake system, it has the effects of simple structure, small number of parts, small assembly space, easy maintenance and replacement, and reduced operating energy consumption.
[0053] like Figures 1 to 3 As shown, the present application provides an electronic mechanical actuator for a drum brake, which is connected to a push rod of a drum brake system, wherein the electronic mechanical actuator for a drum brake includes a power mechanism 1, a main brake mechanism 2, a transmission mechanism 3 and an auxiliary brake mechanism 6. The power mechanism 1 is used to provide braking power, and the transmission mechanism 3 is used to transmit the braking power to the main brake mechanism 2 and / or the auxiliary brake mechanism 6. The main brake mechanism 2 and the auxiliary brake mechanism 6 are converted according to the force direction of the braking power and transmitted to the drum brake system of the vehicle to achieve braking of the vehicle. The auxiliary brake mechanism 6 can cooperate with the main brake mechanism 2 to achieve braking simultaneously or separately to further improve the braking effect and reliability.
[0054] The power mechanism 1 has an output shaft 11, and the output shaft 11 can rotate forward and reverse; illustratively, the power mechanism 1 is a motor.
[0055] The output shaft 11 has a first output end 111 and a second output end 112 which are arranged opposite to each other. In the embodiment of the present application, the power mechanism 1 is a double-headed motor.
[0056] The main brake mechanism 2 includes a rotating transmission member 21, which is parallel to and spaced from the output shaft 11, and has a first end 211 and a second end 212 opposite to each other. For example, the principle of the main brake mechanism 2 can refer to the lead screw nut structure, and the rotating transmission member 21 is equivalent to the lead screw. The linear movement is achieved by the translation of the rotating transmission member 21 along its axial direction.
[0057] The first end 211 of the rotating transmission member 21 is connected to the push rod; optionally, the first end 211 of the rotating transmission member 21 is connected to the push rod through a double-headed fork 9, which is equivalent to extending the rotating transmission member 21 to achieve transmission of driving force, and the double-headed fork 9 can be replaced separately when damaged.
[0058] The transmission mechanism 3 is connected between the first output end 111 of the output shaft 11 and the rotating transmission member 21. When the output shaft 11 rotates forward, it can drive the rotating transmission member 21 to move in the direction from its second end 212 to the first end 211, providing thrust to the push rod. When the output shaft 11 is reversed, it can drive the rotating transmission member 21 to move in the direction from its first end 211 to the second end 212, providing pulling force to the push rod, thereby adjusting the braking state. It can effectively replace the pneumatic system in the existing drum brake system. Compared with the pneumatic system of the existing drum brake system, it has the effects of simple structure, small number of parts, small assembly space, easy maintenance and replacement, and reduced operating energy consumption.
[0059] Exemplarily, during vehicle braking, the main brake mechanism 2 operates first, and by adjusting the rotation direction of the power mechanism 1, power is provided in a stalled manner to achieve vehicle braking. When the vehicle decelerates and the vehicle speed is lower than a certain threshold, the auxiliary brake mechanism 6 is started to achieve the final stop or parking of the vehicle. After the auxiliary brake mechanism 6 is started, or the vehicle stops or parks, the main brake mechanism 2 stops running to reduce unnecessary wear on the motor.
[0060] like Figure 2 As shown, the present application provides an electronic mechanical actuator for a drum brake, wherein the transmission mechanism 3 includes a driving gear 31 and a driven gear 32, the driving gear 31 is fixedly connected to the output shaft 11, the driven gear 32 is sleeved on the rotating transmission member 21, and the driven gear 32 is directly or indirectly screwed to the rotating transmission member 21, and the driving gear 31 is meshedly connected with the driven gear 32.
[0061] The output shaft 11 drives the driving gear 31 to rotate synchronously, and the driving gear 31 drives the driven gear 32 to rotate. During the process of the driving gear 31 driving the driven gear 32 to rotate, since the position of the driven gear 32 along its axial direction remains unchanged, the rotating transmission member 21 can be driven to reciprocate along its axial direction, thereby realizing the linear movement of the rotating transmission member 21.
[0062] like Figures 2 to 4 As shown, the electronic mechanical actuator for drum brake provided by the present application, wherein the main brake mechanism 2 comprises a sleeve 22, the sleeve 22 is sleeved on the rotating transmission member 21, at least part of the outer peripheral surface of the rotating transmission member 21 is provided with an external thread, the inner surface of the sleeve 22 is provided with an internal thread, the sleeve 22 is screwed with the external thread of the rotating transmission member 21 through the internal thread; the driven gear 32 is fixedly sleeved on the outer side of the sleeve 22. In the embodiment of the present application, the sleeve 22 is equivalent to the nut in the screw nut structure.
[0063] Optionally, a plurality of balls G are provided between the internal thread and the external thread, which can effectively improve the smoothness of the sleeve 22 rotating along the rotating transmission member 21 .
[0064] like Figures 2 to 4 As shown, the present application provides an electronic mechanical actuator for a drum brake, wherein a positioning groove 221 is recessed on the outer circumferential surface of a sleeve 22, a tolerance ring 23 is fixedly embedded in the positioning groove 221, and the tolerance ring 23 is embedded in the positioning groove 221 in an interference fit manner to fix the relative positions of the tolerance ring 23 and the sleeve 22.
[0065] The driven gear 32 is fixedly sleeved on the tolerance ring 23. Specifically, the driven gear 32 is sleeved and fixed on the outer side of the tolerance ring 23 in an interference fit manner, which can effectively fix the sleeve 22, the tolerance ring 23 and the driven gear 32, ensuring that the three form a whole and move synchronously.
[0066] The outer circumferential surface of the tolerance ring 23 protrudes from the outer circumferential surface of the sleeve 22. In this way, when the driven gear 32 is assembled, the driven gear 32 can be smoothly assembled to the designated position of the rotating transmission member 21 along its axial direction, avoiding the situation that the driven gear 32 comes into contact with the surface of the rotating transmission member 21 before moving to the assembly position. The rotating transmission member 21 can be effectively protected to prevent the surface of the rotating transmission member 21 from being scratched during the assembly process of the driven gear 32, and the assembly difficulty of the driven gear 32 can be reduced.
[0067] like Figure 1 and Figure 3 As shown, the present application provides an electromechanical actuator for a drum brake, wherein the electromechanical actuator for a drum brake has a housing, the housing comprising a first shell 4 and a second shell 5 which are detachably connected, and the first shell 4 and the second shell 5 cooperate to form a cavity.
[0068] The transmission mechanism 3 is located inside the first housing 4, a part of the power mechanism 1 is connected to the outside of the housing, and the output shaft 11 passes through the housing and extends to the inside of the cavity to connect with the transmission mechanism 3.
[0069] A portion of the main brake mechanism 2 is located inside the first shell 4 and connected to the transmission mechanism 3. The first shell 4 can provide protection for the transmission connection position between the power mechanism 1 and the main brake mechanism 2, prevent external impurities from entering the transmission mechanism 3, provide lubrication for the transmission connection position between the power mechanism 1 and the main brake mechanism 2, and improve the transmission smoothness.
[0070] The first end 211 of the rotary transmission member 21 extends through the first housing 4 to the outside for connection with a push rod of a vehicle drum brake system.
[0071] like Figure 2 and Figure 3 As shown, the present application provides an electronic mechanical actuator for a drum brake, wherein a bearing 24 is fixedly sleeved on the outer circumferential surface of a sleeve 22, a limiting groove S is recessed on the inner surface of the first shell 4 and / or the second shell 5, the bearing 24 is arranged in the limiting groove S, and the outer surface of the bearing 24 is clearance-matched with the groove wall of the limiting groove S; the bearing 24 can provide support and fixation for the main brake mechanism 2, prevent the main brake mechanism 2 from shaking inside the shell, and ensure that the main brake mechanism 2 runs smoothly and stably.
[0072] A pressure ring 25 is also fixedly sleeved on the outer circumferential surface of the sleeve 22. The pressure ring 25 is located between the bearing 24 and the driven gear 32, and the pressure ring 25 and the driven gear 32 are spaced apart. The pressure ring 25 contacts the surface of the bearing 24 facing the driven gear 32. By providing the pressure ring 25, the bearing 24 can be limited in position, and the bearing 24 can be limited in the limiting groove S to prevent the bearing 24 from being displaced along its axial direction during the rotation of the rotating transmission member 21, thereby ensuring the overall support of the bearing 24 to the main brake mechanism 2.
[0073] like Figure 4 As shown, the present application provides an electronic mechanical actuator for a drum brake, wherein, along the direction from the first end 211 to the second end 212 of the rotating transmission member 21, the rotating transmission member 21 includes a first section 213, a second section 214 and a third section 215 connected in sequence, and at least a portion of the first section 213 extends through to the outside of the first shell 4; the first section 213 and the third section 215 are optical axis sections, and the external thread is provided on the outer peripheral surface of the second end 212.
[0074] The electromechanical actuator for drum brakes further includes a second housing 5, which is connected to the first housing 4 and the two are internally connected, and a part of the second section 214 and the third section 215 penetrate the first housing 4 and extend into the interior of the second housing 5. The second housing 5 can cooperate with the first housing 4 to further provide protection for the main brake mechanism 2, and the main brake mechanism 2 is placed in a closed space to the greatest extent, so as to prevent external forces from causing damage to the main brake mechanism 2 or the main brake mechanism 2 from causing damage to external components during operation.
[0075] Alternatively, if Figure 3 As shown, the limiting groove S may also be formed on the inner side of the second housing 5 , as long as the bearing 24 can be limited in installation.
[0076] like Figure 4 As shown, the electronic mechanical actuator for drum brake provided by the present application, wherein a limiting hole 2151 is provided on the third section 215 and penetrates along the radial direction of the rotating transmission member 21, and the limiting hole 2151 is a strip-shaped hole extending along the axial direction of the rotating transmission member 21; the main brake mechanism 2 also includes a limiting pin 26, the limiting pin 26 penetrates the limiting hole 2151 along the radial direction of the rotating transmission member 21, and the two ends of the limiting pin 26 are respectively connected to the second housing 5. By setting the limiting pin 26 to penetrate the rotating transmission member 21, the rotating transmission member 21 can be effectively prevented from rotating with the driven gear 32, so as to ensure that when the driven gear 32 rotates, the rotating transmission member 21 must move along its axial direction, and ensure the smooth conversion from rotation to linear movement. The strip-shaped limiting hole 2151 provides a buffer space for the movement of the rotating transmission member 21 along its axial direction, so as to prevent the setting of the limiting pin 26 from interfering with the movement of the rotating transmission member 21.
[0077] like Figures 2 to 5 As shown, the electronic mechanical actuator for drum brake provided by the present application, wherein a guide ring 27 is sleeved on the third section 215, and both ends of the limit pin 26 respectively penetrate the guide ring 27, the inner surface of the guide ring 27 is in sliding contact with the outer peripheral surface of the third section 215, and the outer surface of the guide ring 27 is in sliding contact with the inner surface of the second housing 5. By providing the guide ring 27, the movement of the rotating transmission member 21 along its axial direction can be guided in cooperation with the bearing 24, so as to ensure the smooth movement of the rotating transmission member 21 and avoid the situation where the rotating transmission member 21 swings and causes the movement to be stuck.
[0078] Optionally, the guide ring 27 is made of graphene material, which has good lubrication properties and can further improve the smoothness of movement of the rotating transmission member 21 .
[0079] like Figure 5As shown, the present application provides an electronic mechanical actuator for a drum brake, wherein a lubricating sleeve 28 is sleeved on the limit pin 26; during the movement of the rotating transmission member 21, when the limit pin 26 moves relative to the limit hole 2151, the friction between the limit pin 26 and the limit hole 2141 can be effectively reduced. Optionally, the lubricating sleeve 28 can also be made of graphene material.
[0080] like Figure 1 As shown, the present application provides an electromechanical actuator for a drum brake, wherein both ends of the limit pin 26 respectively penetrate the second housing 5, and a seal 29 is provided between the limit pin 26 and the second housing 5. The seal 29 can be directly provided on the outer surface of the second housing 5 to seal and cover the through connection between the limit pin 26 and the second housing 5.
[0081] like Figure 1 , Figure 5 and Figure 6 As shown, the present application provides an electromechanical actuator for a drum brake, wherein the auxiliary braking mechanism includes a ratchet 61, a positioning pawl 62 and a magnetic component 63, the ratchet 61 is connected to the output shaft 11, and the output shaft 11 drives the ratchet 61 to rotate synchronously; the positioning pawl 62 is arranged on one side of the circumference of the ratchet 61, and the magnetic component 63 is connected to the positioning pawl 62, and the magnetic component 63 is used to drive the positioning pawl 62 to be positioned and hooked or separated with the ratchet 61.
[0082] The electromechanical actuator for drum brake further comprises a third housing 7, which is detachably connected to the power mechanism 1, and the second output terminal 112 and the auxiliary brake mechanism 6 are both arranged inside the third housing 7, and the positioning pawl 62 is rotatably connected to the third housing 7. By providing the third housing 7, the auxiliary brake mechanism 6 can be protected and a mounting base for the positioning pawl 62 can be provided.
[0083] like Figure 6 As shown, the present application provides an electromechanical actuator for a drum brake, wherein the magnetic component 63 includes a first magnet 631 and a second magnet 632, both of which are bistable electromagnets, which can maintain the current state when the power supply stops, without continuous power supply. This feature makes the bistable electromagnet very useful in many applications and can greatly reduce energy consumption.
[0084] The second magnet 632 is installed on the positioning pawl 62; the electronic mechanical actuator for the drum brake also includes a controller 8, which is arranged inside the third housing 7, and the controller 8 is electrically connected to the power mechanism 1 and the first magnet 631. The controller 8 controls the power mechanism 1 to start and stop the power mechanism 1, thereby controlling the main brake mechanism 2 to operate or stop.
[0085] An embodiment of the present application further provides a drum brake system, wherein the drum brake system includes the electromechanical actuator for a drum brake as described above.
[0086] The drum brake system of the embodiment of the present application, wherein the power mechanism 1 of the electronic mechanical actuator for the drum brake can drive the main brake mechanism 2 to operate through the transmission mechanism 3, thereby driving the push rod movement of the drum brake system to realize the operation of the drum brake system, wherein when the output shaft 11 of the power mechanism 1 rotates forward, it can provide thrust to the push rod, and when the output shaft 11 of the power mechanism 1 rotates reversely, it can provide pulling force to the push rod, thereby adjusting the braking state, and can effectively replace the pneumatic system in the existing drum brake system. Compared with the pneumatic system of the existing drum brake system, it has the effects of simple structure, small number of parts, small assembly space, easy maintenance and replacement, and reduced operating energy consumption.
[0087] The above is only a specific implementation of the present application. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, modules and units described above can refer to the corresponding processes in the aforementioned method embodiments, and will not be repeated here. It should be understood that the protection scope of the present application is not limited to this. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in this application, and these modifications or replacements should be included in the protection scope of this application.
Claims
1. An electromechanical actuator for a drum brake, characterized in that: The electromechanical actuator for a drum brake comprises: A power mechanism (1) has an output shaft (11), the output shaft (11) can rotate forward and reverse, and the output shaft (11) has a first output end (111) and a second output end (112) arranged opposite to each other; The main brake mechanism (2) comprises a rotating transmission member (21), wherein the rotating transmission member (21) and the output shaft (11) are parallel to each other and spaced apart, and the rotating transmission member (21) has a first end (211) and a second end (212) opposite to each other; a transmission mechanism (3) connected between the first output end (111) and the rotating transmission member (21), and capable of driving the rotating transmission member (21) to move in a direction from its second end (212) to its first end (211) when the output shaft (11) rotates forward, and capable of driving the rotating transmission member (21) to move in a direction from its first end (211) to its second end (212) when the output shaft (11) rotates reversely; An auxiliary braking mechanism (6) is connected to the second output end (112).
2. The electromechanical actuator for a drum brake according to claim 1, characterized in that: The transmission mechanism (3) comprises a driving gear (31) and a driven gear (32), wherein the driving gear (31) is fixedly connected to the output shaft (11), the driven gear (32) is sleeved on the rotating transmission member (21), and the driven gear (32) is directly or indirectly screwed to the rotating transmission member (21), and the driving gear (31) is meshingly connected to the driven gear (32); The output shaft (11) drives the driving gear (31) to rotate synchronously, and the driving gear (31) drives the driven gear (32) to rotate and rotate relative to the rotating transmission member (21) to drive the rotating transmission member (21) to reciprocate along its axial direction.
3. The electromechanical actuator for a drum brake according to claim 2, characterized in that: The main brake mechanism (2) comprises a sleeve (22), wherein the sleeve (22) is sleeved and screwed onto the rotating transmission member (21); and the driven gear (32) is fixedly sleeved on the outside of the sleeve (22).
4. The electromechanical actuator for a drum brake according to claim 3, characterized in that: A positioning groove (221) is concavely provided on the outer circumferential surface of the sleeve (22), a tolerance ring (23) is fixedly embedded in the positioning groove (221), the outer circumferential surface of the tolerance ring (23) protrudes from the outer circumferential surface of the sleeve (22), and the driven gear (32) is fixedly sleeved on the tolerance ring (23).
5. The electromechanical actuator for drum brake according to claim 3, characterized in that: The electromechanical actuator for a drum brake has a housing, the housing comprising a first shell (4) and a second shell (5) which are detachably connected, the first shell and the second shell cooperate to form a cavity; The transmission mechanism (3) is located inside the cavity; A portion of the power mechanism (1) is arranged outside the housing, and the output shaft (11) passes through the housing and extends into the cavity to be connected to the transmission mechanism; A portion of the main brake mechanism (2) is located inside the first housing (4) and connected to the transmission mechanism (3), and the first end (211) of the rotating transmission member (21) extends through and extends to the outside of the first housing (4).
6. The electromechanical actuator for a drum brake according to claim 5, characterized in that: A bearing (24) is fixedly sleeved on the outer circumferential surface of the sleeve (22); a limiting groove (S) is recessed on the inner surface of the first shell (4) and / or the second shell (5); the bearing (24) is arranged in the limiting groove (S); and the outer surface of the bearing (24) is clearance-matched with the groove wall of the limiting groove (S); A pressure ring (25) is fixedly sleeved on the outer circumferential surface of the sleeve (22). The pressure ring (25) is located between the bearing (24) and the driven gear (32). The pressure ring (25) and the driven gear (32) are spaced apart. The pressure ring (25) contacts the surface of the bearing facing the driven gear.
7. The electromechanical actuator for a drum brake according to claim 6, characterized in that: Along the direction from the first end (211) to the second end (212) of the rotating transmission member (21), the rotating transmission member (21) comprises a first section (213), a second section (214) and a third section (215) connected in sequence, and at least a portion of the first section (213) extends through and extends to the outside of the first shell (4); The electromechanical actuator for a drum brake further comprises a second housing (5), wherein the second housing (5) is in communication with the first housing (4), and a portion of the second section (214) and the third section (215) penetrate through the first housing (4) and extend into the interior of the second housing (5).
8. The electromechanical actuator for a drum brake according to claim 7, characterized in that: The third section (215) is provided with a limiting hole (2151) penetrating in the radial direction of the rotating transmission member (21), and the limiting hole (2151) is a strip-shaped hole extending in the axial direction of the rotating transmission member (21); The main brake mechanism (2) further comprises a limit pin (26), the limit pin (26) passing through the limit hole (2151) in the radial direction of the rotating transmission member (21), and both ends of the limit pin (26) are respectively connected to the second housing (5).
9. The electromechanical actuator for a drum brake according to claim 8, characterized in that: A guide ring (27) is sleeved on the third section (215), and both ends of the limit pin shaft (26) respectively pass through the guide ring (27), the inner surface of the guide ring (27) is in sliding contact with the outer peripheral surface of the third section (215), and the outer surface of the guide ring (27) is in sliding contact with the inner surface of the second shell (5).
10. The electromechanical actuator for a drum brake according to claim 8 or 9, characterized in that: The limit pin shaft (26) is sleeved with a lubricating sleeve (28); And / or, both ends of the limit pin shaft (26) respectively penetrate the second shell (5), and a sealing member (29) is provided between the limit pin shaft (26) and the second shell (5).
11. The electromechanical actuator for a drum brake according to claim 1, characterized in that: The auxiliary braking mechanism is a power-loss brake.
12. The electromechanical actuator for a drum brake according to claim 11, characterized in that: The auxiliary braking mechanism (6) comprises a ratchet (61), a positioning pawl (62) and a magnetic component (63); the ratchet (61) is connected to the output shaft (11); the output shaft (11) drives the ratchet (61) to rotate synchronously; the positioning pawl (62) is arranged on one side of the circumference of the ratchet (61); the magnetic component (63) is connected to the positioning pawl (62); the magnetic component (63) is used to drive the positioning pawl (62) to be positioned and hooked or separated from the ratchet (61).
13. The electromechanical actuator for a drum brake according to claim 12, characterized in that: The electronic mechanical actuator for a drum brake further comprises a third housing (7), the third housing (7) being detachably connected to the power mechanism (1), the second output end (112) and the auxiliary brake mechanism (6) being both arranged inside the third housing (7), and the positioning pawl (62) being rotatably connected to the third housing (7).
14. The electromechanical actuator for a drum brake according to claim 13, characterized in that: The magnetic component (63) comprises a first magnet (631) and a second magnet (632), wherein the first magnet and the second magnet are both bistable electromagnets; The second magnet (632) is mounted on the positioning pawl (62); The electromechanical actuator for a drum brake further comprises a controller (8), wherein the controller (8) is arranged inside the third housing (7), and the controller (8) is electrically connected to the power mechanism (1) and the first magnet (631) respectively.
15. A drum brake system, characterized in that: The drum brake system comprises the electromechanical actuator for a drum brake according to any one of claims 1 to 14.
