A
system for intelligent
lubrication control in a high-speed
mechanical transmission, the
system comprising: a transmission housing enclosing a plurality of meshing gears mounted on rotating shafts and supported by bearing units; a plurality of sensor units physically mounted at predetermined locations within the transmission housing near gear engagement surfaces, bearing raceways, and shaft journals, each sensor unit comprising at least one temperature sensor, at least one
vibration sensor, and at least one speed sensor, as well as an associated
signal conditioning circuit configured to generate conditioned electrical signals representing operating parameters;a
data acquisition module electrically connected to the plurality of sensor units and comprising an analog-to-
digital conversion circuit configured to digitize the processed electrical signals; a hardware-based
control unit comprising a
microcontroller, a field-programmable
gate array, and associated memory and input / output circuitry, wherein the
control unit is configured to receive the digitized signals and generate control outputs based on predetermined threshold conditions; a
lubricant supply
system comprising a
variable displacement pump driven by an
electromechanical actuator, a plurality of electronically actuated microvalves arranged along a distributed
lubricant network, and a plurality of
lubrication channels formed in the gearbox housing and terminating at targeted
lubrication points;and a multitude of flow control nozzles configured to direct
lubricant to selected areas of the multitude of meshing gears and bearing units, the
control unit being electrically coupled to the
variable displacement pump and the multitude of electronically actuated microvalves to control lubricant flow rate, pressure and distribution depending on the operating parameters.