An automatic control packaging type coil packaging machine
By designing an automated control packaged coil packer, using skeleton components and multiple conveying mechanisms to work together, the problems of waste, easy damage and low degree of automation in the existing technology are solved, and efficient and stable coil packaging and transportation are achieved.
Patent Information
- Application Number
- CN202411650216.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-11-19
AI Technical Summary
The existing winding trayers have problems such as waste of materials, easy coating breakage and low automation during the packaging process, especially when dealing with sharp objects and effectively covering both ends of the pipe.
An automated controlled packaged roll packer is designed, including frame assembly, chain plate conveyor, guardrail parts, lifting conveyor, discharge conveyor, ejection mechanism, membrane roll bracket, paper film storage mechanism, power conveyor, tape sticking mechanism, flange mechanism and compression mechanism. Through the coordinated work of these components, the automatic packaging and transportation of stable input and output rolls, coated film and cardboard are realized.
It realizes efficient roll packaging, reduces the waste of packaging materials, improves the stability and automation of the wrapper, and ensures the integrity and conveying efficiency of the roll.
Smart Images

Figure CN119142587B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of coil material packaging, and relates to an automatic control packaging type coil material packaging machine. Background Art
[0002] Many products are shipped in rolls, such as terminals that are in the form of strips, which need to be rolled up before they can be stored or sold. Some products are in the form of rolls, such as cylinders or tubes, which are cylindrical. These products need to be packaged in a wrapped manner when transporting them to better ensure the integrity of the products.
[0003] The existing pipe wrapping machine is a machine that wraps plastic pipes around specific workpieces for finished product packaging. It is simple and practical and is widely used in pipe production and assembly workshops. However, plastic belts and plastic films are generally used for spiral wrapping. The packaging film of this packaging method is generally in the shape of a belt and needs to be repeatedly wound, which is a waste of packaging materials. In addition, collisions with sharp objects will still cause damage to the film. In addition, it is difficult to effectively wrap both ends of the pipe, which is easy to cause damage. In addition, the wrapping and transportation efficiency is low, and the degree of automation is low.
[0004] Based on this, we propose an automated controlled packaging coil baler. Summary of the invention
[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and to propose an automated controlled packaging type coil baler. The technical problem to be solved by the invention is: how to achieve stable input and output of coils, conveying of coating film and cardboard, wrapping of coating film and cardboard, handling of end caps, flanging end caps, conveying tapes, and wrapping binding tapes.
[0006] The purpose of the present invention can be achieved by the following technical solutions:
[0007] An automated controlled encapsulated coil baler comprises a skeleton component and three sequentially arranged chain plate conveyors and guardrails located on both sides of the skeleton component; an appearance panel assembly is arranged on the outside of the skeleton component; end cover storage components and a manipulator mechanism are arranged on the left and right sides of the skeleton component; a lifting conveying mechanism and a discharging conveyor are arranged on the front sides of the chain plate conveyors on both sides respectively; an ejection mechanism is arranged on the rear side of the chain plate conveyor on the discharging side; a film roll support component, a paper film storage and delivery mechanism, a power delivery mechanism, a tape attachment mechanism, a flanging mechanism and two clamping mechanisms are arranged sequentially from the right rear to the front on the inner side of the skeleton component; a lifting platform mechanism and a cardboard conveying mechanism are also arranged on the inner side of the skeleton component; the lifting platform mechanism is located on the lower side of the flanging mechanism; the cardboard conveying mechanism is located above the paper film storage and delivery mechanism and the power delivery mechanism; the middle chain plate conveyor is arranged on the upper part of the lifting platform mechanism and on the inner side of the skeleton component.
[0008] The working principle of the present invention is as follows: the coil material to be packaged is placed on the lifting and conveying mechanism, the lifting and conveying mechanism conveys the coil material to be packaged to the chain plate conveyor on the left, the chain plate conveyor on the left conveys the coil material to be packaged to the chain plate conveyor in the middle position, the lifting platform mechanism lifts and rotates the coil material, the tape sticking mechanism starts to convey the tape, the film roll is placed on the film roll support member, the covering film passes through the power conveying mechanism, the cardboard stack is placed on the paper film storage and conveying mechanism, the paper film storage and conveying mechanism conveys the cardboard upward, the cardboard conveying mechanism conveys the cardboard to the power conveying mechanism, each time the cardboard conveying mechanism conveys a cardboard, the paper film storage and conveying mechanism moves upward by the thickness of a cardboard, the covering film is located above the cardboard, the power conveying mechanism conveys the cardboard and the covering film forward to the rolling coil material, the tape sticking mechanism continues to convey the pasting tape, adheres the tape to the cardboard, calculates the circumference of the coil material to be packaged according to the diameter of the coil material to be packaged, thereby obtaining the length of the covering film, the power conveying mechanism cuts the covering film according to the fixed length, and the tape sticking mechanism continues to convey the pasting tape. The tape is bonded to the cardboard, and the cardboard and the covering film are wrapped around the coil to be packaged; the cover plate is placed on the end cover storage assembly, and the lifting platform mechanism lifts up and rotates the coil, while the manipulator mechanisms on the left and right sides pick up the cover plate on the end cover storage assembly on the same side and move it to the two sides of the coil to be packaged. After the cardboard and the covering film are wrapped around the coil to be packaged, the lifting platform mechanism stops rotating and drives the coil to move to the same height as the cover plates on the left and right sides, and the manipulator mechanisms on the left and right sides insert the cover plate into the coating tube formed by the cardboard The lifting platform mechanism drives the coil to continue to rotate, the flanging mechanism presses the cover plate to flanging, the taping mechanism continues to convey the taping tape to wrap the flanging of the cover plate, and then the taping mechanism cuts off the tape, and the pressing mechanism compacts the end of the tape. The lifting platform mechanism drives the packaged coil to descend, and the packaged coil falls on the middle chain conveyor. The middle chain conveyor transports the packaged coil to the chain conveyor on the right, and the ejection mechanism pushes the packaged coil to the discharge conveyor to deliver the packaged coil.
[0009] The lifting platform mechanism comprises a fixed base plate, two symmetrically arranged fixed slides are fixed between the bracket of the middle chain plate conveyor and the fixed base plate, and four adjusting screw rods are rotatably arranged between the bracket of the middle chain plate conveyor and the fixed base plate, an adjusting motor and a transmission commutator are fixed on the fixed base plate, an output shaft of the adjusting motor and an input shaft of the transmission commutator are transmission-connected, an output shaft of the transmission commutator and four adjusting screw rods are transmission-connected, a lifting seat frame is transmission-arranged on the four adjusting screw rods, two ends of the lifting seat frame are slidingly arranged on a fixed slide at corresponding positions, a roller motor and four vertically arranged roller brackets are fixed on the lifting seat frame, two roller brackets form a group, and the two groups of roller brackets are respectively located on both sides of the conveying chain of the middle chain plate conveyor, a lifting roller is rotatably arranged between the two roller brackets of the same group, and a sprocket pair is arranged between the rotating shafts of the two lifting rollers and the output shaft of the roller motor.
[0010] With the above structure, the output shaft of the adjusting motor drives the transmission commutator to rotate, and the output shaft of the transmission commutator drives four adjusting screws to rotate synchronously, and the four adjusting screws drive the lifting frame to rise and fall along the two fixed slides, thereby driving two sets of roller brackets, two jacking rollers and the roller motor to rise and fall synchronously. When the two jacking rollers are raised, the coil to be packaged on the middle chain conveyor is lifted, and the output shaft of the roller motor drives the two jacking rollers to rotate synchronously through the two sprocket pairs, and the two jacking rollers drive the coil to be packaged to rotate, and wrap the tape, thereby wrapping the covering film and cardboard. After the wrapping is completed, the two jacking rollers descend, put the packaged coil back on the middle chain conveyor, and convey it out to the chain conveyor on the right.
[0011] The ejection mechanism includes a base and a top plate, a fixed slide 2 is fixed between the base and the top plate, two adjusting screws 2 are rotatably arranged between the base and the top plate, an adjusting motor 2 is fixed on the base, the output shaft of the adjusting motor 2 is transmission-connected with the two adjusting screws 2, a lifting side frame is provided on the two adjusting screws 2, two roller motors are fixed on the lifting side frame, an ejection roller is rotatably arranged on the lifting side frame, and two sprocket pairs are provided between the rotating shaft of the ejection roller and the output shaft of the roller motor 2.
[0012] With the above structure, the output shaft of the second adjusting motor drives the two second adjusting screws to rotate synchronously, and the two second adjusting screws drive the lifting side frame to rise and fall along the second fixed slide, thereby driving the lifting side frame, the ejector roller and the second rotating roller motor to rise and fall synchronously. When the ejector roller is raised, the rear side of the packaged coil on the right chain conveyor is lifted up. At the same time, the output shaft of the second rotating roller motor drives the ejector roller to rotate through the second sprocket pair, and the ejector roller drives the packaged coil to rotate. The two cooperate to push out the packaged coil, and the packaged coil is pushed out from the front side of the right chain conveyor and pushed to the discharge conveyor, and the discharge conveyor transports it to the ground.
[0013] The robot mechanism includes a slide rail and a rack fixed between the slide rails, the slide rail is fixed to the corresponding side of the skeleton assembly, a slide seat is slidably provided on the slide rail, a lifting motor and a swing motor are fixed on the slide seat, a gear is fixed on the output shaft of the lifting motor, the gear is meshed with the rack, an L-shaped swing arm is rotatably provided on the slide seat, the output shaft of the swing motor is fixedly connected to the rotating shaft of the swing arm, a rotating cylinder 1 is fixed to the end of the swing arm, a hollow conveying base plate is fixed on the output shaft of the rotating cylinder 1, symmetrically arranged end cover pressure wheels are provided on both sides of the hollow conveying base plate, a plurality of telescopic spring rods are provided at the lower end of the hollow conveying base plate, and a hollow nail plate is fixed at the lower end of the plurality of telescopic spring rods; the end cover storage assembly includes an end cover base rod, the end cover base rod is fixed to the corresponding side of the skeleton assembly, an end cover storage rod is fixed on the upper end side of the end cover base rod, and a plurality of end covers are placed on the end cover storage rod.
[0014] With the above structure, the output shaft of the lifting motor drives the gear to rotate, and the gear meshes with the rack, driving the slide seat to slide and lift on the slide rail. The output shaft of the swing motor drives the rotating shaft of the swing arm to rotate, thereby driving the swing arm to swing back and forth, rotating 90° forward and backward each time. The output shaft of the rotating cylinder drives the hollow transport substrate to rotate and swing back and forth, rotating 90° forward and backward each time. The hollow transport substrate moves to the top of the end cover storage rod where a plurality of end covers are placed, driving the hollow transport substrate to descend, driving the hollow nail plate to descend, and the hollow nail plate is inserted into the end cover. The end cover pressure wheel contacts the end cover, which can drive the end cover to move and transport it to both sides of the coil to be packaged. After the coil to be packaged is wrapped with the covering film and the cardboard, the end cover is inserted into both ends of the cardboard.
[0015] The adhesive tape applying mechanism includes a positioning slide, which is fixed on the skeleton assembly and is located above the middle chain conveyor. A positioning motor is fixed on one side of the positioning slide, and a positioning pulley pair is provided on the other side of the positioning slide. The output shaft of the positioning motor is fixedly connected to the rotating shaft of one of the rotating wheels of the positioning pulley pair. Three evenly distributed lifting wire rods are slidably provided on the positioning slide, and the lifting wire rods are fixedly arranged on the positioning belt of the positioning pulley pair. A placing plate is fixed on the moving block of the lifting wire rod, and an adhesive tape and a plurality of adhesive tape guide wheels are rotatably provided on the placing plate. A rotating cylinder 2 is fixed on the placing plate, and a cutting rod knife is fixed on the output shaft of the rotating cylinder 2.
[0016] With the above structure, the output shaft of the positioning motor drives the rotating shaft of one of the rotating wheels of the positioning pulley pair to rotate, drives the positioning belt to move, thereby drives the lifting wire rod to slide on the positioning slide plate, and the lifting wire rod drives the storage plate to rise and fall, thereby drives the rotating cylinder 2 and the tape to rise and fall, and the end of the tape passes through a number of tape guide wheels to be led out, so as to facilitate the pulling out of the tape, and the output shaft of the rotating cylinder 2 drives the cutting bar knife to rotate, and the cutting bar knife cuts the tape.
[0017] The clamping mechanism includes a clamping seat, which is fixed on the skeleton assembly. The clamping seats of the two clamping mechanisms are respectively located in front of the lifting wire rods on the left and right sides. A clamping cylinder is fixed on the clamping seat, and a clamping brush is fixed on the telescopic end of the clamping cylinder.
[0018] With the above structure, the telescopic end of the pressing cylinder drives the pressing brush to rise and fall, and presses the pressing brush onto the adhesive tape, so that the adhesive tape is stably bonded to the coiled material and the cardboard to be packaged.
[0019] The flanging mechanism includes a crossbeam, which is fixed on the upper side of the frame assembly. Two symmetrically arranged transverse screw rods are fixed on the front side of the crossbeam. A flanging frame is fixed on the moving block of the transverse screw rod. A flanging wheel with a vertically arranged axis is rotatably provided on the flanging frame. A distance measuring sensor is provided vertically downward in the middle of the crossbeam.
[0020] With the above structure, when the distance measuring sensor detects the coil to be packaged, the transverse screw rod drives the flanging frame to move, and drives the flanging wheel to move, so that the flanging wheel contacts the outer edge of the cover plate to bend it and press it onto the cardboard, and the tape is bonded to the cardboard through the outer edge of the cover plate.
[0021] The left and right sides of the skeleton assembly are provided with adjustable limit baffles, and the film roll support component includes a film roll roller, which is rotatably arranged on the rear side of the skeleton assembly and slides on two symmetrically arranged film roll baffles, on which a film roll is placed, and the film roll is in contact between the two film roll baffles.
[0022] With the above structure, the limit baffles are located on both sides of the cardboard to be transported to limit the cardboard, the film roll roller is used to place the film roll, and the two film roll baffles limit the position of the film roll.
[0023] The paper film storage and delivery mechanism includes four lifting sprocket pairs rotatably arranged on the skeleton assembly and a lifting frame motor fixed on the skeleton assembly, a connecting shaft is fixed between the rotating shafts of the two lifting sprocket pairs on the same side, the lifting frame motor is located between the two connecting shafts, and the output shaft of the lifting frame motor is connected to the two connecting shafts, a cardboard lifting frame is fixed on the chains of the four lifting sprocket pairs, and several layers of cardboard are placed on the cardboard lifting frame; the cardboard conveying mechanism includes a conveying screw rod member, the conveying screw rod member is horizontally fixed on the top of the inner side of the skeleton assembly, and a cardboard conveying suction cup is fixed at the lower end of the moving block of the conveying screw rod member.
[0024] With the above structure, the output shaft of the lifting frame motor drives the two connecting shafts to rotate synchronously, and the connecting shaft drives the four lifting sprocket pairs to rotate, thereby driving the cardboard lifting frame to lift and lower, thereby driving several layers of cardboard to lift, and the cardboard transporting suction cup absorbs the top cardboard, and the transporting screw rod drives it to be transported to the power transmission mechanism, and the cardboard transporting suction cup puts the absorbed cardboard on the power transmission mechanism, and each time the cardboard transporting mechanism transports a cardboard, the cardboard lifting frame moves upward by the thickness of a cardboard.
[0025] The power conveying mechanism comprises a power conveying frame, which is fixed on the skeleton assembly. The rear side of the power conveying frame is provided with a first tensioning roller, a cardboard conveying roller and two left-right symmetrical cardboard guide pressure wheels, which are rotated from top to bottom in sequence. A cardboard slide plate is fixed on the inner side of the power conveying frame, and the cardboard slide plate is located between the cardboard conveying roller and the two cardboard guide pressure wheels. An inclined cardboard inclined guide plate is fixed on the front side end of the cardboard slide plate. Four left-right symmetrical lifting cylinders are fixed on the upper middle side of the power conveying frame. A lifting conveying roller is rotated between the telescopic ends of the two lifting cylinders on the rear side. The power conveying frame is fixed on the power motor. The power A second tensioning roller is rotatably provided in the middle part of the conveying frame, and the second tensioning roller is located directly below the lifting conveying roller. The output shaft of the power motor is fixedly connected to the rotating shaft of the second tensioning roller, and a film cutter is provided between the telescopic ends of the two lifting cylinders on the front side. Two left-right symmetrical pressing cylinders are fixed on the lower middle part of the power conveying frame, and a film pressing hollow rod is fixed between the telescopic ends of the two pressing cylinders, and the film pressing hollow rod is located directly below the film cutter. A conveying plate is fixed on the power conveying frame, and a cutout is provided on the conveying plate. The conveying plate is located below the film pressing hollow rod, and the film cutter is located directly above the cutout, and the front end of the conveying plate extends out of the power conveying frame.
[0026] With the above structure, the end of the covering film passes through the first tensioning roller, the lifting and conveying roller, the second tensioning roller, the film cutter, the film pressing hollow rod and the conveying plate, the lifting and conveying roller is pressed on the second tensioning roller, the output shaft of the power motor drives the rotating shaft of the second tensioning roller to rotate, the telescopic ends of the two lifting cylinders on the rear side drive the lifting and conveying roller to rise and fall, the lifting and conveying roller contacts the second tensioning roller, the lifting and conveying roller and the second tensioning roller are pressed on the covering film to convey the covering film, convey a certain length of the covering film, the telescopic ends of the two pressing cylinders drive the film pressing hollow rod to press on the conveying plate to press the covering film, the telescopic ends of the two lifting cylinders on the front side drive the film cutter to move downward, insert into the incision, and cut off the covering film; the cardboard is placed on the cardboard slide plate, the cardboard conveying roller and the two cardboard guide pressing wheels cooperate to continue to convey the cardboard, discharge it from the cardboard inclined guide plate, fall on the conveying plate, and output synchronously with the covering film.
[0027] The lifting and conveying mechanism consists of a horizontal conveying section, an inclined lifting and conveying section and an inclined rolling-down section. The end of the horizontal conveying section is inserted into the inner side of the inclined lifting and conveying section, and the end of the inclined rolling-down section is located above the chain conveyor on the left. A lifting motor is fixed on the inclined lifting and conveying section, and the output shaft of the lifting motor is transmission-connected with the rotating shaft of the horizontal conveying section and the chain of the inclined lifting and conveying section. The height of the discharge end face of the discharge conveyor is lower than that of the chain conveyor on the left.
[0028] With the above structure, the coiled material to be packaged is placed on the horizontal conveying section, and the output shaft of the lifting motor drives the chain plates of the horizontal conveying section and the inclined lifting conveying section to move, and the coiled material to be packaged is transported to the inclined rolling section through the horizontal conveying section and the inclined lifting conveying section, and the coiled material to be packaged rolls along the inclined rolling section to the chain conveyor on the left.
[0029] Compared with the existing technology, this automatic control packaging coil packaging machine has the following advantages:
[0030] The unloading conveyor cooperates with the chain plate conveyor on the left to lift and convey the coiled materials to be packaged. The ejection mechanism, the lifting and conveying mechanism cooperate with the chain plate conveyor on the right to output the coiled materials to be packaged, which has high conveying efficiency and saves labor;
[0031] The lifting platform mechanism cooperates with the chain plate conveyor in the middle to facilitate the lifting of the coiled material to be packaged away from the chain plate conveyor in the middle. At the same time, the lifting platform mechanism drives the coiled material to be packaged to rotate, which is convenient for wrapping the covering film, paperboard and the end caps on both sides;
[0032] The end cap storage assembly cooperates with the manipulator mechanism to realize the conveying and placement of the end caps on both sides, and cooperates with the flanging mechanism to perform flanging of the end caps;
[0033] The covering film is placed by the film roll support, the covering film is conveyed and cut to a fixed length by the power conveying mechanism, and the paperboard is conveyed to the power conveying mechanism in sequence by the cooperation of the paper film storage and conveying mechanism and the paperboard conveying mechanism;
[0034] The tape sticking mechanism and the flanging mechanism are used to convey the tape, and cooperate with the lifting platform mechanism to carry out tape wrapping and binding. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0036] Figure 2 It is a structural schematic diagram of some components in the present invention.
[0037] Figure 3 It is a structural schematic diagram of the skeleton assembly, the chain plate conveyor, the lifting platform mechanism and the ejection mechanism in the present invention.
[0038] Figure 4 It is a structural schematic diagram of the chain plate conveyor and the lifting platform mechanism in the present invention.
[0039] Figure 5 It is a structural schematic diagram of the ejection mechanism in the present invention.
[0040] Figure 6 It is a structural schematic diagram of the skeleton assembly, the manipulator mechanism and the end cover storage assembly in the present invention.
[0041] Figure 7 It is a structural schematic diagram of the pressing mechanism and the tape applying mechanism in the present invention.
[0042] Figure 8 It is a structural schematic diagram of the skeleton assembly, the paper film storage and delivery mechanism and the power delivery mechanism in the present invention.
[0043] Fig. 9 It is a side structural schematic diagram of the power transmission mechanism in the present invention.
[0044] Fig.10 It is a three-dimensional structural schematic diagram of the power transmission mechanism in the present invention.
[0045] Fig.11 It is a structural schematic diagram of the flanging mechanism in the present invention.
[0046] Fig.12 It is a structural schematic diagram of the lifting and conveying mechanism in the present invention.
[0047] In the figure, 1. discharging conveyor; 2. appearance board assembly; 3. lifting conveying mechanism; 4. guardrail; 5. paper film storage and delivery mechanism; 6. end cover storage assembly; 7. manipulator mechanism; 8. ejection mechanism; 9. lifting platform mechanism; 10. chain plate conveyor; 11. skeleton assembly; 12. paperboard handling mechanism; 13. film roll; 14. clamping mechanism; 15. roll material; 16. flanging mechanism; 17. tape sticking mechanism; 18. power transmission mechanism; 19. fixed slide 1; 20. lifting seat frame; 21. adjusting screw 1; 22. Adjusting motor 1; 23. Lifting roller; 24. Sprocket pair 1; 25. Roller bracket; 26. Roller motor 1; 27. Fixed bottom plate; 28. Transmission commutator; 29. Ejector roller; 30. Fixed slide 2; 31. Sprocket pair 2; 32. Roller motor 2; 33. Base; 34. Lifting side frame; 35. Adjusting motor 2; 36. Adjusting screw rod 2; 37. Lifting motor; 38. Positioning motor; 39. End cover base rod; 40. End cover storage rod; 41. Positioning arm; 42. Slide rail; 43. End cover Pressing wheel; 44, rotating cylinder 1; 45, nail plate; 46, telescopic spring rod; 47, adjustment motor; 48, adjustment slide plate; 49, adjustment belt; 50, lifting wire rod; 51, storage plate; 52, cutting rod knife; 53, rotating cylinder 2; 54, tape; 55, pressing brush; 56, pressing cylinder; 57, pressing seat; 58, limit baffle; 59, film roll roller; 60, film roll baffle; 61, cardboard lifting frame; 62, lifting sprocket pair; 63, synchronous sprocket pair; 64, lifting frame motor; 65, cardboard Carrying suction cup; 66, power conveying frame; 67, first tensioning roller; 68, cardboard conveying roller; 69, cardboard slide plate; 70, cardboard guide pressure wheel; 71, lifting cylinder; 72, lifting conveying roller; 73, cardboard inclined guide plate; 74, film cutter; 75, conveying plate; 76, film pressing hollow rod; 77, crossbeam; 78, distance measuring sensor; 79, transverse screw rod; 80, flanging wheel; 81, flanging frame; 82, horizontal conveying section; 83, inclined lifting conveying section; 84, inclined rolling down section; 85, lifting motor. DETAILED DESCRIPTION
[0048] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0049] like Figure 1-Figure 12As shown, the automatic control packaged coil baler comprises a frame assembly 11 and three chain plate conveyors 10 arranged in sequence and guardrails 4 located on both sides of the frame assembly 11. The exterior of the frame assembly 11 is provided with an appearance panel assembly 2. The left and right sides of the frame assembly 11 are provided with end cover storage assemblies 6 and manipulator mechanisms 7. The front sides of the chain plate conveyors 10 on both sides are provided with a lifting conveying mechanism 3 and a discharging conveyor 1 respectively. The rear side of the chain plate conveyor 10 on the discharging side is provided with an ejection mechanism 8. On the inner side, from the right rear to the front, there are arranged in sequence a film roll support, a paper film storage and delivery mechanism 5, a power transmission mechanism 18, a tape application mechanism 17, a flanging mechanism 16 and two clamping mechanisms 14. On the inner side of the skeleton assembly 11, there are also arranged a lifting platform mechanism 9 and a cardboard conveying mechanism 12. The lifting platform mechanism 9 is located at the lower side of the flanging mechanism 16, and the cardboard conveying mechanism 12 is located above the paper film storage and delivery mechanism 5 and the power transmission mechanism 18. The middle chain conveyor 10 is arranged on the upper part of the lifting platform mechanism 9 and is located on the inner side of the skeleton assembly 11.
[0050] The coil 15 to be packaged is placed on the lifting and conveying mechanism 3, the lifting and conveying mechanism 3 conveys the coil 15 to be packaged to the chain conveyor 10 on the left, the chain conveyor 10 on the left conveys the coil 15 to be packaged to the chain conveyor 10 in the middle position, the lifting platform mechanism 9 lifts up and rotates the coil 15, the tape mechanism 17 starts to convey the tape 54, the film roll is placed on the film roll support member, the covering film passes through the power conveying mechanism 18, the cardboard stack is placed on the paper film storage and conveying mechanism 5, the paper film storage and conveying mechanism 5 conveys the cardboard upward, and the cardboard conveying mechanism 12 conveys the cardboard When the paperboard is transported to the power conveying mechanism 18, the paper film storage and conveying mechanism 5 moves upward by the thickness of a paperboard each time the paperboard transporting mechanism 12 transports a paperboard. The coating film is located above the paperboard. The power conveying mechanism 18 transports the paperboard and the coating film forward to the rolling coil 15. The tape sticking mechanism 17 continues to transport the adhesive tape 54 and adheres the adhesive tape 54 to the paperboard. According to the diameter of the coil 15 to be packaged, the circumference of the coil 15 to be packaged is calculated, thereby obtaining the length of the coating film. The power conveying mechanism 18 cuts the coating film according to the fixed length. The tape sticking mechanism 17 continues to transport the adhesive tape 54 and adheres the adhesive tape 54 to the paperboard. On the cardboard, the cardboard and the covering film wrap the coil 15 to be packaged; the cover plate is placed on the end cover storage assembly 6, and the lifting platform mechanism 9 lifts and rotates the coil 15. At the same time, the manipulator mechanisms 7 on the left and right sides pick up the cover plate on the end cover storage assembly 6 on the same side and move it to the two sides of the coil 15 to be packaged. After the cardboard and the covering film wrap the coil 15 to be packaged, the lifting platform mechanism 9 stops rotating and drives the coil 15 to move to the same height as the cover plates on the left and right sides. The manipulator mechanisms 7 on the left and right sides insert the cover plate into the coating tube formed by the cardboard, and the lifting platform mechanism 9 drives the coil 15 The rotation continues, the flanging mechanism 16 presses the cover plate to flanging, the taping mechanism 17 continues to convey the taping tape 54 to wrap the flanging of the cover plate, and then the taping mechanism 17 cuts off the tape 54, the pressing mechanism 14 compacts the end of the tape 54, the lifting platform mechanism 9 drives the packaged coil 15 to descend, and the packaged coil 15 falls on the middle chain conveyor 10, the middle chain conveyor 10 transports the packaged coil 15 to the right chain conveyor 10, the ejection mechanism 8 pushes the packaged coil 15 out, pushes it to the discharge conveyor 1, and delivers the packaged coil 15.
[0051] The lifting platform mechanism 9 includes a fixed bottom plate 27, two symmetrically arranged fixed slides 19 are fixed between the bracket of the middle chain conveyor 10 and the fixed bottom plate 27, and four adjusting screw rods 21 are rotatably arranged between the bracket of the middle chain conveyor 10 and the fixed bottom plate 27, an adjusting motor 22 and a transmission commutator 28 are fixed on the fixed bottom plate 27, the output shaft of the adjusting motor 22 is transmission-connected to the input shaft of the transmission commutator 28, the output shaft of the transmission commutator 28 is transmission-connected to the four adjusting screw rods 21, and the four adjusting screw rods 21 are transmission-connected to the four adjusting screw rods 21. A lifting frame 20 is provided on the threaded rod 21 for transmission. Both ends of the lifting frame 20 are slidably arranged on a fixed slide 19 at corresponding positions. A roller motor 26 and four vertically arranged roller brackets 25 are fixed on the lifting frame 20. Two roller brackets 25 form a group. The two groups of roller brackets 25 are respectively located on both sides of the conveying chain of the middle chain conveyor 10. A lifting roller 23 is rotatably arranged between the two roller brackets 25 in the same group. A sprocket pair 24 is provided between the rotating shafts of the two lifting rollers 23 and the output shaft of the roller motor 26.
[0052] The output shaft of the adjusting motor 22 drives the transmission commutator 28 to rotate, and the output shaft of the transmission commutator 28 drives the four adjusting screw rods 21 to rotate synchronously. The four adjusting screw rods 21 drive the lifting frame 20 to rise and fall along the two fixed slides 19, thereby driving the two sets of roller brackets 25, the two lifting rollers 23 and the roller motor 26 to rise and fall synchronously. When the two lifting rollers 23 are raised, the coil 15 to be packaged on the middle chain conveyor 10 is lifted, and the output shaft of the roller motor 26 drives the two lifting rollers 23 to rotate synchronously through the two sprocket pairs 24. The two lifting rollers 23 drive the coil 15 to be packaged to rotate, and wrap the adhesive tape 54, so as to wrap the covering film and cardboard. After the wrapping is completed, the two lifting rollers 23 descend, put the packaged coil 15 back on the middle chain conveyor 10, and convey it out to the chain conveyor 10 on the right.
[0053] The ejection mechanism 8 includes a base 33 and a top plate, a fixed slide 30 is fixed between the base 33 and the top plate, two adjusting screws 36 are rotatably provided between the base 33 and the top plate, an adjusting motor 35 is fixed on the base 33, the output shaft of the adjusting motor 35 is transmission-connected with the two adjusting screws 36, the two adjusting screws 36 are uploaded to a lifting side frame 34, a roller motor 32 is fixed on the lifting side frame 34, an ejection roller 29 is rotatably provided on the lifting side frame 34, and a sprocket pair 31 is provided between the rotating shaft of the ejection roller 29 and the output shaft of the roller motor 32.
[0054] The output shaft of the adjusting motor 2 35 drives the two adjusting screw rods 2 36 to rotate synchronously, and the two adjusting screw rods 2 36 drive the lifting side frame 34 to rise and fall along the fixed slide 2 30, thereby driving the lifting side frame 34, the ejector roller 29 and the roller motor 2 32 to rise and fall synchronously. When the ejector roller 29 is raised, the rear side of the packaged coil 15 on the right chain conveyor 10 is lifted up. At the same time, the output shaft of the roller motor 2 32 drives the ejector roller 29 to rotate through the sprocket pair 2 31, and the ejector roller 29 drives the packaged coil 15 to rotate. The two cooperate to push out the packaged coil 15, and push the packaged coil 15 from the front side of the right chain conveyor 10, push it to the discharge conveyor 1, and the discharge conveyor 1 transports it to the ground.
[0055] The manipulator mechanism 7 includes a slide rail 42 and a rack fixed between the slide rails 42. The slide rail 42 is fixed to the corresponding side of the skeleton assembly 11. A slide seat is slidably provided on the slide rail 42. A lifting motor 37 and a swing motor 38 are fixed on the slide seat. A gear is fixed on the output shaft of the lifting motor 37. The gear is meshed with the rack. An L-shaped swing arm 41 is rotatably provided on the slide seat. The output shaft of the swing motor 38 is fixedly connected to the rotating shaft of the swing arm 41. A rotating cylinder 44 is fixed at the end of the swing arm 41. A hollow transport base plate is fixed on the output shaft of the rotating cylinder 44, and symmetrically arranged end cover pressure wheels 43 are provided on both sides of the hollow transport base plate. A plurality of telescopic spring rods 46 are provided at the lower end of the hollow transport base plate, and a hollow nail plate 45 is fixed at the lower end of the plurality of telescopic spring rods 46; the end cover storage assembly 6 includes an end cover base rod 39, which is fixed to the corresponding side of the skeleton assembly 11, and an end cover storage rod 40 is fixed to the upper side of the end cover base rod 39, and a plurality of end covers are placed on the end cover storage rod 40.
[0056] The output shaft of the lifting motor 37 drives the gear to rotate, and the gear meshes with the rack, driving the slide seat to slide and rise and fall on the slide rail 42. The output shaft of the swing motor 38 drives the rotating shaft of the swing arm 41 to rotate, thereby driving the swing arm 41 to swing back and forth, rotating 90° forward and backward each time. The output shaft of the rotary cylinder 44 drives the hollow transport substrate to rotate and swing back and forth, rotating 90° forward and backward each time. The hollow transport substrate moves to the top of the end cover storage rod 40 where a plurality of end covers are placed, driving the hollow transport substrate to descend, driving the hollow nail plate 45 to descend, and the hollow nail plate 45 is inserted into the end cover. The end cover pressure wheel 43 contacts the end cover, which can drive the end cover to move and transport it to both sides of the coil 15 to be packaged, and after the coil 15 to be packaged is wrapped with the covering film and the cardboard, the end cover is inserted into the two ends of the cardboard.
[0057] The tape applying mechanism 17 includes a positioning slide 48, which is fixed on the skeleton assembly 11 and is located above the middle chain conveyor 10. A positioning motor 47 is fixed on one side of the positioning slide 48, and a positioning pulley pair is provided on the other side of the positioning slide 48. The output shaft of the positioning motor 47 is fixedly connected to the rotating shaft of one of the rotating wheels of the positioning pulley pair. Three evenly distributed lifting wire rods 50 are slidingly provided on the positioning slide 48, and the lifting wire rods 50 are fixedly arranged on the positioning belt 49 of the positioning pulley pair. A placing plate 51 is fixed on the moving block of the lifting wire rod 50, and a tape 54 and a plurality of tape guide wheels are rotatably provided on the placing plate 51. A rotating cylinder 2 53 is fixed on the placing plate 51, and a cutting rod knife 52 is fixed on the output shaft of the rotating cylinder 2 53.
[0058] The output shaft of the positioning motor 47 drives the shaft of one of the rotating wheels of the positioning pulley pair to rotate, drives the positioning belt 49 to move, thereby drives the lifting wire rod 50 to slide on the positioning slide plate 48, and the lifting wire rod 50 drives the storage plate 51 to rise and fall, thereby drives the rotating cylinder 2 53 and the tape 54 to rise and fall. The end of the tape 54 passes through a plurality of tape guide wheels to be led out, so as to facilitate the pulling out of the tape 54. The output shaft of the rotating cylinder 2 53 drives the cutting bar knife 52 to rotate, and the cutting bar knife 52 cuts the tape 54.
[0059] The clamping mechanism 14 includes a clamping seat 57, which is fixed on the skeleton assembly 11. The clamping seats 57 of the two clamping mechanisms 14 are respectively located on the front sides of the lifting screw rods 50 on the left and right sides. A clamping cylinder 56 is fixed on the clamping seat 57, and a clamping brush 55 is fixed to the telescopic end of the clamping cylinder 56.
[0060] The telescopic end of the pressing cylinder 56 drives the pressing brush 55 to rise and fall, and presses the pressing brush 55 onto the adhesive tape 54, so that the adhesive tape 54 is stably bonded to the coil 15 to be packaged and the cardboard.
[0061] The flanging mechanism 16 includes a cross beam 77, which is fixed on the upper side of the skeleton assembly 11. Two symmetrically arranged transverse screw rods 79 are fixed on the front side of the cross beam 77. A flanging frame 81 is fixed on the moving block of the transverse screw rod 79. A flanging wheel 80 with an axis vertically arranged is rotatably provided on the flanging frame 81. A distance measuring sensor 78 is vertically arranged downwardly in the middle of the cross beam 77.
[0062] When the distance measuring sensor 78 detects the coil 15 to be packaged, the transverse screw rod 79 drives the flanging frame 81 to move, and drives the flanging wheel 80 to move, so that the flanging wheel 80 contacts the outer edge of the cover plate to bend it and press it onto the cardboard, and the tape 54 is bonded to the cardboard through the outer edge of the cover plate.
[0063] Adjustable limit baffles 58 are provided on the left and right sides of the skeleton assembly 11, and the film roll support assembly includes a film roll roller 59, which is rotatably arranged on the rear side of the skeleton assembly 11. Two symmetrically arranged film roll baffles 60 are slidably arranged on the film roll roller 59, and a film roll 13 is placed on the film roll roller 59, and the film roll 13 is in contact between the two film roll baffles 60.
[0064] The limiting baffles 58 are located on both sides of the cardboard to be transported to limit the cardboard. The film roll roller 59 is used to place the film roll 13, and the two film roll baffles 60 limit the position of the film roll 13.
[0065] The paper film storage and delivery mechanism 5 includes four lifting sprocket pairs 62 rotatably arranged on the skeleton assembly 11 and a lifting frame motor 64 fixed on the skeleton assembly 11. A connecting shaft is fixed between the rotating shafts of the two lifting sprocket pairs 62 on the same side. The lifting frame motor 64 is located between the two connecting shafts. The output shaft of the lifting frame motor 64 is connected to the two connecting shafts. A cardboard lifting frame 61 is fixed on the chain of the four lifting sprocket pairs 62, and several layers of cardboard are placed on the cardboard lifting frame 61; the cardboard conveying mechanism 12 includes a conveying screw rod member, which is horizontally fixed to the top of the inner side of the skeleton assembly 11, and a cardboard conveying suction cup 65 is fixed to the lower end of the moving block of the conveying screw rod member.
[0066] The output shaft of the lifting frame motor 64 drives the two connecting shafts to rotate synchronously, and the connecting shaft drives the four lifting sprocket pairs 62 to rotate, thereby driving the cardboard lifting frame 61 to rise and fall, thereby driving several layers of cardboard to rise, and the cardboard transporting suction cup 65 absorbs the top cardboard, and the transporting screw rod drives it to be transported to the power transmission mechanism 18, and the cardboard transporting suction cup 65 puts the absorbed cardboard on the power transmission mechanism 18. Every time the cardboard transporting mechanism 12 transports a cardboard, the cardboard lifting frame 61 moves upward by the thickness of a cardboard.
[0067] The power conveying mechanism 18 includes a power conveying frame 66, which is fixed on the skeleton assembly 11. The rear side of the power conveying frame 66 is provided with a first tensioning roller 67, a cardboard conveying roller 68 and two left-right symmetrical cardboard guide rollers 70, which rotate in sequence from top to bottom. A cardboard slide plate 69 is fixed to the inner side of the power conveying frame 66. The cardboard slide plate 69 is located between the cardboard conveying roller 68 and the two cardboard guide rollers 70. An inclined cardboard inclined guide plate 73 is fixed to the front side end of the cardboard slide plate 69. Four left-right symmetrical lifting cylinders 71 are fixed to the upper middle side of the power conveying frame 66. A lifting conveying roller 72 is rotatably provided between the telescopic ends of the two lifting cylinders 71 on the rear side. The power conveying frame 66 is fixed to the power motor A second tensioning roller is rotatably provided in the middle part of the power conveying frame 66, and the second tensioning roller is located directly below the lifting conveying roller 72. The output shaft of the power motor is fixedly connected to the rotating shaft of the second tensioning roller, and a film cutter 74 is provided between the telescopic ends of the two lifting cylinders 71 on the front side. Two left-right symmetrical pressing cylinders are fixed on the lower middle part of the power conveying frame 66, and a film pressing hollow rod 76 is fixed between the telescopic ends of the two pressing cylinders. The film pressing hollow rod 76 is located directly below the film cutter 74. A conveying plate 75 is fixed on the power conveying frame 66, and a notch is provided on the conveying plate 75. The conveying plate 75 is located below the film pressing hollow rod 76, and the film cutter 74 is located directly above the notch, and the front end of the conveying plate 75 extends out of the power conveying frame 66.
[0068] The end of the coating film passes through the first tensioning roller 67, between the lifting and conveying roller 72 and the second tensioning roller, and between the film cutter 74 and the film pressing hollow rod 76 and the conveying plate 75. The lifting and conveying roller 72 is pressed on the second tensioning roller, and the output shaft of the power motor drives the rotating shaft of the second tensioning roller to rotate. The telescopic ends of the two lifting cylinders 71 on the rear side drive the lifting and conveying roller 72 to rise and fall, and the lifting and conveying roller 72 contacts the second tensioning roller. The lifting and conveying roller 72 and the second tensioning roller are pressed on the coating film for conveying The wrapping film is conveyed to a certain length. The telescopic ends of the two pressing cylinders drive the film pressing hollow rod 76 to press on the conveying plate 75 to press the wrapping film. The telescopic ends of the two lifting cylinders 71 on the front side drive the film cutter 74 to move downward, insert into the incision, and cut off the wrapping film. The cardboard is placed on the cardboard slide plate 69, and the cardboard conveying roller 68 and the two cardboard guide pressing wheels 70 cooperate to continue conveying the cardboard, discharge it from the cardboard inclined guide plate 73, and fall on the conveying plate 75, and output synchronously with the wrapping film.
[0069] The lifting and conveying mechanism 3 consists of a horizontal conveying section 82, an inclined lifting and conveying section 83 and an inclined rolling section 84. The end of the horizontal conveying section 82 is inserted into the inner side of the inclined lifting and conveying section 83, and the end of the inclined rolling section 84 is located above the chain conveyor 10 on the left. A lifting motor 85 is fixed on the inclined lifting and conveying section 83. The output shaft of the lifting motor 85 is transmission-connected to the rotating shaft of the horizontal conveying section 82 and the chain of the inclined lifting and conveying section 83. The discharge end face height of the discharge conveyor 1 is lower than that of the chain conveyor 10 on the left.
[0070] The coil 15 to be packaged is placed on the horizontal conveying section 82, and the output shaft of the lifting motor 85 drives the chain plates of the horizontal conveying section 82 and the inclined lifting conveying section 83 to move, and the coil 15 to be packaged is transported to the inclined rolling section 84 through the horizontal conveying section 82 and the inclined lifting conveying section 83, and the coil 15 to be packaged rolls along the inclined rolling section 84 to the chain conveyor 10 on the left.
[0071] The working principle of the present invention is as follows: the coil 15 to be packaged is placed on the horizontal conveying section 82, the output shaft of the lifting motor 85 drives the chain plates of the horizontal conveying section 82 and the inclined lifting conveying section 83 to move, and the coil 15 to be packaged is transported to the inclined rolling section 84 through the horizontal conveying section 82 and the inclined lifting conveying section 83, and the coil 15 to be packaged rolls along the inclined rolling section 84 to the chain plate conveyor 10 on the left side;
[0072] The chain conveyor 10 on the left conveys the coil 15 to be packaged to the chain conveyor 10 in the middle position.
[0073] The output shaft of the adjusting motor 22 drives the transmission commutator 28 to rotate, and the output shaft of the transmission commutator 28 drives the four adjusting screw rods 21 to rotate synchronously. The four adjusting screw rods 21 drive the lifting frame 20 to rise and fall along the two fixed slides 19, thereby driving the two sets of roller brackets 25, the two lifting rollers 23 and the roller motor 26 to rise and fall synchronously. When the two lifting rollers 23 are lifted, the coil 15 to be packaged on the middle chain conveyor 10 is lifted. The output shaft of the roller motor 26 drives the two lifting rollers 23 to rotate synchronously through the two sprocket pairs 24. The two lifting rollers 23 drive the coil 15 to be packaged to rotate, and wrap the tape, thereby wrapping the coating film and cardboard;
[0074] The output shaft of the lifting frame motor 64 drives the two connecting shafts to rotate synchronously, and the connecting shaft drives the four lifting sprocket pairs 62 to rotate, thereby driving the cardboard lifting frame 61 to lift and lower, thereby driving several layers of cardboard to rise, and the cardboard transporting suction cup 65 absorbs the top cardboard, and the transporting screw rod drives it to be transported to the power conveying mechanism 18, and the cardboard transporting suction cup 65 puts the absorbed cardboard on the power conveying mechanism 18, and each time the cardboard transporting mechanism 12 transports a cardboard, the cardboard lifting frame 61 moves upward by the thickness of a cardboard;
[0075] The end of the covering film passes through the first tensioning roller 67, between the lifting and conveying roller 72 and the second tensioning roller, as well as the film cutter 74, the film pressing hollow rod 76 and the conveying plate 75. The lifting and conveying roller 72 is pressed on the second tensioning roller. The output shaft of the power motor drives the rotating shaft of the second tensioning roller to rotate. The telescopic ends of the two lifting cylinders 71 on the rear side drive the lifting and conveying roller 72 to rise and fall. The lifting and conveying roller 72 contacts the second tensioning roller. The lifting and conveying roller 72 and the second tensioning roller are pressed on the covering film to convey the covering film. When a certain length of covering film is conveyed, the diameter of the coil 15 to be packaged is calculated. The circumference of the coil 15 is obtained, and the length of the covering film is obtained. The power conveying mechanism 18 cuts the covering film according to the fixed length. The telescopic ends of the two pressing cylinders drive the film pressing hollow rod 76 to press on the conveying plate 75 to press the covering film. The telescopic ends of the two lifting cylinders 71 on the front side drive the film cutter 74 to move downward, insert into the incision, and cut the covering film; the cardboard is placed on the cardboard slide plate 69, and the cardboard conveying roller 68 and the two cardboard guide pressing wheels 70 cooperate to continue to convey the cardboard, discharge it from the cardboard inclined guide plate 73, fall on the conveying plate 75, and output synchronously with the covering film, and hit the coil 15 to be packaged;
[0076] The output shaft of the positioning motor 47 drives the rotating shaft of one of the rotating wheels of the positioning pulley pair to rotate, drives the positioning belt 49 to move, thereby drives the lifting wire rod 50 to slide on the positioning slide plate 48, and the lifting wire rod 50 drives the storage plate 51 to move up and down, thereby drives the second rotating cylinder 53 and the tape 54 to move up and down, and the end of the tape 54 passes through a plurality of tape guide wheels to be led out, so as to facilitate the pulling out of the tape 54;
[0077] The tape sticking mechanism 17 continues to convey the sticking tape 54, and sticks the tape 54 to the cardboard. The cardboard and the covering film wrap the coil 15 to be packaged. The telescopic end of the pressing cylinder 56 drives the pressing brush 55 to rise and fall, and presses the pressing brush 55 on the tape 54, so that the tape 54 is stably adhered to the coil 15 to be packaged and the cardboard.
[0078] The cover plate is placed on the end cover storage assembly 6, and the output shaft of the lifting motor 37 drives the gear to rotate, and the gear is meshed with the rack, driving the slide seat to slide and lift on the slide rail 42, and the output shaft of the swing motor 38 drives the rotating shaft of the swing arm 41 to rotate, thereby driving the swing arm 41 to swing back and forth, and rotating 90° forward and backward each time. The output shaft of the rotary cylinder 44 drives the hollow transport substrate to rotate and swing back and forth, and rotates 90° forward and backward each time. The hollow transport substrate moves to the top of the end cover storage rod 40 where a plurality of end covers are placed, driving the hollow transport substrate to descend, driving the hollow nail plate 45 to descend, and the hollow nail plate 45 is inserted into the end cover. The end cover pressure wheel 43 contacts the end cover, which can drive the end cover to move and transport it to both sides of the coil 15 to be packaged, and after the coil 15 to be packaged is wrapped with the covering film and the cardboard, the end cover is inserted into the two ends of the cardboard;
[0079] When the distance sensor 78 detects the coil 15 to be packaged, the transverse screw rod 79 drives the flanging frame 81 to move, and drives the flanging wheel 80 to move, so that the flanging wheel 80 contacts the outer edge of the cover plate to bend and press it on the paperboard, and the tape sticking mechanism 17 continues to convey the sticking tape 54, and the tape 54 is bonded and bonded to the paperboard through the outer edge of the cover plate;
[0080] The output shaft of the second rotary cylinder 53 drives the cutting blade 52 to rotate, and the cutting blade 52 cuts the tape 54 to complete the automated packaging.
[0081] The lifting platform mechanism 9 drives the packaged coil 15 to descend, and the packaged coil 15 falls on the middle chain conveyor 10. The middle chain conveyor 10 conveys the packaged coil 15 to the chain conveyor 10 on the right, and the ejection mechanism 8 pushes the packaged coil 15 out, pushes it onto the discharge conveyor 1, and delivers the packaged coil 15.
[0082] In summary, the unloading conveyor 1 cooperates with the chain plate conveyor 10 on the left to lift and convey the coiled material 15 to be packaged, and the ejection mechanism 8 and the lifting and conveying mechanism 3 cooperate with the chain plate conveyor 10 on the right to output the coiled material 15 to be packaged, which has high conveying efficiency and saves labor;
[0083] The lifting platform mechanism 9 cooperates with the middle chain plate conveyor 10 to facilitate the lifting of the coil 15 to be packaged away from the middle chain plate conveyor 10. At the same time, the lifting platform mechanism 9 drives the coil 15 to be packaged to rotate, so as to facilitate the wrapping of the covering film, paperboard and the end caps on both sides;
[0084] The end cap storage assembly 6 cooperates with the manipulator mechanism 7 to realize the conveying and placement of the end caps on both sides, and cooperates with the flanging mechanism 16 to perform flanging of the end caps;
[0085] The covering film is placed by the film roll support, and the covering film is transported and cut to a fixed length by the power conveying mechanism 18. The paper film storage and conveying mechanism 5 cooperates with the paperboard conveying mechanism 12 to sequentially convey the paperboard to the power conveying mechanism 18;
[0086] The tape sticking mechanism 17 and the flanging mechanism 16 are used to convey the tape and cooperate with the lifting platform mechanism 9 to perform tape wrapping and binding.
[0087] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. An automated controlled encapsulated coil baler, comprising a frame assembly (11), three chain conveyors (10) arranged in sequence, and guardrails (4) located on both sides of the frame assembly (11), characterized in that: The skeleton component (11) is provided with an appearance panel assembly (2) on the outside, and end cover storage components (6) and a manipulator mechanism (7) are provided on the left and right sides of the skeleton component (11). The front sides of the chain conveyors (10) on both sides are provided with a lifting conveying mechanism (3) and a discharging conveyor (1), respectively. The rear side of the chain conveyor (10) on the discharging side is provided with an ejection mechanism (8). The inner side of the skeleton component (11) is provided with a film roll support component, a paper film storage and delivery mechanism (5), a power transmission mechanism (7) and a film roll support component (8) in sequence from the rear right to the front. 18), a tape sticking mechanism (17), a flanging mechanism (16) and two pressing mechanisms (14), a lifting platform mechanism (9) and a paperboard conveying mechanism (12) are also provided on the inner side of the skeleton component (11), the lifting platform mechanism (9) is located on the lower side of the flanging mechanism (16), the paperboard conveying mechanism (12) is located above the paper film storage and delivery mechanism (5) and the power transmission mechanism (18), and the middle chain plate conveyor (10) is arranged on the upper part of the lifting platform mechanism (9) and is located on the inner side of the skeleton component (11); The power delivery mechanism (18) comprises a power delivery frame (66), the power delivery frame (66) being fixed on the frame assembly (11), a first tensioning roller (67), a cardboard delivery roller (68) and two cardboard guide pressure wheels (70) being rotatably arranged in sequence from top to bottom on the rear side of the power delivery frame (66), a cardboard slide plate (69) being fixed on the inner side of the power delivery frame (66), the cardboard slide plate (69) being located between the cardboard delivery roller (68) and the two cardboard guide pressure wheels (70), a cardboard inclined guide plate (73) being obliquely arranged being fixed on the front side end of the cardboard slide plate (69), four left-right symmetrical lifting cylinders (71) being fixed on the upper middle side of the power delivery frame (66), a lifting delivery roller (72) being rotatably arranged between the telescopic ends of the two rear lifting cylinders (71), and a cardboard slide plate (73) being fixed on the power delivery frame (66). A power motor is fixed, a second tensioning roller is rotatably provided in the middle of the power conveying frame (66), the second tensioning roller is located directly below the lifting conveying roller (72), the output shaft of the power motor is fixedly connected to the rotating shaft of the second tensioning roller, a film cutter (74) is provided between the telescopic ends of the two lifting cylinders (71) on the front side, two left-right symmetrical pressing cylinders are fixed on the lower middle side of the power conveying frame (66), a film pressing hollow rod (76) is fixed between the telescopic ends of the two pressing cylinders, the film pressing hollow rod (76) is located directly below the film cutter (74), a conveying plate (75) is fixed on the power conveying frame (66), a notch is provided on the conveying plate (75), the conveying plate (75) is located below the film pressing hollow rod (76), the film cutter (74) is located directly above the notch, and the front end of the conveying plate (75) extends out of the power conveying frame (66); The lifting and conveying mechanism (3) comprises a horizontal conveying section (82), an inclined lifting and conveying section (83) and an inclined rolling section (84); the end of the horizontal conveying section (82) is inserted into the inner side of the inclined lifting and conveying section (83); the end of the inclined rolling section (84) is located above the chain plate conveyor (10) on the left; a lifting motor (85) is fixed to the inclined lifting and conveying section (83); the output shaft of the lifting motor (85) is drivingly connected to the rotating shafts of the chain plates of the horizontal conveying section (82) and the inclined lifting and conveying section (83); and the discharge end surface height of the discharge conveyor (1) is lower than the chain plate conveyor (10) on the left.
2. The automatic control packaging coil baler according to claim 1, characterized in that: The lifting platform mechanism (9) comprises a fixed bottom plate (27), two symmetrically arranged fixed slides (19) are fixed between the bracket of the middle chain conveyor (10) and the fixed bottom plate (27), and four adjusting screws (21) are rotatably arranged between the bracket of the middle chain conveyor (10) and the fixed bottom plate (27), an adjusting motor (22) and a transmission commutator (28) are fixed on the fixed bottom plate (27), an output shaft of the adjusting motor (22) and an input shaft of the transmission commutator (28) are transmission-connected, and an output shaft of the transmission commutator (28) and the four adjusting screws (21) are transmission-connected, and the four A lifting frame (20) is provided on the adjusting screw rod (21) for transmission. Both ends of the lifting frame (20) are slidably arranged on a fixed slide frame (19) at corresponding positions. A roller motor (26) and four vertically arranged roller brackets (25) are fixed on the lifting frame (20). Two roller brackets (25) form a group. The two groups of roller brackets (25) are respectively located on both sides of the conveying chain of the middle chain conveyor (10). A lifting roller (23) is rotatably arranged between the two roller brackets (25) in the same group. A sprocket pair (24) is provided between the rotating shafts of the two lifting rollers (23) and the output shaft of the roller motor (26).
3. The automatic control packaging coil baler according to claim 2, characterized in that: The ejection mechanism (8) comprises a base (33) and a top plate, a fixed slide frame (30) is fixed between the base (33) and the top plate, two adjusting screws (36) are rotatably provided between the base (33) and the top plate, an adjusting motor (35) is fixed on the base (33), an output shaft of the adjusting motor (35) is transmission-connected to the two adjusting screws (36), the two adjusting screws (36) are connected to a lifting side frame (34), a roller motor (32) is fixed on the lifting side frame (34), an ejection roller (29) is rotatably provided on the lifting side frame (34), and a sprocket pair (31) is provided between the rotating shaft of the ejection roller (29) and the output shaft of the roller motor (32).
4. The automatic control packaging coil baler according to claim 3, characterized in that: The manipulator mechanism (7) comprises a slide rail (42) and a rack fixed between the slide rails (42), the slide rail (42) being fixed to the corresponding side of the skeleton assembly (11), a slide seat being slidably provided on the slide rail (42), a lifting motor (37) and a swing motor (38) being fixed on the slide seat, a gear being fixed on the output shaft of the lifting motor (37), the gear being meshed with the rack, an L-shaped swing arm (41) being rotatably provided on the slide seat, the output shaft of the swing motor (38) being fixedly connected to the rotating shaft of the swing arm (41), and a rotary cylinder (44) being fixed at the end of the swing arm (41). ), a hollow transport base plate is fixed on the output shaft of the rotating cylinder (44), symmetrically arranged end cover pressure wheels (43) are provided on both sides of the hollow transport base plate, a plurality of telescopic spring rods (46) are provided at the lower end of the hollow transport base plate, and a hollow nail plate (45) is fixed at the lower end of the plurality of telescopic spring rods (46); the end cover storage assembly (6) comprises an end cover base rod (39), the end cover base rod (39) is fixed to the corresponding side of the skeleton assembly (11), an end cover storage rod (40) is fixed to the upper side of the end cover base rod (39), and a plurality of end covers are placed on the end cover storage rod (40).
5. The automatic control packaging coil baler according to claim 4, characterized in that: The adhesive tape sticking mechanism (17) comprises a positioning slide (48), the positioning slide (48) being fixed on the skeleton assembly (11) and being located above the middle chain plate conveyor (10), a positioning motor (47) being fixed on one side of the positioning slide (48), a positioning pulley pair being provided on the other side of the positioning slide (48), an output shaft of the positioning motor (47) being fixedly connected to a rotating shaft of one of the rotating wheels of the positioning pulley pair, three equally distributed lifting wire rods (50) being slidably provided on the positioning slide (48), the lifting wire rods (50) being fixedly arranged on the positioning belt (49) of the positioning pulley pair, a placing plate (51) being fixed on the moving block of the lifting wire rods (50), a tape (54) and a plurality of tape guide wheels being rotatably provided on the placing plate (51), a second rotating cylinder (53) being fixed on the placing plate (51), and a rod cutting knife (52) being fixed on the output shaft of the second rotating cylinder (53).
6. The automatic control packaging coil baler according to claim 5, characterized in that: The clamping mechanism (14) comprises a clamping seat (57), which is fixed on the frame assembly (11). The clamping seats (57) of the two clamping mechanisms (14) are respectively located on the front sides of the lifting screw rods (50) on the left and right sides. A clamping cylinder (56) is fixed on the clamping seat (57), and a clamping brush (55) is fixed to the telescopic end of the clamping cylinder (56).
7. The automatic control packaging coil baler according to claim 6, characterized in that: The flanging mechanism (16) comprises a crossbeam (77), which is fixed on the upper side of the frame assembly (11); two symmetrically arranged transverse screw rods (79) are fixed on the front side of the crossbeam (77); a flanging frame (81) is fixed on the moving block of the transverse screw rod (79); a flanging wheel (80) with an axis vertically arranged is rotatably provided on the flanging frame (81); a distance measuring sensor (78) vertically arranged downward is provided in the middle of the crossbeam (77); adjustable limit baffles (58) are provided on the left and right sides of the frame assembly (11); the film roll support component comprises a film roll roller (59), the film roll roller (59) is rotatably provided on the rear side film roll roller (59) of the frame assembly (11) and is slidably provided with two symmetrically arranged film roll baffles (60); a film roll (13) is placed on the film roll roller (59), and the film roll (13) is abutted between the two film roll baffles (60).
8. The automatic control packaging coil baler according to claim 7, characterized in that: The paper film storage and delivery mechanism (5) comprises four lifting sprocket pairs (62) rotatably arranged on the frame assembly (11) and a lifting frame motor (64) fixed on the frame assembly (11); a connecting shaft is fixed between the rotating shafts of the two lifting sprocket pairs (62) on the same side; the lifting frame motor (64) is located between the two connecting shafts; an output shaft of the lifting frame motor (64) is connected to the two connecting shafts; a cardboard lifting frame (61) is fixed on the chains of the four lifting sprocket pairs (62); and a plurality of layers of cardboard are placed on the cardboard lifting frame (61); and the cardboard transporting mechanism (12) comprises a transporting screw rod member, which is horizontally fixed to the top of the inner side of the frame assembly (11); and a cardboard transporting suction cup (65) is fixed to the lower end of the moving block of the transporting screw rod member.
Citation Information
Patent Citations
Membrane material packaging line and packaging method
CN114394298A
Equipment for automatically packaging paper caps at two ends of coil stock and packaging method
CN116750294A