A coiling device for processing tinned copper wire

By designing a winding device for processing tin-plated copper wire, the connecting components, guidance components, transmission components and adjustment components are used to solve the problem of rotation and movement of the winding roller during outdoor use, and the effect of stable use and uniform winding is achieved.

CN119142912BActive Publication Date: 2025-05-02KUNSHAN RUIPEN METAL MATERIAL CO LTD
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Patent Information

Application Number
CN202411668931.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-05-02
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

When the existing tin-plated copper wire processing device is used outdoors, the winding roller rotates and causes movement, which affects the use effect.

Method used

A coiling device for processing tin-plated copper wire is designed, including a winding roller, a connecting assembly, a guide assembly, a transmission assembly and an adjustment assembly. The connecting assembly and the guiding assembly drive the reciprocating screw to rotate by the transmission assembly. The adjustment assembly can adjust the position of the guiding assembly, and the extension arm supports the retracting roller to prevent movement.

Benefits of technology

It effectively prevents the winding roller from moving due to rotation during the threading process, improves the stability of use, and ensures that the copper wire is evenly retracted and reduces loosening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of cable winding, and discloses a winding device for processing tinned copper wire, comprising a winding roller, wherein a group of connecting components are respectively arranged on both sides of the winding roller, and the connecting components can provide support for the self-rotation of the winding roller, and a guiding component is erected between the two groups of connecting components, and the guiding component is used to guide the copper wire to be evenly wound on the winding roller, and a transmission component connecting the winding roller and the guiding component is arranged in the connecting component, and an adjustment component is connected between the connecting component and the guiding component; inner disks and outer disks are arranged on both sides of the winding roller from the inside to the outside; the guiding component can slide on an extension arm through an adjustment component, and the extension arm for erecting the guiding component can be used as a bracket for supporting the winding roller, and in outdoor use, the winding roller can be propped up and used as a support bracket for wire release, so as to avoid movement of the winding roller due to the self-rotation of wire release during wire release.
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Description

Technical Field

[0001] The invention relates to the technical field of cable winding, in particular to a winding device for processing tinned copper wires. Background Art

[0002] Tinned copper wire is a process material with a layer of tin on the surface of the copper wire. This material usually has good conductivity and corrosion resistance, and is often used in electronic components, electrical equipment, and communication equipment. In addition, tinned copper wire also has good signal transmission performance when used as radio frequency cable.

[0003] The winding roller wound with copper wire is mounted on a stand to facilitate feeding when feeding the processing device during use, so as to avoid the winding roller moving due to its own rotation when it is in a grounded state for feeding. In outdoor use, the winding roller cannot provide good use conditions, and the movement of the winding roller due to its own rotation during the wire-releasing process will have a greater impact on its use.

[0004] Therefore, a coiling device for processing tinned copper wire is proposed. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a winding device for processing tinned copper wire, which has advantages and solves the problems.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a winding device for processing tinned copper wire, comprising a winding roller, a group of connecting components are respectively arranged on both sides of the winding roller, the connecting components can provide support for the self-rotation of the winding roller, a guiding component is arranged between the two groups of connecting components, the guiding component is used to guide the copper wire to be evenly wound on the winding roller, a transmission component connecting the winding roller and the guiding component is arranged in the connecting component, and an adjustment component is connected between the connecting component and the guiding component; inner disk and outer disk are arranged on both sides of the winding roller from inside to outside, the connecting component is arranged in the gap between the outer disk and the inner disk, and the connecting component is arranged in the gap between the outer disk and the inner disk. The main body of the component is a connecting frame, on which an extension arm extends outward, and the guide component is erected between the extension arms on both sides, and the extension arm can support the winding roller; the main body of the guide component is a reciprocating screw rod, on which a slider for guiding the copper wire is provided, and the transmission component is used to drive the reciprocating screw rod to rotate when the winding roller rotates; the guide component can slide on the extension arm through the adjustment component, and the extension arm for erecting the guide component can be used as a bracket for supporting the winding roller. During outdoor use, the winding roller can be propped up and used as a support frame for wire release to avoid movement of the winding roller due to wire release rotation during wire release.

[0007] Preferably, the transmission assembly includes a transmission disk whose main body is arranged between the outer disk and the inner disk, and a positioning gear arranged at the end of the extension arm, a synchronous belt is connected between the transmission disk and the positioning gear, and a transmission gear is arranged on the part of the reciprocating screw rod inserted between the extension arms on both sides, and the transmission gear is meshingly connected with the positioning gear. Through the rotation of the winding roller, the synchronous belt can be used to drive the positioning gear to rotate, and then drive the transmission gear and the reciprocating screw rod to rotate.

[0008] Preferably, a reinforcement window is provided on one side of the extension arm facing the guide assembly, and the adjustment assembly comprises a first slider and a second slider of the main body, and the first slider slides in the reinforcement window to limit the position of the adjustment assembly.

[0009] Preferably, a guide groove and a positioning groove are provided on the side of the extension arm facing the guide component, and a positioning cam and a dial button are provided on the second sliding block, which are respectively inserted into the guide groove and the positioning groove. When the dial button is inserted into the positioning groove, the two gears are in a meshing connection state, which can stably drive the reciprocating screw to rotate.

[0010] Preferably, the dial button can be embedded in any section of the positioning groove and frictionally connected therewith. After the adjustment component moves and the transmission gear is out of contact with the positioning gear, the adjustment component is fixed by the dial button to prevent sliding. At this time, the extension arms on both sides can be pushed to promote the overall rotation and displacement of the winding roller.

[0011] Preferably, a bayonet is provided on the inner disk, and the tail of the second slider can be embedded in the bayonet to fix the extension arm to the inner disk, so that when the winding roller rotates, the connecting assembly can be driven to rotate together.

[0012] Preferably, a collar is provided at the connection between the first slider and the second slider, and both ends of the reciprocating screw rod pass through the collar and are rotationally connected thereto.

[0013] Preferably, the guide assembly further comprises a guide rod for guiding the slider, and a pressure plate arranged on one side of the guide rod, and the pressure plate can be pressed against the wire coil.

[0014] Preferably, a positioning wheel for guiding the synchronous belt is provided in the connecting frame.

[0015] Preferably, the connecting frame wraps the transmission disc, and the connecting frame is rotationally connected to the winding roller.

[0016] Compared with the prior art, the present invention provides a winding device for tinned copper wire processing, which has the following beneficial effects:

[0017] 1. The extension arm used to set up the guide assembly can be used as a bracket to support the winding roller. When used outdoors, the winding roller can be propped up and used as a support frame for paying out the wire, so as to prevent the winding roller from moving due to the self-rotation of the wire during the paying out process;

[0018] 2. The winding roller is placed on the ground, the extension arm and the outer disc on the side of the winding roller are in contact with the ground, and the mass of the side close to the extension arm is greater, which can prevent the winding roller from rotating and moving on the plane;

[0019] 3. The guide assembly arranged on the extension arm can not only assist the winding roller to evenly wind up the copper wire, but also prevent the wound copper wire from loosening. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall appearance structure of a coiling device for processing tinned copper wire according to the present invention;

[0021] Figure 2 It is a structural schematic diagram of a winding device for processing tinned copper wire according to the present invention, in a state where a connecting arm supports a winding roller;

[0022] Figure 3 It is a schematic diagram of the connection structure of a connecting assembly of a winding device for processing tinned copper wire and a winding roller of the present invention;

[0023] Figure 4 It is a schematic diagram of the internal structure of a connecting assembly of a winding device for processing tinned copper wire and a structure of a transmission assembly of the present invention;

[0024] Figure 5 It is a schematic diagram of the connection structure of a guide assembly and an extension arm of a coiling device for processing tinned copper wire according to the present invention;

[0025] Figure 6 It is a structural schematic diagram of an adjustment assembly of a coiling device for processing tinned copper wire according to the present invention;

[0026] Figure 7 The present invention is a schematic diagram of the force structure of a winding device for processing tinned copper wire in a planar state.

[0027] In the figure: 1, winding roller; 11, outer plate; 12, inner plate; 13, bayonet;

[0028] 2. Connecting assembly; 21. Connecting frame; 22. Positioning wheel; 23. Extension arm; 24. Strengthening window; 25. Guide groove; 26. Positioning groove;

[0029] 3. Guide assembly; 31. Reciprocating screw rod; 32. Guide rod; 33. Press plate;

[0030] 4. Transmission assembly; 41. Transmission plate; 42. Synchronous belt; 43. Transmission gear; 44. Positioning gear;

[0031] 5. Adjustment assembly; 51. First slider; 52. Second slider; 53. Positioning cam; 54. Push button; 55. Ring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a winding device for tinned copper wire processing.

[0034] In a typical embodiment of a tinned copper wire processing coiling device of the present application, as Figure 1-7 As shown, a winding device for processing tinned copper wire comprises a winding roller 1 for winding, a guide assembly 3 arranged at one side of the winding roller 1, a connecting assembly 2 is arranged between the winding roller 1 and the guide assembly 3 for connection, and the connecting assembly 2 can rotate around the winding roller 1, and a transmission assembly 4 is connected between the winding roller 1 and the guide assembly 3, and when the winding roller 1 rotates, the guide assembly 3 is driven to work through the transmission assembly 4, and an adjustment assembly 5 is arranged between the connection assembly 2 and the guide assembly 3, and the adjustment assembly 5 adjusts the position of the guide assembly 3 on the connection assembly 2;

[0035] The inner disk 12 and the outer disk 11 are arranged on both sides of the winding roller 1 from the inside to the outside, and the connecting assembly 2 is arranged in the gap between the outer disk 11 and the inner disk 12 on both sides. The connecting assembly 2 includes a main connecting frame 21 and an extension arm 23 extending to one side, and the guide assembly 3 is arranged between the extension arms 23 on both sides;

[0036] The main body of the guide assembly 3 is a reciprocating screw rod 31, on which a slider for guiding the tinned copper wire is arranged, and one side of the reciprocating screw rod 31 is provided with a guide rod 32 and a pressure plate 33 for guiding the slider, and both ends of the reciprocating screw rod 31 are respectively inserted into the extension arms 23 on both sides, that is, when the connecting assembly 2 rotates around the winding roller 1, the reciprocating screw rod 31 and the slider can be driven to rotate together around the winding roller 1;

[0037] The transmission assembly 4 includes a transmission disc 41 arranged on the winding roller 1, and a positioning gear 44 arranged in the extension arm 23. A synchronous belt 42 is arranged between the transmission disc 41 and the positioning gear 44 for transmission connection. The two ends of the reciprocating screw rod 31 are respectively connected with a transmission gear 43 that meshes with the corresponding positioning gear 44. The transmission disc 41 is located between the outer disc 11 and the inner disc 12. That is, when the winding roller 1 rotates, the reciprocating screw rod 31 can be driven to rotate by the transmission assembly 4. The connection assembly 2 is provided with a positioning wheel 22 for guiding the synchronous belt 42.

[0038] The extension arm 23 is provided with a reinforcement window 24 facing the guide assembly 3. The adjustment assembly 5 includes a first slider 51 embedded in the reinforcement window 24. The adjustment assembly 5 can slide along the reinforcement window 24 through the first slider 51. A second slider 52 is provided on one side of the first slider 51. The second slider 52 is attached to the surface of the extension arm 23. A collar 55 rotatably connected to the reciprocating screw 31 is provided between the first slider 51 and the second slider 52. A positioning convex card 53 and a dial button 54 are provided on the second slider 52. Corresponding to the positioning convex card 53 and the dial button 54, a guide groove 25 and a positioning groove 26 are provided on the extension arm 23. The dial button 54 can be inserted into the positioning groove 26 and frictionally connected thereto. When the dial button 54 is inserted into the positioning groove 26, the transmission gear 43 and the positioning gear 44 are in a meshing connection state.

[0039] Among them, multiple groups of guide grooves 25 and positioning grooves 26 can be provided according to needs;

[0040] The inner plate 12 is provided with a bayonet 13 , and the tail of the second sliding block 52 can be inserted into the bayonet 13 .

[0041] Specifically, when the device is used to reel up the copper wire, the driving mechanism is connected to the two ends of the reel 1 to drive the reel 1 to rotate, thereby reeling the tinned copper wire. During the reeling process, since the extension length of the extension arm 23 exceeds the outer ring of the outer disk 11, the extended extension arm 23 can be fixed by a fastener to prevent the connection component 2 from rotating around the reel 1 during the rotation of the reel 1. During the rotation of the reel 1, the positioning gear 44 can be driven to rotate through the action of the transmission disk 41 and the synchronous belt 42. When the transmission gear 43 and the positioning gear 44 are in a meshing connection state, the reciprocating screw rod 31 can be driven to rotate through the transmission gear 43, thereby driving the slider to move back and forth on the reciprocating screw rod 31 along the guide rod 32 to complete the uniform reeling of the tinned copper wire on the reel 1.

[0042] During the winding process, the thickness of the wire coil gradually increases. When the height of the wire coil is connected to the wire supply point in a straight line, the wire is separated from the limited range of the slider, and the reciprocating slider can no longer guide the wire to be evenly wound. At this time, the extension arm 23 can be rotated to rotate the guide component 3 and the slider to the area between the wire coil and the wire supply point, and the wire is re-entered into the guide area on the slider. Of course, before winding the wire, the height that the length of the required winding wire can reach and the area between the wire supply point can be calculated, and then the guide component 3 can be rotated to exceed this height in advance;

[0043] For the winding roller that has completed the winding, since the copper wire itself has a certain stress and elasticity, the wound copper wire will become loose and unwound under no restriction. The guide assembly 3 can be moved to make the pressure plate 33 press against the coil to prevent the wound copper wire from loosening. Before use, first adjust the dial button 54 to disengage it from the positioning groove 26, and then push the guide assembly 3 as a whole to make it slide along the reinforcement window 24 and shrink toward the center of the winding roller 1 until the pressure plate 33 presses against the surface of the wire coil. Since the positioning convex card 53 is frictionally connected with the guide groove 25, when the dial button 54 is pushed to be inserted into the guide groove 25, the pressure plate 33 can be prevented from resetting, so as to stably press against the wire coil and prevent unwinding.

[0044] After the fixed wire coil is completed, the pressure plate 33 is pressed against the wire coil, and the adjustment components 5 connected to the two sides of the guide component 3 also move toward the direction close to the center of the winding roller 1. The tail of the second slider 52 is embedded in the bayonet 13. When the device is placed on the ground, two fulcrums are formed between the device and the ground, namely, the tangent point between the outer disk 11 and the ground, and the contact point between the connecting frame 21 and the ground. At this time, the guide component 3 inserted into the bayonet 13 is between the two fulcrums, and the mass of this point is relatively large, so a stable triangular structure can be formed. For details, please refer to Figure 7 As shown, the device can remain stable when placed on a horizontal surface, reducing the possibility of random rolling, so as to facilitate transportation;

[0045] When the subsequent device is releasing the wire, the guide assembly 3 is moved to disengage the guide rod 32 from the bayonet 13, and the pressing of the wire roll is stopped. Then the extension arm 23 is vertically placed on the ground to prop up the winding roller 1 as a whole. At this time, the winding roller 1 can be directly rotated to complete the wire release operation. The extension arm 23 placed directly vertically is too weak to support the supported winding roller 1, and the winding roller 1 may fall over. A base plate can be set, and a slot that fits the end of the extension arm 23 can be set on the base plate. The base plate is laid flat on the ground to complete the vertical fixation of the extension arm 23;

[0046] For outdoor use, there are multiple installation points during the installation of the wire reel along a predetermined route, and the wire reel needs to be transferred together during the process. For medium and short distances, a vehicle-mounted method is used, and the device needs to be transported to the vehicle and then unloaded, which is inconvenient compared to directly rolling the device forward. When the device is in use, after the personnel slide the second slider 52 out of the bayonet 13 and fix the end of the copper wire, they can directly hold the extension arms 23 on both sides to push the winding roller 1 forward. After moving to the installation point, the base plate is placed on the ground again, and after the extension arm 23 is embedded in the slot on the base plate, the wire laying operation can continue at the new installation point.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding device for processing tinned copper wire, comprising a winding roller (1), characterized in that: A group of connecting components (2) is provided on each side of the winding roller (1), and the connecting components (2) can provide support for the self-rotation of the winding roller (1); a guiding component (3) is arranged between the two groups of connecting components (2), and the guiding component (3) is used to guide the copper wire to be evenly wound on the winding roller (1); a transmission component (4) connecting the winding roller (1) and the guiding component (3) is arranged inside the connecting component (2); and an adjustment component (5) is connected between the connecting component (2) and the guiding component (3); An inner disk (12) and an outer disk (11) are provided on both sides of the winding roller (1) from the inside to the outside, the connecting component (2) is arranged in the gap between the outer disk (11) and the inner disk (12), the main body of the connecting component (2) is a connecting frame (21), an extension arm (23) extends outward from the connecting frame (21), the guiding component (3) is arranged between the extension arms (23) on both sides, and the extension arms (23) can support the winding roller (1); The main body of the guide assembly (3) is a reciprocating screw rod (31), and a slider for guiding the copper wire is provided on the reciprocating screw rod (31). The transmission assembly (4) is used to drive the reciprocating screw rod (31) to rotate when the winding roller (1) rotates. The guide component (3) can slide on the extension arm (23) via the adjustment component (5); A reinforcement window (24) is provided on one side of the extension arm (23) facing the guide assembly (3); the adjustment assembly (5) comprises a first slider (51) and a second slider (52) of the main body; the first slider (51) slides in the reinforcement window (24); A guide groove (25) and a positioning groove (26) are formed on a surface of the extension arm (23) facing the guide assembly (3); a positioning convex card (53) and a dial button (54) are provided on the second sliding block (52); the positioning convex card (53) and the dial button (54) are respectively inserted into the guide groove (25) and the positioning groove (26); The guide assembly (3) further comprises a guide rod (32) for guiding the slider, and a pressure plate (33) arranged on one side of the guide rod (32), wherein the pressure plate (33) can be pressed against the wire coil; When the device is placed on the ground, two fulcrums are formed between the device and the ground, namely, the tangent point between the outer plate (11) and the ground, and the contact point between the connecting frame (21) and the ground; When the device is reeling in the copper wire, the driving mechanism is connected to both ends of the reeling roller (1) to drive the reeling roller (1) to rotate, thereby reeling in the tinned copper wire. During the reeling process, since the extension length of the extension arm (23) exceeds the outer ring of the outer disk (11), the extended extension arm (23) can be fixed by a fastener.

2. A winding device for processing tinned copper wire according to claim 1, characterized in that: The transmission assembly (4) comprises a transmission disc (41) whose main body is arranged between the outer disc (11) and the inner disc (12), and a positioning gear (44) arranged at the end of the extension arm (23); a synchronous belt (42) is connected between the transmission disc (41) and the positioning gear (44); a transmission gear (43) is arranged on the portion of the reciprocating screw rod (31) inserted between the extension arms (23) on both sides; and the transmission gear (43) is meshingly connected with the positioning gear (44).

3. A winding device for processing tinned copper wire according to claim 1, characterized in that: The dial button (54) can be embedded in any section of the positioning groove (26) and frictionally connected thereto.

4. A winding device for processing tinned copper wire according to claim 1, characterized in that: The inner plate (12) is provided with a bayonet (13), and the tail of the second sliding block (52) can be embedded in the bayonet (13).

5. A winding device for processing tinned copper wire according to claim 1, characterized in that: A sleeve ring (55) is provided at the connection between the first sliding block (51) and the second sliding block (52), and both ends of the reciprocating screw rod (31) pass through the sleeve ring (55) and are rotatably connected thereto.

6. A winding device for processing tinned copper wire according to claim 2, characterized in that: A positioning wheel (22) for guiding the synchronous belt (42) is arranged in the connecting frame (21).

7. A winding device for processing tinned copper wire according to claim 1, characterized in that: The connecting frame (21) wraps the transmission disc (41) therein, and the connecting frame (21) is rotationally connected to the winding roller (1).

Citation Information

Patent Citations

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  • Take-up and pay-off positioning device for building construction

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  • Winding roller for paying off enameled wire

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